Section 3 Technical Package
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Transcript of Section 3 Technical Package
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SECTION 3
SCOPE OF WORK
TRUNK LINE PHASE 2 STEEL PIPE
Bid No.CMIT-PRT-10.30-150044
June, 2015
Dubai, U.A.E.
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SECTION 3TECHNICAL PACKAGE
DESCRIPTION OF MATERIALS
SEAMLESS& SAWLMATERIALS
Steel Pipe and bend for Trunk line:
(1)The supplier must provide ITP and MPS to Company,and Supplier can execute implementation after getting approval from
Company.
(2)The Internal and External anticorrosiveexecuting, supplier must report technical specificationsto Company to review, and get
approvalfrom Company before executing.
(3)The amount of bidding materials in the ITT files may have relative modifications during the contract period which are required by
Company according to the actual site situation, and the modification parts would be calculated according to the actual quantity and
contract price in the contract.
(4)The supplier shall submit completion and handover documents according to Companys request instruction. And the follow
document list is for your information.
Completion document contents
Item Description Document No
3.1 Technical specification of the project -
3.1.1 Technical specification of bare pipe3.1.2 Technical specification of 3PP
3.2 Production process specification -
3.2.1 Production process specification of bare pipe
3.2.2 Production process specification of 3PP
3.3 Quality control plan -
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3.3.1 Quality control plan of bare pipe
3.3.2 Quality control plan of 3PP
3.4 Technological change record -
3.4.1 Technological change record of bare record
.... .... According to the actual
3.5 The third party release permit3.5.1 First vessel
3.5.2 Second vessel
3.5.3 Third vessel
.... .... According to the actual
3.6 Bill of material
3.6.1 First vessel
3.6.2 Second vessel
3.6.3 Third vessel
.... .... According to the actual
3.7 Factory quality inspection certificateIncluding but not limited the following content
A)Chemical component analysis
B)Mechanical property test:
Tensile test
Bend test
Impact testing
Drop hammer test
Hardness measurement
C) Hydrostatic testing pressure
D) Nondestructive testing results
3.8 Macro metallographic report
3.9 Welding process
3.10 pair weldingprocess
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3.11 PQR
3.12 pair welding procedure qualification
3.13 Weld material information
3.14 Anticorrosion material information
3.15 Steel pipe retrieve listing
(5)The third party inspection unit, supplier must choose the Iraqi government approved list provided by Company; the information as
below:
S/N TPI Companies
1 LIoyds Register EMA
2 Bureau Veritas of France
3 Intertek Group PLC
4 TUV Rheinland Middle East FZE
5 DNV
Ender user department proposed the Key technical indicators are as follows:
(1) Rules of origin for pipes: Steel plates used in Steel pipes must be labeled of the original country.(2) Company do not accept agent bidding.
(3) Supplier qualification: In accordance with America Petroleum Institute (API) certification of authorization to the supplier.
(4)The Supplier has its own whole process of iron smelting, steelmaking, and steel pipe manufacture factory.
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(5) The Supplier must have its own anti-sulfur laboratory, and the laboratory needs to have ISO 17025 Certificate.
(6) The Supplier shall ensure 90% of the iron ore are from Australia or Brazil at least.
