Scope To develop a interactive electronics control system and fabrication support to design a next...
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![Page 1: Scope To develop a interactive electronics control system and fabrication support to design a next Constant Climate Chambers. Existing product with heater,](https://reader036.fdocuments.us/reader036/viewer/2022082818/56649e895503460f94b8ddd7/html5/thumbnails/1.jpg)
Scope•To develop a interactive electronics control system and fabrication support
to design a next Constant Climate Chambers.
• Existing product with heater, solenoid, and compressor installed.• Door open switch, mechanical assembly,
• Existing product with heater, solenoid, and compressor installed.• Door open switch, mechanical assembly,
Input
• Technical Documentation including user manual, assembly manual, service manual, wiring diagram, system installation training etc. and production training.
• Tested and ready to use control system based on per unit rate.
• Technical Documentation including user manual, assembly manual, service manual, wiring diagram, system installation training etc. and production training.
• Tested and ready to use control system based on per unit rate.
• Implementation of fuzzy-supported PID control to control temperature ±0.5°C.• To upgrade a existing panel based product to dedicated control unit with minimal
modification.
• Implementation of fuzzy-supported PID control to control temperature ±0.5°C.• To upgrade a existing panel based product to dedicated control unit with minimal
modification.
Confidential © Real Time Consultant
Case Study- Constant Climate Chambers
• On board SSR for Compressor, Light and Printer.• DISPLAY - LCD 20X4 Blue Backlight.• Thermal / Dot Matrix Printer interface.• Data Logging facility up to 1000 Record.• Audio - Visual Alarm in Single Fault Condition, Temperature Sensor Failure,
Door open indication, Ambient temperature display and alert, integrated self-diagnosis system.
• Light and FAN controlled by system logic, UV Tube facility for decontamination.
• Temperature range 5 °C to 70 °C with a display and setting accuracy of 0.1 °C or any other customised range available.
• On board SSR for Compressor, Light and Printer.• DISPLAY - LCD 20X4 Blue Backlight.• Thermal / Dot Matrix Printer interface.• Data Logging facility up to 1000 Record.• Audio - Visual Alarm in Single Fault Condition, Temperature Sensor Failure,
Door open indication, Ambient temperature display and alert, integrated self-diagnosis system.
• Light and FAN controlled by system logic, UV Tube facility for decontamination.
• Temperature range 5 °C to 70 °C with a display and setting accuracy of 0.1 °C or any other customised range available.
Challenges
Specification
available
Deliverables
![Page 2: Scope To develop a interactive electronics control system and fabrication support to design a next Constant Climate Chambers. Existing product with heater,](https://reader036.fdocuments.us/reader036/viewer/2022082818/56649e895503460f94b8ddd7/html5/thumbnails/2.jpg)
Confidential © Real Time Consultant
Constant Climate Chambers -Horizontal Model
FAN
Core power Supply
Real Time Clock
Microcontroller
Heater
RS-232/485
Interface
OnBoard Solid State Relay (SSR) EEPROM
Humidity Inject
Solenoid
EMI/EMC Filter and protection
Ambient Temp. Sensor
Door Status
Door Sensor
Pt-100 Sensor
interface
Pt-100 Sensor Sample
Monitoring
Pt-100 Sensor Control
Pt-100 Sensor
interface
Sensor interface
Light
UV Light
Profile Timer for UV Light
20x4 LCD
Keypad
Humidity Sensor
Interface
HM1500 Humidity Sensor
12V Coil drive
Water heater
15-06-09 PRG1 21:34TempR:22.2°C S:22.2°CHumdR:60.2°C S:60.2°CUVT: 15min Dly: 3Min
![Page 3: Scope To develop a interactive electronics control system and fabrication support to design a next Constant Climate Chambers. Existing product with heater,](https://reader036.fdocuments.us/reader036/viewer/2022082818/56649e895503460f94b8ddd7/html5/thumbnails/3.jpg)
Constant Climate Chambers – Vertical Model
Confidential © Real Time Consultant
Core power supply
