Scarab Merlin and Magnum Parts Book CANbus 3 Edition

All Hydrostatic and Unidrive models equipped with CANbus 3 Controls

All Merlin & Magnum Models Illustrated Parts Catalogue Page i

ILLUSTRATED PARTS CATALOGUE

ALL MERLIN & MAGNUM MODELSWith CANbus 3 Control System

When re-ordering this document please quote the following part number:Manual Z037885

Original Issue . . . . . . . . . . . October 2010

This manual is published by the Technical Publications Department of Scarab Sweepers Limited and every effort is made to ensure that the information it contains is correct at the time of publication. Due to a policy of continuous development, however, the Company reserves the right to alter the specification and to supply when so altered without reference to illustrations and descriptions in this manual.

Scarab Sweepers LimitedPattenden Lane, Marden, Kent TN12 9QD, England

Telephone: 01622 831006 Fax: 01622 832417 International: +44 1622 831006 International +44 1622 832417e-mail: [email protected] Web site: www.scarab-sweepers.com

Publication Z037885 © Scarab Sweepers Limited 2010

M/c. Serial No.

Page ii Illustrated Parts Catalogue All Merlin & Magnum Models

IMPORTANT NOTICE TO USERSIt is imperative that the correct model is FULLY identified when procuring replacement parts for your Scarab Sweeper. To avoid unnecessary confusion and delays caused by incorrectly ordered parts, please refer to the Vehicle Serial Number (CE) Plate and take note of the vehicle’s number,

NOTE:The Serial Number Plate is located on the left hand side of the sub-frame, on the rear face of the suction spigot mounting and inboard of the suction nozzle lifting ram.

The example shown here is for guidance only.

This information MUST accompany EVERY parts order to ensure that the correct parts are supplied.

All Merlin & Magnum Models Illustrated Parts Catalogue Page iii

AMENDMENT RECORDTo record an amendment to the manual, enter the number of the amendment leaflet and the date of incorporation on this card. It is advisable to annotate each amendment with the Amendment Instruction (AI) number to avoid confusion when successive amendments to the same section are issued.

Pour enregistrer une modification apportée au manuel, inscrire sur cette feuille le numéro de Ia fiche de modification et Ia date de I’insertion, II y a lieu de marquer chaque modification du numéro de Ia fiche pour éviter toute confusion lors de l’émission de modifications consécutives portant sur une même rubrique.

Un eine Abänderung in diesem Handbuch zu registriersen, soIl man die Nummer des Abänderungsblattes und Datum dessen Eingliederung auf dieser Karte eintragen. Es ist ratsam, dass jede Abänderung mit der Blattnimmer gekennzeichnet wird, so dass keine Verwechslung eintreten kann, wenn weitere Abänderungen des selbel TeiIs herausgegeben werden.

Para registrar una modificación del manual, anótese el número de Ia hoja de modificación y Ia fecha de incorporación en esta tarjeta. Es conveniente anotar las modificaciónes con el número de Ia hoja para evitar confusiones cuando se publiquen modificaciónes sucesivas de Ia misma sección.

Per annotare le modifiche a manuale, registrare il numero dell’ opuscolo modificato e Ia data d’ incororazione, su questa scheda. Annotare cascuna modifica con il numero dell’ opuscolo per evitare confusione, in caso di modifiche successive alla stessa sezione.

Amdt/AI No. Date Incorporated Actioned By Pages Affected By

Amendment

LIST OF EFFECTIVE PAGES

Section PageNumber Status Section Page

Number Status

Page iv Illustrated Parts Catalogue All Merlin & Magnum Models

All Merlin & Magnum Models Illustrated Parts Catalogue Page v

HOW TO USE THIS ILLUSTRATED PARTS CATALOGUEINTRODUCTIONThis Illustrated Parts Catalogue has been organised to facilitate ease of use when identifying and procuring replacement parts for the Scarab Merlin and Magnum Sweepers. The information content has been arranged into a number of separate sections, each dealing with a specific aspect or sub-system of the machine. Each section is self-contained complete with its own table of contents. Where relevant, cross-references from one section to another have been included to enable the user to quickly navigate to the information that gives the required level of detail; for example, a hydraulic pump and motor could be identified in Section B - Transmission, as part of that system, but for details of replacement parts the reader would be directed to Section F - Hydraulic System and Equipment.

USING THE PARTS LISTSThe breakdown structure within each parts list reflects the inter-relationship of the various components in what is, loosely, an assembly/disassembly order, however, it must be stressed that this is not necessarily a true reflection of factory assembly/disassembly procedures, but is used to show logical groups of components. The order of information (L to R) is: Item/Part No./Quantity/Description.The first item on a parts list (the main assembly in question) is always shown in bold uppercase, thus:

065432 1 DESCRIPTION OF MAIN ASSYThe succeeding parts generally fall into two categories, namely breakdown parts i.e. sub assemblies and/or piece parts attaching parts i.e. bolts, screws, nuts, washers etc. or.Attaching parts always immediately follow the assembly, sub-assembly or piece part to which they relate and are indented, for example:

065432 1 DESCRIPTION OF MAIN ASSY012345 4 . Screw, hex hd, M25 x 100 mm long012346 4 . Nut, hex, Nyloc, M12

The breakdown parts are then listed as described earlier in this paragraph with each successive level being indented from its own parent level (as in the foregoing example, attaching parts are listed first), as follows:

065432 1 DESCRIPTION OF MAIN ASSY012345 4 . Screw, hex hd, M25 x 100 mm long012346 4 . Nut, hex, Nyloc, M12

1 064321 1 . Sub-Assy 1 of Main Assy012356 2 . . Screw, skt hd, M6 x 30 mm long012344 2 . . Washer, plain, 6 mm012355 2 . . Nut, hex, Nyloc, M6

2 045678 1 . . Sub-Sub-Assy 1 of Sub-Assy 13 032145 1 . . . Piece part 1 of Sub-Sub-Assy 14 032146 1 . . . Piece part 2 of Sub-Sub-Assy 15 032187 1 . . . Piece part 3 of Sub-Sub-Assy 16 045678 1 . . Sub-Sub-Assy 2 of Sub-Assy 17 032142 1 . . . Piece part 1 of Sub-Sub-Assy 28 032149 1 . . . Piece part 2 of Sub-Sub-Assy 29 064321 1 . Sub-Assy 2 of Main Assy

012356 2 . . Screw, skt hd, M6 x 30 mm long012344 2 . . Washer, plain, 6 mm012355 2 . . Nut, hex, Nyloc, M6etc.

As the parts list develops it can be seen how the individual items comprising the Main Assembly are related and how this relationship is shown by indenting. In some cases these might be actual factory sub-assemblies but they could equally be logical groupings of items that are related to one another, such as a gearbox shaft, the gears that fit on that shaft and the bearings that the shaft runs in.

ITEM REFERENCE NUMBERSItem reference numbers are used to cross-refer items from the parts lists to their associated illustrations and vice-versa. Normally, all items other than attaching parts are given a number, however, there are two exceptions:Attaching parts that are not standard items e.g. a special screw, are given an item reference number.Items that are not illustrated for a particular reason, e.g. where one half of a handed assembly is already illustrated, or where illustration of that item is superfluous, are listed as not illustrated (NI).

Page vi Illustrated Parts Catalogue All Merlin & Magnum Models

WARRANTY STATEMENT1. Scarab Sweepers Limited (hereinafter referred to as the Company) warrants that (subject to the other

provisions of the published Terms and Conditions of Sale - available upon request) upon delivery and for a period of 12 months from the date of actual delivery, or 2,000 running hours from the date of actual delivery whichever is sooner, the Goods correspond with their specification at the time of delivery, and will be free from defects in materials and workmanship.

2. The Company does not warrant the condition or quality of any used Goods supplied to the Customer, or other truck manufacturers' chassis cab content or to the engine fitted in the Scarab Minor Sweeper or to any other component not manufactured by the Company and any such warranty claims must be submitted to the manufacturer of that component, or their locally appointed agent.

3. The Company shall not be liable for a breach of any of the warranties in condition 1 unless the Customer gives written notice of the defect to the Company, and (if the defect is as a result of damage in transit) to the carrier, within 7 days of the time when the Customer discovers or ought to have discovered the defect.

4. The Company shall not be liable for a breach of any of the warranties in condition 1 if the Customer makes any further use of such Goods after giving such notice, the defect arises because the Customer failed to follow the Company's oral or written instructions as to the storage, installation, commissioning, use or maintenance of the Goods or (if there are none) good trade practice, or the Customer alters or repairs such Goods without the written consent of the Company, or uses non genuine parts to effect a repair.

5. The following consumable items listed are excluded from the Company warranty:all fuel oils,antifreeze,all brush link pivots and bushes,wander hoses, suction nozzles,body inlet ducts, wearing plates,high-pressure water pump piston seals and valves,door seals,inlet seals,batteries,tyres,all brushes,lift cables,rubber skirts,suction nozzle wheels,flap trunking,deflectors,screens flaps or blanking plates,water pump diaphragm valves and water jets,all filter strainers and elements,windows,glass mirrors,light bulbs,fuses,brake lining pads,auxiliary drive belts and any other part normally regarded as consumable.

6. Any parts replaced under the terms of this warranty will be covered by the unexpired portion of this warranty.7. Subject to conditions 3 and 4, if any of the Goods do not conform with any of the warranties in condition 1

the Company shall at its option repair or replace such Goods (or the defective part) or refund the price of such Goods at the pro rata Contract rate provided that, if the Company so requests, the Customer shall, at the Customer's expense, remove the defective Goods or part of such Goods and return the Goods or the part of such Goods which is defective to the Company. Parts replaced under warranty will be delivered by the Company FOB port of exportation.

8. If the Company complies with the terms contained in this statement it shall have no further liability for a breach of any of the warranties in condition 1 in respect of such Goods.

9. No representative or agent of Scarab Sweepers Limited has the authority to add or to vary these Warranty Conditions except with the Company's official confirmation in writing from Scarab Sweepers Limited, head office in Marden Kent, England.For further information, please refer to the Company’s Terms & Conditions of Sale. In the event of conflict between this Warranty Statement and the Company’s Terms & Conditions of Sale the latter will prevail.

All Merlin & Magnum Models Illustrated Parts Catalogue Page vii

SAFETY FIRSTREMEMBER, ACCIDENTS DON’T JUST HAPPEN, THEY ARE CAUSED.

1. Before driving the vehicle, ensure that ALL relevant Vehicle Checks have been completed.

2. Before starting the engine, ensure that ALL controls are switched OFF and that the vehicle is in NEUTRAL.

3. Before raising the hopper or working on the machine, ensure that it is positioned on firm, level ground that the engine is stopped, the ignition key is removed and that the parking brake is applied.

4. Before operating the hopper tip or rear door control, ensure that there is sufficient clearance and that it is safe to do so.

5. Always use the hopper prop when working under a RAISED hopper.6. Do NOT overload the hopper.7. Do NOT drive the vehicle with the hopper in the RAISED position.8. High-pressure water can be hazardous and misuse can result in serious injury. Always

wear suitable eye protection and exercise extreme care when operating the high-pressure water pump and lance. Never direct the jet at other persons. Beware of electrical installations on buildings, lamp standards and other structures.

9. Do NOT permit the suction fan to become excessively dirt encrusted, this will cause an imbalance resulting in vibration levels that can shorten the life and, in extreme cases cause failure, of the motor/bearings and associated components.

10. Observe ALL operating/maintenance instructions and advice. These are intended to ensure that your sweeper operates safely and efficiently.

VEHICLE CHECKS(All checks are visual unless otherwise stated)

BEFORE DRIVING THE VEHICLE:1. Check that the hydraulic oil level is correct.2. Check for hydraulic oil leaks. in the event of an hydraulic oil leak on Hydrostatic

machines, IMMEDIATELY disengage the transmission gearbox. Failure to comply can result in damage to the pumps and motors.

3. Check brushes and skirts for wear and remove any items such as string which might have become entangled.

4. Check that all equipment is correctly stowed and that all brushes are in the raised position.

5. Check water spray jets for blockages.6. Check that hopper screens and fan are clean.6. Check general vehicle condition for safety.7. Check exterior lighting for correct operation and general cleanliness.8. Check the following fluid levels and top up as required:

(a) Engine oil (b) Engine coolant (c) Windscreen wash (d) Brake fluid (e) Fuel

9. Check tyres for damage and for correct inflation pressures.

MAIN FEATURES OF THE SCARAB MERLIN & MAGNUM

EXHAUST GANTRY

WATER TANK

HOPPER COVEROIL TANK

MAIN HYDRAULIC VALVESPNEUMATIC VALVES

OIL COOLER

COVER TO MAINVALVE BLOCKS

LEFT HANDLEFT HAND

FUEL

SIDE LOADING FLAP

EQUIPMENT LOCKER

RIGHT HAND

RIGHT HAND

REAR

WANDER

SUCTION NOZZLE

SIDE BRUSH

DOOR

HOSE

SIDE BRUSH SUCTION NOZZLE

TANK

SIDE LOADINGFLAP

WIDE SWEEP BRUSH

SUCTION SPIGOT

SERIAL NUMBERPLATE LOCATION

Page viii Illustrated Parts Catalogue All Merlin & Magnum Models

All Merlin & Magnum Models Illustrated Parts Catalogue Page ix

CAB CONTROLS & INSTRUMENTS

TRANSMISSION SYSTEMS

SUBFRAME, HOPPER & RELATED EQUIPMENT

SWEEPING & SUCTION EQUIPMENT

WASHING & DUST SUPPRESSION SYSTEM

HYDRAULIC SYSTEM & EQUIPMENT

PNEUMATIC SYSTEM & EQUIPMENT

ELECTRICAL SYSTEM & EQUIPMENT

LABELS AND DECALS

MULTI-LINGUAL GLOSSARY

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B

C

D

E

F

G

H

J

K

Page x Illustrated Parts Catalogue All Merlin & Magnum Models

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Manual Number Z037885 / Issue: Original - 20/10/2010

ILLUSTRATED PARTS CATALOGUEALL MERLIN & MAGNUM MODELS

SECTION ACONTROLS & INSTRUMENTS

TABLE OF CONTENTS

Assembly/Description Page

CONTROL PANELS & ASSOCIATED PARTSMain Control Panel - CANbus3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Additional cab items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

NOTE:Associated Information can be found by referring to Section H Electrical Equipment.

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Controls & Instruments Manual Number Z037885 / Issue: Original - 20/10/2010

When ordering replacement parts, always give the machine’s Serial Number and specify Part Number, Quantity & Description


Item Part Number Quantity Description

CONTROLS - CANbus 31 036801 1 . MAIN CONTROL PANEL, COMPLETE .................................. Page H12 037055 1 . . Fixing plate, enclosure, main control panel

000346 2 . . . Screw, socket buttonhead, M5 x 16 mm long000155 2 . . . Nut, hex, M5 Nyloc

3 037073 1 . . Ball joint, control panel mountingNI 036912 1 . . LOOM, MAIN CONTROL PANEL ....................................... Page H3NI 036914 1 . . . LOOM, MAIN CONTROL PANEL POWER ....................... Page H34 037046 1 . Display screen5 030188 1 . . Ball joint, display screen

NI 036916 1 . . LOOM, DISPLAY SCREEN................................................... Page H36 037074 1 . Hopper controller, complete

NI 037047 1 . . LOOM, HOPPER CONTROLLER ......................................... Page H37 037300 1 . . Storage pocket, hopper controller8 036804 1 . Auxiliary control panel (door pod) LH, complete

NI 036805 1 . Auxiliary controller (door pod) RH, complete9 037064 1 . . Clamp, fixing plate

NI 036913 1 . . LOOM, AUXILIARY CONTROLLER...................................... Page H3NI 036915 1 . . . LOOM, AUXILIARY CONTROLLER POWER...................... Page H310 See note* 1 . . Bracket, mounting, auxiliary controllerNI 036907 1 . LOOM, CLUTCH SWITCH ..................................................... Page H3NI 026332 1 . LOOM, TACHO..................................................................... Page H3NI 036666 1 . LOOM, MAIN CONTROLLER................................................ Page H3

* This Item is Chassis Specific - Please contact the Parts Department quoting Model, Chassis Type and Machine Serial Number.

LOCATED INSIDE CAB

MAIN CONTROLS - CANbus 3

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ADDITIONAL CAB ITEMS1 023242 1 . Regulator, pressure2 023246 1 . . Gauge, pressure, 0 - 10 bar

NI 020735 1 . . . Connector, straight, ” BSPNI 006007 2 . . . Elbow, push-fit, 6 mm - ” BSP3 037249 As req . . Switch body, toggle, ON/OFF

NI 037248 As req . . Switch body, toggle, ON/OFF/ONNI 037009 1 . . LOOM UP/DOWN PRESSURE............................................. Page H3NI see note* 1 . . Plate, dash mounting (side brush)4 037247 As req . . . Rubber boot, toggle switch5 036799 3 . . SLAVE MODULE.................................................................. Page H56 036798 1 . . CONTROLLER ..................................................................... Page H5

NI 037048 1 . . SOUNDER............................................................................ Page H5

* This Item is Chassis Specific - Please Contact the Parts Department Quoting Model, Chassis Type and Machine Serial Number.

REAR VIEW

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SECTION BTRANSMISSION

TABLE OF CONTENTS


HYDROSTATIC GEARBOX Gearbox assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Gearbox internal parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Gearbox external parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Gearbox build - Pump, Motor & Ratio configurations . . . . . . . . . . . . . . . . . . . . . . . . . . .7Gear change arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

UNIDRIVE REDUCTION GEARBOXESReduction gearbox internal parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Reduction gearbox external parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Reduction gearbox - change arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Non-Scarab reduction box PTO seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Non-Scarab reduction box seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Scarab gearbox & prop shaft installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Scarab gearbox mounting arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

NOTE:When replacing hoses, please ensure that the length required is checked physically. In some cases, it will have been necessary to alter hose runs depending upon chassis and/or options fitted, or it might not be practical to fit the replacement hose into the original hose run, thereby requiring a different length to that stated in the parts list. A list of available replacement hoses is included at Section F.

