Schumacher Easy Cut II Cutting Harvest System

The Schumacher Cut

Easy Cut II Mini Australien 2011_Layout 1 12.10.11 17:13 Seite 1

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THE ORIGINAL

www.schumacher-original.com


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The SCHUMACHER Cut

Cutting system Easy Cut II page 6 - 7Standard Comfort Premium

Mounting instruction page 8 - 9

Kits Easy Cut II page 10 - 11

Guard S4 page 12 - 15Check wear of the gap page 16

MultiTool page 17

Roller guide R1 R2 page 18

Wear plates page 19

Section Pro Cut page 20 - 21Check section serrations

Sectional knife page 22 - 23

Crop lifter ASK page 24 -29TypesMounting instruction

The Original page 30


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Schumacher - your partner for a smart cut!

Did you already know that a clean cut increases your harvestyields? Why is that possible? Cutting systems are prone to si-gnificant wear and therefore have to be checked frequently.If you postpone the replacement of parts for too long, it cancost you time and money caused by the time needed forrepairs on the fields or less acres harvested. Even a slowerdriving speed of the combine by only 0.3 km/h for an averageof 1.000 acres (400 hectares) performance can cause losses ofthousands of dollars. From 2010 on, we offer the latest cuttingtechnology with Schumacher Easy Cut II products. In this bro-chure you can read how to replace parts, upgrade your exi-sting Schumacher system or change over to the newEasy Cut II cutting system.

THE ORIGINAL


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Easy calculating: The same price per foot (metre) for allcombine types.

Easy deciding: The same components for all combine types.Easy assembling: For mounting the system all you need is a

standard set of tools.A smart cut!

A smart cut!


All Schumacher products can bemounted with standard tools.

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Your harvesting success begins with a smart cut.

Easy Cut II – 3 different versions.

The standard version includes all established components for a goodcut. You will benefit from the technical innovations offered byEasy Cut II. The roller guides can be mounted subsequently very easilywithout much time and effort.

THE ORIGINAL


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! !R1R2

!R1

top guiding rollers(every 2 feet)

top and bottom guiding rollers(alternating every foot)

Cutting system Easy Cut II

The additional advantage of the bottom guiding roller means less fric-tion on the knife back and therefore less wear. We recommend usingthe bottom guiding roller for cutting widths starting at a minimum of20 feet (6 metres). It is not recommended for all types of cutting units,please ask us if the premium version is suitable for your combine!

The top guiding roller. For a straight knife movement.The advantage of a straight knife movement is an extended lifetime ofknife and guards. We recommend using the top guiding rollers in com-bination with wear plates for all established cutting units and com-bine types.

“Twice the roll”. For wide cutter bars.


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A

A

A

m

A

20 m

A

A

R1 A

2`= 610 mm

A

A

A

A A

A

A

A

R1

R1

R1

wear plate: arrow points ahead indriving direction

Or

the cuttingsystem starts

with:

Top guiding roller: (every 2 feet)

The first roller (top guided) is mountedright after the first wear plate.

THE ORIGINAL


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1`= 305 mm

R1

B

R2

A

B

R1

R2

B

B 20 m

m

A A

A

A

A

A R2

A

R1

R1 A

Mounting instruction

Attention: Turn the wear plate around and mountas a spacer bar:Arrow points backwards in mounting direction.

Top and bottom guided rollerare mounted alternating every foot.

The first roller (top guided) is mounted right afterthe first wear plate.


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Schumacher Kits ready to mount.


You can find the most popular conversion kits for ClaasDeutz-FahrFiatagri-LaverdaIHC

John DeereMF, FendtNew Holland

THE ORIGINAL


Knivdrivning

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Example:New Holland

Example:John Deere

Example:Claas

Kits Easy Cut II


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The new Schumacher double guard S4 easily leads more crop into thecutter bar. In order to make that possible, cutting edges have been re-worked and the opening for the crops has been enlarged.

continuous bar

lowered andbroadened bar

squared hole

double guard S4

more room forimproved flowof crops

High stability. Great protection from impacts.Quality spring steel construc-tion.

Double cutting edges for abalanced knife guidance.Once mounted, no furtheradjustments will be necessary.

Advantages of a Schumacher double guard

Efficient flow. More cut.

always withSCH logo

since 2010

optim

ized

cutti

ng ed

ge

THE ORIGINAL


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code-no. dimension -X- colour ident-no.2 12 mm black 16500.014 14 mm red 16501.017 17 mm grey 16502.01

ident-no.

double guard

code-no. production-code

Type

Guard S4


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Typedouble first guard v/o

code-no. dimension -X- colour ident-no.2 12 mm black 16503.014 14 mm red 16504.017 17 mm grey 16505.01

dimension -X- colour ident-no.12 mm black 10701.0114 mm red 10702.0117 mm grey 10703.01

triple guard

THE ORIGINAL


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v/o

Guard S4

wear plate

Please note: the mounting dimension determines the type of doubleguard (12/14/17 mm) and the thickness of the wear plate (4/5/6 mm).