(7) Either the Supplier has the steel pipes supplying performance in IRAQ, or the Supplier has the Market Access Approval from
Ministry of Oil (MoO) of IRAQ
PART I: Pipe Related Specifications as follows:
1.CILBCFQ-710-COM-15.03-10005_0_QUALITY ASSURANCE SPECIFICATION
2.CILBCFQ-710-COM-15.03-10010_0_CRITICALITY RATING PROCEDURE
3.CILBCFQ-710-PAI-15.03-10001_0_PAINTING SPECIFICATION FOR VENDORS
4.CILBCFQ-710-PIP-15.03-10011_0A_SPECIFICATION FOR PIPING GENERAL DESIGN
5.CILBCFQ-710-PIP-15.03-10012_0_SPECIFICATION FOR PRESSURE TESTING OF PIPING SYSTEM
6.CILBCFQ-710-PIP-15.03-10013_0_SPECIFICATION FOR PIPING FABRICATION
7.CILBCFQ-710-PIP-15.03-10016_0_SPECIFICATION FOR PIPING MATERIALS
8.CILBCFQ-710-PIP-15.03-10022_0_SPECIFICATION FOR BNS FITTINGS
9.CILBCFQ-710-PIP-15.03-10030-B_SPECIFICATION FOR PAINTING10.CILBCFQ-710-PIP-15.03-10105_0_SPECIFICATION FOR FUSION BONDED EPOXY COATING FOR GIRTH WELDS _FIELD
COATING
11..CILBCFQ-710-PIP-15.03-10106_0_SPECIFICATION FOR MULTI-COMPONENT EPOXY COATING
12.CILBCFQ-710-PIP-15.03-10107_0_SPECIFICATION FOR TRANSPORTATION AND HANDLING OF STEEL LINE PIPE
13.CILBCFQ-710-PIP-15.03-10111_0_SPECIFICATION FOR HOT INDUCTION BENDS
14.CILBCFQ-710-PIP-15.03-10115_0_SPECIFICATION FOR HYDROSTATIC TESTING
15.CILBCFQ-710-PIP-15.03-10116_0_SPECIFICATION FOR PIPELINE STRESS ANALYSIS AND FLEXIBILITY CHECK
16.CILBCFQ-710-PIP-15.03-10120_0_SPECIFICATION FOR PIPELINE MATERIALS
17.CILBCFQ-710-PIP-15.03-10205_1_Specification For BNS SAWL Piping Material
18.CILBCFQ-710-PIP-15.03-10208_1_Specification for X52NS Pipeline Material in Sour Service19.CILBCFQ-710-PRT-15.91-10010_0_SPECIFICATION FOR SHIPPING, PACKING & MARKING INSTRUCTIONS
20.CMIT-710-COM-15.69-1010-A_MATERIAL SELECTION REPORT
21.CMIT-710-PAI-15.03-1002 SPECIFICATION FOR 3-LAYER PP COATING OF BURIED PIPEINE
22.CMIT-710-PIP-15.03-1001-B_SPECIFICATION FOR PIPING MATERIALS
23.CMIT-710-PIP-15.03-1010-B_SPECIFICATION FOR X52NS SAWL PIPELINE MATERIAL IN SOUR SERVICE
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24.CMIT-710-PIP-15.03-1011_A_SPECIFICATION FOR PIPING AND PIPELINE WELDING IN SOUR SERVICE25.CMIT-710-PIP-15.69-1001-B_PIPE WALL THICKNESS CALCULATION REPORT
26.CILBCFQ-710-PIP-15.03-10121 SPECIFICATION OF FREE-SOLVENT LIQUID PHENOLIC EPOXY INTERNAL COATING FOR
STEEL PIPELINE
EXHIBIT 2 for more detailed information.
PIPE and HOT BEND list:
STEEL PIPE for Trunk line
Item Quantity(km)
Size(inch)
Description Material Note(internal+external)
1 12 16PIPE,C.S.SEAMLESS
406X8.7mm
API 5L
PSL2 X52NSSour ServiceLPE +3PP
2 36 18PIPE,C.S.SEAMLESS
457X8.7mm
API 5L
PSL2 X52NSSour Service)LPE +3PP
3 32 18PIPE,C.S.SAWL
457X7.9mm
API 5L
PSL2 X52NSSour ServiceLPE+3PP
4 13.5 20PIPE,C.S.SAWL
508X9.5mm
API 5L
PSL2 X52NSSour Service)LPE+3PP
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5 0.6 24PIPE,C.S.SAWL
610X9.5mm
API 5L
PSL2 X52NSSour ServiceLPE+3PP
BEND for Trunk line
Item Quantity Size(inch) Description MaterialNote
internal
external
1 7 12
RADIUS OFCURVATUR 5D , C.S.
SEAMLESS ,20
323X7.9mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
7 12
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS ,30
323X7.9mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
7 12
RADIUS OFCURVATUR 5D , C.S.
SEAMLESS ,45
323X7.9mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
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7 12
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS ,60
D323X7.9mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
4 12
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS ,90
323X7.9mm
API 5L
PSL2 X52NSSour Service LPE + dual-layer FBE
2 40 16
RADIUS OFCURVATUR 5D , C.S.
SEAMLESS ,20
406X8.7mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
40 16
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS ,30
406X8.7mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
40 16
RADIUS OF
CURVATUR 5D , C.S.SEAMLESS ,45
406X8.7mm
API 5LPSL2 X52NSSour Service
LPE + dual-layer FBE
40 16
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS ,60
406.4X8.7mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
20 16
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS ,90
406X8.7mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
3 30 18
RADIUS OFCURVATUR 5D , C.S.