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SCARAB HYDROSTATIC GEARBOX ASSEMBLY 1 014439 1 . Casing, gearbox2 014438 1 . . Cover, gearbox

011408 11 . . . Screw, socket caphead, M10 x 30 mm long6 . . . Screw, socket caphead, M10 x 35 mm long

NI 014505 1 . . . Gasket, gearbox cover3 014484 1 . . . Boss, fan pump

011028 4 . . . . Screw, socket caphead, M10 x 25 mm long4 024140 1 . . . Shaft, selector5 014482 1 . . . Housing, input shaft oil seal

011028 4 . . . . Screw, socket caphead, M10 x 25 mm long6 014433 1 . . . Flange, input/output 7 014480 2 . . . Bearing cap, motor/pinion gear shaft

000070 8 . . . . Screw, socket caphead, M10 x 50 mm longNI 014503 2 . . . Gasket, bearing cap8 011244 1 . . . . Plug, ” BSP9 014491 1 . . . . Sight glass, gearbox oil level

10 020688 1 . . . Filter/air breatherNI 011152 1 . . . . Seal, dowty, ” BSP11 021524 1 . . . . Adaptor, ” x ” BSP, M/FNI 011155 1 . . . . . Seal, dowty, ” BSP12 020341 1 . . Motor plate (R type gearboxes)

000070 6 . . . Screw, socket caphead, M10 x 50 mm longNI 014503 1 . . . Gasket, motor plate13 020501 1 . . . Support bracket, gear change, pneumatic cylinder14 014485 1 . . Boss, gearbox pump

011028 4 . . . Screw, socket caphead, M10 x 25 mm long

NOTE: For an exploded illustration of internal parts, refer to Page A3For more detail and an exploded illustration of external parts, refer to Page A5SERVICE EXCHANGE UNITSWhen ordering a complete service exchange gearbox, contact Scarab Parts Department quoting, your machine serial number and model.

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SCARAB GEARBOX - INTERNAL PARTS 1 020688 1 . Filter/air breather

NI 011152 1 . . Seal, Dowty, ” BSP2 021524 1 . . Adaptor, ¾” x ” BSP, M/F

NI 011155 1 . . . Seal, Dowty, ¾ ” BSP3 014579 2 . . Bearing, roller, NJ309EC4 014423 1 . . Gear, pinion, 19-tooth5 020531 1 . . . Shaft, splined6 014495 1 . . . . Circlip, external, 52 mm7 014425 1 . . . . Gear, 40-tooth (used on gearboxes, 6R, 7R, 8R only)7 014426 1 . . . . Gear, 42-tooth (used on gearboxes, 9R, 10R, 11R only)8 013773 1 . . Bearing, ball, 62119 020343 1 . . . Gear, 36-tooth (used on gearboxes, 8R,11R)9 014427 1 . . . Gear, 38-tooth (used on gearboxes, 7R, 10R)9 020034 1 . . . Gear, 43-tooth (used on gearboxes, 6R, 9R)

10 014581 2 . . . . Bearing, roller, NJ11EC11 014421 1 . . Washer, 51 mm ID x 65 mm OD x 3 mm thick12 014432 1 . . . Shaft, gearbox input13 020035 1 . . . . Gear, input, 41-tooth (used on gearboxes, 6R, 9R)13 014428 1 . . . . Gear, input, 46-tooth (used on gearboxes, 7R, 10R)13 020342 1 . . . . Gear, input, 48-tooth (used on gearboxes, 8R, 11R)14 014494 1 . . . . . Bearing, needle, K30 x 40 x 3015 020528 1 . . Gear, motor shaft, 19-tooth (used on gearboxes, 9R, 10R, 11R)15 020529 1 . . Gear, motor shaft, 21-tooth (used on gearboxes, 6R, 7R, 8R)16 013773 1 . . . Bearing, ball, 621117 014422 1 . . . Gear, output, 62-tooth18 014493 1 . . . Bearing, roller, NJ314EC19 013771 1 . . . Bearing, ball, 6310NR20 025922 1 . . TACHO SENDER.................................................................. Page H5

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SCARAB HYDROSTATIC GEARBOX - EXTERNAL PARTS 1 014439 1 . Casing, gearbox2 014438 1 . . Cover, gearbox

011408 11 . . . Screw, socket caphead, M10 x 30 mm long6 . . . Screw, socket caphead, M10 x 35 mm long

3 014505 1 . . . Gasket, gearbox cover4 014489 2 . . Mounting bracket, gearbox

011028 8 . . . Screw, socket caphead, M10 x 25 mm long011045 2 . . . Bolt, hex head, M16 x 260 mm long011060 2 . . . Nut, hex M16 Nyloc

NI 020090 2 . . . Bush, gearbox mounting5 021316 1 . . Plug, magnetic, ” BSP

NI 011155 1 . . . Seal, dowty, ” BSP6 020341 1 . . Motor plate

000070 6 . . . Screw, socket caphead, M10 x 50 mm longNI 014503 1 . . . Gasket, motor plate7 014498 2 . . Locknut, special, M40 x 1.5 mm wide8 014499 2 . . . Washer9 014433 1 . . Flange, input/output

10 022081 2 . . Seal, V-ring, VS50-7511 014482 1 . . . Housing, input shaft oil seal

011028 4 . . . . Screw, socket caphead, M10 x 25 mm long12 014502 2 . . . . Gasket13 022583 1 . . . Seal, oil, double lip, 65-85-1014 014485 1 . . Boss, gearbox pump15 014504 1 . . . Gasket

011028 4 . . . Screw, socket caphead, M10 x 25 mm long16 014504 1 . . . Gasket17 014484 1 . . . Boss, fan pump

011028 4 . . . . Screw, socket caphead, M10 x 25 mm long18 011244 1 . . Plug, ” BSP19 014480 2 . . . Bearing cap, motor/pinion gear shaft

000070 8 . . . . Screw, socket caphead, M10 x 50 mm long20 014491 1 . . . . Sight glass, gearbox oil level21 014503 2 . . . . Gasket, bearing cap

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GEARBOX BUILD, PUMP, MOTOR & RATIO CONFIGURATIONS1 014432 1 . Shaft, gearbox input 2 020035 1 . Gear, input, 41 tooth (used on gearboxes, 6R, 9R)2 014428 1 . Gear, input, 46 tooth (used on gearboxes, 7R, 10R)2 020342 1 . Gear, input, 48 tooth (used on gearboxes, 8R, 11R)3 014422 1 . Gear, output, 62 tooth4 020343 1 . Gear, 36 tooth(used on gearboxes, 8R, 11R)4 014427 1 . Gear, 38 tooth (used on gearboxes, 7R, 10R)4 020034 1 . Gear, 43 tooth (used on gearboxes, 6R, 9R)5 014431 1 . Shaft, splined 6 014425 1 . Gear, 40 tooth (used on gearboxes, 2F, 6R, 7R, 8R)6 014426 1 . Gear, 42 tooth (used on gearboxes, 9R, 10R, 11R)7 014423 1 . Gear, pinion, 19 tooth (used on all gearboxes)8 020528 1 . Gear, motor shaft, 19 tooth (used on gearboxes 9R, 10R, 11R)8 020529 1 . Gear, motor shaft, 21 tooth (used on gearboxes 6R, 7R, 8R)9 023620 1 . PUMP, HYDRAULIC, FAN.....................................................Page F259 024770 1 . PUMP, HYDRAULIC, FAN, FRENCH OPTION ......................Page F25

NI 013301 2 . . Gasket10 028895 1 . PUMP, HYDRAULIC DRIVE ..................................................Page F23NI 013196 2 . . Gasket11 022724 1 . MOTOR ASSEMBLY, HYDRAULIC, DRIVE MOTOR ............. Page F23NI 021414 2 . . Gasket

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SCARAB HYDROSTATIC GEARBOX - CHANGER ARRANGEMENT1 033950 1 . CYLINDER, PNEUMATIC, GEAR CHANGE ..........................Page G7

NI 036800 2 . . Magnetic sensor2 020295 1 . . Ram end, pneumatic cylinder

011029 4 . . . Screw, hex head, M6 x 20 mm Long011090 12 . . . Washer, M6

3 020501 1 . . Support, pneumatic cylinder011075 1 . . . Nut, hex, M10, Nyloc

NI 024650 As Req . . Tubing, flexible nylon 6 mm4 021511 1 . . Bellows, 45 mm x 110 mm uncompressed

NA 2 . . . Cable tie5 020291 1 . . Clevis, M10 x 1.25

011074 1 . . . Nut, Hex, M10 Nyloc6 020292 1 . . . Link7 024140 1 . . Shaft, selector (used on pneumatic selectors)8 021089 1 . . . Collar, selector shaft

011076 1 . . . . Nut, hex, M12 Nyloc9 014473 1 . . Bellows, 75 mm x 150 mm uncompressed (trim to fit as required)

NA 2 . . . Cable tie10 013775 1 . . . Seal, scraper, P7-2211 013774 1 . . . O-ring, 22 mm ID x 3.5 mm12 014486 1 . . . Fork, selector

000108 1 . . . Screw, socket caphead, M8 x 45 mm Long011073 1 . . . Nut, hex, M8, Nyloc

4

5

1

23

9

6

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1011

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Motor Plate

Ref. Only

SCARAB HYDROSTATIC GEARBOX - CHANGER ARRANGEMENT

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SCARAB REDUCTION GEARBOX - INTERNAL PARTS1 014493 1 . Bearing, roller, NJ314EC2 014422 1 . . Gear, 62-tooth3 014494 1 . . . Bearing, needle, K30 x 40 x 304 014432 1 . . . Shaft, input5 024851 1 . . . . Gear, 33-tooth, input reduction, (Ratio 3.18:1)5 024852 1 . . . . Gear, 41-tooth, input reduction, (Ratio 4.75:1)6 014421 1 . . . . Washer, 51 mm ID x 65 mm OD x 3 mm thick7 013771 2 . . . . Bearing, ball, 6310NR8 014579 2 . Bearing, roller, NJ309EC9 024852 1 . Gear, 48-tooth, (Ratio 3.18:1)9 014425 1 . Gear, 40-tooth, (Ratio 4.75:1)

10 014431 1 . . Shaft, splined11 014495 1 . . . Circlip, external, 52 mm12 014423 1 . . . Gear, 19-tooth, pinion

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SCARAB REDUCTION BOX - INTERNAL PARTS

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SCARAB REDUCTION GEARBOX - EXTERNAL PARTS024867 1 . Gearbox, 3.18:1 ratio, Complete024868 1 . Gearbox, 4.75:1 ratio, Complete

1 024855 1 . . Casing, gearbox014490 2 . . . Dowel pin

2 020688 1 . . . Filter/breather3 021524 1 . . . . Adaptor, ” x “ BSP, M/F4 011155 1 . . . . Seal, dowty, ” BSP5 011152 1 . . . . Seal, dowty, ” BSP6 024856 1 . . Cover, gearbox

011408 12 . . . Screw, socket caphead, M10 x 30 mm long000067 2 . . . Screw, socket caphead, M8 x 30 mm long

NI 024857 1 . . . Gasket

}Used oninput/output

7 022583 2 . . Oil Seal, Double lip, 65 x 85 x 108 014482 2 . . . Seal Cap, Gearbox

011028 8 . . . . Cap Screw, Skt Hd, M10 x 25 mm longNI 014502 2 . . . . Gasket, Seal Cap9 022081 2 . . . . Seal, V-ring, V550-75

10 014433 2 . . Flange11 014499 2 . . . Washer 60 x 41 x 312 014498 2 . . . Lock nut, Special, M40 x 1.513 014480 2 . . Bearing cap14 014503 2 . . . Gasket

000070 8 . . . Screw, socket caphead, M10 x 50 mm long15 014491 1 . . . Sight glass, oil level16 011244 1 . . . Plug, ” BSP17 021524 1 . . . . Adaptor, ” x “ BSP, M/F18 011155 1 . . . . Seal, dowty, ” BSPNI 021316 1 . Drain plug, magneticNI 014489 2 . . Bracket, gearbox mounting

NOTE:Some vehicles are equipped with the Knowles Reduction Gearbox instead of the Scarab Unit. If parts are required, please contact our parts department quoting your model/chassis type and the machine serial number.

KNOWLES REDUCTION BOX SCARAB REDUCTION BOX

1

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1314

15

14

13

16,17,18

SCARAB REDUCTION GEARBOX - EXTERNAL PARTS

PAGE

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SCARAB REDUCTION GEARBOX - CHANGER ARRANGEMENT1 026087 1 . CYLINDER, PNEUMATIC .......................................................Page G72 024856 1 . . Cover, gearbox3 024855 1 . . Casting, gearbox4 025922 1 . . . TACHO SENDER ............................................................... Page H55 024874 1 . . Fork, selector

000037 1 . . . Screw, socket caphead, M6 x 40 mm long


NON-SCARAB REDUCTION BOX PTO SEALSNI 030571 1 . PTO Seal (Ref. on Oil Seal 01055) Common to DAF/IVECONI 030572 1 . PTO Seal (Ref. on Oil Seal 01018) Common to DAF/IVECONI 030573 1 . PTO Seal (Ref. on Oil Seal 01016) Common to RENAULTNI 030574 1 . PTO Seal (Ref. on Oil Seal 01059) Common to SCANIA


NON-SCARAB REDUCTION BOX SEALSNI 030575 1 . Seal, Reduction box 24T (Ref. on Oil Seal 01002)NI 030576 1 . Seal, Reduction box 33T (Ref. on Oil Seal 01060)

12

3

4

5

SCARAB REDUCTION GEARBOX - CHANGER ARRANGEMENT

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B

PAGE

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SCARAB GEARBOX/PROP SHAFT INSTALLATIONSScarab truck-mounted sweepers with either the hydrostatic gearbox or the unidrive reduction gearbox installed in the truck’s drive train, do not utilise the original prop shaft. This is removed and is replaced by two shorter units, one forward of the Scarab gearbox and one to the rear.

This modification affects the procurement of replacement parts as follows:

The outer universal joints i.e. those adjacent to the differential housing and to the truck gearbox should be obtained direct from the truck manufacturer in question.

The inner universal joints i.e. those on the input and output sides of the Scarab transfer gearbox on the front and rear prop shafts can be obtained from Scarab Sweepers Limited.

It is not feasible to list in this document all prop shaft variations for all truck chassis configurations due to the need to accommodate chassis alterations introduced periodically by the manufacturers. This also applies to other installation items such as the brackets that mount the gearbox to the chassis.

To ensure, therefore, that the correct items are procured when needed, please consult the Scarab parts dept. giving your chassis type, serial number and the Scarab Sweeper serial number (including prefix letter where so marked). If assistance is required in locating the Scarab Serial Number, refer to Page ii in the Preliminary Pages section of this document.

- Input & Output U/J‘s Scarab part 014935

GEARBOX MOUNTING ARRANGEMENTSThe mounting arrangements for all hydrostatic and reduction gearboxes on Scarab truck-mounted sweepers are model/chassis specific. To procure replacement components, please contact our parts department stating your model/chassis type and the machine serial number.



SECTION CHOPPER, SUBFRAME & RELATED EQUIPMENT

TABLE OF CONTENTS


SUBFRAME & ASSOCIATED COMPONENTSSubframe - standard parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Additional standard Scarab parts - fitted to chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Oil cooler & hydraulics gantry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Hopper Prop - manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Hopper Prop - automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

HOPPER & ASSOCIATED COMPONENTSHopper external fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Hopper internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Auto blanking arrangement - dual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Rear door components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Rear door auto-blanking assembly (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Rear door hinging arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Rear door locking arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Suction fan arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Additional hopper/rear door parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Spare wheel carrier - rear door (Merlin/Magnum ) . . . . . . . . . . . . . . . . . . . . . . . . . . .31Spare wheel carrier - chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Optional Equipment

NOTE:1. This section does not attempt to cover variations in assemblies such as exhaust gantries or sub-frames. This is because of the many modifications made necessary by differing customer requirements and also as a result of changes introduced by the chassis manufacturers.In the event that spares are required for these assemblies, please contact your nearest Scarab agent or the Scarab parts department, quoting model and serial number.2. In France, Merlin equates to Major 3001, 5001, 6001 or Maxim 3501, 5501, 6501 and Magnum equates to Major 7001or Maxim 7501.