Mounting of a 12 mm double guard on a dimension of 14mm: The guard will be extended. The gap becomes toowide and the knife has too much room for movement.Mounting of a 14 mm double guard on a dimension of 12 mm: Theguard will be squeezed. The gap becomes too tight and the knifecannot move properly anymore.

Dimension -X-

angle bar

Exampleangle bar wear plate dimension -X- example

6 mm + 6 mm = 12 mm John Deere9 mm + 5 mm = 14 mm New Holland / Case / MF7 mm + 5 mm = 12 mm Laverda

dimension -X-

Possible consequences of an incorrect mounting:!

!

!

!


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!

!

!

!

THE ORIGINAL

Guards should be checked regularly for wear. A new guard has a gap of3.8 - 4.2 mm.

Wear of guards. Check the gap.

Replace now!

new guard,gap 3.8 – 4.2 mm

When changing the guards, simply check the wear platesas well. If the edges of the plates also show wear, theknife is unstable and so the new guards will be worn outquickly again.

wear of the gap > 5.4 mm

Further checking for wear during the change of guards.

A cutting gap of more than 5.4 mm causes “floating” of the knife. Therounded cutting edges cannot hold and cut the crops properly any-more. They will get pulled into the cutting gap.


Knivdrivning

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MultiTool

The new handy Schumacher MultiToolis an ideal companion for allcombine-operators:

Schumacher MultiTool as key ring.

1. Cutting Clearance -Testing ToolYou can immediately see thecurrent wear of the guards.

4.0 – 5.4 mm

8 mm13 mm 8 mm

2. Hexagon | Wrench 10 mm | Screw DriverHelps you to open the side covers of the combine and header.

3. Hint: integrated bottle opener


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! ! !

! ! !

Upgrade your existing Schumachercutting system with roller guides.

The top guiding roller R1 holds theknife in a straight line, preventing thesection from tipping downwards. Thisprotects sections and guards fromwear.

R1 top guiding roller

In combination with the top guidingroller, the bottom guiding roller takescare of the knife guidance instead ofthe wear plates only. This means lessfriction, less vibration and less wear onthe drive unit.

R2 bottom guiding roller

If you own a Schumacher cutting system already, you can simply up-grade it with roller guides and gain the advantage of a great knifeguidance. Choose your option of rollers along with the new shortenedwear plates.

ident-no. 15768

ident-no. 16330

THE ORIGINAL


Knivdrivning

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CB

A

dimension -X-

dimension -X-dimension -X-

ident-no.thickness

mounting direction

thickness dimension colour ident-no.

A4 mm 256 mm grey khaki 10741.015 mm 256 mm blue 10742.016 mm 256 mm black 10743.01

B4 mm 180 mm grey khaki 17014.015 mm 180 mm blue 17015.016 mm 180 mm black 17016.01

C4 mm 104 mm grey khaki 17011.015 mm 104 mm blue 17012.016 mm 104 mm black 17013.01

Roller guide R1 R2 | Wear plates

The new wear plate.In the new shortened version applicable as either a wear plate or aspacer bar.


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! ! ! ! ! ! !

High quality Pro Cut sectionsfor the Schumacher system.

Pro Cut sections can be replaced easily.

Different serrationsof the sections for variousharvesting conditions andcrops.

Cleaning ridge for aclear cut.

Cut-outsremove soil and otherparticles from the gap.

The special Schumacher section-boltwith a splined shaft offers a safe,tight fit of the section on the knife-back.

ident-no.section-bolt 10931.08nut 13961.06set of bolts and nuts 15426.01

Balanced cutting forcesdue to the alternatedmounting of thesections (top andbottom cutting).

packaging unit 50 pieces

THE ORIGINAL


14tp

i

11tp

i

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!

!

!

!

!

!

!

!

packaging unit 25 pieces

Teeth ofsection pointed

Teeth of sectionworn & rounded

Section types for various conditions.

Check frequently. Check section serrations for wear.

If the teeth are extremely pointed,the section will not cut cleanly.The teeth will grab the stalk insteadof cutting it and pull it into the cut-ting gap of the guard. This will in-crease knife load which demandsincreased power requirements.

If the teeth are rounded, the knifeis blunt and the crops will not becut properly anymore. This willcause increased power require-ments as well.

Easy Cut II knife assemblies can be supplied with fine or coarsesections as required.

fine14 tpi = 14 teeth per inch25 teeth per length of section

Section Pro Cut

tpi indicates the number of teeth per inch (=25.4 mm)

type ident-no.fine 14 tpi 10966.06coarse 11 tpi 10961.06

coarse11 tpi = 11 teeth per inch 19 teeth per length of section


A

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Easy transport, storing, handling and mounting.

