SCM-EricJohnson Change Management

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    change management

    ENFRENTANDO LA INCERTIDUMBRE Y EL CAMBIO

    Dr. M. Eric Johnson

    El Dr. M. Eric Johnson es Director del

    Tucks Glassmeyer/McNamee Centerfor Digital Strategies y Profesor deOperations Management de TuckSchool of Business, DartmouthCollege.

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    Supply Chains for the Information Age:Mastering Uncertainty and Change

    M. Eric Johnson

    Tuck School of Business

    Dartmouth College

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    Uncertainty - Supply Chains Are Right In Middle

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    Demand Characteristics

    Functional

    Low demand uncertaintyStable demand

    Long product life

    Low product customization

    Innovative

    High demand uncertaintyShort selling season

    High product variety

    High obsolescence

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    Supply Characteristics

    Stable

    Fewer breakdownsStable and higher yields

    Fewer quality problems

    More supply sourcesReliable suppliers

    Dependable lead time

    Evolving

    Vulnerable to breakdownsVariable and lower yields

    Potential quality problems

    Limited supply sourcesUnreliable suppliers

    Variable lead time

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    Supply/Demand Uncertainty Matrix

    1 2

    3 4

    Demand Uncertainty

    SupplyUncer

    tainty

    Low (Function Products) High (Innovative Products)

    Low

    (StableProce

    ss)

    High

    (Evolving

    Pro

    cess)

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    The Barilla Supply Chain

    Barilla

    Factories

    BarillaCDC

    Barilla

    DCc

    Private DCs

    Grande

    Distribuzione

    Independent

    Supermarkets

    Chain

    Supermarkets

    Signora Maria

    Shops

    BarillaCDC

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    Barillas Supply Chain

    Barilla

    Factories

    Barilla

    CDC

    Barilla

    DCc

    Private DCs

    Grande

    Distribuzione

    IndependentSupermarkets

    Chain

    Supermarkets

    Signora Maria

    Shops

    Barilla

    CDC

    Barilla

    Factories

    Barilla

    CDC

    Barilla

    DCc

    Private DCs

    Grande

    Distribuzione

    IndependentSupermarkets

    Chain

    Supermarkets

    Signora Maria

    Shops

    Barilla

    CDC

    Barilla

    CDC

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    Barillas Supply Chain

    BarillaFactories

    Barilla

    CDC

    Barilla

    DCc

    Private DCs

    Grande

    Distribuzione

    IndependentSupermarkets

    Chain

    Supermarkets

    Signora Maria

    Shops

    Barilla

    CDC

    BarillaFactories

    Barilla

    CDC

    Barilla

    DCc

    Private DCs

    Grande

    Distribuzione

    IndependentSupermarkets

    Chain

    Supermarkets

    Signora Maria

    Shops

    Barilla

    CDC

    Barilla

    CDC

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    Causes and Costs

    Causes of the fluctuations

    Costs of the fluctuations

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    Campbells Soup

    0

    100

    200

    300400

    500

    600

    700

    800

    1 4 710 13 16 19 22 25 28 31 34 37 40 43 46 49 52

    Time in Week

    Weekly

    Quantity Retail Sales

    Mfg Shipments

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    Solutions

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    Supply/Demand Uncertainty Matrix

    1 2

    3 4

    Demand Uncertainty

    Supply

    Uncertainty

    Low (Function Products) High (Innovative Products)

    Low

    (StableProcess)

    High

    (Evolving

    Pro

    cess)

    Hau Lee, 2002

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    Printer Supply Chain

    Asia Dealers

    Supplier

    SupplierEuropeoards Printers Dealers

    Supplier

    Dealers

    Supplier

    ASICs

    4 weeks 15 weeks 1 weekweeksday

    Americas

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    Product Design: A Lesson From High Tech

    Product Design Proliferation

    both

    black & white

    color

    DOS

    Mac

    both

    black & white

    color

    UK

    GermanySpain

    UK

    GermanySpain

    UK

    GermanySpain

    UK

    GermanySpain

    UK

    Germany

    Spain

    UK

    GermanySpain

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    Postpone Localization

    Supplier

    Dealerssia

    Dealersmericas

    EuroperintersItalyFranceGermanySpainetc

    Supplier

    Dealerssia

    Dealersmericas

    EuroperintersItalyFranceGermanySpainetc

    Differentiating atthe factory

    Differentiating atthe warehouse

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    Supply/Demand Uncertainty Matrix

    1 2

    3 4

    Demand Uncertainty

    Supply

    Uncer

    tainty

    Low (Function Products) High (Innovative Products)

    Low

    (StableProce

    ss)

    High

    (Evolving

    Pro

    cess)

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    The Supply Chain Life Cycle

    1 2

    3 4

    The SC Solution Reduce Uncertainty

    The Business Problem - Commoditization

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    The Supply Chain Life Cycle

    1 2

    3 4

    The Business Solution Innovation

    The SC Problem - Uncertainty

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    Level II - Resiliency

    Weeks

    Producti

    vity

    100%

    0%1 2 3

    Start of recovery

    Event

    Rather than simply avoid uncertainty,plan for it and build resiliency.