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Subframe, Hopper & Related Equipment Manual Number Z037885 / Issue: Original - 20/10/10




SUBFRAME - STANDARD PARTS1 024978 • Subframe (Merlin)

NI 024246 • Subframe (Magnum)NI 032224 • Subframe (Merlin XP)2 021716 1 1 1 . Serial number & CE mark plate3 032979 - - 1 . Support, pipe, front

NI 026239 - 1 - . Support, pipe, front011087 2 2 2 . . Setscrew, hex head, M6 x 25 mm long011090 2 2 2 . . Washer, M6011071 2 2 2 . . Nut, hex, M6 Nyloc

4 028010 1 1 1 . Support, pipe cover011067 2 2 2 . . Setscrew, hex head, M6 x 20 mm long011099 2 2 2 . . Washer, repair, ”ID x ∅1”011071 2 2 2 . . Nut, hex, M6 Nyloc

5 028127 1 - - . Pipe cover (Merlin)NI 028009 - 1 - . Pipe cover (Magnum)6 030487 1 1 1 . Support, pipe, rear

011067 1 1 1 . . Setscrew, hex head, M6 x 20 mm long011071 1 1 1 . . Washer, M6011071 1 1 1 . . Nut, hex, M6 Nyloc

7 031381 A/R - - . Stub, subframe leg, 100 mm longNI 031355 A/R - - . Stub, subframe leg, 120 mm longNI 030316 A/R - - . Stub, subframe leg, 180 mm longNI 031693 A/R - - . Stub, subframe leg, 220 mm longNi 031415 - A/R - . Stub, subframe leg, 95 mm longNI 031416 - A/R - . Stub, subframe leg, 165 mm long

011052 4 4 4 . . Setscrew, hex head M12 x 30 mm long (Per stub)011077 4 4 4 . . Nut, hex, M12 Nyloc, (Per stub)

8 027133 1 - - . Subframe leg, RH, (A)NI 027132 1 - - . Subframe leg, LH, (B)NI 027134 1 - - . Subframe leg, LH, (C)NI 027134 1 - - . Subframe leg, RH,(D)

000047 4 4 4 . . Bolt, hex head, M12 x 140 mm long (Per leg)011077 4 4 4 . . Nut, M12 Nyloc (Per leg)

NI 024247 - 1 - . Subframe leg, LH, (J)NI 024248 - 1 - . Subframe leg, RH, (K)NI 027753 - 1 - . Subframe leg, LH, Hi-lift, (P)NI 027754 - 1 - . Subframe leg, RH, Hi-lift, (Q)NI 030152 - 1 - . Subframe leg, LH, (R)NI 030153 - 1 - . Subframe leg, RH, (S)NI 030924 - 1 - . Subframe leg, LH, (T)NI 030925 - 1 - . Subframe leg, RH, (U)NI 030154 - 1 - . Subframe leg, LH, (8000/8500 only)NI 030155 - 1 - . Subframe leg, RH, (8000/8500 only)

011052 - 4 - . . Setscrew, hex head, M12 x 30 mm long011077 - 4 - . . Nut, hex, M12 Nyloc

9 020336 2 2 2 . Bush, hopper hinge pin10 013065 1 1 1 . . Hopper hinge pin

000049 2 2 2 . . . Screw, socket caphead, M8 x 40 mm long011073 2 2 2 . . . Nut, Hex, M8 Nyloc

11 010901 2 2 2 . Grease point, ” BSP x 90°

NOTE: A/R = Quantity is As Required - where vehicle is either single sweep or dual sweep.The type of the subframe/stub and leg are dependent on many factors. Please check carefully that the correct type is quoted when ordering. If in any doubt contact the Scarab parts department quoting your machine serial number before ordering any parts.

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8

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11

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SUBFRAME - STANDARD PARTS

5

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Manual Number Z037885 / Issue: Original - 20/10/10 Subframe, Hopper & Related Equipment



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ADDITIONAL STANDARD SCARAB PARTS - FITTED TO CHASSIS1 * 1 . Mudguard (Per side)2 024992 1 . . Mud flap (Per side)

NI 030140 1 . . Mud flap, wide (Per side)3 024993 1 . . . Clamp, mud flap (Per flap)

NI 030187 1 . . . Clamp, mud flap, wide (Per flap)011011 5 . . . . Setscrew, hex head, M8 x 25 mm long (Per clamp)011073 5 . . . . Nut, hex, M8 Nyloc (Per clamp)

4 013403 2 . . Bracket, mudguard, straight (Per mudguard)NI 020836 2 . . Bracket, mudguard, cranked (Per mudguard)

011032 3 . . . Setscrew, hex head, M10 x 30 mm long (Per bracket)011075 3 . . . Nut, hex, M10 Nyloc (Per bracket)

5 013403 2 . . . Stay, mudguard (Per mudguard)NI 020836 2 . . . Stay backing plate (Per mudguard)

011010 6 . . . . Setscrew, hex head, M8 x 20 mm long (Per stay)011073 6 . . . . Nut, hex, M8 Nyloc (Per stay)

6 * 1 . . Bracket, rear lights LH7 * 1 . . Bracket, rear lights RH

011083 2 . . . Setscrew, hex head, M12 x 1.25 pitch x 35 mm long011086 2 . . . Nut, hex, M12 x 1.25 pitch (Per bracket)

NI 036910 1 . LOOM, REAR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page H18 * 1 . Bracket, rear under-run9 * 1 . Fuel tank

10 * 2 . . Strap, fuel tank011075 4 . . . Nut, hex, M10 Nyloc

11 * 1 . . Bracket, front, fuel tank, LHNI * 1 . . Bracket, front, fuel tank, RH12 * 1 . . Bracket, rear, fuel tank13 * As Req . Bracket, connecting, chassis/subframe14 * 1 . Support frame, Battery15 * 1 . Rear cover, fuel tank16 026709 1 . Cover, Rubber, fuel filler, narrow17 014741 1 . . Clamp plate, fuel filler cover, narrow

011087 3 . . . Setscrew, hex head, M6 x 25011071 3 . . . Nut, hex, M6 Nyloc

NI 032484 1 . Cover, Rubber, fuel filler, wideNI 032483 1 . . Clamp plate, fuel filler cover, wide

011087 3 . . . Setscrew, hex head, M6 x 25011071 3 . . . Nut, hex, M6 Nyloc

NI * 1 . . Fuel tank senderNI * 1 . . . Gasket, fuel tank senderNI * 1 . . Fuel filler cap

NOTE: Items marked * are chassis specific. When ordering, contact Scarab spares department, quoting machine serial number and chassis type.The photographs on the opposite page are of a DAF 45 chassis, other chassis configurations may differ.

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6

7

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8 12 10

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14

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17

ADDITIONAL STANDARD SCARAB PARTS FITTED TO CHASSIS

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OIL COOLER & HYDRAULICS GANTRY1 037086 1 . OIL COOLER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F1

011407 2 . . Bolt, hex head, M10 x 120 mm long011031 2 . . Setscrew, hex head, M10 x 25 mm long011075 4 . . Nut, hex, M10 Nyloc

NI 024838 1 . . Oil cooler leg011407 2 . . . Bolt, hex head, M10 x 120 mm long011031 1 . . . Setscrew, hex head, M10 x 25 mm long011075 3 . . . Nut, hex, M10 Nyloc

2 037096 1 . . Node cover000402 7 . . . Screw, Pozidrive, M5 x 20 mm long000155 7 . . . Nut, hex, M5 Nyloc

3 037097 1 . . . Fuse cover4 031732 1 . . OIL COOLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F35 037203 1 . . Bracket, node carrier

000155 3 . . . Nut, hex, M5 Nyloc6 037204 1 . . Cover, node carrier

000097 4 . . . Setscrew, hex head, M5 x 12 mm long011067 1 . . . Setscrew, hex head, M6 x 20 mm long011071 1 . . . Nut, hex, M6 Nyloc

7 037198 1 . . Bracket, splice saver011010 1 . . . Setscrew, hex head, M8 x 20 mm long

8 025383 1 . . Cover, hydraulic tank & valves9 012253 4 . . . Antiluce, Small

10 020883 1 . . Bracket, fan mounting000020 4 . . . Setscrew, hex head, M6 x 30 mm long011071 4 . . . Nut, hex, M6 Nyloc011099 4 . . . Washer, repair, M6023504 4 . . . Anti-vibration ring023505 4 . . . Anti-vibration bush

11 028752 1 . . MOTOR, HYDRAULIC, COOLER FAN . . . . . . . . . . . . . . . Page F3NI 1 . . Fan, oil cooler12 024590 1 . . FILTER, HYDRAULIC, HIGH PRESSURE . . . . . . . . . . . . . . . Page F23NI 036797 2 . . CONTROLLER CR0020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page H1

OIL COOLER & HYDRAULICS GANTRY

1 2 3

5

6

7

4

8 9

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MANUAL HOPPER SAFETY PROP1 020875 1 . Hopper Prop, Merlin

NI 013978 1 . Hopper Prop, Magnum011083 1 . . Bolt, 1” UNF x 6” long011062 1 . . Nut, 1” UNF Nyloc

2 032627 1 . . SENSOR ‘HOPPER-RAISED’ . . . . . . . . . . . . . . . . . . . . . . . . Page H53 032908 1 . . . Bracket, hopper raised sensor (Merlin)

NI 032909 1 . . . Bracket, hopper raised sensor (Magnum)2 . . . . Setscrew, hex head2 . . . . Nut, hex


AUTOMATIC HOPPER SAFETY PROP ASSEMBLY - OPTION1 030380 1 Hopper Prop (MERLIN)1 030099 1 Hopper Prop (MAGNUM)

000316 1 . Bolt, hex head, 1”UNF x 7” long011062 1 . Nut, hex 1” UNF Nyloc

2 030379 1 . Mounting bracket, proximity switch (MERLIN)NI 030226 1 . Mounting, bracket, proximity switch (MAGNUM)

000191 2 . . Screw, socket caphead, M4 x 25 mm long000134 2 . . Nut, hex, Nyloc M4

3 030158 1 . . Switch, proximity, upper4 030156 1 . CYLINDER, PNEUMATIC, 40 X 250 . . . . . . . . . . . . . . . . . .Page G135 030377 1 . . Ram mounting bracket, catch pocket (MERLIN)

NI 030101 1 . . Ram mounting bracket, catch pocket (MAGNUM)011415 2 . . . Bolt, hex head, M8 x 80 mm long011073 2 . . . Nut, hex, Nyloc M8

6 024650 As Req . . Air pipe7 030378 1 . Proximity actuator bracket (MERLIN)

NI 030174 1 . Proximity actuator bracket (MAGNUM)000221 2 . . Bolt, hex head, M6 x 80 long011071 2 . . Nut, hex Nyloc M6

8 030158 1 . Switch, proximity, lower9 030159 1 . . Mounting bracket, proximity switch

011067 2 . . . Setscrew, hex head, M6 x 20 mm long011071 2 . . . Nut, hex Nyloc M6000191 2 . . . Screw, socket caphead, M4 x 25 mm long000134 2 . . . Nut, hex, M4 Nyloc

10 036920 1 . LOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page H1

NOTE: For hopper ram assemblies please go to hydraulic section Page F33.

1

3

AUTOMATIC HOPPER PROP ASSEMBLY

MANUAL HOPPER PROP

1

2

4

6

5

7 8 910

2,3

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HOPPER EXTERNAL FITTINGS1 NA 1 . Hopper 2 024784 1 . . Capping, LH. Merlin

NI 025767 1 . . Capping, LH. Magnum/8000/8500NI 024789 1 . . Capping, RH. MerlinNI 025766 1 . . Capping, RH. Magnum/8000/85003 027755 1 . . Access cover, valve block

013645 As Req . . . Seal strip011087 6 . . . Setscrew, hex head, M6 x 25 mm long011091 6 . . . Washer, spring, M6

4 028054 2 . . Door, side-loading hatch000273 4 . . . Setscrew, hex head, M12 x 25 mm long, st st000277 4 . . . Washer, M12, st stL

000275 4 . . . Nut, hex head, M12 Nyloc, st stL5 013599 1 . . . Seal, side door6 027932 1 . . Striker

000252 4 . . . Setscrew, hex head, M6 x 20 mm long, st stL7 027933 2 . . Handle

011019 2 . . . Bolt, hex head, M8 x 90 mm long000263 2 . . . Nut, hex, M8 Nyloc, st stL

8 027934 2 . . Spindle, door catch9 027935 2 . . Bearing, door catch

10 027936 2 . . Door Catch027937 2 . . Backnut, ” BSP

11 035427 1 . . Handle stop LHNI 035428 1 . . Handle stop RH12 013045 2 . . Cover plate, fan housing

010546 As Req . . . Seal strip13 000248 4 . . . Plastic Knob14 010502 2 . . . Handle15 030210 1 . . Chute, discharge. MerlinNI 028937 1 . . Chute, discharge. Magnum/8000/8500

000256 8 . . . Setscrew, hex head, M8 x 20 mm long, st stL000263 8 . . . Nut, hex, M8 Nyloc, st stL

000270 16 . . . Washer, M8, st stL16 024346 1 . . Mounting, adjustable, rear door ramNI 025660 1 . . Mounting, adjustable, rear door ram 8000/8500

011032 10 . . . Setscrew, hex head, M10 x 30 mm long011033 2 . . . Setscrew, hex head, M10 x 35 mm long011074 12 . . . Washer, M10011075 6 . . . Nut, hex, M10 Nyloc

17 025486 2 . . Cover, wander boom aperture (1 only if rear boom fitted)011073 4 . . . Nut, hex, M8 Nyloc 011092 4 . . . Washer, M8

18 024345 1 . . Plate, hinge, rear door NI 025661 1 . . Plate, hinge, rear door, 8000/8500

011034 6 . . . Setscrew, hex head, M10 x 40 mm long011075 6 . . . Nut, hex, M10 Nyloc011074 6 . . . Washer, M10011014 2 . . . Setscrew, hex head, M8 x 40 mm long011073 2 . . . Nut, hex, M8 Nyloc011092 4 . . . Washer, M8

Continued...

PART OF HOPPER BODY

8

9

11 6

7

10

5

1

3

2

4

12,13,14 16

17

18

15

HOPPER EXTERNAL FITTINGS

NOTE: Many variations of hopper exist therefore it is advisable to contact Scarab parts department, quoting the machines serial number when ordering associated replacement parts.

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HOPPER EXTERNAL FITTINGS (CONTINUED)19 1 . SUCTION FAN ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . Page A27

011075 16 . . Nut, hex, M10 Nyloc011074 16 . . Washer, M10

20 025828 1 . Locker door (MERLIN)NI 032228 1 . Locker door (MERLIN XP)21 013072 1 . . Door lock22 013073 1 . . Spacer

000284 2 . . . Setscrew, hex head, M6 x 55 mm long011071 2 . . . Nut, hex, N6 Nyloc

23 011654 2 . . Hinge000284 4 . . . Setscrew, hex head, M6 x 55 mm long011071 4 . . . Nut, hex, M6 Nyloc011090 4 . . . Washer, M6

NI 013069 1 . . Key, locker door24 030773 2 . REAR MARKER LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page H5

000028 4 . . Screw, slotted round head, 2BA x ” long011078 4 . . Nut, hex, 2BA Nyloc

25 024937 1 . Seal, cooler, long26 022604 2 . Clamp, long

011010 8 . . Setscrew, hex head, M8 x 20 mm long011073 8 . . Nut, hex, M8 Nyloc011092 8 . . Washer, M8

27 022603 1 . Seal, cooler, short28 024983 2 . Clamp, short


29 014064 1 . BEACON, STANDARD FIT . . . . . . . . . . . . . . . . . . . . . . . . . . Page H5NI 036911 1 . Loom, hopper components

NOTE: Many variations of hopper exist therefore it is advisable to contact Scarab parts department, quoting the machines serial number when ordering.

Continued...

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20

21,22

23

24

25,2627,28

29

CANOPY OMITTED TO AID CLARITY VIEW ONREVERSE SIDE


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HOPPER EXTERNAL FITTINGS (CONTINUED)30 024704 1 . Hopper cover (MERLIN)31 013952 As req . . Seal strip

000005 15 . . . Screw, slotted countersunk, 2BA x ” long011078 15 . . . Nut, hex, 2BA Nyloc

32 022656 5 . . Toggle clip fastener33 013507 5 . . Linch pin, complete with chain34 022657 5 . . Hook plate, toggle clip

}OPTION

35 031487 1 . Ancillary tool locker body000344 4 . . Screw, button socket head, M10 x 25 mm long, st stL000269 4 . . Nut, hex, M10 Nyloc, st stL000270 4 . . Washer, M10, st stL

36 033114 2 . . Gas Strut 37 031489 1 . . Locker door

011019 . . . Setscrew, hex head, M8 x 90 mm long011073 . . . Nut, hex, M8 Nyloc

38 033115 1 . . Locking latch

NOTE: Many variations of hopper exist therefore it is advisable to contact Scarabparts department, quoting the machines serial number when ordering.


3031

3538

37

36

32

33

34

PAGE

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C

PAGE

C/15





HOPPER INTERNAL COMPONENTS 1 025435 1 . Suction tube 750 mm (Merlin) •1 025401 1 . Suction tube 850 mm (Magnum) •1 025665 1 . Suction tube 925 mm (Magnum 8000 & 8500) •1 024735 1 . Suction tube 600 mm (Magnum 8000) •

005021 As req . . Sealing strip000269 4 . . Nut, hex, M10 Nyloc, st stL000270 4 . . Washer, M10, st stL

2 021514 1 . Cover lid, blanking •3 021518 1 . . Flap arm, RH

NI 021517 1 . . Flap arm, LH4 030536 1 . Mounting bar


5 030535 1 . . Deflector plate •6 030537 1 . . Locking ring

011031 1 . . . Setscrew, hex head, M10 x 25 mm long011095 1 . . . Washer, spring, M10

7 022644 1 . Deflector, universal •011055 2 . . Bolt, hex head, M12 x 65 mm long011051 4 . . Setscrew, hex head, M12 x 25 mm long

NOTE: Item marked • are also supplied lined with a PU compound. Before ordering replacement parts, please contact Scarab parts department quoting your machine serial number.

Continued...

HOPPER INTERNAL COMPONENTS

1

2

3

(Dual sweep machine shown)

4

5

6

7

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C

PAGE

C/17





HOPPER INTERNAL COMPONENTS - Continued...8 024668 1 . Screen, filter9 025245 3 . . Hinge, points

000257 6 . . . Setscrew, hex head, M8 x 25 mm long, st stL000263 6 . . . Nut, hex, M8 Nyloc

10 028265 1 . . Screen handle catch000257 4 . . . Setscrew, hex head, M8 x 25 mm long, st stL000263 4 . . . Nut, hex, M8 Nyloc, st stL

011092 4 . . . Washer, M811 028052 1 . . Bracket, safety link12 028053 1 . . . Safety link

000280 1 . . . . Setscrew, hex head, M10 x 25 mm long, st stL

011075 1 . . . . Nut, hex, M10 Nyloc, st stL000270 2 . . . . Washer, M10, st stL

13 024790 1 . Cone, inlet, suction fanNI 034091 1 . . Repair ring (requires welding)

000263 8 . . Nut, hex, M8 Nyloc, st stL

} OPTION

14 033618 1 . Vibrator, screen shaker15 033620 1 . Control button, screen shaker16 033620 1 . . Bracket, control button mounting

011087 2 . . . Setscrew, hex head, M6 x 25 mm long011071 2 . . . Nut, hex, M6 Nyloc

VIEW ABOVE SCREEN

89 10

111213

14

16

15 HOPPER INTERNAL COMPONENTS

PAGE

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C

PAGE

C/19





AUTO BLANKING - ARRANGEMENT 1 021517 1 . FLAP ARM, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page C15

NI 021518 1 . FLAP ARM, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page C152 013488 2 . . Bush3 024772 1 . . Flap Lever

000363 1 . . . Setscrew, hex head, M12 x 1.25 pitch x 25 mm long, st stL

000279 1 . . . Nut, hex, M10 x 1.25 pitch, st stL

5 021467 1 . CYLINDER, PNEUMATIC, 40 X 125. . . . . . . . . . . . . . . . . . .Page G11011075 1 . . Nut, hex, M10 Nyloc

6 024650 As Req . . Tubing, air, flexible nylon, 6 mm Superflex 7 021514 1 . FLAP LID BLANKING • . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page A158 025486 1 . Cover plate (Merlin)

NI 032343 1 . Cover plate (XP)NI 021547 1 . Cover plate (Magnum)

NOTES: Item marked • are also supplied lined with a PU compound. Before ordering replacement parts, please contact Scarab parts department quoting your machine serial number.