SEAMLESS,20
457X8.7mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
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30 18
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS,30
457X8.7mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
30 18
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS,45
457X8.7mm
API 5L
PSL2 X52NSSour Service LPE + dual-layer FBE
30 18
RADIUS OFCURVATUR 5D , C.S.
SEAMLESS ,60
457X8.7mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
18 18
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS,90
457X8.7mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
4 28 18
RADIUS OF
CURVATUR 5D , C.S.SEAMLESS,20
457X7.9mm
API 5LPSL2 X52NSSour Service
LPE + dual-layer FBE
28 18
RADIUS OFCURVATUR 5D , C.S.
SEAMLESS,30
457X7.9mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
28 18
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS,45
457X7.9mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
28 18RADIUS OFCURVATUR 5D , C.S.
SEAMLESS ,60
457X7.9mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
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14 18
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS,90
457X7.9mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
5 12 20
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS,20
508X9.5mm
API 5L
PSL2 X52NSSour Service LPE + dual-layer FBE
12 20
RADIUS OFCURVATUR 5D , C.S.
SEAMLESS,30
508X9.5mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
12 20
RADIUS OF
CURVATUR 5D , C.S.
SEAMLESS,45
508X9.5mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
12 20
RADIUS OF
CURVATUR 5D , C.S.SEAMLESS ,60
508X9.5mm
API 5LPSL2 X52NSSour Service
LPE + dual-layer FBE
7 20
RADIUS OFCURVATUR 5D , C.S.
SEAMLESS,90
508X9.5mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
6 3 24
RADIUS OF
CURVATUR 5D ,
C.S.SEAMLESS,20
610X9.5mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
3 24RADIUS OFCURVATUR 5D ,
C.S.SEAMLESS,30
610X9.5mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
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3 24
RADIUS OF
CURVATUR 5D ,
C.S.SEAMLESS,45
610X9.5mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
3 24
RADIUS OFCURVATUR 5D ,
C.S.SEAMLESS,60
610X9.5mm
API 5L
PSL2 X52NSSour Service LPE + dual-layer FBE
2 24
RADIUS OFCURVATUR 5D ,
C.S.SEAMLESS,90
610X9.5mm
API 5L
PSL2 X52NSSour ServiceLPE + dual-layer FBE
APPENDIXC
MILESTONE PAYMENT SCHEDULE
1.NO. Item Subtotal Price
(CIFUmmQasr Port, Iraq)
1 First Lot
2 Second Lot
Note: The amount of bidding materials in the ITT files mayhaverelative
modifications during the contract period which are required by Company
according to the actual site situation, and the modification parts would be
calculated according to the actual quantity and contract price in the contract.
Total Price
1.1 Table: Contract Price for First Lot
STEEL PIPE for First Lot
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ItemQuantity
(km)
Size
(inch)
Description MaterialNote
(internal+external)
Country of
Origin and
Name of
manufacturer
Unit Price
(USD/KM)
CIF Umm
Qasr Port,
Iraq
Subtotal
Price
(USD)
CIF Umm
Qasr Port,
Iraq
1 12 16PIPE,C.S.
SEAMLESS
406X8.7mm
API 5LPSL2 X52NSSour
Service
LPE+3PP
2 36 18
PIPE,C.S.
SEAMLESS
457X8.7mm
API 5L
PSL2 X52NSSour
Service
LPE+3PP
Total price of First Lot
1.2 Table: Contract Price for Second Lot
STEEL PIPEforSecond Lot
ItemQuantity
(km)
Size
(inch)Description Material
Note
(internal+external)
Country of
Origin and
Name of
manufacturer
Unit Price
(USD/KM)
CIF Umm Qasr
Port, Iraq
Subtotal Price
(USD)
CIF Umm Qasr
Port, Iraq
1 32 18
PIPE,C.S.
SAWL
457X7.9mm
API 5L
PSL2 X52NSSour
Service
LPE+3PP
2 13.5 20
PIPE,C.S.
