Scrubbing Technology - Update - EGCSA · Hamworthy Krystallon Presentation SMM, Hamburg 2010 Page 3...

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Hamworthy Krystallon Presentation SMM, Hamburg 2010 Page 1 SMM Hamburg, 2010 Scrubbing Technology - Update

Transcript of Scrubbing Technology - Update - EGCSA · Hamworthy Krystallon Presentation SMM, Hamburg 2010 Page 3...

Page 1: Scrubbing Technology - Update - EGCSA · Hamworthy Krystallon Presentation SMM, Hamburg 2010 Page 3 Scrubbing Technology - Update Pride of Kent scrubber operational for >30,000hrs.

Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 1

SMM Hamburg, 2010

Scrubbing Technology - Update

Page 2: Scrubbing Technology - Update - EGCSA · Hamworthy Krystallon Presentation SMM, Hamburg 2010 Page 3 Scrubbing Technology - Update Pride of Kent scrubber operational for >30,000hrs.

Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 2

The basic technology

Scrubbing Technology - Update

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Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 3

Scrubbing Technology - Update

Pride of Kent scrubber operational for >30,000hrs.

Zaandam scrubber operational for >4,000hrs

Sulphur Absorption Curves

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

0.1 1 10 100

S/H2O (kg/kg)

pH

Seawater Freshwater Baltic River Baltic Sea

0.000

1.000

2.000

3.000

4.000

5.000

6.000

7.000

8.000

9.000

0 2 4 6 8 10

Discharge Velocity (m/s)

Ho

rizo

nta

lD

ista

nce

(m) Discharge pH = 5.5

Discharge pH = 5.8

Discharge pH = 6.0

Discharge pH = 3.0

Operating Experiences

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Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 4

Scrubbing Technology - UpdateOperating Experiences

0

1

2

3

4

5

6

7

8

9

1.00E-06 1.00E-05 1.00E-04 1.00E-03

Mass S/ Mass Water

pH

Aspen+ Scrubber Results Aspen+ Dilution Results Extrapolated Dilution

US EPA Dilution Data PoK Experimental Data for Scrubber PoK Experimental Data for Dilution

US EPA Initial pH

US EPA final pH after afactor of 10 dilution

Page 5: Scrubbing Technology - Update - EGCSA · Hamworthy Krystallon Presentation SMM, Hamburg 2010 Page 3 Scrubbing Technology - Update Pride of Kent scrubber operational for >30,000hrs.

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Scrubbing Technology - Update

0

100

200

300

400

500

600

700

800

900

14:00 14:10 14:20 14:30 14:40 14:50 15:00 15:10 15:20 15:30 15:40 15:50 16:00

SO2 269ppm→9.57ppm

deSOx 96.4%

zero/ span cal.

0

50

100

150

200

250

300

14:30 14:35 14:40 14:45 14:50 14:55 15:00 15:05 15:10 15:15 15:20 15:25 15:30 15:35 15:40 15:45 15:50 15:55 16:00 16:05 16:10 16:15

IN

OUT

Print outs showingSO2 removal andExhaust GasTemperatures

Operating Experiences

Page 6: Scrubbing Technology - Update - EGCSA · Hamworthy Krystallon Presentation SMM, Hamburg 2010 Page 3 Scrubbing Technology - Update Pride of Kent scrubber operational for >30,000hrs.

Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 6

Scrubbing Technology - UpdateOperating Experiences

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Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 7

Collected Sludge

Scrubbing Technology - Update

PM Generated : 60 – 120mg/Nm3

Equates to : 0.1kg/hr.MW

Actual collected: 0.02-0.05kg/hr.MW

Composition: 0 – 93% Sediment

Disposal: Dockside Pickup

Disposal Cost: €150 – €400/t

= €0.15 – €0.4/kg

For 4,000hrs, = € 25/MW

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Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 8

Scrubbing Technology - Update

Source: Report ”Outlook for Marine Bunkers and Fuel Oil to 2025” from January 2009 by Robin Meech, Marine and Energy Consulting Limited

Legislation – The effect on the bunker fuels market

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Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 9

Fuel pricedifferential

20 $/t 50 $/t 100 $/t 200 $/t 500 $/t

Pro

po

rtion

of

time

sp

en

tin

EC

As

5.0% 200 yrs 80 yrs 40yrs 20 yrs 8.0 yrs

25.0% 40 yrs 16 yrs 8.0 yrs 4.0 yrs 1.6 yrs

50.0% 20 yrs 8.0 yrs 4.0 yrs 2.0 yrs 9.6 mths

100.0% 10 yrs 4.0 yrs 2.0 yrs 1.0 yrs 4.8 mths

Fuel pricedifferential

20 $/t 50 $/t 100 $/t 200 $/t 500 $/t

Pro

po

rtion

of

time

sp

en

tin

EC

As

5.0% 100 yrs 40 yrs 20 yrs 10 yrs 4.0 yrs

25.0% 20 yrs 8.0 yrs 4.0 yrs 2.0 yrs 9.6 mths

50.0% 10 yrs 4.0 yrs 2.0 yrs 1.0 yrs 4.8 mths

100.0% 5.0 yrs 2.0 yrs 1.0 yrs 6.0 mths 2.4 mths

Fuel pricedifferential

20 $/t 50 $/t 100 $/t 200 $/t 500 $/t

Pro

po

rtion

of

time

sp

en

tin

EC

As

5.0% 133.3 yrs 53.3 yrs 26.7 yrs 13.3 yrs 5.3 yrs

25.0% 26.7 yrs 10.7 yrs 5.3 yrs 2.7 yrs 1.1 yrs

50.0% 13.3 yrs 5.3 yrs 2.7 yrs 1.3 yrs 6.4 mths

100.0% 6.7 yrs 2.7 yrs 1.3 yrs 8.0 mths 3.2 mths

30,000 tonnes annual fuel usageassuming $4m total scrubber cost)

30,000 tonnes annual fuel usage(assuming $3m total scrubber cost)

12,500 tonnes annual fuel usage(assuming $2,5m total scrubber cost)

Payback period by fuel consumption, time spent in ECAs and fuel price differential

>15 years

5-15 years

<5 years

PAYBACK PERIOD

Scrubbing Technology - UpdatePayback periods

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Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 10

Approved under Scheme B of IMO

Annex VI Regulation 14 - Sea

Water Scrubbing Guidelines and

MEPC 184(59) and compliant with

CFR 40 Part 110.3, and NPDES

(2.2.26 Exhaust Gas Systems) for

Wash Water

Remote reporting of performance

and GPS position with secure data

storage

3 detailed EIA

• Water interchange &

Toxicology

• Plume modeling

• Physical measurement and

verification

Approvals and environmental compliance

0.00

100.00

200.00

300.00

400.00

500.00

600.00

700.00

800.00

900.00

03

:03

:00

04

:43

:00

06

:23

:00

08

:03

:00

0.00

5.00

10.00

15.00

20.00

25.00

30.00

35.00

40.00

45.00

50.00

NO ppm

H2O mAU

CO2 %

SO2 ppm

SO2ppm /CO2%

15 per. Mov.Avg. (SO2ppm )

0.1%S fuel equivalent,

22ppm at 13.25% O2

Scrubbing Technology - Update

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SMM Hamburg, 2010

Scrubbing Technology - Update

Vessel : DSME Hull 4465/66/67/68Size of SWS : 4 x 2 MW auxiliary

1 x 1 MW boiler

Installation type : New build

Delivery : January 2011 January 2012July 2011 June 2012

Performance :98% SOx Removal60-80% PM RemovalUp to 4,5% sulphur fuel

Prepared for main engine scrubbing

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SMM Hamburg, 2010

Scrubbing Technology - Update