Scrubbing Technology - Update - EGCSA · Hamworthy Krystallon Presentation SMM, Hamburg 2010 Page 3...
Transcript of Scrubbing Technology - Update - EGCSA · Hamworthy Krystallon Presentation SMM, Hamburg 2010 Page 3...
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 1
SMM Hamburg, 2010
Scrubbing Technology - Update
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 2
The basic technology
Scrubbing Technology - Update
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 3
Scrubbing Technology - Update
Pride of Kent scrubber operational for >30,000hrs.
Zaandam scrubber operational for >4,000hrs
Sulphur Absorption Curves
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
0.1 1 10 100
S/H2O (kg/kg)
pH
Seawater Freshwater Baltic River Baltic Sea
0.000
1.000
2.000
3.000
4.000
5.000
6.000
7.000
8.000
9.000
0 2 4 6 8 10
Discharge Velocity (m/s)
Ho
rizo
nta
lD
ista
nce
(m) Discharge pH = 5.5
Discharge pH = 5.8
Discharge pH = 6.0
Discharge pH = 3.0
Operating Experiences
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 4
Scrubbing Technology - UpdateOperating Experiences
0
1
2
3
4
5
6
7
8
9
1.00E-06 1.00E-05 1.00E-04 1.00E-03
Mass S/ Mass Water
pH
Aspen+ Scrubber Results Aspen+ Dilution Results Extrapolated Dilution
US EPA Dilution Data PoK Experimental Data for Scrubber PoK Experimental Data for Dilution
US EPA Initial pH
US EPA final pH after afactor of 10 dilution
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 5
Scrubbing Technology - Update
0
100
200
300
400
500
600
700
800
900
14:00 14:10 14:20 14:30 14:40 14:50 15:00 15:10 15:20 15:30 15:40 15:50 16:00
SO2 269ppm→9.57ppm
deSOx 96.4%
zero/ span cal.
0
50
100
150
200
250
300
14:30 14:35 14:40 14:45 14:50 14:55 15:00 15:05 15:10 15:15 15:20 15:25 15:30 15:35 15:40 15:45 15:50 15:55 16:00 16:05 16:10 16:15
IN
OUT
Print outs showingSO2 removal andExhaust GasTemperatures
Operating Experiences
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 6
Scrubbing Technology - UpdateOperating Experiences
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 7
Collected Sludge
Scrubbing Technology - Update
PM Generated : 60 – 120mg/Nm3
Equates to : 0.1kg/hr.MW
Actual collected: 0.02-0.05kg/hr.MW
Composition: 0 – 93% Sediment
Disposal: Dockside Pickup
Disposal Cost: €150 – €400/t
= €0.15 – €0.4/kg
For 4,000hrs, = € 25/MW
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 8
Scrubbing Technology - Update
Source: Report ”Outlook for Marine Bunkers and Fuel Oil to 2025” from January 2009 by Robin Meech, Marine and Energy Consulting Limited
Legislation – The effect on the bunker fuels market
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 9
Fuel pricedifferential
20 $/t 50 $/t 100 $/t 200 $/t 500 $/t
Pro
po
rtion
of
time
sp
en
tin
EC
As
5.0% 200 yrs 80 yrs 40yrs 20 yrs 8.0 yrs
25.0% 40 yrs 16 yrs 8.0 yrs 4.0 yrs 1.6 yrs
50.0% 20 yrs 8.0 yrs 4.0 yrs 2.0 yrs 9.6 mths
100.0% 10 yrs 4.0 yrs 2.0 yrs 1.0 yrs 4.8 mths
Fuel pricedifferential
20 $/t 50 $/t 100 $/t 200 $/t 500 $/t
Pro
po
rtion
of
time
sp
en
tin
EC
As
5.0% 100 yrs 40 yrs 20 yrs 10 yrs 4.0 yrs
25.0% 20 yrs 8.0 yrs 4.0 yrs 2.0 yrs 9.6 mths
50.0% 10 yrs 4.0 yrs 2.0 yrs 1.0 yrs 4.8 mths
100.0% 5.0 yrs 2.0 yrs 1.0 yrs 6.0 mths 2.4 mths
Fuel pricedifferential
20 $/t 50 $/t 100 $/t 200 $/t 500 $/t
Pro
po
rtion
of
time
sp
en
tin
EC
As
5.0% 133.3 yrs 53.3 yrs 26.7 yrs 13.3 yrs 5.3 yrs
25.0% 26.7 yrs 10.7 yrs 5.3 yrs 2.7 yrs 1.1 yrs
50.0% 13.3 yrs 5.3 yrs 2.7 yrs 1.3 yrs 6.4 mths
100.0% 6.7 yrs 2.7 yrs 1.3 yrs 8.0 mths 3.2 mths
30,000 tonnes annual fuel usageassuming $4m total scrubber cost)
30,000 tonnes annual fuel usage(assuming $3m total scrubber cost)
12,500 tonnes annual fuel usage(assuming $2,5m total scrubber cost)
Payback period by fuel consumption, time spent in ECAs and fuel price differential
>15 years
5-15 years
<5 years
PAYBACK PERIOD
Scrubbing Technology - UpdatePayback periods
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 10
Approved under Scheme B of IMO
Annex VI Regulation 14 - Sea
Water Scrubbing Guidelines and
MEPC 184(59) and compliant with
CFR 40 Part 110.3, and NPDES
(2.2.26 Exhaust Gas Systems) for
Wash Water
Remote reporting of performance
and GPS position with secure data
storage
3 detailed EIA
• Water interchange &
Toxicology
• Plume modeling
• Physical measurement and
verification
Approvals and environmental compliance
0.00
100.00
200.00
300.00
400.00
500.00
600.00
700.00
800.00
900.00
03
:03
:00
04
:43
:00
06
:23
:00
08
:03
:00
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
NO ppm
H2O mAU
CO2 %
SO2 ppm
SO2ppm /CO2%
15 per. Mov.Avg. (SO2ppm )
0.1%S fuel equivalent,
22ppm at 13.25% O2
Scrubbing Technology - Update
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 11
SMM Hamburg, 2010
Scrubbing Technology - Update
Vessel : DSME Hull 4465/66/67/68Size of SWS : 4 x 2 MW auxiliary
1 x 1 MW boiler
Installation type : New build
Delivery : January 2011 January 2012July 2011 June 2012
Performance :98% SOx Removal60-80% PM RemovalUp to 4,5% sulphur fuel
Prepared for main engine scrubbing
Hamworthy Krystallon PresentationSMM, Hamburg 2010Page 12
SMM Hamburg, 2010
Scrubbing Technology - Update