SAWL508X9.5mm
API 5L
PSL2 X52NSSourService
LPE+3PP
3 0.6 24
PIPE,C.S.SAW
L
610X9.5mm
API 5L
PSL2 X52NSSour
Service
LPE+3PP
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Total Price of Steel pipe:
HOT BEND for Second Lot
Item Quantity(Pcs)
Size(inch) Description Material Noteinternal
external
Country of
Origin andName of
manufacturer
Unit Price
(USD/pcs)CIFUmmQasrP
ort, Iraq
Subtotal Price
(USD)CIF Umm Qasr
Port, Iraq
1 7 12
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,20
323X7.9mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
7 12
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,30
323X7.9mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
7 12
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,45
323X7.9mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
7 12
RADIUS OFCURVATUR 5D ,
C.S. SEAMLESS
,60D323X7.9mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
4 12
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,90
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
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323X7.9mm
2 40 16
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS,20
406X8.7mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
40 16
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,30
406X8.7mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
40 16
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,45
406X8.7mm
API 5L
PSL2 X52NS
Sour Service
LPE+ dual-layer FBE
40 16
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,60
D406.4X8.7mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
20 16
RADIUS OF
CURVATUR 5D ,C.S. SEAMLESS
,90
406X8.7mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
3 30 18
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
API 5LPSL2 X52NS
Sour Service
LPE + dual-layer FBE
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,20
457X8.7mm
30 18
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS,30
457X8.7mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
30 18
RADIUS OFCURVATUR 5D ,
C.S. SEAMLESS
,45
457X8.7mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
30 18
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,60
457X8.7mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
18 18
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,90
457X8.7mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
4 28 18
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,20
457X7.9mm
API 5L
PSL2 X52NS
Sour Service
LPE+ dual-layer FBE
28 18
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
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,30
457X7.9mm
28 18
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS,45
457X7.9mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
28 18
RADIUS OFCURVATUR 5D ,
C.S. SEAMLESS
,60
457X7.9mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
14 18
RADIUS OF
CURVATUR 5D ,
C.S. SEAMLESS
,90
457X7.9mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layerFBE
5 12 20
RADIUS OF
CURVATUR 5D,
C.S.
SEAMLESS,20
508X9.5mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
12 20
RADIUS OF
CURVATUR 5D ,
C.S.
SEAMLESS,30
508X9.5mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
12 20
RADIUS OF
CURVATUR 5D ,
C.S.
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
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SEAMLESS,45
508X9.5mm
12 20
RADIUS OF
CURVATUR 5D ,
C.S.SEAMLESS,60
508X9.5mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
7 20
RADIUS OF
CURVATUR 5D ,
C.S.
SEAMLESS,90
508X9.5mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
6 3 24
RADIUS OF
CURVATUR 5D ,
C.S.
SEAMLESS,20
610X9.5mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layerFBE
3 24
RADIUS OF
CURVATUR 5D ,
C.S.
SEAMLESS,30
610X9.5mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
3 24
RADIUS OF
CURVATUR 5D ,
C.S.
SEAMLESS,45
610X9.5mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
3 24
RADIUS OF
CURVATUR 5D ,
C.S.
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
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SEAMLESS,60
610X9.5mm
2 24
RADIUS OF
CURVATUR 5D ,
C.S.
SEAMLESS,90
610X9.5mm
API 5L
PSL2 X52NS
Sour Service
LPE + dual-layer FBE
Total Price of HOT BEND:
2. Milestone Payment Schedule of each lot
Payment Item Amount Due upon
The First
Payment
10% of Contract
Price
Original of B/L, Commercial Invoices, Certificates of
Origin, Packing List and Insurance Certificate, Certificate
of Thirty Party Inspection correctly submitted to Company
and shipment has started.
The Second
Payment
40% of
Contract Price
Submission of invoice when the Material has delivered to
Umm Qasr Port, Iraq.
The Third
Payment
45% of Contract
Price
After The Materialdelivered to the Buzurgan Terminal, Iraq,
and submission of invoice.
The Fourth
Payment
5% of Contract
Price27 months after Company receives the material.
Total price of Second Lot:
-
7/24/2019 Section 3 Technical Package
19/19
APPENDIXD
CONTRACT SCHEDULE AND GUARANTEED DELIVERY DATE
1. DELIVERY SCHEDULE
To improve the delivery Schedule, Both party agree that the following delivery is without HIC and/or SSC Test Report which could be
submitted later after delivery.
Supplier shall deliver each component of the Material at the Umm Qasr Port (Delivery Point), Iraq with the following Schedule.
First Lot:
For 16 inch and 18 inch Line Pipe:
1.1 Table: Item 1 and Item 2 on or before five months after the contract signed.
Second Lot:
For 18 inch, 20 inch, 24 inch Line Pipe and All Hot Bends:
1.2 Table: Item 1, Item 2, Item 3 and All Hot bends on or before six months after the contract signed.