Items listed in the foregoing parts list are Identical for both LH and RH blanking assemblies, Except where Identified specifically to one side only.

AUTO-BLANKING RAMS

HOPPER

1

2

3

4

5

67

VIEW INSIDE STORAGE LOCKER

8COVER CUT AWAY

TO AID CLARITY

AUTO BLANKING - ARRANGEMENT

PAGE

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C

PAGE

C/21





REAR DOOR COMPONENTS1 023012 1 . Rear door (MERLIN)

NI 027902 1 . Rear door (MAGNUM)NI 032223 1 . Rear door (XP)2 010902 3 . . Nipple, grease, ” BSP x 90°3 023009 2 . . Plate, wander hose, mounting

025222 As req . . . Sealing strip, Titanfast DX78000257 8 . . . Setscrew, hex head, M8 x 25 mm long, st stL000263 8 . . . Nut, hex, M8 Nyloc, st stL

4 012253 4 . . Antiluce, small5 012486 2 . . Plate, blanking cap6 020711 2 . . . Leash cable

000258 2 . . . . Setscrew, hex head, M8 x 30 mm long, st stL000262 4 . . . . Nut, M8, st stL000263 4 . . . . Nut, M8 Nyloc, st stL

7 021979 4 . . . . Washer, rubber8 031919 3 . . Protector 9 010245 2 . . Hook, wander hose, upper mounting


10 010998 As req . . Hose, layflat11 012931 2 . . . Clamp, worm drive, 70-9012 022747 2 . . Hook, wander hose, lower mounting


13 022292 2 . . Strainer (option)NI 032229 2 . . . Strainer (option) (XP)NI 036431 2 . . . Strainer, fine (option) (XP)14 013506 4 . . . . Pin15 013507 4 . . . . Linch pin & chain

NOTE: Rear doors listed are for standard hoppers. Many variations of rear door exist therefore it is advisable to contact Scarab parts department, quoting the machines serial number when ordering.

12

3

56

4,78

9

10,11

12

13

14,15

4

REAR DOOR COMPONENTS

PAGE

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C

PAGE

C/23





REAR DOOR AUTO-BLANKING ASSEMBLY - OPTION1 027674 2 . Hose Spigot Plate2 027675 2 . . Flap Plate3 027802 1 . . Pivot Bar4 027737 1 . . . Adjuster bracket5 027738 2 . . . Pivot bracket6 020602 1 . CYLINDER, PNEUMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . .Page G137 027679 1 . . Ram bracket

NOTE:The rear door auto-blanking option is only fitted when the vehicle is equipped with a rear-mounted suction nozzle assembly.


REAR DOOR HINGE & RAM ARRANGEMENT1 1 . HINGE PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page C92 013051 3 . Hinge pin3 013053 3 . . Linch pin4 1 . REAR DOOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .Page C215 022558 1 . Pin, upper

011102 4 . . Washer, M20011122 2 . . Split pin, ” x 1 ” long

6 011317 2 . Hose, rubber, ” BSP x 295 mm long, straight ends7 011269 2 . Adaptor, bulkhead, ” BSP, M/M8 011171 2 . Elbow, swivel, ” BSP, M/F9 Various 1 . MOUNTING PLATE, RAM . . . . . . . . . . . . . . . . . . . . . . . . . .Page C11

10 011102 1 . . Pin, lower011102 4 . . Washer, M20011122 2 . . Split pin, ” x 1 ” long

11 022511 1 . RAM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F33

1

32

5 4

7

6

VIEWED ON INSIDE FACE OF DOOR

1

2

3

4

REAR DOOR HINGE & RAM ARRANGEMENT

REAR DOOR AUTO BLANKING ASSEMBLY

5

6,7,8

9

10

11

PAGE

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C

PAGE

C/25





REAR DOOR LOCKING ARRANGEMENT1 030985 • . Locking bar assembly (MERLIN including Merlin XP)

NI 027908 • . Locking bar assembly (MAGNUM)NI 028089 • . Locking bar assembly (8000/8500)

011032 8 8 8 . . Setscrew, hex head, M10 x 30 mm long011074 16 16 16 . . Washer, M10011075 8 8 8 . . Nut, hex, M10 Nyloc

2 030984 1 - - . Side plate, outer, rear door clamp, RH (MERLIN)3 030982 1 - - . Side plate, inner, rear door clamp, RH (MERLIN)

NI 030983 1 - - . Side plate, outer, rear door clamp, LH (MERLIN)NI 030981 1 - - . Side plate, inner, rear door clamp, LH (MERLIN)NI 028278 - 1 1 . Side plate, outer, rear door clamp, RH (MAGNUM, 8000/8500)NI 028278 - 1 1 . Side plate, inner, rear door clamp, RH (MAGNUM, 8000/8500)NI 028277 - 1 1 . Side plate, outer, rear door clamp, LH (MAGNUM, 8000/8500)NI 027903 - 1 1 . Side plate, inner, rear door clamp, LH (MAGNUM, 8000/8500)

000329 4 4 4 . . Screw, socket button head, M8 x 20 mm long, st stL000270 4 4 4 . . Washer, M8, st stL000263 4 4 4 . . Nut, hex, M8 Nyloc, st stL011031 4 4 4 . . Setscrew, hex head, M10 x 25 mm long011074 8 8 8 . . Washer, M10011075 4 4 4 . . Nut, hex, M10 Nyloc

4 022350 2 2 2 . . RAM, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE F33011133 2 2 2 . . . Bolt, hex head, M16 x 100 mm long011060 2 2 2 . . . Nut, M16 Nyloc

5 002017 4 4 4 . . . Adaptor, banjo, elbow, ” BSP, M/M6 011152 8 8 8 . . . Seal, dowty, ” BSP7 024999 2 2 2 . . Lever, ram operating

NI 013488 4 4 4 . . . BushNI 022451 2 2 2 . . . Spacer

000139 2 2 2 . . . . Bolt, hex head, M12 x 90 mm long011077 2 2 2 . . . . Nut, hex, M12 Nyloc

8 020299 4 4 4 . . . Clevis, M16NI 022673 4 4 4 . . . Pin, clevis fixingNI 022674 4 4 4 . . . Clip, clevis pin9 022347 2 2 2 . . . Connecting rod

000138 4 4 4 . . . . Nut, hex, M16 x 1.5 pitch

1

2 3 45,6

7 8 9 8

REAR DOOR LOCKING ARRANGEMENT

PAGE

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C

PAGE

C/27





SUCTION FAN ARRANGEMENT1 024641 1 . Motor, hydraulic, VOAC F12-030-MF-CH-K2 011248 1 . . Adaptor, M18 x ” BSP, M/M3 011247 1 . . Seal, Dowty, M184 010921 1 . . Hose tail, ” BSP female x ” hose

NI 027237 1 . . Seal kit, for 024641 Voac Fan Motor5 025390 1 . . Valve block

000048 8 . . . Screw, socket caphead, M10 x 80 mm long011095 8 . . , Washer, spring, M10

6 011151 2 . . . Adaptor, ” BSP, M/M7 011155 2 . . . Seal, Dowty, ” BSP8 025184 1 . . Speed sensor (green lead)9 024679 1 . Fan Plate

011424 16 . . Washer, M10011075 16 . . Nut, hex, M10 Nyloc

10 025241 1 . ImpellorNI 030651 1 . Impellor (stainless steel)

011052 1 . . Setscrew, hex head, M12 x 30 mm long024791 1 . . Cap Washer, Voac Motor

1

2,3,45

6,7

8

9

SUCTION FAN ARRANGEMENT

10

PAGE

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C

PAGE

C/29





ADDITIONAL HOPPER/REAR DOOR PARTS1 022389 2 . Marker plates2 026694 1 . Directional arrow, ∅ 750 mm 3 012253 2 . . Antiluce, small

012969 2 . . . Washer, rubber, ∅ 40 x 12 bore x 6 mm thick4 020711 1 . . Leash cable5 021944 1 . . . R-clip6 023599 1 . . . Key pull7 031976 1 . . . Upper support bar, directional arrow8 031978 1 . . . Centre support bar, directional arrow

000003 2 . . . . Screw, socket countersunk, M8 x 20 mm long011073 2 . . . . Nut, hex, M8 Nyloc011092 2 . . . . Washer, M8

9 031977 1 . . . Lower support bar, directional arrow10 010119 1 . Wander hose, ∅160 mm x 3 metre long11 012488 1 . . CouplingNI 010519 2 . . . Clamp, worm drive, size 135 - 16512 010587 1 . . Tube13 010321 1 . . Handle

1

2CUT-AWAY

TO AID CLARITY

8 9

7

10

11

3,4,5,6

ADDITIONAL HOPPER/REAR DOOR PARTS

12

13

PAGE

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C

PAGE

C/31





REAR DOOR - SPARE WHEEL CARRIER - MAGNUM (OPTION)1 026777 1 . Bracket, spare wheel

011082 4 . . Nut, hex, M20 Nyloc2 026778 1 . Lift plate3 026779 1 . Bracket, Winch4 028406 1 . Winch, modified5 028407 1 . . Winch handle6 028645 1 . . Cable, winch7 014107 2 . . . Cable grip 6 mm8 010606 1 . . . Carabiner9 022511 1 . Ram

10 028523 1 . . Ram pivot LH11 028524 1 . . Ram pivot RH12 028525 1 . . . Ram pin13 025661 1 . . Ram mount, adjustable14 025660 1 . Hinge plate, adjustable15 028684 1 . Rear boom carrier16 022747 2 . Hose hook large


REAR DOOR - SPARE WHEEL CARRIER - MERLIN (OPTION)1 026777 1 . Bracket, spare wheel

011082 4 . . Nut, M20 Nyloc2 026778 1 . Lift plate3 028406 1 . Winch, modified4 026779 1 . . Bracket, winch5 028407 1 . . Winch handle6 028645 1 . . Winch cable7 014107 2 . . . Cable grip 6 mm8 010606 1 . . . Carabiner9 028684 1 . Rear boom carrier

10 022747 2 . Hose hook large

SPARE WHEEL CARRIER - MAGNUM

SPARE WHEEL CARRIER - MERLIN

14

12

139

11

3

82

10

5

15

16

6

1

47

1

10

3

9

84

5

27

PAGE

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C

PAGE

C/33





CHASSIS MOUNTED - SPARE WHEEL CARRIER (OPTION)1 * 1 . Main arm & wheel mounting

011086 1 . . Nut, hex, M16 Nyloc000241 2 . . Bolt, hex head, M24 x 130 mm long000008 2 . . Nut, hex, M24 Nyloc032587 1 . . Lock pin

NI 020711 1 . . . Leash cableNI 023599 1 . . . Pull ringNI 021944 1 . . . D-clip3 * 1 . . Mounting bracket


4 * 1 . . Link arm000043 2 . . . Bolt, hex head, M16 x 90 mm long011060 2 . . . Nut, hex, M16 Nyloc

5 032586 1 . . ‘V’ Bracket6 028406 1 . . Winch7 028645 1 . Winch cable

NOTE:Before ordering items identified thus * please contact the Scarab parts department stating the appropriate Scarab model and serial number.

1

2

3

4

5

7

6SPARE WHEEL CARRIER

Spare wheel omitted to aid clarity

PAGE

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C

PAGE

C/35







SECTION DSWEEPING, SUCTION & ASSOCIATED

EQUIPMENT

TABLE OF CONTENTS


SWEEPING EQUIPMENTSide brush arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Side brush swing-out arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Side brush pressure assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Auxiliary side brush (typical arrangement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Widesweep assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Widesweep bearing assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Widesweep slewing arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

SUCTION EQUIPMENTTilting suction nozzle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Full width nozzle arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Associated sweeping equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Suction spigot & associated equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Wander Hose arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Wander boom - rear mounted with remote control . . . . . . . . . . . . . . . . . . . . . . . . .23Rear suction nozzle assembly (Door and Mounting Arrangement) . . . . . . . . . . . . . .25Rear suction nozzle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Overhead Boom assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Suction tube control yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Optional Equipment

NOTE:In France, Merlin equates to Major 3001, 5001, 6001 or Maxim 3501, 5501, 6501 and Magnum equates to Major 7001or Maxim 7501.

PAGE

D/1

Sweeping, Suction & Associated Equipment Manual Number Z037885 / Issue: Original - 20/10/10




SIDE-BRUSH ARRANGEMENT1 023124 1 . Kingpost, RH

NI 023120 1 . Kingpost, LH2 1 . . RAM, HYDRAULIC (RAISE/LOWER) . . . . . . . . . . . . . . . . . Page F313 013011 1 . . Link, top (turnbuckle)

011140 2 . . . Bolt, hex head, M18 x 90 mm long011138 2 . . . Washer, M18011139 2 . . . Nut, hex, M18, Nyloc

4 023121 1 . . Plate, Swivel5 010067 2 . . . Pin, Ram Pivot, ∅ 20 mm x 50 mm long

011103 2 . . . . Washer, M20 011122 2 . . . . Pin, split, cotter, ” x 1 ” long

6 1 . . BRUSH SPRAY NOZZLE ASSEMBLY . . . . . . . . . . . . . . . . . . Page E177 014801 1 . . Link, lower8 014796* 2 . . . Bolt, hex head, pivot, M16 (special with grease nipple)

014798* 2 . . . Washer, 24 x 40 x 3 014797* 2 . . . Washer, 17 x 40 x 3 011060* 2 . . . Nut, hex, M16, Nyloc

9 013012 2 . . . . Bush, plastic10 013012* 4 . . . Bush 11 010903 2 . . . Nipple, grease straight, ” BSP12 011055 1 . . . Bolt, hex head, M12 x 60 mm long (MERLIN/XP)12 000110 1 . . . Bolt, hex head, M12 x 80 mm long (MAGNUM)

011076 1 . . . Nut, M12 13 010749 1 . . . MOTOR, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F2914 1 . . . Plate, motor swivel

011075 2 . . . . Nut, hex, M10 Nyloc15 014067 1 . . . Hub, side brush, 3 holesNI 011688 1 . . . Hub, side brush, 4 holes16 1 . . . . BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page D17

NOTE: *These Items comprise the lower link bush kit 024611

SIDE-BRUSH ARRANGEMENT (HYDRAULIC LIFT)

1

234

5

6

7

12

8 9 10

11

13

14

1516

PAGE

D/2

Manual Number Z037885 / Issue: Original - 20/10/10 Sweeping, Suction & Associated Equipment



D

PAGE

D/3





SIDE-BRUSH SWING-OUT & BRUSH PRESSURE ARRANGEMENT1 1 . CYLINDER, PNEUMATIC, SWING-OUT . . . . . . . . . . . . . . . . .Page G9

011260 1 . . Bolt, hex head, M14 x 70 mm long011127 1 . . Nut, hex, M14 Nyloc

2 022673 1 . . Pin, clevis022674 1 . . Pin, clevis, retainer

3 021520 1 . Bracket, swing-out cylinder, RH (MERLIN)NI 021519 1 . Bracket, swing-out cylinder, LH (MERLIN)NI 021722 1 . Bracket, swing-out cylinder, RH (MAGNUM)NI 021721 1 . Bracket, swing-out cylinder, LH (MAGNUM)

011407 2 . . Bolt, hex head, M10 x 120 mm long011077 2 . . Nut, hex, M10 Nyloc

4 013007 1 . Kingpin011102 1 . . Washer, M20011082 1 . . Nut, M20 Nyloc

5 013012 2 . . Bush, plastic6 013013 1 . . Cap7 010903 3 . . Grease nipple straight, ” BSP

NI 020241 3 . . Grease, straight connector (auto-lube only)020243 3 . . Cone (auto-lube only)020242 3 . . Nut (auto-lube only)

8 010901 1 . . Grease nipple, 45°NI 020240 1 . . Grease, elbow connector (auto-lube only)

020243 3 . . Cone (auto-lube only)020242 3 . . Nut (auto-lube only)

9 1 . CYLINDER, PNEUMATIC, BRUSH PRESSURE OPTION . . . . .Page G710 023123 1 . . Pin, cylinder retaining

011135 2 . . Washer, M16011122 2 . . Pin, split, ∅ ” x 1 ” long

11 022673 1 . . Pin, clevis

4

5

6

7

8

3

12

11

9 10

SIDE BRUSH PRESSURE ASSEMBLY

SIDE BRUSH SWING-OUT ARRANGEMENT

PAGE

D/4




D

PAGE

D/5




Item Part no Quantity Description

AUXILIARY SIDE BRUSH (TYPICAL ARRANGEMENT)1 * 1 . Main support frame 2 * 1 . . RAM, BRUSH (extend/retract) . . . . . . . . . . . . . . . . . . . .Page G133 * 1 . . RAM, BRUSH (raise/lower). . . . . . . . . . . . . . . . . . . . . . . . .Page G74 * 1 . . RAM, BRUSH (swing in/out). . . . . . . . . . . . . . . . . . . . . . .Page G155 * 1 . BRUSH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page D16 030857 1 . . Bracket, kingpost pivot 7 030856 1 . . Thrust bar8 030858 1 . . Bracket, kingpost support 9 030859 1 . . Bracket, extend/retract ram, pivot

10 030860 1 . . Bracket, in/out ram, pivot 11 030861 1 . . . Washer, special, large12 030862 2 . . . Washer, special, small13 030863 1 . . . Push LinkNI 011082 1 . . . . Nut, M20 NylocNI 011102 1 . . . . Washer, M20NI 011141 4 . . . . Setscrew, hex head, M20 x 35 mm long

NOTE:Items marked * are chassis-specific and/or subject to optional configurations. Before ordering replacement parts, please contact the Scarab parts department, quoting your model type and serial number.

