•Select ‘Grid and Guides’ Vestas, more than a decade ... · PDF fileA trusted...

34
Vestas, more than a decade producing offshore wind energy Your low risk choice for offshore sites Bilbao Marine Energy Week 2013

Transcript of •Select ‘Grid and Guides’ Vestas, more than a decade ... · PDF fileA trusted...

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Vestas, more than a decade producing offshore wind energy

Your low risk choice for offshore sites

Bilbao Marine Energy Week 2013

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Bilbao Marine Energy Week 2013 2

Agenda

1. Introduction to Vestas Offshore

2. Experience to optimize energy production and reduce operational

costs

3. Reliability key aspect for offshore sites

4. Project Execution,

5. Taking the next step

6. Summary

Introduction to Vestas Offshore

1

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A pioneer in offshore

• Active in offshore wind energy since

1990

• 100% dedicated business unit with +300 employees working solely with offshore in:

• UK, Germany, Denmark,

Belgium & Netherlands

Market Focus: Northern Europe

• Strong presence in the UK

• Strong presence in Germany

Technology

• V112-3.0 MW offshore version

• V164-8.0 MW in development

4 Bilbao Marine Energy Week 2013

Vestas history in offshore More than 20 years of experience

Vestas Offshore Most experienced in offshore project execution

5 Bilbao Marine Energy Week 2013

Experienced and flexible in-house competences

• Project planning and execution, HSE and QA experts

• Technical design and interface management

• Marine specialists, supply chain and subcontractor management

• Site managers & offshore specialist WTG technicians

External partnerships

• Transport and logistic providers

• Ports, Cranes and equipment, Vessels

• WTG technicians

Vestas Offshore – installed 38 pct. of global offshore capacity Track record: 581 turbines / 1.409 MW

6 Bilbao Marine Energy Week 2013

A trusted investment – also Offshore Several hundred MWs of V112-3.0 MW are ready to be installed

e.on’s Kårehamn, Sweden: 16xV112-3.0 MW (Installation 2013)

>> Signed firm December 2011

e.on’s Humber Gateway: 73xV112-3.0 MW UK (Installation 2013)

>> Signed firm December 2011

Northwind’s Offshore park, BE: 72xV112-3.0 MW

>> Signed firm June 2012

Eneco’s Q10, NL: 43xV112-3.0MW

>> Preferred supplier since November 2011

7 Bilbao Marine Energy Week 2013

V112-3.0MW V39-500kW V80-2.0MW V90-3.0MW V164-8.0MW

8 Bilbao Marine Energy Week 2013

Vestas Offshore portfolio From kW-turbines to multi-MW flagships

6 6.5 7 7.5 8 8.5 9 9.5

Max. average wind speed

according to IEC [m/s]

IEC I IEC II IEC III IEC II IEC III IEC I IEC II IEC III

V112-3.0 MW OFS (IEC IB) V112-3.0 MW ONS

V164-8.0 MW OFS (IEC S)

10 10.5 11

Max. annual average wind speed: 12 m/s Temperature -20˚ C to +35˚ C

9 Bilbao Marine Energy Week 2013

The current offshore portfolio Your ideal choice for immediate use at low-turbulence offshore environments

Experience to optimize energy production and reduce operational costs

2

Offshore design

OFFSHORE ROBUSTNESS

For harsh conditions at sea

•Extremely robust Nacelle design – ability to close air intake holes and service hatches

• Applying the learnings from the V90-3.0 MW experience

Optimized to be a low-risk option for offshore conditions

SERVICABILITY & SAFETY

For improved serviceability

•60% increased space in nacelle vs. earlier models

•Majority of components plug-&-play for easy exchange

•Components designed with first-in-kind virtual reality tool for optimized service

OFFSHORE POWER

For no risks at sea

•Adapted rating

•Adapted turbulence class

•Optimized rotor speed –

balance between energy production and loads is a key factor for sucess

11 V112-3.0 MW Offshore

Virtual Reality helps you make

sure that service technicians

can perform their jobs safely

Visualisation and simulation

technique allows Vestas to

communicate and move

knowledge much faster to you

First nacelle designed with

technicians in the Virtual

Reality Centre to ensure good

working environment (easy

access to tools, enough space

to do service, etc.

