I

1969SCORPION SNOWMOBILE

PARTS MANUAL

MARK IMARKOMARKIDMARK IV

1 No Longer Ava ilable (Ni A)2 - Replaced B)' (RIB)3 - See Above Illustration4 Can Also Use

AND TRIM GROUP

- ''-,

PART NO .NO .

NO . M ark I M ark II M ark III Mark IV PART NAME USED

1 0 950200 o 950200 o 950300 o 9503~0 Hood 12 0 057010 o 0570 10 o 057010 0 057 0 10 Hood Stripes 13 857200 857200 85 7 ~ 0 0 857 200 Scorpion Emblem e-

'-

4 155001 155001 15 5001 155001 E mblem P op Rivet :W5 0 957500 o 957600 o 957700 0 957 500 Model Number Decal-300 25 o 957900 o 95 8000 0 958100 Mod el Number Decal- 400 26 754100 754100 754100 75 41 00 H~ad Light Retainer 17 754000 954010 954010 954010 Head Light Seal Beam 18 977200 977200 977200 9772 00 Iznition Switch -J--9 977300 977300 977300 97 73 00 Wiring Harness As s embly 1

10 877400 877400 877 400 87i 400 \Wiring Harness Hood Cl ip 111 854600 854600 854600 954610 Winds hield 112 855100 855100 85,, 100 855100 Attaching Moulding 113 132002 132002 13 2002 13~002 Mouldinz Bo lt 3'16-24x 314 514 103003 103003 103003 103003 Moulding \Winl': Nut :Yl6- 24 515 75 6400 756 40 0 75640 0 0 956410 Windshield P las t ic Trim RIB 756400 116 0 756600 o 756600 0 7 56600 0 756600 Gas Filler Cap RIB 756599 Blk. 117 856800 856 800 8568 00 8565 00 Gas Measurtnz Stick ...18 o 930000 o 930100 o 930200 o 9 3 0~OO Seat 119 o 931500 0 931200 o 931200 Back Rest RIB 039283 120 933300 933300 933300 T oo l Box I Metal) 121 933500 933500 933500 933500 T a il Light Assembly 122 933600 933600 933600 933600 T ai l Light Lens 123 933501 933501 93350 1 933501 T a il Li zht Wire Clip RIB 077302 124 e 934500 o 934 50 0 0 934500 Stick on Reflector RIB 042747 2? - o 933400 o 933410 ~ 9334~0 Mud Flao 1- ;)

26 102604 10260 4 10260 4 T oo l Box At tachinz Nut 1/4-20 327 105004 10 500 4 105 004 T oo l Box At tachinz Washer 1/4 32 8 120424 12 0424 120424 T ool Box Atta chi nz Bo lt 1/4-20x1 :IP- 329 o 93 2800 o 932 800 o 932600 0 933000 Body 130 o 85 1800 e 851 800 o 851900 0 851900 Front Bum pe r RI B 051900 131 132009 132009 132009 132009 Hood Att achinz Bo lt s 5/16-24x 1 1/4 632 10 2002 10 20 02 102 002 102 002 Hood Atta chtnz Caged Nut 5"16-24 633 0 933700 o 933710 0 9337 10 . Rear Bumoe r 134 13201 4 132014 13 20 14 R ea r Bumo e r Mtz Bolt 5"16-24x1 1/4 235 1027 05 1027 05 10 2705 Rear Bumo er Mtz Locknut 5/16- 24 236 132008 132008 132008 Rear Bump e r Mtz Screw 5"16-24x:IP- 237 10 25 05 10 2505 10 2505 Rea r Bumoer Mta Ca p Nut stI6-24 238 83 4300 834 300 834 30 0 83 4300 Grease Fitt inz 239 7 341 00 734100 734 100 734100 Ch ai n Case Boot- Upp e r 140 734200 734200 734200 73 4200 Chain Cas e Boot- Lower 141 o 834000 o 834000 o 834000 o 83 40 00 Front Rubber Mouldinz 1

u

2-1 96 9 6 /79

12 ­34 -

\

\.

STEERING

o ..,

'" '"

GROUP

o..,

..,..,

'"..,

I

/

PART NO.NO .