1

4 3

5

2

1

2

4

67

8

1112

13

9

10

79

2

7

8

6

A TYPICAL AUXILIARY SIDE BRUSH ARRANGEMENTRight hand sweep version illustrated

NOTE:Brush assembly omitted to aid clarity

PLAN VIEW

SIDE ELEVATION

PAGE

D/6




D

PAGE

D/7





WIDESWEEP ASSEMBLY1 020725 1 Cover, wide-sweep

NI 025627 1 Cover, extended widesweep + 200 mm2 020919 1 . Ring, adaptor

011031 8 . . Setscrew, hex head, M10 x 25 mm long011095 8 . . Washer, spring, M10

3 024155 1 . . Support, wide-sweep011031 8 . . . Setscrew, hex head, M10 x 25 mm long011095 8 . . . Washer, spring, 10 mm

4 020729 2 . . Bush5 023080 1 . . Shaft, tapered, wide-sweep pivot

NI 025632 1 . . Shaft, tapered, extended wide-sweep pivot013439 2 . . . Washer, special, 50 x 16.5 x 5011141 2 . . . setscrew, hex head, M16 x 35 mm long

NI 013292 2 . . . Key6 023077 1 . . Plate, motor, LH7 023078 1 . . Plate, bearing housing, RH8 . BRUSH CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page D179 013646 1 . . Core, wide-sweep brush

NI 025642 1 . . Core, extended wide-sweep brush10 023472 . . Spacer11 013649 1 . . Plate, end *

011417 4 . . . Screw, socket countersunk, ” UNC x 1” long *12 024535 1 . . . Shaft, drive

011012 1 . . . . Setscrew, M8 x 30 mm long (use thread lock compound)011093 1 . . . . Washer, spring, 8 mm 038106 1 . . . . Spacer024538 1 . . . . Washer, cone, special011515 1 . . . . Key

13 010566 1 . . MOTOR, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F29011053 2 . . . Setscrew, hex head, M12 x 35 mm long011077 2 . . . Nut, hex M12, Nyloc

14 1 . . BEARING ASSEMBLY, WIDE-SWEEP . . . . . . . . . . . . . . . . . . Page D9011053 2 . . . Setscrew, hex head, M12 x 35 mm long011077 2 . . . Nut, hex M12, Nyloc

15 014063 2 . Shock absorber011075 2 . . Nut, hex, M10, Nyloc011096 2 . . Washer, M12

16 020602 2 . CYLINDER, PNEUMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page G9011067 4 . . Setscrew, hex head, M6 x 20 mm long011093 4 . . Washer, Spring, M6

17 020731 1 . . Bracket, pneumatic cylinder011075 1 . . . Nut, Hex, M10, Nyloc011094 1 . . . Washer, M10

18 011000 2 . . . Spacer, rubber, ” Bore x 15 mm longNI 011000 1 . . . Spacer, rubber, ” bore x 20 mm long (RH side)NI 022516 1 . Skirt, wide-sweepNI 026026 1 . Skirt, extended wide-sweep+200 mmNI 022517 1 . . Clamp, wide-sweep skirtNI 026025 1 . . Clamp, extended wide-sweep skirt

011073 5 . . . Nut, hex, M8, NylocNI 1 . SLEWING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page D9

12

3

45

6

7

9

8

10

11

12

13

14

1516

17

18

WIDESWEEP ASSEMBLY

NOTE:RH shock absorber and pneumatic ram omitted to aid clarity

PAGE

D/8




D

PAGE

D/9





BEARING ASSEMBLY, WIDESWEEP024224 1 . Bearing assembly complete

1 024219 1 . . Housing, bearing assembly2 010578 1 . . . Bearing, ball race3 024220 1 . . . . Oil seal4 024223 1 . . Shaft5 024221 1 . . . Spacer6 024531 1 . . . Spacer7 010578 1 . . . Bearing, ball 6206

010004 1 . . . . Washer, special, 9 x 45 x 4011010 1 . . . . Setscrew, hex head, M8 x 20 mm long

8 024222 1 . . Cap, bearing


WIDESWEEP SLEWING ARRANGEMENT1 024155 1 . Support, widesweep2 024150 1 . . Spigot

000178 6 . . . Screw, socket countersunk, M10 x 65 mm long011075 8 . . . Nut, hex, M10, Nyloc

3 024152 1 . . Housing, bearing4 024148 1 . . . Oil seal5 024149 1 . . . Bearing6 024154 1 . . . Clamp ring

011032 8 . . . . Setscrew, hex head, M10 x 30 mm long011075 8 . . . . Nut, hex,M10, Nyloc000167 6 . . . . Screw, socket countersunk, M10 x 40 mm long

6 024151 1 . . . Plate, clamp8 013792 1 . . . Nipple, grease, straight, ” BSP9 024539 2 . . RAM, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F31

10 011724 2 . . . Spacer, 20 mm OD x 12.5 mm ID x 11 mm long011122 1 . . . Pin, split, cotter, ” x 1 ” long011069 1 . . . Setscrew, hex head, M12 x 40 mm long011096 1 . . . Washer, M12 011077 1 . . . Nut, hex, M12, Nyloc

1

235

4

6

7

8

WIDESWEEP BEARING ASSEMBLY

WIDESWEEP SLEWING ARRANGEMENT

6

32

5

8

7

4

1

910

11

PAGE

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D

PAGE

D/11





TILTING SUCTION NOZZLE ASSEMBLY1 023606 1 . Frame, RH (Merlin/Magnum)

NI 023605 1 . Frame, LH (Merlin/Magnum)1a 032261 1 . Frame, RH (XP only)NI 032252 1 . Frame, LH (XP only)2 023607 1 . . Pivot (Merlin/Magnum )

2a 032254 1 . . Pivot, (XP only)000119 2 . . . Bolt, hex head, M14 x 60 mm long000351 2 . . . Bolt, hex head, M14 x 70 mm long (XP only)011146 2 . . . Nut, hex, M14 Nyloc

3 024682 8 . . . Bush, hardened 4 021416 2 . . . Sleeve5 031833 1 . . Axle (Merlin/Magnum)

5a 032255 1 . . Axle (XP only)6 031831 2 . . . Wheel, ∅ 250 mm complete with spacer

011135 4 . . . . Washer, M16 011133 2 . . . . Bolt, hex head, M16 x 100 mm long011060 2 . . . . Nut, hex, M16 Nyloc

7 023625 1 . . Adjuster, nozzleNI 000182 1 . . . Special lock nut (adjuster nozzle)8 024051 1 . . . Turn wheel, nozzle adjust9 023610 1 . . . Rod, nozzle adjust

NI 021944 1 . . . Double wound grip, R clip ∅ 3 mm wire10 020291 1 . . . . Clevis, M10 x 1.25 11 025681 1 . . . . Leash assembly, nozzle adjust

000072 1 . . . . . Setscrew, hex head, M10 x 45 mm long011074 1 . . . . . Nut, hex, M10

12 032119 1 . . CYLINDER, PNEUMATIC, & ANCILLARY PARTS. . . . . . . . .Page G913 023604 1 . . Nozzle •(Merlin/Magnum)NI 027136 1 . . Nozzle •(Magnum Plus only)

13a 032244 1 . . Nozzle •(XP only)011031 4 . . . Setscrew, hex head, M10 x 25 mm long011075 4 . . . Nut, hex, M10, Nyloc

14 013023 2 . . . Flap, nozzle, front/rear (Merlin/Magnum/ XP)14a 027146 2 . . . Flap, nozzle, front/rear (Magnum Plus only) 15 013362 As Req . . . . Retainer, bolt, front/rear flap (Merlin/Magnum/XP)15a 027210 2 . . . . Retainer, bolt, front/rear flap (Magnum Plus only)16 013025 1 . . . . Clamp, front/rear flap (Merlin/Magnum/XP)

16a 027147 1 . . . . Clamp, front/rear flap (Magnum Plus only)011073 5 . . . . . Nut, Hex, M8, Nyloc

17 020334 1 . . . . Plate, Front Flap (Merlin only)18 013283 1 . . . Flap, nozzle, side * (See Note Opposite Page)19 013024 1 . . . . Clamp, Retaining, side flap *

011012 2 . . . . . Setscrew, hex head, M8 x 30 mm long011073 2 . . . . . Nut, hex, M8, Nyloc011010 5 . . . . . Setscrew, Hex Head, M8 x 20 mm long (front flap plate)

20 013277 1 . . . Plate, Skid, Nozzle *011021 2 . . . . Screw, socket caphead, M8 x 25 mm long011073 2 . . . . Nut, hex, M8, Nyloc

NOTE: *These item are also supplied lined with a PU compound. Contact Scarab parts department quoting the machine serial number when ordering.

Continued...

1

2

34

5, 5a

6

9

8

7

10

12

13

14,14a

14,14a

15,15a

16,16a

20

2a

13a

1a

Merlin XP versionNote apertures

18*

19*

11

11

16,16a

NOTES:For a FULL set of nozzle rubber flaps order part number 024550.Items marked * are positioned on the opposite side when fitted to LH nozzle.

Frame tow-point ball ends are welded to the frame (Item 1) but can be procured as replacements if required. Please contact our Parts & Service Dept. for details.When procuring replacement parts for the ram and return springs on hydraulically operated nozzle tilt set-ups, please refer to the Scarab Parts Department.

TILTING SUCTION NOZZLE ASSEMBLY(RH shown, LH similar see notes)

PAGE

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D

PAGE

D/13





TILTING SUCTION NOZZLE ASSEMBLY (Continued)21 NA 1 . . RAM, HYDRAULIC (VARIABLE TILT OPTION) . . . . . . . . . . Page F3322 010017 2 . . Spring, (variable tilt option)

011724 2 . . Spacer, ∅ 20OD x ∅12.5ID x 11 mm long013363 1 . . Spacer, ∅20OD x ∅10.5ID x 30 mm long011036 2 . . . Bolt, hex head, M10 x 60 mm long011074 4 . . . Washer, M10011075 2 . . . Nut, hex, M10 Nyloc

23 025100 1 . . Bracket, spring support, RHNI 025099 1 . . Bracket, spring support, LH


24 NA 4 . . JET ASSEMBLY, WATER SPRAY . . . . . . . . . . . . . . . . . . Page E1925 023028 1 . . . Pivot (Hydraulic tilt option only)

TILTING SUCTION NOZZLE, NEW TYPE(RH shown, LH similar see notes)

24

21

22

25

NOTES:For a FULL set of nozzle rubber flaps order part number 024550.

Items marked * are positioned on the opposite side when fitted to LH nozzle.Frame tow-point ball ends are welded to the frame (Item 1) but can be procured as replacements if required. Please contact our Parts & Service Dept. for details.When procuring replacement parts for the ram and return springs on hydraulically operated nozzle tilt set-ups, please refer to the Scarab Parts Department.

23

PAGE

D/14




D

PAGE

D/15





OPTIONAL FULL-WIDTH NOZZLE ASSEMBLY, MERLIN1 030928 1 . Nozzle full width, RH •

NI 030929 1 . Nozzle full width, LH •2 030940 2 . . Flap, Front/Rear 3 030939 2 . . Retainer, bolt, front/rear3 030941 2 . . Clamp, Front/Rear

011073 18 . . . Nut, hex, M8 Nyloc

NOTE: *These item are also supplied lined with a PU compound. Contact Scarab parts department quoting the machine serial number when ordering.For all other nozzle components, refer to standard nozzle arrangement on pages 11 - 13.

FULL-WIDTH NOZZLE ASSEMBLY, MERLIN

1

2,32,3

PAGE

D/16




D

PAGE

D/17





ASSOCIATED SWEEPING EQUIPMENT1 023470 As Req . Side brush ∅ 315 mm, 4 stud (steel)

NI 023473 As Req . Side brush ∅ 400 mm, 3 stud (steel)NI 020921 As Req . Side brush ∅ 400 mm, 3 stud (weed ripping)NI 025744 As Req . Side brush ∅ 400 mm, 4 stud (poly)2 012216 As Req . . Skirt, side brush, front, 2 slot

}Per skirt

3 1 . . . Clamp, skirt, 2 hole011011 2 . . . . Setscrew, hex head, M8 x 25 mm long011092 4 . . Washer, M8011073 2 . . Nut, hex, M8 Nyloc

2a 010247 As Req . . Skirt, side brush, front, 3 slot

}Per skirt3a 1 . . . Clamp, skirt, 3 stud

011092 6 . . . . Washer, M8011073 3 . . . . Nut, hex, M8 Nyloc

4 013145 As Req . . . . Clamp, angle, 3 hole5 010607 As Req . . . . .Carabiner6 037084 As Req . WORK LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page H57 022516 1 . Skirt, widesweep8 022517 1 . . Clamp, wide-sweep

011073 5 . . . Nut, hex, M8 Nyloc7a 026026 1 . Skirt, widesweep, extended8a 026025 1 . . Clamp, wide-sweep

011073 5 . . . Nut, hex, M8 Nyloc9 023168 As Req . Brush element, ∅ 300 mm, widesweep core

9a 023169 As Req . Brush element, ∅ 400 mm, widesweep coreNI 023472 As Req . . SpacerNI 023471 1 . Brush element, ∅ 300 mm complete refill =

33 brush elements + 32 spacers}NI 023474 1 . Brush element, ∅ 400 mm

NOTE:For extended widesweep brush refills add an extra 12 brushes + 12 spacers

1

2,2a

3,3a

2a

4,5,3a

6

7,7a

8,9a9,9a

ASSOCIATED PARTS

PAGE

D/18




D

PAGE

D/19





SUCTION SPIGOT & ASSOCIATED EQUIPMENT1 013111 1 . Suction spigot, 220 mm long •1 023896 1 . Suction spigot, 300 mm long •1 013976 1 . Suction spigot, 380 mm long •1 024514 1 . Suction spigot, 400 mm long •1 020801 1 . Suction spigot, 440 mm long •1 024512 1 . Suction spigot, 500 mm long •1 024735 1 . Suction spigot, 600 mm long •2 013601 1 . . Seal, spigot3 013028 1 . Suction hose

012933 2 . . Clamp, worm drive, 235 - 267 mm4 As req . SUCTION NOZZLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . Page D115 1 . . CYLINDER, PNEUMATIC, NOZZLE LIFT . . . . . . . . . . . . . . . .Page G76 010525 As req . . . Chain, large link, welded

6a 010607 3 . . . . Carabiner7 030775 1 . . . Cylinder mounting Bracket

011096 4 . . . . Washer M12011033 4 . . . . Setscrew hex head, M10 x 35 mm long011075 4 . . . . Nut hex M10 Nyloc

8 030776 1 . . . . Cylinder pivot block011057 1 . . . . . . Bolt, hex head M12 x 100 mm Long011077 1 . . . . . . Nut, hex M12 Nyloc011096 4 . . . . . . Washer M12

9 030777 1 . . . . . Cylinder pivot011057 1 . . . . . . Bolt, hex head M12 x 100 mm Long011077 1 . . . . . . Nut, hex M12 Nyloc

NOTE:The Scarab sweeping equipment is mounted on a wide range of chassis types. The height of the chassis determines which type of suction spigot is fitted. In some cases it may be advisable to obtain either the length of spigot or the machine serial number.

• These item are also supplied lined with a PU compound. Contact Scarab parts department quoting the machine serial number when ordering.