Offshore Serviceability Achieved with unique tool for service-optimized hub design and maintenance manuals

12 Bilbao Marine Energy Week 2013

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Keeping foundation costs low Advanced control algorithms (Load Management System)

reduce the loads Low top head mass reduce the dynamic loads

Reduced substation cost Full converter reduces the substation size and cost

by often eliminating need for StatComs and switched capacitors

Offshore turbine controls For lower Balance of Plant costs

13 Bilbao Marine Energy Week 2013

Reliability, Key aspect for Offshore sites

3

0

50000

100000

150000

200000

250000

2007 2008 2009 2010 2011 2012 2013

achieved

planed

Vestas Test & Verification

Capability ramp up follows new platform

development but also higher reliability

ambitions on newer products

To Deliver Robust & Reliable Wind Turbines

Capacity Ramp Up (total hours of testing) Global Footprint

Testing Capability Ramp Up (MW)

DENMARK :

Drivetrain / Electrical / Materials / Software

UK : Rotor ( blade & bearings )

INDIA : Components / Software

USA : Electrical ( Generators )

Test Centre

Test CentreTest Centre

Test Centre

Components: Gearbox – Generator – Converter – Transformer – Climate/Halt

Chambers, Material Labs – Electrical/Electronic Labs – Software – Blades –

Bearings

Cylinders – Pumps – Valves – Gears …

150 Engineers

50 Test Rigs

4 WTG Test Sites

250 MEuros Investments

12 000 sqm

kW 2 MW 3 MW 8 MW

15 Bilbao Marine Energy Week 2013

Testing at Vestas and the V112-3.0 MW Vestas’ turbine testing massively increased since earlier released Vestas turbines

Verification testing of complete nacelles

Vestas assess reliability based on facts – not specifications

Vestas validate the reliability on our turbine components by using

accelerated life time tests.

Three international Vestas Test Centers uses field data to replicate

real-life conditions.

Bottom-up testing strategy with several test types to measure

robustness, reliability and performance

INTEGRATION FIELD SYSTEM COMPONENTS

Testing of +20 main components, incl.

Generator

Gearboxes

Blade & main bearings

Yaw gear

Converter

Testing of +15 systems, incl.

Drivetrain

Wind park control

Rotor & Hub

Pitch actuation

Conditioning & cooling

Power conversion system

Testing of integration, i.e.

Nacelle assembly test

Generator & converter

integration

Drivetrain system

integration

Field testing, i.e.

Run in tuning

Power curve

Grid compliance

Loads

Noise

System validation

6 MW engine

Gearbox

under

test

Slave

gearbox Radial and

bending load

setup

Generator

16 Bilbao Marine Energy Week 2013

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Lost Production Factor of Vestas’ installed fleet, all

models, offshore and onshore (%)

Lost Production Factor is…

•Showing the % of MWh lost due

to turbine down-time

•Impacted by:

- thoroughly tested quality

- improved design

- optimised service

- turbine monitoring

- optimal siting

- spare-parts logistics

•Higher in the start-up phase of a

product and each park than over

the whole life-cycle

5

4

3

2

1

0

2009 2010 2011

17 Bilbao Marine Energy Week 2013

Thorough testing leading to minimal lost production on site Thoroughly tested and based on existing fleet, the V112-3.0 MW will profit from Vestas’ learnings

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Evolution of Vestas Offshore Fleet Vestas Offshore Fleet Lost Production Factor (LPF)

Bilbao Marine Energy Week 2013 18 18

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Evolution of Vestas Offshore Fleet