NO. Mark I Mark II Mark III Mark IV PART NAME USED

1 062390 0623 90 062390 062390 Handle Bar Grip s 2~ 862000 862000 862000 862000 Brak e & T hr ottle T hu m b Control 23 062385 062 385 062385 06238 5 Control Attaching Bolt wi Nut 23 0623 86 0623 86 062 38 6 062386 Contr ol Attaching Bolt wi Nut 24 96 5000 9650 00 965000 965000 Throttle Cabl e Hous ing Ass ' bly 1:5

,962 000 962500 96 2500 962500 Brake Cable Housing Ass ' b ly 1I

S i 960200 96 0200 0 960210 096021 0 Steerin g P ost RIB 960200 1j ! 11042 8 11 0428 110 42 8 11 0 42 8 Steering Post Att'ch 'g Bolt l/4-28x1 314 210 10500 3- 105003 105003 105003 Steering P ost Flat Washer 1/4 2I

~1 102 604 102604 102604 10 260 4 Steering Post Att'ch'g Lock Nut 1/4-28 212 96600 0 966000 966000 966000 Steering Post Nylon Bushinz 113 110620 11 06 20 1106 20 110620 P itman Bar Tie Bo lt 31S-24x1 1/4 214 11 0 628 110628 110628 110628 Pitman Ba r T ie Bolt 3/8-24x1 _314 315 I 10 2706 102706 10270 6 10 2706 P itman Bar Locknut 318-24 516 0 867 200 o 8672 00 867 100 867100 Drag Link T ie Rod 117 867 30 0 867300 0 867400 o 867400 St eering T ie Rod Long 118 86 8500 868 500 868 500 86 8500 Steering A r m 219 I0 9fi 9 .~0 0 o 96 980 0 ! O 969300 o 969800 Ski Lee: Oilite Bus hinz R/B 042960 420 ! 969500 969500 969 500 Mo ulded Sk i Leg 2ZO i 868 500 Sk i Leg 221 7 92 500 7 92 500 792500 792500 Ski Sp r ing Atta ching; Saddle 222 100 002 100002 10000 2 100002 Ski Sp r ing Saddl e Boot 318-2 4x3 1/4 223 110620 11 062 0 110620 110620 Sk i Sorinz Ass 'blv Bolt 3I8- 24x1 1/4 .:124 1027 06 102706 102706 10 2706 Sk i Snrtnz As s ' bl v Lo cknut 3/8-24 425 7917 00 79 17 00 79 1700 791700 Sk i Snrinz Short Leaf 226 791600 79 1600 791 600 791 60 0 Ski Snrinz Secondarv Leaf 227 791 500 791500 79 1500 791500 Ski Spring; Main Leaf 228 79 1800 791 800 79 1 800 79 1800 Ski Snrinz Reinfo rc em ent P late 229 990500 990500 990500 99 05 00 Ski-Onl v-black 230 152001 152001 152 001 152 001 Spring At t ' ch'g Cl e vis P in Long ~/1 6x3 1/4 231 152002 1520 02 152002 152002 Snrinz Art' crtcr Cl evis Pin Short 5/16x2 3/4 232 14 0412 14041 2 140412 14041 2 C'lev is Cotter Pin 1/8 x 1 433 791000 79 1000 791000 791000 Ski Wear Runner 234 10260 5 102605 102605 102605 Ski Wear Runner Nut 1/4-20 2

6/791969- 3-

DRIVEN CLUTCHASSEMBLY AND BRAKE

•

1 • No Longer Available (NLA)2 . Replaced By (RIB)3 • See Above Illustration4 • Can Also Use

