SCCL Corporate safety accident analysis 2006 2011 may

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WELCOME TO WORKSHOP ON DESIGN OF SUPPORT PLAN AND STANDARDIZATION OF STRATA CONTROL INSTRUMENTS

Transcript of SCCL Corporate safety accident analysis 2006 2011 may

Page 1: SCCL Corporate safety accident analysis 2006   2011 may

WELCOME TO

WORKSHOP ON DESIGN OF SUPPORT PLAN AND

STANDARDIZATION OF STRATA CONTROL INSTRUMENTS

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ACCIDENT ANALYSIS FROM 1-JAN,2006 TO 31-05-2011.

&CAUSES AND STEPS TO CONTROL ROOF &

SIDE FALL ACCIDENTS.

BY

ISO CORPORATE

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THE CAUSE WISE ANALYSIS OF ACCIDENTS Jan.06-May.11.Cause

BELOW GROUND OPENCAST ABOVE GROUND Total

F S R F S R F S R F S R

FALL OF ROOF 21 85 143             21 85 143

FALL OF SIDES 9 102 294             9 102 294

OTHER FALLS OF GROUND   1 19 2         1 2 1 20

OVER WINDING OF CAGES/SKIPS ETC                        

OTHER ACCIDENTS/DANGEROUS OCCURANCES DUE TO WINDING                        

ROPE HAULAGE 14 226 146           1 14 226 147

CONVEYORS 1 20 10 1 2   2 12 7 4 34 17

DUMPERS       7 16 11       7 16 11

OTHER WHEELED TRACKLESS   1   3 3 1 3 5 4 6 9 5

OTHER NON-WINDING MACHINERY     1   1           1 1

HEMM other than dumpers       7 6 9   1   7 7 9

OTHER MACHINERY   27 30   2     10 3   39 33

EXPLOSIVES   4 4   3           7 4

ELECTRICITY 2 2 4 1   10   1 2 3 3 16

SPONTANEOUS HEATING                        

OTHER ACCIDENTS/DANGEROUS OCCURRANCES DUE TO DUST/GAS/FIRES     1     1           2

FALL OF PERSONS 1 551 1267   37 33   83 87 1 671 1387

FALL OF OBJECTS   435 1474 1 13 12   80 117 1 528 1603

OTHERS (FALLS OTHER THAN GROUND MOVEMENT)   4 7               4 7

OTHER THAN ABOVE 1 562 1174 1 29 33 3 135 174 5 726 1381

Total 49 2020 4574 23 112 110 8 327 396 80 2459 5080

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PLACE WISE FATALITIES/INJURIES UNDER GROUND

FATALITIES- 49, SERIOUS-2022, REPORTABLE-4576

OPENCASTFATALITIES-23, SERIOUS-112,

REPORTABLE-112ABOVE GROUND

FATALITIES-8, SERIOUS-327, REPORTABLE-397

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CAUSE WISE UNDERGROUND ACCIDENTS

CAUSE F S RFALL OF ROOF 21 85 143FALL OF SIDES 9 102 294ROPE HAULAGE 14 226 146CONVEYOURS 1 20 10ELECTRICITY 2 2 4FALL OF PERSONS 1 552 1268OTHER THAN THE ABOVE 1 562 1174

TOTAL 49 2022 4576

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PERCENTAGE OF CAUSE WISE FATALITIES & SEROUS ACCIDENTS IN

BELOW GROUND CAUSE FATAL SERIOUS

FALL OF ROOF&SIDES 30 61.23% 187 9.25%

ROPE HAULAGE+CONV 15 30.51% 246 12.17%

ELECTRICITY 2 4.08% 2 0.10%

OTHERS 2 4.08% 1289 78.48%

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FALL OF ROOF AND SIDES PLACE WISE ANALYSIS

FATAL SERIOUSDEVELOPMENT 4 60DEPILLARING 23 106LONGWALL --- 10OTHER PLACES 3 11 TOTAL 30 187

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DESIGNATION WISE ANALYSIS

1. SUPERVISORS/MANAGEMENT 32. LOADERS/COAL FILLERS 83. SUPPORT/TIMBERMEN 94. DRESSORS 15. OTHER BG FACE WORKERS 16. FITTERS 17. OTHER OPERATORS 18. OTHER DESIGNATIONS 6 TOTAL 30

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BODY WISE INJURIES ANALYSISHEAD INJURIES 13EYES 1BACK 2CHEST 5SPINAL COLUMNS 1UPPER LIMBS 1LOWER LIMBS 1OTHER PARTS OF BODY 6

TOTAL 30

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REASONS FOR ROOF & SIDE FALL

ACCIDENTS.

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PLANNING ISSUES IN DEVELOPMENT

DEVLOPMET WITH OUT CONSIDERING FLOOR CONTOURS.

NOT FRAMING SSR IN SCIENTIFIC WAY. WIDER GALLARIES & INADEQUATE SUPPORTS. STABILITY OF SIDES & SUPPORT DESIGN. VALIDATION OF RMR & SUPPORT PLANS. DESIGN OF SUPPORT SYSTEMS FOR

GEOLOGICALLY DISTURBED AREAS. TRAINING & SKILL IMPROVEMENT.

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2.PLANNING ISSUES IN DEPILLARING PANELS

WIDER PANELS /LONGER DIAGONAL LENGTHS. WIDER GALLERIES. MORE HEIGHT OF EXTRACTION. LONGER DURATION OF SLICING /SLOW RATE OF EXTRACTION. INDUCED BLASTING TO PREVENT HANGING GOAF. IMPROPER STOWING SYSTEMS. INFERENCING THE DATA COLLECTED FROM INSTRUMENTATION. NON COMPLAINCE OF PERMISSION CONDITIONS.

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3.IMPLEMENTATION ISSUES TESTING AND DRESSING OF ROOF & SIDES

BEFORE & WHILE WORKING. INSPECTION,TESTING,DRESSING & SUPPORT

OF TRAVELLING AND HAULAGE ROADS. INADEQUATE TEMPORARY SUPPORTS. MISS JUDGEMENT BY MINE OFFICIALS. TESTING OF ROOF BOLTS & ROPES. TIGHTNESS OF SUPPORTS. SUPPORT CYCLE IN MINES. MEETINGS WITH MINE OFFICIALS. INTERACTION WITH SUPPORTMEN etc.

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CORRECTIVE ACTIONS SUGGESTED

103 CIRCULARS WERE ISSUED TO CONTROL ACCIDENTS FROM ROOF & SIDE FALLS,METHOD OF WORKING etc.

STANDARDIZING ROOF BOLTING METHODS. MECHANIZED DRILLING FOR BOLTING. SWITCHING OVER TO RESIN GROUT IN ALL

PLACES. TESTING GROUT MATERIALS & BOLTS. CALCULATING FRESH RMR OF ROOF AND RE-

DESIGNING SSR SCIENTIFICALLY.

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CORRECTIVE ACTIONS SUGGESTED.

SUPPORT REQUIREMENTS OF SIDES. FRAMING OF EFFECTIVE SAFETY

MANAGEMENT PLAN FOR EVERY ACTIVITY IN THE MINE & IT’S IMPLEMENTATION.

REVIEW SOPs PERIODICALLY AND UP-DATE AS SUTUIATION WARENTS.

STANDERDIZATION OF MONITORIG INSTRUMENTS.

UTILIZING THE INFORMATION FROM PREVIOUS EXPERIENCES.

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Concern for man and his fate must always form the chief interest of all technical endeavors. Never forget this in the midst of your diagrams and equations. Albert Einstein

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Thank you