Bilbao Marine Energy Week 2013 19

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ZERO

HARM

WORKPLACE

3. Develop

5.3 5.8

Vestas’ offshore safety performance record Industrial Injury Frequency*

* Number of injuries (with more than one day of absence besides the day of

injury) per 1,000,000 working hours

Respect for health, safety and the environment is critical to our operations, and we take pride in our uncompromising, proactive approach to it – and our safety performance record of our offshore operations is the proof of this

Vestas’ philosophy on health, safety and the environment is founded in three basic principles: Educate, Sustain and Develop supported by our drive towards a zero-harm culture

Vestas Offshore and Safety People before Megawatt - uncompromised

4,55,6

3,75 3

9,4

0

5

10

15

20

25

2008 2009 2010 2011 2012 1H

20 Bilbao Marine Energy Week 2013

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Project Execution Thanet. 100 turbines in 100 days

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Customer:

Size: 300 MW

Exp. annual prod: 1.000 GwH

Vestas Scope: 100 WTGs incl. installation & comm.

100 Towers & Parts

• Site specific designed tower

• 54.101 m (70m Hub height)

• 2 sections

• Tower bottom diameter: 4.3 m

100 Nacelles & Parts

• V90-3MW, Mk9

• SCADA (Supervisory Control And Data Acquisition) system

O&M contract

• Service contract for 5 years + option of another 5 years

Thanet Offshore Wind Farm 100 turbines in 100 days

Project

Location: 11 kilometres off

the coast of Kent, England

Bilbao Marine Energy Week 2013 22

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Period

Start at pre-assembly site: 6 Sep 09

Completion of commissioning: 9 Sep 10

Total duration: 368 days

Excl. weather 277 days

Thanet Offshore Wind Farm 100 turbines in 100 days

Overall Construction

Bilbao Marine Energy Week 2013 23

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Period: 15 Nov 2009 – 4 June 2010 (incl. weather – 91d)

9 towers completed in 9-12 days

9 nacelles completed 9 days

9 sets of blades 4 days prepared and stacked

Loading of vessel

9 towers, 9 nacelles with hubs,

27 blades in stacking system in 34 hours

Thanet Offshore Wind Farm 100 turbines in 100 days

Bilbao Marine Energy Week 2013 24

Pre-assembly

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Period 4 Dec 2009 - 24 June 2010: 202 days

Weather downtime: 87 days

Transit / loading time in Dunkirk: 32 days

Actual installation time for 100 WTGs: 83 days!

Fastest turnaround

(Harbour - erection of 9 turbines – harbour): 8 days

Fastest erection of a turbine: 5 h, 44 min

Jack down to jack down: 12 h

Thanet Offshore Wind Farm 100 turbines in 100 days

Erection

Bilbao Marine Energy Week 2013 25

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Period 28 Feb 2010 - 9 September 2010: 193 days

Weather downtime (until 9 Sep 2010): 99 days

Actual Commissioning time for 100 WTGs: 104 days

Grid Commissioning excl. weather: 50 days

Thanet Offshore Wind Farm 100 turbines in 100 days

Commissioning

Bilbao Marine Energy Week 2013 26

“Considering the Thanet site conditions,

the V90 turbine was the obvious choice.

We have enjoyed working closely

together with Vestas to deliver world-

class project performance at Thanet, and

will definitely consider Vestas for any

future projects.”

Ole Bigum Nielsen

Project Director, Vattenfall

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Taking the next steps

5

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• Providing Business Case Certainty

• Service offering delivering yield based guarantees to customers

• A competitive product offering that has gone through state-of-the-art testing program

• Vast experience in executing offshore projects – on time, on budget, at top quality standards

• Best-in-class operational experience and innovative mindset

• Lowering the Cost of Energy

• The V112-3.0 MW Offshore is designed to optimize your energy production and reduce

operational costs

• Developing the V164-8.0 MW based on 1,4 GW installed offshore capacity and optimized to

lower your Cost of Energy

• Long term service agreement tailored to our customers requirements

• Vestas Partnering with our customers

• Offshore wind is a high-stake game with Vestas partnering with our clients to mitigate risks and

share experience across the value chain

• Our aspiration is to be ‘Easy to work with’

Taking the next step…

Bilbao Marine Energy Week 2013

28

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Based on proven design from the existing Vestas fleet

• Vestas Cooler TopTM

• Pitch System

• Blade

• Drive Train

• Yaw System

…with some improvements

• Permanent Magnet Generator

• Full Scale Converter

• Designed for serviceability with 60% increased work area, modular design and designed for 1 year service intervals

…and encouraging market feedback

• By Aug 2012 Vestas had sold more than 3GW V112-3.0 MW On- and Offshore.