7

J

964502 - Caliper Right964501 • Spring

'----- 964504 • Caliper Left

7

j

21

9

_II 15

~~9 j

NO . USEDPER

NO. PART NO. PART NAME NO. USED ASSEM.985000 Driven Clutch Assemblv-l0 Soline 1

1 102705 Sheave Reinforcement & Dowell Locknut 92 985600 So rmz Retainer 13 88571.0 Soring 14 985500 Dowels 35 986100 Dowel Retainer Qilite Bushing, Small 36 0985400 Dowel Retainer RIB 085400 17 0885200 Sheave RIB 085200 28 986000 Dowell Retainer Oilite Bushing. Large 19 103309 Castle Nut 210 140416 Cotter Pin 211 110512 Sheave Reinforcement Bolt 312 0988000 Driven Clutch Shaft 113 0985300 Sheave Reinforcement 114 . 0986500 Brake Disc 115 888100 Shaft Key 116 0988800 Upper Sprocket - 10 Tooth-l0 Spline 116 0988900 Upper Sprocket - 11 Tooth-l0 Spline 116 989000 Uppe r Sprocket - 12 Tooth-l0 Spline 116 989100 Upper Sprocket - 13 Tooth- 10 Spline 117 987100 Eccentric , Bare 117A 987200 Eccentric Bearing Assembly 1

* 787400 Eccentric 0-Ring Seal 118 100624 Eccentric Adjustment Bolt 119 0987900 Eccentric Spring Washer RIB 032497 120 102606 Eccentric Locknut 121 0964500 0 Caliper Brake Assembly Order by Ind. Parts 1

~.

4-196~ Not Shown . See Above 6 /79

DRIVE CLUTCH ASSEMBLY

5

10

Only Available As

Weight Ann Asm.Sachs 297·983280Sachs 370·983280Sachs 634-983280

1 - No Longer Available (NLA)2 - Replaced By (RIB)3 - See Above Illustration4 - Can Also Use

NO. USEDNO. PART NO. PART NAME NO. USED PER ASSEM.

980000 Drive Clutch Assemblv-Sachs 290 10 0980100 Drive Clutch Assembly-Sachs 370 NLA Order Ind. Parts

1 984100 Retainer Bolt 12 983800 Emergency Re-wind 13 983700 Bell Houstnz 14 984300 Torque Plug 15 981500 Movable Sheave 16 883400 Spring 17 0983300 Sp rmg Retainer R/B083667 18 983510 Idler Needle Bearinz 19 981400 Stationary Sheave Bushing Sleeve 110 980500 Stationarv Sheave - Sachs & Hirth 1110 0110424 Weizht Arm Bolt 313 0 0105104 Internal Lockwasher 314 0 0982600 Weizht Arm Side Plate 615 0 0983200 Weizht Arm Weizht- 290 9/16 315 0 0983210 Weight Arm Weight- 370 5/8 315 0 0983220 Weight Arm Weight- 370 Sachs & Hirth 3/4 316 0 0983100 Weilrht Arm Roller 317 0 0982810 Weizht Arm Roller Shaft 318 0 0102704 Locknut 319 0 0105104 Lockwasher 320 0 0982500 Weight Arm Qilite Bushing 3

6/79 1969-5

TRACK

1 • No Longer Available (NLA)2 • Replaced By (RIB)3 - See Above Illustration4 - Can Also Use

PART NO. PART NAME NO. USED

0 835500 Molded Rubber Drive Track - Mark I & II 10 736000 Molded Rubber Drive Track - Mark III 10 936500 Molded Rubber Drive Track - Mark IV 1

7

f$;/

//~~"II/Ii

• 12

PART NO.NO. Mark I & II Mark III Mark IV PART NAME NO. USED

1 102705 102705 102705 Retainer Attaching- Locknut 51.6-24 62 105006 105006 105006 Retainer Attaching Flatwasher $6 63 741500 741500 741500 Front Drive Shaft Retainer Seal Gasket 14 741400 741400 741400 Front Drive Shaft Bearing Retainer 45 787400 787400 787400 Front Drive Shaft "0" Ring Seal 16 741300 741300 741300 Front Drive Shaft Roller Bearing 27 130510 130510 130510 Retainer Attaching Carriage Bolt &1.6-24x$"8 68 741200 741200 741200 Front Drive Shaft Locking Collar w;Set Screw 29 742600 742600 742600 Front Drive Rubber Sorocket 210 0140506 0140506 0140506 Front Drive Sprocket SetScrew &1.6x 3IB 411 940200 940100 940300 Front Drive Shaft 112 160021 160021 160021 Drive Half Moon Kev 213 110516 110516 110516 Front Drive Shaft End Bolt 51.6-24x1 114 105205 105205 105205 Front Drive Shaft Lockwasher &1.6 115 105503 105503 105503 Front Drive Shaft Flat Washer 1]/.32 116 940700 940700 940700 Lower Steel Sprocket- 32 Tooth 117 989698 989698 989698 . .Drive Chain- 65 Link 1

* 989800 989800 989800 RC 40 Offset Link 1

* 989810 989810 989810 Master Link #40 1

)

*Not Shown6-1969 6/79

· ~­, .

