Seat - Cusion r&r Inst

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Transcript of Seat - Cusion r&r Inst

Page 1: Seat - Cusion r&r Inst

501-10-1 501-10-1Seating

REMOVAL AND INSTALLATION

2. Depower the SRS. For additional information,Front Seat Cushion Coverrefer to Supplemental Restraint System (SRS)Depowering and Repowering in the GeneralSpecial Tool(s)Procedures portion of Section 501-20B.

Worldwide Diagnostic System(WDS) 3. Remove the front seat. For additionalVehicle Communication Module information, refer to Front Seat in this section.(VCM) with appropriateadapters, or equivalent 4. Remove the clip and the recline handle.diagnostic tool

Driver seat with manual height adjust

Removal and Installation 5. Remove the manual height adjust handle centercover.

WARNING: Always wear safety glasses6. Remove the 2 screws and the manual heightwhen repairing an air bag supplemental restraint

adjust handle.system (SRS) vehicle and when handling an airbag module. This will reduce the risk of injury in

Driver power seatsthe event of an accidental deployment.

WARNING: To reduce the risk of personal 7. Remove the seat control switch knob.injury, do not use any memory saver devices.

All seatsCAUTION: It is necessary to rezero the

occupant classification sensor (OCS) system when 8. Remove the screw at the rear of the cushiona front passenger seat cushion is disassembled, a side shield. Pull out on the side of the cushionnew trim cover is installed or an OCS service kit side shield, release the retaining clips andis installed. A diagnostic tool is used to trigger pin-type retainer and separate the side shield.the active command to carry out rezeroing of

• Vehicles with a manual seat, remove thethe OCS system.

cushion side shield.

NOTE: If a seat equipped with a supplemental9. At the rear inboard side of the seat, release therestraint system (SRS) component is being serviced,

cushion trim cover flap from the cushion framethe supplemental restraint system (SRS) must bebracket.depowered.

10. Release all cushion trim cover-to-cushion frameNOTE: The air bag warning lamp illuminates whenretainers.the RCM fuse is removed and the ignition switch is

ON. This is normal operation and does not indicate11. CAUTION: Use care when separatinga supplemental restraint system (SRS) fault.

the seat upholstery from the hook and loopNOTE: The SRS must be fully operational and free strip, or the hook and loop strip can be tornof faults before releasing the vehicle to the from the cushion foam pad.customer.

Separate the hook and loop strips, remove thehog rings and separate the cushion trim coverAll seatsfrom the cushion foam pad.

1. Position the seat to gain access to the seat 12. To install, reverse the removal procedure.track-to-floor nuts and bolts.

13. Install the seat. For additional information, referto Front Seat in this section.

Copyright 2004, Ford Motor CompanyLast updated: 7/29/2004 2005 Mustang, 12/2004

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501-10-2 501-10-2Seating

REMOVAL AND INSTALLATION (Continued)

14. Repower the SRS. If the passenger seat hasbeen serviced, do not prove out the SRS atthis time.For additional information, refer toSupplemental Restraint System (SRS)Depowering and Repowering in the GeneralProcedures portion of Section 501-20B.

2005 Mustang, 12/2004

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501-10-3 501-10-3Seating

REMOVAL AND INSTALLATION (Continued)

Passenger seat system should be at or near room temperature, 10°Cto 29°C (50°F to 85°F).

NOTE: When using a NGS+ (NGS with Vehicle15. WARNING: Do not separateCommunication Module (VCM) and the latestcomponents.software) to rezero the OCS system:

CAUTION: It is necessary to rezero• select ‘‘FUNCTION TEST’’the OCS system when a front passenger seat

cushion is disassembled, a new trim cover is • select ‘‘SYSTEM RESET’’installed or an OCS service kit is installed. A

• view the on-screen information then pressdiagnostic tool is used to trigger the active

‘‘TRIGGER’’command to carry out rezeroing of the OCS

The NGS+ screen will then display ‘‘OCSsystem.RESET: REZERO.’’ Press ‘‘DONE’’ (button 8)

CAUTION: Make sure the seat is to rezero the OCS system. The NGS+ willcompletely assembled before rezeroing. display ‘‘TEST/FUNCTION SUCCESSFUL’’

once rezeroing of the OCS system is complete.CAUTION: The following precautionsmust be taken before rezeroing the OCS NOTE: To rezero the OCS system using thesystem. Worldwide Diagnostic System (WDS):

— Make sure the OCS system components • select the ‘‘Toolbox’’ iconare connected and no faults are present. • select ‘‘Body’’ from the menu

— Make sure the OCS system is not at a • select ‘‘Restraints’’ from the menutemperature below 0°C (32°F) or above

• select ‘‘Seat Weight Sensor ReZero’’45°C (113°F) when initiating theAfter selecting ‘‘Seat Weight Sensor ReZero’’,rezeroing process. If the vehicle has beenfollow the on-screen prompts to carry outexposed to extreme cold or hotrezeroing of the OCS system.temperatures, the vehicle must be exposed

and kept at a temperature within the NOTE: If the first attempt to rezero the OCSlimits, 0°C to 45°C (32°F to 113°F) for a system is unsuccessful, a second attempt mustminimum of 30 minutes. be made.

— Make sure nothing is present on the Rezero the occupant classification sensor.passenger seat before rezeroing and

• With the front passenger seat empty, use anothing is placed on the seat during thediagnostic tool to trigger the activerezeroing process.command and rezero the OCS.

— Make sure a minimum 8-second timeperiod has passed after cycling the 16. NOTE: The ignition switch must be cycledignition switch ON before the rezeroing after rezeroing the OCS system.process.

Cycle the ignition switch from ON to OFF.NOTE: For best results in rezeroing, the OCS

2005 Mustang, 12/2004

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501-10-4 501-10-4Seating

REMOVAL AND INSTALLATION (Continued)

All seats

17. Prove out the SRS as follows:

Turn the ignition key from ON to OFF. Wait10 seconds, then turn the key back to ON andvisually monitor the air bag indicator with theair bag modules installed. The air bag indicatorwill light continuously for approximately 6seconds and then turn off. If an air bag SRSfault is present, the air bag indicator will:

- fail to light.

- remain lit continuously.

- flash.

The flashing might not occur untilapproximately 30 seconds after the ignitionswitch has been turned from the OFF to the ONposition. This is the time required for therestraints control module (RCM) to completethe testing of the SRS. If the air bag indicatoris inoperative and a SRS fault exists, a chimewill sound in a pattern of 5 sets of 5 beeps. Ifthis occurs, the air bag indicator and any SRSfault discovered must be diagnosed andrepaired.

Clear all continuous DTCs from the RCM usinga diagnostic tool.

2005 Mustang, 12/2004