• Vestas offshore has signed orders or is in exclusive negotiations for several offshore projects with V112-3.0 MW for more than 600 MWs.

The V112-3.0 MW Offshore The flagship in Vestas Wind Systems product portfolio

Combining best of Vestas platforms…and adding more

More than 3 GW sold

The combination of high returns and

low risk have already made V112-

3.0 MW an industry favourite, with

more than 3 GW sold.

Bilbao Marine Energy Week 2013

29

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The V164-8.0 MW For offshore leaders

Specifically designed to reduce offshore costs

Offshore – a key part of the future

Almost half of the MW installed in

Europe from 2015 to 2020 is

expected to be offshore.

Main dimensions

Blade length

Max chord (preliminary)

Nacelle (incl. hub and coolers)

Height

Length

Width

80 m

5,42 m

7,5 m

24 m

7.5 m

Weights (± 10%)

Nacelle with hub

Blade (each)

Tower (HH 107m)

375 ton

35 ton

Site dependent

Rotor

Rotor diameter

Swept area

164 m

21.124 m2

High rated power Lower CAPEX and OPEX

Larger rotor diameter High Energy Capture

Bilbao Marine Energy Week 2013

30

Prototype installation in Q1 2014

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The V164-8.0 MW For offshore leaders

Bilbao Marine Energy Week 2013

31

http://video.vestas.com/1499321.ihtml

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Summary

6

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Vestas Experience More than a decade producing offshore wind turbine energy

33 Bilbao Marine Energy Week 2013

Lost Production Factor has been reduced an order of magnitude in a

constant improvement process that have taken more than five years.

Availability and MTBI has been dramatically increased in the same period.

The changes of these variables are not continuous because of the effect of fleet

size and particular solutions to particular problems.

Safety index has been improved three times due to procedures improvements

Design of new machines for offshore marked should be based on

experience.

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dimensions and position listed above

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Tip:

Fit images easily to the right dimension using

Vestas drawing guides.

Vestas drawing guides will help you position and

crop images. Images will snap to drawing guides

when repositioned or cropped.

To add drawing guides:

• Right-click on next to slide

• Select ‘Grid and Guides…’

• Check ‘Display drawing guides on screen’

• Press ‘OK’

Copyright Notice

The documents are created by Vestas Wind Systems A/S and contain copyrighted material, trademarks, and other proprietary information. All rights reserved. No part of the documents may be reproduced or copied in any form or by any

means—such as graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without the prior written permission of Vestas Wind Systems A/S. The use of these documents by you, or

anyone else authorized by you, is prohibited unless specifically permitted by Vestas Wind Systems A/S. You may not alter or remove any trademark, copyright or other notice from the documents. The documents are provided “as is” and

Vestas Wind Systems A/S shall not have any responsibility or liability whatsoever for the results of use of the documents by you.

Thank you for your attention

Title slide/end slide image dimensions:

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Title slide images must always follow this position:

Horizontal: 0 cm; Vertical: 0 cm

To change title slide/end slide image:

• Insert image according to the

dimensions and position listed above

• Right-click on image and select

‘Order/Send to back’

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Tip:

Fit images easily to the right dimension using

Vestas drawing guides.

Vestas drawing guides will help you position and

crop images. Images will snap to drawing guides

when repositioned or cropped.

To add drawing guides:

• Right-click on next to slide

• Select ‘Grid and Guides…’

• Check ‘Display drawing guides on screen’

• Press ‘OK’