7,8,9

5

6

4

1

3

2

SUCTION TUBE & NOZZLE LIFTING ARRANGEMENT

6a

PAGE

D/20




D

PAGE

D/21





WANDER HOSE ARRANGEMENT1 010119 1 Hose/trunking, flexible, rubberised fabric, ∅160 mm x 3mtr long2 010587 1 . Pipe, nozzle

010519 2 . . Clamp, worm drive, 135 - 165 mm3 010321 1 . . Handle4 012488 1 . . Spigot

NI 013537 1 . . . Gasket5 012873 1 . . Fishtail (Optional)6 011808 1 . . . Clip, over-centre fastening7 010508 2 . . . Wheel

011035 1 . . . .Setscrew, hex head, M10 x 50 mm Long (Axle)011075 1 . . . . Nut, hex, M10, Nyloc

1

23

4

56

7

WANDER HOSE ARRANGEMENTShowing Fishtail Option

PAGE

D/22




D

PAGE

D/23





WANDER BOOM - REAR MOUNTED - WITH REMOTE CONTROL 1 027926 1 . Support boom, pneumatic, wander hose2 025574 1 . . Support, wander hose, RH 2 025220 1 . . Support, wander hose, LH 3 025219 1 . . Hinge, wander hose4 013662 2 . . . Bush5 023490 1 . . . Hinge shaft6 028306 1 . . CYLINDER, PNEUMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . Page F11

NI 021158 2 . . . Restrictor011034 1 . . . Setscrew, hex head, M10 x 40 mm long011075 1 . . . Nut, hex, M10 Nyloc

7 028305 1 . . . Pivot, cylinder011010 4 . . . . Setscrew, hex head, M8 x 20 mm long011093 4 . . . . Washer, spring, M8

8 020299 1 . . . Clevis M16 x 1.5 mmNI 022673 1 . . . . Clevis pinNI 022674 1 . . . . . Clip retaining9 023111 1 . . . Bellows

NI 010517 1 . . . . Clamp, worm drive, 18 - 25 mmNI 010518 1 . . . . Clamp, worm drive, 30 - 40 mm10 027929 1 . . Bracket, stowage11 025225 1 . . Wander hose sleeve12 025487 1 . . . Blanking flap, wander hose13 025476 1 . . . . Flap arm, wander hose14 025254 1 . . . . Flap lever15 025471 1 . . . . . Pivot tube - wander hose flap (bolt on)NI 013488 2 . . . . . . Bush NI 010903 1 . . . . . . . Grease nipple ” BSP16 021467 1 . . . CYLINDER, PNEUMATIC, . . . . . . . . . . . . . . . . . . . . . . . . Page F1117 025524 1 . . . . Pivot plate, cylinder18 024550 1 . . . . Air pipe, nylon, 6 mm 19 014469 1 . . . . Clevis M12 x 1.25NI 023270 1 . . . . . Pin, clevisNI 023269 1 . . . . . . Safety Fastener20 012316 1 . . . Spray jet21 010915 1 . . . . Elbow22 010922 2 . . . . Hose tail23 026105 1 . . . Cover, RH NI 026104 1 . . . Cover, LH 24 028270 1 . . Remote control unit, rear boomNI 028355 1 . . . Holster, for remote control25 025214 1 . Wander hose25 035542 1 . Wander hose (MAGNUM)NI 012933 2 . . Clamp, worm drive, 235 - 267 mm26 025235 3 . . Strap, wander hose27 010606 1 . . . Carabiner28 025217 1 . . Suction tube29 025486 1 . Cover plate

WANDER BOOM - REAR MOUNTEDWITH REMOTE CONTROL

10 27

26

1 3,4,5 2

20,21,22

2825

24

6

7

29 8 9

16

1814

15 17

11 2319

1213

PAGE

D/24




D

PAGE

D/25





REAR SUCTION NOZZLES OPTION - DOOR & MOUNTING1 026962 1 . Rear Door - special2 025660 1 . . Hinge plate, adjustable3 026426 1 . . . Ram mount, adjustable4 026427 2 . . . . Bracket, ram mount5 028873 2 . . . . Cylinder assembly, rear door6 022558 2 . . . . . Pivot pin, ram7 026968 2 . . Pneumatic cylinder8 026392 1 . . . Pivot, pneumatic cylinder9 023123 1 . . . . Pin, cylinder pivot

10 020299 1 . . . Clevis M16 x 1.5 mm11 022673 1 . . . . Clevis pin12 022674 1 . . . . . Clip retaining13 026967 1 . . Main support14 026190 1 . . . Bracket, ITT connector 15 026384 1 . . . Top link16 013792 4 . . . . Grease Nipple ” BSP17 026402 1 . . . . Linkage pin, front18 026401 1 . . . . Linkage pin, rear19 026385 1 . . . Bottom link20 013792 4 . . . . Grease Nipple ” BSP21 026402 1 . . . . Linkage pin, front22 026401 1 . . . . Linkage pin, rear23 027674 2 . . Spigot plate, suction hose24 028446 1 . . . Bracket, hose25 010525 2 . . Chain, safety support26 026809 1 . . . Connecting shackle27 010606 2 . . . Carabiner28 026810 1 . . . Safety hook29 026808 1 . . Proximity switch, door open30 026750 1 . . . Bracket, proximity switchNI 026974 2 . Suction hose trunking (between door spigot and suction nozzle)31 002116 1 . Valve, ball 3” c/w handle, hopper drain32 002117 AsReq . . Hose Straight 3”

Continued...

REAR SUCTION NOZZLE - DOOR & MOUNTING

1

2

3 4

5

15

19

13

1718

8,9

10,11,12

23

24

14

6

29,30

27 26

28

6

6

6

25

16

16

16

20

20

20,2131,32

22

7

PAGE

D/26




D

PAGE

D/27





REAR-MOUNTED SUCTION NOZZLES OPTION1 027817 1 . Central support beam2 028710 1 . . Bracket, support beam mounting LH3 028711 1 . . Bracket, support beam mounting RH4 026400 2 . . Linkage pin, removable5 013053 1 . . . Linch pin6 See Note 2 . . Nozzle frame (033073 tilting nozzles or 030591 fixed nozzles)7 See Note 1 . . . Bracket, pivot (028655 tilting nozzle or 030592 fixed nozzle))8 026395 1 . . . . Pivot pin9 013662 4 . . . . Bush

10 033074 1 . . . Pivot bracket, nozzle tilt

Tilting Nozzles only}11 023608 1 . . . Air cylinder, nozzle tilt12 023827 1 . . . . Ram end assembly13 010067 1 . . . . . Pin 20 x 20NI 011122 2 . . . . . . Split pin ∅ ” x 1 ” long14 020299 1 . . . . Clevis M16 x 1.5 mm15 022673 1 . . . . . Clevis pin16 022674 1 . . . . . . Clip retaining17 033549 6 . . . Jacking castor wheel assembly18 028445 1 . . . . Bracket, castor wheel assembly19 026969 2 . . . Suction nozzle, rear20 013360 4 . . . . Spray jet, suction box21 026404 2 . . . . Flap, suction nozzle, front/rear22 027826 4 . . . . . Flap retainer, front/rear (located inside nozzle)23 026405 1 . . . . . Clamp, front/rear flaps24 026407 2 . . . . Flap, suction nozzle, end25 027827 4 . . . . . Flap retainer, end (located inside nozzle)26 026406 1 . . . . . Clamp, end flaps27 027819 2 . . Mounting panel, rear lighting28 013482 1 . . . Rear lamp LH29 013483 1 . . . Rear lamp RH30 022389 1 . . . Rear marker plate31 030690 1 . . . Lamp, rear number plate32 033019 2 . . . Lamp, outline markerNI 026964 2 . . Spray barNI 030251 AsReq . . . Jets, spray barNI 026197 2 . . . Bracket, spray barNI 014983 2 . . . . U Clamp 1 S33 026808 2 . Proximity switch, door lockingNI 021416 4 . SleeveNI 012597 1 . Quick release coupling ”NI 028656 2 . Bracket, safety interlock switch NI 023595 2 . Leash cable, suction hoseNI 025222 AsReq . Titanfast DX78NI 010997 1 . Hose ” x 6170 mm straightNI 013792 13 . Grease Nipple ” BSPNI 026048 2 . Reed switch, air cylinderNI 006019 2 . Quick release coupling maleNI 006020 2 . Quick release coupling femaleNI 010950 3 . Hose, reinforced ”

6

1

2 3

4

3 2

45

69

7 8,9

8,9

11

12 13

14

1516

10

1718

20 21,22,23

24,25,26 19

273031

28

29

32

30

REAR-MOUNTED SUCTION NOZZLES OPTION

33

DOOR LOCK MECHANISM

PAGE

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D

PAGE

D/29





OVERHEAD BOOM ASSEMBLY1 032160 2 . Boom carrier (LH) Shown1 034068 1 . Boom carrier (RH)

000257 26 . . Setscrew, hex head, M8 x 25 mm long, sst

000263 57 . . Washer M8 SS000264 24 . . Nut, hex M8 Nyloc sst

2 032351 1 . Access cover3 010502 1 . Handle4 000248 2 . Locking handle M8


5 013793 1 . Boom elbow6 013788 1 . . Outer slew ring7 013789 1 . . Inner slew ring8 013791 92 . . . Ball, ∅10

NI 013792 1 . . . Grease nipple ¼” BSP9 013801 1 . Bracket, spring anchor

011141 2 . . Setscrew, hex head, M16 x 35 mm long011060 2 . . Nut, hex M16 Nyloc

10 014223 1 . Suction hose11 013799 1 . Pivot boom12 013798 2 . Pivot block

012933 1 . . Clamp, worm drive, 235 - 267 mm011036 4 . . Bolt, hex head, M10 x 60 mm long

13 013805 4 . Spring, 800 mm long14 013802 1 . Bracket, tensioner anchor 15 013804 1 . Bracket, Tensioner 16 013803 2 . Tensioner Clamp


17 032349 1 . Suction tube (MERLIN)17 034581 1 . Suction tube (MAGNUM)


18 033399 1 . Boom end19 033401 1 . Bracket, boom hook retaining

011075 2 . . Nut, hex M10 Nyloc20 035990 As Req . Wander hose ∅160

010519 2 . . Clamp, worm drive, 135 - 165 mm21 033402 1 . Hose coupling22 033110 1 . Control valve23 023203 1 . Elbow, ∅ 6 tube x ” BSP

000137 2 . . Chaffed M5 x 50 mm long24 033536 2 . Clamp handle25 034802 4 . Spring26 033463 2 . Spacer

011016 2 . . Setscrew, hex head, M8 x 50 mm long27 034342 1 . L-P water nozzle

011087 1 . . Setscrew, hex head, M6 x 26 mm long28 034070 1 . Bracket, hose coupling stowage, RH Shown (MERLIN / MAGNUM)NI 033400 1 . Bracket, hose coupling stowage (LH) (MAGNUM)


000253 8 . . Nut, hex M8 SS NylocContinued...

1,2,3,4

910,11,12

1314,15,16

1718

19

20

21

22,2324,25,26

27

5

6

7

8

OVERHEAD BOOM ASSEMBLY

28

PAGE

D/30




D

PAGE

D/31





OVERHEAD BOOM ASSEMBLY (Continued)29 033403 1 . Boom tube coupling


000253 4 . . Nut, hex M6, sst

30 013507 2 . Lynch pin31 020711 2 . Leash cable32 023599 2 . Pull ring33 022747 2 . Hook34 034551 1 . Lower section tube35 034552 1 . . Extension tube36 034065 1 . . . Extension tube coupling top

0002501 4 . . . . Setscrew, hex head, M6 x 20 mm long, sst

000253 4 . . . . Nut, hex, M6 SS Nyloc37 026239 2 . Bracket, lower suction tube retaining 38 014997 2 . . Plastic handle grip39 028117 1 . Switch, air pressure

39

OVERHEAD BOOM ASSEMBLY

29

34

30,31,32,3337

38 29 35

36

24,25,26

PAGE

D/32




D

PAGE

D/33





SUCTION TUBE CONTROL YOKE OPTION1 035293 1 Rear boom handle2 034822 1 . Boom mounting cup3 034823 1 . . Boom mounting lock4 034821 1 . Boom mounting hook5 035947 2 . Switch6 035294 2 . . Switch plate cover7 035474 2 . . . Cable gland8 035370 1 . . . Wiring loom

1

2,3

4

5,6,7,8

SUCTION TUBE CONTROL YOKE OPTION

PAGE

D/34




D

PAGE

D/35







SECTION EWASHING & DUST SUPPRESSION EQUIPMENT

TABLE OF CONTENTS


LOW-PRESSURE WATER PUMPTwin water pump - standard fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Twin water pump components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Roller water pump - standard fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Roller water pump components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Water valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

WATER TANKS & FILTRATIONWater tank arrangement (GRP) 900 - 1250 litre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Water tank arrangement (GRP) 1800 litre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Water filter arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

SPRAY BAR ARRANGEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Low-pressure spray bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Side brush spray nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Suction box dust suppression. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Suction tube dust suppression (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19High & low-pressure spray bar assembly (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21High & low pressure nozzle water boost parts (Option) . . . . . . . . . . . . . . . . . . . . . . . . .23

HOSE-REEL / LANCE ARRANGEMENTSAutomatic hose-reel / lance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Automatic hose-reel and lance (250 Bar pump) (Option) . . . . . . . . . . . . . . . . . . . . . .25

OPTIONSDetergent Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Hand-wash Basin (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Hydrant Mounted Locker Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Front Spray Bar - Detergent Tank Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

WATER BOOM ASSEMBLYWater Boom Assembly (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Continued...

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SECTION EWASHING & DUST SUPPRESSION EQUIPMENT

TABLE OF CONTENTS (Continued)


HIGH-PRESSURE PUMPS30 Litre high - pressure pump assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3530 Litre high - pressure pump -160 bar (internal components) . . . . . . . . . . . . . . . . . . .3742 Litre high - pressure pump assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3942 Litre high - pressure pump (internal components). . . . . . . . . . . . . . . . . . . . . . . . . . .4175 Litre high - pressure pump assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4375 litre high - pressure pump (internal components) . . . . . . . . . . . . . . . . . . . . . . . . . . .4559 litre high - pressure pump assembly (250 Bar) Prattisoli pump . . . . . . . . . . . . . . . . .47

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LOW PRESSURE TWIN WATER PUMP - STANDARD FITTINGS 1 024385 1 Pump, twin water, assembly

1a 024385SE 1 Pump ,twin water, assembly (Service exchange unit) NI 010903 1 . Grease nippleNI 024241 1 . Locating Ring2 024245 2 . Clamp, pump 3 024243 1 . Plate, pump mounting

NI 014873 4 . Spacer 37 x 20 x 11 011018 4 . . Bolt, hex head, M8 x 90 mm long

011073 4 . . Nut, hex, M8 NylocNI 024908 4 . . Stud

011073 4 . . . Nut, hex, M8 Nyloc4 NA 1 . MOTOR, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F295 024837 1 . Valve, pressure relief, ” BSP6 010946 2 . . Adaptor, galvanised, ” x ” BSP, M/F7 010930 2 . . Hose tail, ” BSP x ” hose8 010919 1 . . Tee, galvanised, ” BSP, F/F/F9 010913 1 . . Elbow, galvanised, ” BSP, M/F

10 NA 1 . WATER VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . Page E511 010517 4 . . Clamp, worm drive, 18-25 mm12 011000 As Req . . .Tube, rubber, ” bore13 013757 1 . Valve, ball, 3/4” BSP14 010916 2 . . Adaptor, galvanised, ” BSP, M/M15 010917 3 . . Elbow, galvanised, ” BSP, M/F16 010931 1 . . Hose Tail, ” BSP x 1” hose17 010518 2 . . Clamp, worm drive, 30-40 mm18 010959 As Req . . . Tube, rubber, 1” bore19 010934 1 . . Socket, galvanised, ” BSP, F/F20 010944 1 . Adaptor, galvanised, ” BSP, M/M21 010910 1 . Elbow, galvanised22 011743 1 . . Valve, Ball, ” BSP 23 000154 2 . . Adaptor, galvanised, 1” x ” BSP, M/F24 023862 1 . Filter (complete)25 023863 1 . . Filter, elementNI 023897 1 . . O-ring

TWIN WATER PUMP (LOW-PRESSURE)GENERAL ARRANGEMENT

12

3

45

6 7

8

6 9 7

13

14

15

1614

19

15

14

2021

2223

24

25

10

17,18

11,12

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Manual Number Z037885 / Issue: Original - 20/10/10 Washing & Dust Suppression Equipment



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TWIN DIAPHRAGM WATER PUMP 1 020460 1 . Pump bridge 2 020464 1 . Pump head (mod) 3 020463 1 . Pump head 4 020461 1 . Pump crankcase 5 020462 1 . Pump crankcase (mod) 6 014682 2 . . Conrod 7 013629 2 . . Diaphragm 8 013522 2 . . Bearing, ball 6007 9 013627 4 . . Poppet valve

10 013628 1 . . . Sealing ring11 022726 1 . . Bearing ball 620512 014882 2 . . Pump backing plate13 014869 1 . . Pump eccentric14 014881 1 . . Retainer15 014879 1 . . . Felt washer16 031560 2 . . Seal17 031561 2 . . Washer

1

23

4

5

6

6

7

7

8

8

9

10

11

12

131415

12

TWIN DIAPHRAGM WATER PUMP (LOW-PRESSURE)

1617

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ROLLER PUMP, L-P WATER - STANDARD FITTING1 037812 1 . Water pump, low pressure (roller type)

011013 4 . . Setscrew, hex head, M8 x 35 mm long011073 4 . . Nut, hex, M8 Nyloc

2 037813 1 . . Bracket, pump support011407 4 . . . Bolt, hex head, M10 x 120 mm long011075 4 . . . Nut, hex, M10 Nyloc

3 000154 2 . . Adaptor, galvanised, 1” x ” BSP, M/F4 023862 1 . . Filter (complete)5 023863 1 . . . Filter, element6 013757 1 . Valve, ball, 3/4” BSP7 011161 1 . . Adaptor, ” BSP, M/M

011155 1 . . Seal, Dowty, ” BSP8 011210 1 . . Elbow, hose tail, ” BSP x 1” hose9 010916 2 . . Adaptor, galvanised, ” BSP, M/M

10 010917 1 . . Elbow, galvanised, ” BSP, M/F11 010933 1 . . Connector, ” BSP, M/M12 010919 2 . . Tee, galvanised, ” BSP, F/F/F13 010946 2 . . Adaptor, galvanised, ” x ” BSP, M/F14 010930 2 . . Hose tail, ” BSP x ” hose15 024837 1 . . Valve, flow control, ” BSP16 011164 1 . . Adaptor, ” x ” BSP, M/M17 011743 1 . . Valve, ball, ” BSP

1

3

4

5

1011

12,713,14

15

16,17

LOW PRESSURE ROLLER PUMP - STANDARD FITTINGS

7,10

9 6 7 8

2

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ROLLER WATER PUMP COMPONENTS1 1 . Pump, body

NI 037893 1 . Pump, body (complete less motor)2 1 . . Shaft, drive3 1 . . Key, drive4 1 . . Key, drive5 1 . . Rota6 8 . . . Roller7 1 . . End plate8 1 . . . O-ring

3 . . . Setscrew, hex head3 . . . Setscrew, hex head6 . . . Nut, hex

9 2 . . . Seal (viton)10 2 . . . Bearing11 1 . . . . Cover, bearing12 1 . . Flange, mounting13 1 . . Coupling, drive14 1 . . . Spacer15 1 . . Motor, hydraulic

2 . . . Setscrew, hex head2 . . . Nut, hex

16 1 . Repair kit, rotor & shaft17 1 . Repair kit, coupling18 037894 1 . Repair kit, roller

NOTE :Unless stated all the above part numbers are TBA, contact your nearest agent or Scarab parts department, quoting the machine serial number and model.