    Cyber Attack

    Dock Strike

    Weeks

    Productiv

    ity

    100%

    0% 1 2 3

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    Risk

    Measure

    Define risk measures

    Risk Identification Define direct and indirect risks and link to measures

    Risk Assessment

    Assess the current risk and develop scenarios

    Risk Management

    Assess and implement robust mitigation strategiesIP Leakage

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    Manage Demand: Rolling Mix

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    Supply/Demand Uncertainty Matrix

    1 2

    3 4

    Demand Uncertainty

    SupplyUncer

    tainty

    Low (Function Products) High (Innovative Products)

    Low

    (StableProce

    ss)

    High

    (Evolving

    Pro

    cess)

    Hau Lee, 2002

    S /

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    Supply/Demand Uncertainty Matrix

    1Problem:

    - The bullwhip effect

    Solutions:

    - Alignment of incentives and information

    among supply chain partners

    - Coordinated planning, forecasting and

    replenishment (CPFR)

    - Vendor managed inventory (VMI)

    2Problem:

    - Long/uncertain development and lead times

    - Highly uncertain demand patterns

    - Short selling season

    Solutions:

    - Mass customization

    - Postponement of final customization- Early orders from customers

    Problem:

    - Highly uncertain supply

    - Disruption risk in supply

    Solutions:- Pooled inventory and resources

    - Exchanges to extend reach of suppliers and

    inventory

    - Contracts that manage risk by locking in

    factors such as price and delivery

    3

    Problem:

    - All problems associated with Boxes 1 - 3

    Solutions:

    - Postponement of final customization- Pooling of suppliers to hedge uncertainty

    - Platforms and modular designs that allow

    for postponement of final customization

    4

    Demand Uncertainty

    Supp

    lyUncertainty

    Low (Function Products) High (Innovative Products)

    L

    ow(

    StablePro

    cess)

    Hi

    gh(Evolving

    Process)

    Jett, Pyke, and Johnson; 2006; Hau Lee 2002

    L l III V l Mi ti

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    Level III Value Migration

    Migrate toward areas of the supply chain that offerhigh value, while exiting areas that have shrinking

    value.

    iTunes

    Labels

    Writers

    Performers

    iTunes

    Integrate Service and Product Supply Chains

    C t N S l Ch i ith I f ti

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    Create New Supply Chains with Information

    Treat Ops

    Mfr Customer

    Mfr

    P d t S i ?

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    Product or Service?

    Manufacturing ServicesDistinctive Operational Characteristics

    S

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    Summary

    Level I

    Different supply chains exhibit different problems and solutions

    Employ solutions that reduce uncertainty

    Level II

    Resilient supply chains that embrace low-cost sourcing

    Managing risk while lowering cost

    Risk of interdependency

    IP risk

    Level III

    Differentiate by new products, processes, tailored offers

    Integrating service supply chains

    Create new supply chains

    Leverage partnerships

    Information as a Basis for Tailored Offerings

    CRM and Pricing

    Sales, Marketing, Service Automation,

    Dynamic Pricing

    Tailored Offerings

    Serve loyal customers well while

    minimizing supply-chain costs tomaximize profit

    ERP

    Financials, HR, Manufacturing

    SCM

    Purchasing, Logistics, Inventory,

    Planning, Distribution

    Internally

    FocusedExternally

    Focused

    Revenue

    Enhancing

    Cost

    Reducing

    Read More

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    Read More

    Johnson, M. Eric (2006), Ready for the Digital Future? Supply Chain Management Review, July-August, 26-32.

    Johnson, M. Eric (2006), On Offshore Outsourcing, POMS Chronicle, Vol. 13, No. 2, 10.

    Dynes, Scott, Eva Andrijcic, M. Eric Johnson, Barry Horowitz (2006) Economic Costs of Information Infrastructure Failures: Estimates from

    Field Studies in Manufacturing Supply Chains Dartmouth College Working Paper. Proceedings of the Fifth Workshop on the Economics ofInformation Security, Cambridge University, June.

    Johnson, M. Eric (2006), Dual Sourcing Strategies: Operational Hedging and Outsourcing to Reducing Risk in Low-Cost Countries,

    Forthcoming inSupply Chain Excellence in Emerging Economies, Springer-Verlag, Chung-Yee Lee and Hau L. Lee editors.

    Johnson, M. Eric (2006) Supply Chain Management: Technology, Globalization, and Policy at a Crossroads, Interfaces, May-June, 191-193.

    Jett, Quintus R., Pyke, David F., and M. Eric. Johnson (2006), Minority Business Enterprises: Mastering the Supply Chain, U.S. Dept ofCommerce, MBDA.

    Johnson, M. Eric (2005), A Broader Context for Information Security, Financial Times, 16 September 2005, 4.

    Kopczak, Laura R. and M. Eric Johnson (2003), The Supply-Chain Management Effect: How Supply Chain Management Is Changing

    Managers Thinking, Sloan Management Review,Vol. 44, No. 3 (Spring), 27-34.

    Lee, Hau L. (2002). Aligning Supply Chain Strategies with Product Uncertainties. California Management Review, Spring, Vol. 44, No. 3.

    Johnson, M. Eric (2001), Learning From Toys: Lessons in Managing Supply Chain Risk from the Toy Industry, California Management

    Review, Vol. 43, No. 3, 106-124. Highlighted (2003) in Risk: The Weak Link in Your Supply Chain,Harvard Business Review Management

    Update, March, 3-5.

    Johnson, M. Eric and Emily Anderson (2000), Postponement Strategies for Channel Derivatives,International Journal of Logistics Management,Vol. 11, No. 1, 19-35.

    www.tuck.dartmouth.edu/digitalstrategies

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