3

BOGEY ASSEMBLY

8 7

PART NO. NO . USEDNO. Mark I & II Mark III Mark IV PART NAME PER ASSEM.

1 102810 102810 102810 . Bogey Cross Shaft Locknut f¥'8-11 42 749800 749800 749800 Bogey Wheel 43 846700 Bogey Tubing 24 84920 0 Bogey Spring 25 848300 Bogey C ross Shaft 26 947500 947600 947700 Bogey Suspension Shaft 17 110612 110612 110612 BOQ"eYSuspension Att' ch'g Bolt 3"S-24x 3"4 28 105206 105206 105206 Attachinz Internal Lockwasher 318 2* 100612 100612 100612 BOQ"eYSusnens ion Att cb'z Bolt 3"S-16x 314 2* 749300 749300 Bozev Spring - L. H. 1* 749400 749400 Bogey Spring - R. H. 1* 74 6800 947100 Bogey Tubing - L. H. 1* 746900 947200 Bozev Tubing - R. H. 1* 747000 0947300 Bogey T ub ing - Cent er RIB 747000 1* 7485 00 748500 Bogey C ross Shaft - Short 1* 74 8400 948600 Bogey Cross Shaft - Long 1* Not Shown

REAR AXLE ASSEMBLY

PART NO.NO . Mark I & II Mar k III Mark IV PART NAME NO. USED

1 844200 744300 944400 Rear Idler Spacer T ub ing - Short 22 fA~r::l'\l'\ 7 4~SOO

.~

"Rp::lr Idl er '"'- ' o f- 2,+, ,:1\11 1

3 843900 844000 944100 Rear Idler Spacer Tubing - Long 14 743000 743100 943200 Rear Idler Shaft 1* 743700 743700 Rear Idler Wheel 1* Not Shown

6/791969-7

TAKE-UPASSEMBLY

1 • No Longer Available (NLA)2 • Replaced By (RIB)3 • See Above Illustration4 . Can Also Use

4

/3

/ Ij

NO. PART NO. PART NAME NO. USED

1 102706 Rear Suspension Plate Locknut- 2IB - 24 12 105502 Rear Suspension Plate Flatwasher 13 045400 Rear Suspension Plate Bushing 1

* 745800 Rear Suspension Spring' - L. H. 14 745900 Rear Suspension Spring' - R. H. 15 o 045300 Rear Suspension Plate - L. H. RIB 045316 15 o 045310 Rear Suspension Plate - R. H. RIB 045315 16 130510 Adjusting Plate Attaching Carriage Bolt f:y'l6-24x f(8 27 105206 Adjusting Plate Star Washer :Y8 28 110548 Track Adjustment Bolt W16-24 x 3 19 105004 Track Adiustment Bolt Washer 110 102705 Track Adiustment Locknut 5116-24 111 105005 Adtusttnz Plate Flat Washer 1/4 212 102505 Adjusting Plate Attaching Cap Nut W16-24 213 110636 Rear Suspension Bushing Bolt 3"8-24x 2 1/4 1* 744500 Adjusting Plate - L. H. 114 744600 Adj ustinz Plate - R. H. 1

c)* Not Shown

8-19696/79

ENGINEMOUNnNG

123 ­4

No Longer Available (NLAlReplaced By (RIB)See Above IllustrationCan Also Use

__ 0.

I PART NO.