REPAIR KIT 037894

8 (x 2) 9 (x 2)

6 (x 8)

1

23

7

5

910

910 11

14

4

13

15

12

ROLLER WATER PUMP COMPONENTS

6

16

18

8

ROLLER

(x 3) 4 (x 1)

(x 2)

(x 2)

13 (x 1)

14 (x 1)

COUPLING REPAIR KIT

16

17

ROTOR & SHAFT

4 x 12 x 1

5 x 1

REPAIR KIT

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WATER VALVE ASSEMBLY 1 037033 1 Water valve, 2 way assembly, complete1 037034 1 Water valve, 3 way assembly, complete1 037035 1 Water valve, 4 way assembly, complete1 037036 1 Water valve, 5 way assembly, complete (shown)1 037037 1 Water valve, 6 way assembly, complete1 037038 1 Water valve, 7 way assembly, complete2 034616 2 . Mounting bracket3 010930 * . Hose tail, ” BSP X ” Hose

NI 010517 1 . . Clamp, worm drive, 18 - 25 mm4 010922 * . Hose tail, “ BSP x ” Hose

NI 010516 * . . Clamp, worm drive, 11 - 18 mmNI 010950 As Req . . Hose, plastic reinforced, ” bore5 037969 * . . Solenoid, complete body assembly, BSV122NC24D6 037059 * . . Coil, 24 Volt, 8 Watt, BVC24D7 034624 As Req . . Repair kit, BSVRK8 037995 1 . Water splash cover (for Merlin XP order part number 038070)

011012 2 . . Setscrew, hex head, M8 x 30 mm long011092 2 . . Washer, M8011072 2 . . Nut, hex M8

NI 000248 2 . . Plastic knob

NOTE: *The number of valves and related fittings, is dependent on chassis/options fitted, and therefore, which version of Item 1 has been installed.

View on opposite face

WATER VALVE ASSEMBLY

1

2

3

4

6

5

7

8

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GRP WATER TANK ASSEMBLY, 900 litre & 1250 litre1 026324 1 . Water tank, 900 litres1 026325 1 . Water tank, 1250 litres

012969 14 . . Washer, rubber, ∅40 x 12 x 6011096 7 . . Washer M12011077 7 . . Nut, Nyloc, M12

2 025271* 1 . . Lid, Water tank 013951 As Req . . . Lid seal

NI 025893 1 . . Tank base (900 litre)NI 028338 1 . . Tank base (1250 litre)

011051 5 . . . Setscrew, hex head, M12 x 25 mm long011096 10 . . . Washer, M12011077 5 . . . Nut, hex, M12 Nyloc

3 024586* 1 . . Hydrant filler pipe011010 2 . . . Setscrew, hex head, M8 x 20 mm long011072 8 . . . Nut, hex, M8 Nyloc011092 6 . . . Washer M8

4 011224 4 . . Adaptor, ” x ” BSP, M/M5 011155 1 . . . Seal, Dowty, ” BSP6 010915 4 . . Elbow, galvanised, ” BSP, F/F7 010930 4 . . Hose tail, ” BSP x ” hose8 001046 As Req . . Hose ” Clear9 025335 1 . . . Ball, Plastic, ∅ ”

000202 2 . . . O-Clip ”10 011161 3 . . Adaptor, ” BSP, M/M11 011174 1 . . Elbow, swivel, ” BSP, M/F12 013757 1 . . . Ball Valve ” BSP13 036871 1 . . SWITCH, WATER LEVEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page H514 002079 2 . . Elbow, swivel, hose tail, ” BSP x 1” hose15 010918 2 . . Elbow, galvanised, ” BSP, M/F ( 1300 litre tanks only)16 010931 1 . . . Hose Tail, ” x 1” tube (1300 litre tanks only)17 010933 1 . . Connector, ” BSP, M/M

}XP

18 000154 1 . . . Adaptor, galvanised, 1” x ” BSP, M/F19 003028 1 . . . Elbow, galvanised, 1” BSP, M/F20 000149 1 . . . Adaptor, galvanised, 1” BSP, F/F21 003029 1 . . . Hose tail, 1” BSP x 1 ” hose22 001077 As Req . . . . Hose, green, medium duty 1 ”23 010518 1 . . . . Clamp, worm drive, 30 - 4024 013169* 1 . . Hydrant adaptor25 003026* 1 . . . Back-nut, 1 ” BSP26 001045* As Req . . . Hose, green, medium duty 1 ”

NOTE: *Reversed position on opposite side, on LH drive vehicles.

GRP WATER TANK 900-1300 litre ( RH drive Vehicle shown)

1

4,5 6

7

8

9

4,5,6,7

10,5

11

12

4,5,6,7

10,5,14

15,16

4,5,6,7

24,25

26

10,5,14

17

18,19

20,21,22,23

13

2 3

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GRP WATER TANK ASSEMBLY, 1800 litre1 026326 1 . Water tank (GRP), 1800 litre

012969 7 . . Washer, rubber, ∅40 x 12 x 6011096 7 . . Washer M12011077 7 . . Nut, Nyloc, M12

NI 014743 1 . . Support mat, rubber2 025271* 1 . . Lid, Water tank

013951 As Req . . . Lid sealNI 024984 1 . . Tank base

011051 6 . . . Setscrew, hex head, M12 x 25 mm long011096 12 . . . Washer, M12011077 6 . . . Nut, hex, M12 Nyloc

3 024586* 1 . . Hydrant filler pipe011010 2 . . . Setscrew, hex head, M8 x 20 mm long011072 8 . . . Nut, hex, M8 Nyloc011092 6 . . . Washer M8

4 011224 4 . . Adaptor, ” x ” BSP, M/M5 011155 6 . . . Seal, Dowty, ” BSP6 010915 4 . . Elbow, galvanised, ” BSP, F/F7 010930 4 . . Hose tail, ” BSP x ” hose8 001046 As Req . . Hose ” Clear9 025335 1 . . . Ball, Plastic, ∅ ”

000202 2 . . . O-Clip ”10 011161 3 . . Adaptor, ” BSP, M/M11 013757 1 . . Ball Valve ” BSP12 010931 2 . . Hose Tail, ” x 1” tube 13 002079 2 . . Elbow, swivel, hose tail, ” BSP x 1” hose14 013169* 1 . . Hydrant Adaptor15 003026* 1 . . . Back-nut, 1 ” BSP16 001045* As Req . . . Hose, Green, Medium Duty 1 ”NI 036871 1 . . SWITCH, WATER LEVEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page H5

NOTE: *Reversed position on opposite side, on LH drive vehicles.

123

GRP WATER TANK 1800 litre (RH drive Vehicle shown)

4,567

8

4,5,6,7

1210,5,13

4,5,6,7

14,15

16

10,5 11

9

4,5 6

7

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WATER FILTER ASSEMBLY - HIGH-PRESSURE PUMP1 023862 1 . Filter, water

NI 023863 1 . . Element, gauzeNI 023897 1 . . O-Ring2 024924 1 . . Hose tail, galvanised, ” BSP3 010935 2 . . Back nut, galvanised, ” BSP 4 000154 2 . . Adaptor, galvanised, 1” to ” BSP, M/F5 010916 1 . . Adaptor, galvanised, ” BSP, M/M6 010917 1 . . Elbow, galvanised, ” BSP, M/F7 013757 1 . . . Ball valve ” BSP8 010931 1 . . . Hose tail, 1” x ” BSP9 010518 2 . . . . Clamp, worm drive, 30 - 40 mm

10 010959 As Req . . . . Hose, rubber, 1” bore

WATER FILTER ASSEMBLY - HIGH-PRESSURE PUMP

1

2,3,4

4 5

6

7

8

9 10

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1 LOW-PRESSURE FRONT SPRAY BAR - PLASTIC 1 030323 1 . Low-pressure spray bar2 030632 7 . . Jet3 030634 7 . . Nozzle holder4 030635 7 . . Cap jet5 030633 7 . . Filter6 030636 7 . . Washer, rubber7 031338 2 . Clamp8 031339 1 . Hose tail9 See Note 3 . Bracket *

NOTE:*Item 9 is dependent on chassis type, if required please contact Scarab Parts Department quoting model and serial number.

Item Part No Quantity Description

LOW-PRESSURE SIDE BRUSH SPRAY NOZZLE1 036044 1 . Spray jet assembly complete

030746 2 . . Spray body cap030748 2 . . Spray jet030633 2 . . Filter030636 2 . . Washer, rubber

2 011199 1 . . . Adaptor, ” x ” BSP, M/M3 011743 1 . . . Valve, ball, ” BSP4 010922 1 . . . Hose tail5 010950 As Req . . . . Hose, water6 010516 1 . . . . . Clamp, worm drive, 11 - 16 mm7 036043 1 . Bracket, double spray jet, LH

NI 036042 1 . Bracket, double spray jet, RH011031 1 . . Bolt, hex head, M10 x 25 mm long011075 1 . . Nut, hex, M10 Nyloc

SIDE BRUSH LOW-PRESSURE SPRAY NOZZLE

LOW-PRESSURE SPRAY BAR

7

1

2

3

4,6

5

12,3,4,5,67

8

9

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SUCTION BOX DUST SUPPRESSION1 013360 4 . Jet assembly

011001 4 . . Bolt, hex hd, M6 x 16 mm longNI 003000 3 . . TeeNI 010950 As Req . . . Hose, plastic reinforced, ” boreNI 010516 11 . . . . Clamp, worm drive, 11 - 16 mm

tem Part no Quantity Description

SUCTION TUBE DUST SUPPRESSION1 013360 4 . Jet assembly

011001 4 . . Bolt, hex hd, M6 x 16 mm long3 003000 5 . . Tee2 010950 AsReq . . . Hose, plastic reinforced, ” bore

010516 18 . . . . Clamp, worm drive, 11 - 16 mm

1

SUCTION BOX DUST SUPPRESSION

1

SUCTION TUBE DUST SUPPRESSION

3

2

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COMBINED HIGH & LOW-PRESSURE SPRAY BAR - OPTION1 020405 1 . Spray bar2 See Note * 2 . . Bracket, front spray bar3 See Note * 1 . , , Spacer4 014983 2 . . Clamp5 010112 11 . . Nozzle body6 023377 1 . . . . Jet7 030951 1 . . . . Nozzle cap8 011188 1 . . Banjo elbow ” BSP (complete)9 011154 4 . . . Seal, Dowty, ” BSP

10 011182 1 . . . Tee, swivel, ” BSP, M/M/F11 011173 2 . . . . Elbow, swivel, ” BSP, M/F12 003033 1 . . . . . Valve, non-return, ” BSP13 011154 4 . . . Seal, Dowty, ” BSP14 003034 1 . . . . . . Hose tail, ” BSP x ” hose15 010958 1 . . Hose, plastic reinforced, ” bore16 010516 1 . . .Clamp, worm drive, 11-16 mm17 023176 1 . . Ball valve - (mounted at rear of cab)18 025007 1 . . . Bracket, valve support19 011159 2 . . . Adaptor, ” BSP, M/M20 011153 1 . . . . Seal, Dowty, ” BSP21 011172 2 . . . Elbow, swivel, ” BSP, M/F22 002110 1 . . . Tee ” x ” x ” BSP, M/F/M (when H-P hose reel fitted)23 011172 As Req . . . Elbow, swivel, ” BSP, M/F (when H-P hose reel fitted)

NOTE: *These items are chassis specific, if required please contact Scarab Parts Department stating your model and serial number

COMBINED HIGH & LOW-PRESSURE SPRAY BAR ASSEMBLY

2 4 6 71

8,9 10 11 12,13 14,15,16

18 17 19,20

21

HIGH PRESSURE FEED VALVE

From low-pressure pump

From high-pressure feed valve

(configuration may vary)

53

19,20

22

With H-P Hose Reel Option Fitted

23

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HI & LOW PRESSURE NOZZLE-BOOST WATER PARTS - OPTION1 020589 1 . Spray bar - boost1 028616 1 . Spray bar - boost (hi-pressure pressure)2 020774 2 . . Clamp3 020590 1 . . Bracket


4 011199 1 . . Adaptor, ” x ” BSP, M/M (hi-pressure)NI 011153 1 . . . Seal, Dowty, ” BSPNI 010923 1 . . Hose tail, ” BSP x ” hose (low pressure)NI 010950 As Req . . . Hose, plastic reinforced, ” bore (low pressure)NI 010516 1 . . . . Clamp, worm drive, 11-16 (low pressure)5 010112 4 . . Nozzle body6 030951 11 . . Nozzle cap7 012316 As Req . . Spray jet LF4-807 030251 As Req . . Spray jet 4004

}High-pressure

8 011257 1 . . Ball valve, high pressure, ” BSP9 011158 2 . . . Adaptor, ” BSP, M/M

10 011152 1 . . . . Seal, Dowty, ” BSP11 025007 1 . . . Bracket, valve mounting

011030 1 . . . . Setscrew, hex head, M10 x 20 mm long12 001100 1 . . Hose, rubber, ” BSP x 460 mm long, straight/90° ends (H-P supply)

NOZZLE WATER-BOOST BAR ASSEMBLY

8,9,10

11

12

3

5

6

7

4

12

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HOSE-REEL & LANCE 1 020451 1 . Automatic hose-reel complete (less hose)

NI 026996 1 . Automatic hose-reel (for use with 250 bar Pratissoli pump)2 010601 1 . . Hose, rubber, ” BSP x 13 metres long, straight ends (See Note 2)3 010748 1 . . Hand-lance

NI 030120 1 . . Hand-lance (for use with 250 bar Pratissoli pump)4 011159 1 . . . Adaptor, ” BSP, M/M

NI 011167 1 . . . Adaptor, ” x ” BSP, M/MNI 030252 1 . . . Jet5 025473 1 . . . Lance stowage

NI 005055 2 . . . . Clip 50 mm I/D6 030570 1 . . Ratchet7 026753 1 . . . Rewind torsion spring8 026754 1 . . . Tension spring, ratchet pawl9 025238 1 . . Roller assembly, hose feed

10 026217 1 . . Clamp (hose feed stop)11 024230 1 . . Swivel elbow assembly (water supply)NI 024463 1 . . . Swivel joint

}Used when lance stowage not fitted

12 023359 1 . . . Coupling, quick release, female13 014999 1 . . . . Coupling plug14 023360 1 . . . Coupling, quick release, male15 114998 1 . . . . Coupling cap

NOTE: 1. Position of hose reel and lance are determined by chassis make and model.2. When Ordering a replacement hose for H-P systems using the Pratissoli pump, please contact the Scarab Parts Dept. stating your model and serial number.

AUTOMATIC HOSE-REEL

1

2

5

3

12,4 14

1513

4

9

11

7

10

6

8

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HAND LANCE DETERGENT KIT - OPTION 1 013553 1 . . Bottle9 010393 1 . . . Bracket, bottle mounting3 013602 1 . . . Bungee cord, hook ends4 NA 1 . HOSE REEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page A255 013573 1 . . Detergent Injector6 011214 1 . . . Adaptor, ” BSP, F/F7 010940 1 . . . Adaptor, galvanised, ” BSP, F/F8 011159 1 . . . . Adaptor, ” BSP, M/M9 013575 As Req . . Tubing, silicon rubber

10 NA 1 . HAND LANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page A2511 013574 1 . . Detergent nozzle12 030252 1 . . . Jet, detergent nozzle

NOTE:This kit is for the high-pressure lance only and is not for use with the front spray bar.


HAND-WASH BASIN - OPTION1 028228 1 . Teal hand basin - Electric 24 Volt

NI NA 2 . . Support Leg 011011 2 . . . Setscrew, hex head, M8 x 25 mm long011073 2 . . . Nut, M8 Nyloc

2 033274 1 . . Frame000003 2 . . . Screw, socket countersunk, M8 x 20 mm long011071 4 . . . Nut, hex, M6 Nyloc

NI 032532 2 . . Wiring loom

NOTE:Teal hand basin support legs vary according to chassis manufacture, when ordering please contact your nearest Scarab agent or Scarab parts department.

HAND LANCE DETERGENT KIT - OPTION

4 9

1

3

2

101112

Lance end

1

TEAL WASH BASIN

Shown in the open position

2

5

67 8

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LOCKER MOUNTED HYDRANT KIT - OPTION1 014544 1 . Standpipe2 014547 1 . . Hose, layflat, 4 metre long3 014546 1 . . Instantaneous coupling, male 2 ” x 2”4 013171 1 . . Hose tail

NI 012927 2 . . . Clamp, worm drive, 40 - 55 mm5 014545 1 . . Hydrant key and bar6 020484 2 . . Bracket, standpipe mounting7 020483 2 . . . Strap, standpipe mounting8 010509 2 . . . Fastener with hinged toggle

000021 2 . . . . Setscrew, hex head, M6 x 40 mm long011002 4 . . . . Screw, countersunk slot head, M6 x 16 mm long011071 6 . . . . Nut, hex, M6 Nyloc011010 4 . . . . Setscrew, hex head, M8 x 20 mm long011073 4 . . . . Nut, hex, M8 Nyloc

9 031504 1 . . . . Hydrant bar stop (auxiliary tool locker only)011010 1 . . . . . Setscrew, hex head, M8 x 20 mm long011073 1 . . . . . Nut, hex, M8 Nyloc

10 025140 1 . . Adaptor, male (with backnut)11 001045 As Req . . . Griflex hose medium duty 1 ”

003007 2 . . . . Hose clip, worm drive, 35 mm - 50 mm

NOTE:Hydrant kits are located in the hopper locker (Merlin/XP) or, the auxiliary tool locker (Magnum)

LOCKER MOUNTED WATER HYDRANT KIT

10 11

1

2

3

4

5

7

8

69

MOUNTED ON SUBFRAME

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FRONT SPRAYBAR/DETERGENT TANK KIT- OPTION1 See Note 1 . Detergent tank

NI 1 . . Base, detergent tank2 014040 1 . . Filler assembly

000252 4 . . . Setscrew, hex head, M6 x 20 mm long st stL

000254 4 . . . Washer, M6 st stL000253 4 . . . Nut, hex, M6 Nyloc st stL

3 013661 1 . . . Filler cap4 036871 1 . . FLOAT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page E55 032710 1 . . Detergent pump6 024832 1 . . Water valve7 024835 1 . . . Bracket, mounting, water valve 8 030323 1 . SPRAYBAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page E17

NOTE:The detergent tank and its base unit are chassis/model specific items. If a replacement tank is required, please contact the Scarab parts department stating your model and serial number.