Knife connector kitEasy and tight fit due to use of loctited bolts

Easy handling ofthe knife sections

Easy connection of theknife sections with the knife connector kit

type fine section ident-no.A knife connector kit 10-hole 16831

alternatelymounted sections

!!

!!

THE ORIGINAL


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Sectional knife

All knives are packed & protectedin a 2.60 m cardboard box.Schumacher sectional knives are packaged in a box measuring2.60 m in length. That ensures reasonable freight costs and lesspossibility of damage during transit.

All kn

ives a

re pa

cked i

n a 2.6

0 m ca

rdboa

rd bo

x.


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The Schumacher crop lifter lasts longer.

I am strong.

I am grey.

I’ve got profile.

concave sliding skid

curved sliding

THE ORIGINAL


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The operational safety of your combine is the pre-condition for a highperformance in harvest threshing. Every summer and with any kindof weather. Support the demands of your combine by using originalSchumacher crop lifters.

standard crop lifter ASK

mounting module with bend

Crop lifter ASK

curved sliding skid

slim profile

first rivet with more clearance height


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dimension -Z-

Dimension -Z-

The dimension -Z- describes the distance between the end of themounting module and the end of the sliding skid.

THE ORIGINAL


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Types ASKThese crop lifters are available for all relevant combine types.

Crop lifter ASK

coloured label withtype number

combine harvester type dimension -Z- ident-no.all headers using Schumacher systemAGCO PowerFlow from 2007(Fendt-MF-Laverda)

ASK-100 132.3 mm 16445.01

Deutz-Fahr (SDF) ASK-100 132.3 mm 16445.01John Deereseries 800-900-600 ASK-100 132.3 mm 16445.01

Laverda from 2000 ASK-100 132.3 mm 16445.01all headers using forged guard systemAGCOPowerFlow until 2007(Dronningborg-Fendt-MF)

ASK-120 137.3 mm 16587.01

CASE 1030 Freeflow ASK-120 137.3 mm 16587.01CASE cutting unit2030, 2040 and 2050, 3050 ASK-127 144.5 mm 16589.01

all CLAAS cutting units ASK-121 143.0 mm 16588.01Laverda/Fiatagri until 2000 ASK-120 137.3 mm 16587.01

New Hollandcutting unit Standard + Varifeed ASK-127 144.5 mm 16589.01


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!

!

!!!

! ! !

The ASK reliably indicates when wear occurs.

The ASK doesn’t wear out quickly.

From tip to mounting module, thesliding skid is concave shaped.

Critical wear appears only in themiddle of the sliding skid. The sidesremain solid.

The new bend at the mounting mo-dule offers more ground clearancefor the first rivet. So wear will bereduced considerably.

Example of wear with aconventional crop lifter

Crop lifters without bend are sub-ject to wear more easily.

Your advantage in appliance

Concave shaped profile

The crop lifter remains solid.

New: Module with bend

Wear of a mounting module of a croplifter operated parallel to the ground.

THE ORIGINAL


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The mounting kit modules KM-3 and SM-4 ensure a quick and firmmounting of the crop lifter.

Set the crop lifter into the bestposition. 3 possible positions forthe fixation of the spring clipallow an adjustment at the cor-rect height.

CORRECT ! WRONG ! WRONG !

The crop lifter is operatedparallel to the ground.

The crop lifter moves up-wards and runs above thecrops.

The crop lifter digs itselfinto the ground.

Crop lifter ASK

Crop lifter fitting with KM-3 and SM-4 fastener

Adjustable in height due to spring clip

3 positions

! 10 " 40

SM-4

ident-no. 10248

ident-no. 10255

screw M 10 x 55

disc 25 x 10,5 x 4spool nut JD-2

nut M 10

KM-3

SM-4


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THE ORIGINAL

SCH logo on the mountingmodule

SCH logo on the section bolt

SCH logo on the section SCH logo on the guard

Combine harvesters are high performance machines.So the operational safety and impact power should beensured by using quality parts only.

Only The Original can achieve that!


SCH – a strong brand

www.schumacher-original.comFurther information on

Schumacher stands for 45 years of experience and presence on5 continents. Original Schumacher products are used every daythroughout the world.

So why don’t you start using it too?

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SCHUMACHER.



Toowoomba94 Buckland Street,Toowoomba, Qld 4350Tel: 07 4636 91 50Fax: 07 4636 91 70

www.gwtillage.com.au

BendigoUnit 2 - 204 Strickland Road,East Bendigo, Vic 3550Tel: 1800 087 871Fax: 1800 087 971

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Schumacher Easy Cut II Cutting Harvest System

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