NO. I Mark l I Ma rk II Mark III M ark IV PART NAME NO . USED

1 0 970000 0 970000 E ngine- Sachs 280M(Manual Start) 1

* 970200 970200 E ng i ne- Sa c hs 290 M (Manual Sta rt) 1

* 970 300 970300 E ng ine - Sa c hs 290 E (Electr i c Start) 1

* 9704 00 970400 Q 970400 E ng ine- Sa c hs 370M (Manual Sta rt) 1

* 970500 970500 lJ 970500 Ename- Sachs 370E (Electric Start) 1CO NT ACT DEAL ER ON OT HER ENG INES

2 977800 977800 977800 Carburetor HR19 A(275CC & 297C C Engines) 1

* i) 07 7990 0 077 990 0 077 990 Carburetor HR95A(37 UCC Engines) 1" HD" Carburetors Standard on Twin CylinderEnzines & Optional on Single Cylinder

3 97 8100 97 8100 97 8100 978 10 0 Ai r Cleaner (HR Carbu r etor) 1

* 97 820 0 978200 978200 978200 A ir Cleaner ( HD Carburetor ) 14 10040 8 100408 100408 100 408 Ai r Cleane r Mounting Bolt l/4-20x 112 35 10510 4 1051 04 105104 10 5104 Ai r Cleane r Mounting Lockw as he r l/4 36 CONSULT DE A L ER Exha us t Fl ang e Gasket - Sa chs Engine 17 () 976600 97 6600 Exh aus t F l ang e- 275 CC & 297 CC Sa c hs 17 . 97 6700 976700 97 6700 E xh a ust Fl an z e - 370 CC Sachs 18 170481 170 48 1 170481 170481 Muffle r Exhaust Flex P ip e 1 WI6" 19 ) 97 551 0 97 551 0 975510 97 5510 Muffler - Sachs 110 ) 77 6000 . 776000 776000 776000 Muffle r Clamp 111 13200 5 132005 132005 13 200 5 Muffle r Clamp Bolt ]/4 - 20 x 2 112 103 40 4 10340 4 103404 103404 Muffle r Clamp Nut 114 - 20 113 972 800 972 800 972 80 0 I Adjustable Mot or Mount(275 C C & 297CC Sachs ) 113 972 900 97290 0 I 972900 Adjustable Mot or Mount (370 CC Sachs) 114 074010 0740 10 07411 0 07 -n 10 Moto r Mount Strap 215 102606 102606 102606 102606 Mot or Mount Strap Locknut 318 - 16 416 130616 1306 16 130 616 13061 6 Mot or Mount Ca r r iaze Bolt 3/8 - 24 x 314 417 102 306 102306 102306 102 306 Motor Mount Locknut :ys - 24 4,

* 105 50 1 10 550 1 105 501 I 105 501 Mot o r :\Ioun t Fl at Washer 318 418 } 170502 0 170502 0 17 0 502 0 17 0502 P la s t ic Gas Line RIB 170522 119 } 87.4700 9 87 4700 0 874700 0 87 4700 Gas Line Adapt e r RIB 700532 120 87 4800 87 4800 874800 87 4800 Gas Line Adapte r Gasket 121 170502 17050 2 170 502 170502 Gas Lin e Ins ide Tank 122 875000 87 5000 875000 87 5000 Gas Li ne Filt e r 123 989 900 989900 989900 98 9900 Dr ive Be lt 124 953100 9531 00 95310 0 953100 Clutch Guard 125 0 979100 () 97 9100 0 979 100 [J 97 9100 Battery( Electric Start Only) 126 9791 01 9791 01 I 979 101 97 91 01 Batt e r y Hol d Down St rap 127 Gas ket (Includ ed with Carburetor) 128 Im pulse Li ne (Included with Ca rburetor) 129 CONSULT DEALER Nut & Washer (Included wit h Engi ne ) 230 Nut & Wasner(Incl uded with Eng ine) :231 Bol t & Washer (Incl uded with Engine) 4

* 97940 0 979 400 0 97 9400 0 97 9400 Ba tt ery Cab le- P ositive 1* 979500 979 500 0 97 9500 0 97 9500 Bat t e r v Cable - Nega tive 1* 879700 879700 0 87 9700 0 87 97 00 El ectric Start Swi t ch 1* 87 9800 87 9800 0 87 9800 0 87 9800 Electric Sta rt W i r ine: Harness 1* Not Shown

6 /7 9

1969- 9