Real Time ClockMicrocontroller
Heater
RS-232/485
Interface
On Board Solid State Relay (SSR)
EEPROM
EMI/EMC Filter and protection
Ambient Temp. Sensor
Door Status
Door Sensor
Pt-100 Sensor
interface
Pt-100 Sensor Sample
Monitoring
Pt-100 Sensor Control
Pt-100 Sensor
interface
Sensor interface
Light
FAN
Profile Timer for UV Light
20x4 LCD
Keypad
Humidity Sensor
Interface
HM1500 Humidity Sensor
12V Coil drive
UV Light
Humidity Inject
Solenoid
Water heater
15-06-09 PRG3 21:34TempR:25.1°C S:25.2°CHumdR:70.2°C S:70.0°CUVT: 15min Dly: 3Min
![Page 4: Scope To develop a interactive electronics control system and fabrication support to design a next Constant Climate Chambers. Existing product with heater,](https://reader036.fdocuments.us/reader036/viewer/2022082818/56649e895503460f94b8ddd7/html5/thumbnails/4.jpg)
Confidential © Real Time Consultant
Constant Climate Chambers - Value Addition
The active humidification and dehumidification system: When humidifying, the humidity content is controlled via a hot steam generator. This evaporates specific doses of distilled water from an external supply tank and mixes the sterile hot steam with the air stream. Dehumidification takes place through cold traps created with cooled injection technology. This provides the constant climate chamber with a working range of 10 - 90% relative humidity. A multifunctional, fuzzy-supported PID process controller, with permanent performance adjustments and integrated self-diagnosis system, guarantees absolutely reliable temperature control and realistic conditions for perfect environment simulations.Temperature range 5 °C to 70 °C with a display and setting accuracy of 0.1 °C. Ensures perfect and absolutely reliable temperature control and the highest process safety.Multiple overtemperature protection, An adjustable over/under temperature controller takes over control in case of failure at a preset temperature. Automatic Safety Function(ASF) - a unique safety function - for over- and undertemperature automatically following the setpoint in a freely selectable tolerance range. 2 high-grade platinum temperature sensors Pt 100 in a 3-wire circuit (for stable long-term transmission of measurement signals) communicate with each other and ensure uninterrupted error-free temperature control at constant working temperature.Function signals for stand-by, operating mode, heating and over/undertemperature Internal memory with 1024kB to save temperature and error states, with timestamp to the minute Serial printer interface for printout of log data in thermal or dot matrix printer.
![Page 5: Scope To develop a interactive electronics control system and fabrication support to design a next Constant Climate Chambers. Existing product with heater,](https://reader036.fdocuments.us/reader036/viewer/2022082818/56649e895503460f94b8ddd7/html5/thumbnails/5.jpg)
Confidential © Real Time Consultant
Area of co-operation
Product Design as per given specification. Ready to use solution based on Embedded H/W and Software.We deliver ready to use solution for your product with latest feature and requirement.Latest technology to meets international standard and feature.Complete customization of product as per customer requirement.Product design as per IEC/UL standard guideline (Safety :IEC60601-1 and EMI-EMC: IEC60601-1-2) Sourcing. Vendor development. Mechanical Design Support.Free onsite support and evolution sample available.No development charges, only per unit rate is charged after product approved by the customer.
![Page 6: Scope To develop a interactive electronics control system and fabrication support to design a next Constant Climate Chambers. Existing product with heater,](https://reader036.fdocuments.us/reader036/viewer/2022082818/56649e895503460f94b8ddd7/html5/thumbnails/6.jpg)
Confidential © Real Time Consultant
Constant Climate Chambers -Contact Details
Contact for support and evaluation sample.
Real Time ConsultantDelhi: B-232/1, Chatterpur Extn.
Mehrauli-110074.09350831213, 09958700553.
Mumbai: 101, A-Wing, Lake Bloom Appartment, Andheri (E), Powai, Mumbai09322245924