1

4

5

6

7

2

3

FRONT SPRAYBAR/DETERGENT TANK KIT

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PAGE

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WATER BOOM ASSEMBLY - MERLIN/MAGNUM - OPTION1 028613 1 . Support bracket - Merlin

011031 13 . . Setscrew, hex head, M10 x 25 mm long011074 13 . . Washer, M10011075 13 . . Nut, hex, M10 Nyloc

NI 030522 1 . Support bracket - Magnum011031 8 . . Setscrew, hex head, M10 x 25 mm long011074 8 . . Washer, M10011075 8 . . Nut, hex, M10 Nyloc

2 027945 1 . Universal joint3 014796 1 . . Pivot bolt4 010903 1 . . Grease nipple ” BSP

011060 1 . . Nut, hex, Nyloc, M16011135 1 . . Washer M16

5 014799 2 . . Spacer sleeve6 013012 2 . . Bush, king pin7 027952 1 . Hose-reel carrier

000205 4 . . Setscrew, hex head, M14 x 25 mm011127 4 . . Nut, hex, M14, Nyloc

NI 013486 2 . . Gas strut8 010422 2 . . Rotating joint, ” BSP, M/F9 011160 2 . . . Adaptor , ” BSP, M/M

10 011154 2 . . . Seal, Dowty, ” BSP11 027949 1 . Hose support bar - MerlinNI 030523 1 . Hose support bar - Magnum

011051 4 . . Setscrew, hex head, M12 x 25 mm011077 4 . . Nut, hex, M12, Nyloc

NI 014799 3 . . Spacer, ∅20 x 41 x 10.5 bore011055 3 . . Bolt, hex head, M12 x 65 mm

12 028614 1 . Stowage hook011031 2 . . Setscrew, hex head, M10 x 25 mm long011074 2 . . Washer, M10

13 028155 1 . Bracket, hose retainer14 011257 1 . . Ball valve ” BSP15 011199 1 . . Adaptor ” x ” BSP, M/M16 011152 1 . . . Seal, Dowty, ” BSP17 023360 1 . . Quick-release coupling, female ” BSP18 011153 2 . . . Seal, Dowty, ” BSPNI 035627 2 . Side spacer bracket, hose-reel carrier. (1250 water tank) NI 035628 1 . Front spacer bracket, hose-reel carrier. (1250 water tank) NI 023538 1 . HOSE-REEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page E25NI 010970 1 . . Hose, rubber, ” BSP x 460 mm long, Straight ends

WATER BOOM ASSEMBLY - MERLIN/MAGNUM

1

2

7

11

12

13

14,15,16

17,18HOSE RETAINER

910

8

Pivot assembly3

4

5

6

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E

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HIGH-PRESSURE PUMP ASSEMBLY, 30 LITRE1 032443 1 . Pump, High-Pressure, 30 litres/minute - 160 bar


2 036654 1 . . Drive box kit (with cover plate)000017 4 . . . Screw, socket caphead, M8 x 30 mm long011093 4 . . . Washer, spring, M8

3 025373 1 . . MOTOR, HYDRAULIC, 19 cc(REVERSIBLE) . . . . . . . . . . . Page F29000017 4 . . . Screw, socket caphead, M8 x 30 mm long011093 3 . . . Washer, spring, M8

4 011159 1 . . . Adaptor, ” BSP, M/M5 011153 1 . . . . Seal, Dowty, ”6 011214 1 . . . Adaptor, ” BSP, F/F7 010599 1 . Valve unloader (160 bar pump only)8 010913 1 . . Elbow, galvanised, ” BSP, M/F9 010930 1 . . , Hose tail, ” BSP x ” hose

10 011743 1 . . Valve, ball ” BSP, pump low-pressure drain11 010910 2 . . . Elbow, galvanised, ” BSP, M/F12 003006 1 . . Adaptor, galvanised, ” x ” BSP, M/F13 010944 1 . . Adaptor, galvanised, ” BSP, M/M14 011257 1 . . Ball valve ” BSP, pump high-pressure drain15 011199 1 . . . Adaptor, ” x ” BSP, M/M16 011153 1 . . . . Seal, Dowty, ”17 011171 1 . . . Elbow, swivel, ” BSP, F/F18 011152 1 . . . Seal, Dowty, ” BSP19 011158 1 . . . Adaptor, ” BSP, M/M20 010918 1 . . Elbow, galvanised, ” BSP, M/F21 010931 1 . . . Hose tail, ” BSP x 1” hose

NOTE: *For pump components, please go to Page A37.

PUMP ASSEMBLY - 30 LITRE, HIGH-PRESSURE

1

UNLOADER VALVEARRANGEMENT

4,5

8

3

67 9

12,13

10

11

15,16

17

14,18,19 20 2113

2

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HIGH-PRESSURE PUMP, 30 LITRE 160 BAR - OPTION1 TBA 1 . Seal kit (KIT 6)2 TBA 1 . Water seal kit (KIT 11)3 TBA 1 . Water seal kit (KIT 18)4 TBA 1 . Valve kit Including (KIT 31)

30 LITRE HIGH-PRESSURE PUMP - 160 BAR

1

2

3

4

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HIGH-PRESSURE PUMP ASSEMBLY, 42 LITRE - OPTION1 020308 1 . Pump, high-pressure, 42 litres/minute

NI 020311 1 . . Coupling half, 1 boreNI 020309 1 . . Coupling half, 35 boreNI 020312 1 . . Sleeve, coupling 2 020643 1 . . . Guard, coupling3 013527 1 . MOTOR, HYDRAULIC, DANFOSS, OMP 50 . . . . . . . . . . . . Page F294 011167 2 . . Adaptor, ” BSP x ” BSP

NI 011154 1 . . . Seal, Dowty, ”5 011172 2 . . Elbow, swivel, ” BSP, M/F

NI 020347 1 . . Mounting bracket, motor 6 011257 1 . Ball valve ” BSP, pump high-pressure drain

NI 010910 1 . . Elbow ” BSP7 011158 1 . . Adaptor, ” BSP x ” BSP

NI 011152 1 . . . Seal, Dowty, ”8 011169 1 . . Elbow, swivel, ” BSP, F/F9 011199 1 . . . Adaptor, ” BSP x ” BSP

NI 011153 1 . . . . Seal, Dowty, ”10 022739 1 . Valve, unloader ( ” BSP ports)11 010942 1 . . Elbow ” BSP, M/F12 010914 1 . . . Bush, reducing, ” BSP x ” BSP13 010930 1 . . . Hose tail ” BSP x ” BSP14 011178 1 . . Adaptor, ” BSP 16/8/8, F/F15 011160 2 . . . Adaptor, ” x ”NI 011154 1 . . . . Seal, Dowty, ” BSP16 011743 1 . Valve, ball ” BSP, pump low-pressure drain

PUMP ASSEMBLY - 42 LITRE, HIGH-PRESSURE

1 2

3

4,5

6

7,8,9

3

UNLOADER VALVEARRANGEMENT

12 13 15 14 1511

10 16

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HIGH-PRESSURE PUMP, 42 LITRE - OPTION1 022110 1 . CRANKCASE2 022136 2 . . Foot

022139 4 . . . Bolt022138 4 . . . Washer

3 022119 1 . . Rear cover022126 9 . . . Bolt

4 022112 1 . . . Gasket, rear cover5 022124 1 . . . Oil sight glass6 022125 1 . . . Cap7 022123 1 . . . . O-Ring8 022111 1 . . Dipstick9 022137 3 . . Cylinder guide

10 022144 3 . . O-Ring11 022145 3 . . Oil seal12 022146 6 . . Oil seal13 022147 6 . . Oil seal14 022148 3 . . Collar15 022109 3 . . Oil seal16 022131 2 . . Crankcase cover, bearing assembly

022130 8 . . . Bolt17 022132 1 . . Spacer18 022133 1 . . Seal19 022134 2 . . O-Ring20 022135 2 . . Bearing21 022151 1 . . Spacer22 022118 1 . CRANKSHAFT23 022149 1 . . Key

022150 1 . . Circlip24 022120 3 . . Connecting rod25 022128 3 . . . Piston guide26 022127 3 . . . . Pin27 022129 3 . . . . Washer28 022117 3 . . . . Piston29 022116 3 . . . . Washer30 022115 3 . . . . Washer31 022114 3 . . . . O-Ring32 022113 3 . . . . . Piston bolt33 022143 1 . HEAD

022098 8 . . Bolt, hex hd, M10 x 80 mm long022099 8 . . Washer

34 022105 6 . . Valve, complete35 022104 6 . . . Valve36 022103 6 . . . Spring37 022102 6 . . . Valve ring38 022101 6 . . . Valve seat39 022100 6 . . . O-Ring40 022107 2 . . Cover

022108 4 . . . Bolt022099 4 . . . Washer

41 022106 6 . . . O-Ring42 022125 2 . . Cap43 022142 1 . . . Washer44 022140 1 . . Plug45 022141 1 . . . Washer

HIGH-PRESSURE PUMP, 42 LITRE

SEAL KIT COMPOSITIONSNI 022152 1 . Kit No 32, Comprising 2 x Item 18NI 022153 1 . Kit No 37, Comprising 3 x Item 15NI 022154 1 . Kit No 38, Comprising 3 x Item 12NI 022155 1 . Kit No 39, Comprising Items 10, 11, 12, 13 & 14NI 022156 1 . Kit No 40, Comprising 3 x Items 10 & 11NI 022157 1 . Kit No 41, Comprising 6 x Item 13NI 022158 1 . Kit No 42, Comprising 6 x Item 14NI 022159 1 . Kit No 62, Comprising 6 x Items 35, 36, 37, 38 & 39NI 022160 1 . Kit No 74, Comprising 3 x Items 29, 30, 31 & 32

39

3837

36 35

34

41

40

40

3345 44 9

2 20 1918

17

16

101113 12141213

1 8 4 32 31 30

2829

22 7 5

24

23

26

6

27 25

2115

4243

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HIGH-PRESSURE PUMP, 75 LITRE - FITTINGS (OPTION)1 027862 1 . Pump, high pressure, 75 litre/minute2 023176 1 . . Ball valve, drain, high pressure, ” BSP3 011160 1 . . . Adaptor, ” BSP, M/M4 011153 1 . . . Seal, Dowty, ” BSP5 011173 1 . . . Elbow, swivel, ” BSP, F/F6 010942 1 . . . Elbow, galvanised, ” BSP, M/F7 000154 1 . . Adaptor, galvanised, 1” x ” BSP, M/F8 003006 1 . . Adaptor, galvanised, ” x ” BSP, M/F9 010910 1 . . Elbow, galvanised, ” BSP, M/F

10 011158 1 . . Adaptor, ” BSP, M/M11 011152 1 . . . Seal, Dowty, ” BSP12 017743 1 . . Ball valve, ” BSP13 020307 1 . . Valve, unloader14 011243 2 . . . Plug, ” BSP15 022277 1 . . . Adaptor, ” BSP, M/F16 011193 1 . . . Adaptor, 1” x ” BSP, M/M17 011156 1 . . . . Seal, Dowty, 1” BSP18 011210 1 . . . Hose tail, swivel elbow, ” BSP x 1” hoseNI 003029 1 . . Hose tail, 1” BSP x 1 ” hose19 027866 1 . . MOTOR, HYDRAULIC, PUMP DRIVE . . . . . . . . . . . . . . . . Page F29NI 021465 1 . . . Bracket, motor mounting

011034 4 . . . Setscrew, hex head, M10 x 40 mm long011095 4 . . . Washer, spring, M10011054 4 . . . Setscrew, hex head, M12 x 45 mm long011077 4 . . . Nut, hex, M12

NI 027863 1 . . Coupling, pump drive20 027931 1 . . Cover, drive coupling

011001 4 . . . Setscrew, hex head, M6 x 16 mm long011091 4 . . . Washer, spring, M6011090 4 . . . Washer, M6

1

5

2 3,4

6

7

3,4

3,4

8910,11

12

13 143,4

1518

16,17

1920

HIGH-PRESSURE PUMP, 75 LITRE - FITTINGS

14

PAGE

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E

PAGE

E/45






If it is necessary to procure replacement internal components for the 75 litrepump assembly, please contact the Scarab parts department

KIT 80

KIT 43

KIT 44


PAGE

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PAGE

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PRATISSOLI 59 LITRE HIGH-PRESSURE PUMP - OPTION1 026992 1 . Water pump, Pratissoli, 250 bar2 026987 1 . . Frame, water pump3 026990 6 . . . Mounting pad4 026999 6 . . . . A/V mount AVM 2314S5 026993 1 . . . Motor hydraulic A2FM90/61W-VBB6 026988 1 . . . . Mounting hydraulic motor7 026884 1 . . . Coupling 250 bar high-volume pump8 026989 1 . . . . Coupling cover9 022616 1 . Oil tank assembly

10 002105 1 . . Pressure gauge 0-400 bar11 025623 1 . . Float switch12 023515 1 . . Temp switch N/O ” BSP13 026994 1 . . Regulator valve14 026995 1 . . Safety valve (250 bar)15 026998 1 . . Manifold, controlNI 028595 1 . . . Manifold mounting bracket16 025374 1 . Oil cooler assembly17 026991 1 . . Leg, cooler frame18 027001 2 . . Deflector, oil cooler19 027013 4 . . Top support, oil cooler20 027014 4 . . Bottom support, oil coolerNI 003027 1 . Tee 1” galvanisedNI 003028 1 . Elbow 1” galvanisedNI 001091 1 . Hose ” x 2800 mm (ST/ST)NI 001120 1 . Hose ” x 1000 (ST/ST)NI 001122 1 . Hose ” x 1000 (ST/ST)NI 001123 1 . Hose ” x 1300 (ST/ST)

PRATISSOLI HIGH-PRESSURE PUMP59 LITRE / 250 bar

17

19

9,11,12

15

4

2018

16

105

13

3

14

1 7 8

2

6

PAGE

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PAGE

E/49







SECTION FHYDRAULIC EQUIPMENT

& GANTRY ARRANGEMENT

TABLE OF CONTENTS


GENERAL GANTRY ARRANGEMENTGantry arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Oil cooler components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Cooler fan motor components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Hydraulic tank arrangement - Hydrostatic machines . . . . . . . . . . . . . . . . . . . . . . . . . . .5Hydraulic tank arrangement - Unidrive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Hydraulic manifold - Unidrive machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

VALVE BLOCKS & ASSOCIATED PARTS Main control valve block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Main control valve block fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Valve block assembly - brush controls & options block . . . . . . . . . . . . . . . . . . . . . . . .15Valve block assembly - suction fan 2 & 3 speed versions . . . . . . . . . . . . . . . . . . . . . . .17Valve block assembly - variable tilt suction nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Valve block assembly - transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Gear pump arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Suction filter assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Hydraulic service kits (100 Hours & 1800 hours) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Auxiliary hand pump & valve block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23High-pressure filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

PUMPS & MOTORSDrive pump - Hydrostatic M/Cs only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Drive motor - Hydrostatic M/Cs only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Suction fan pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Suction fan motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Hydraulic motor - Low-pressure Water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Hydraulic motor - 30 litre water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Hydraulic motor - 42 litre High-pressure pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Hydraulic motor - 75 litre High-pressure pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Hydraulic motor - widesweep brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Hydraulic motor - side brush & front brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Hydraulic motor - cooling fan) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Continued...



SECTION FHYDRAULIC EQUIPMENT

TABLE OF CONTENTS (Continued)


RAMSHydraulic brush ram assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Hydraulic rear door open/close ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Hydraulic rear door locking ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Hopper lift ram - two stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

CIRCUIT COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic gearbox piping arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Hydraulic circuit components - water pumps with options block . . . . . . . . . . . . . . . .37Hydraulic circuit components - water pumps without options block . . . . . . . . . . . . .39Hydraulic circuit components - hydrostatic drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Hydraulic circuit components - variable nozzle tilt & suction fan. . . . . . . . . . . . . . . . .43Hydraulic circuit components - hopper & door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Hydraulic circuit components - side brushes & widesweep . . . . . . . . . . . . . . . . . . . . .47Hydraulic circuit components - gear pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Pipe clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Table Page1. Hoses listed by Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .522. Hoses listed by Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

NOTE: Merlin equates to Major 3001, 5001, 6001 or Maxim 3501, 5501, 6501 in France. Magnum equates to Major 7001or Maxim 7501 in France

PAGE

F/1

Hydraulic Equipment Manual Number Z037885 / Issue: Original - 20/10/10




GANTRY GENERAL ARRANGEMENT1 037086 1 . OIL COOLER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page C52 031732 1 . . OIL COOLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F33 030487 2 . . . Bracket, oil cooler

011011 6 . . . . Setscrew, hex head, M8 x 25 mm long011073 6 . . . . Nut, hex, M8 Nyloc 011092 12 . . . . Washer, M8028646 As Req . . . . Washer, packing, rubber

4 ** 1 . . VALVE BLOCK, OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . Page F15011143 1 . . . Setscrew, hex head, M6 x 70 mm long011071 1 . . . Nut, hex, M6 Nyloc011010 1 . . . Setscrew, hex head, M8 x 20 mm long011073 1 . . . Nut, hex, M8 Nyloc

5 ** 1 . . VALVE BLOCK, BRUSHES . . . . . . . . . . . . . . . . . . . . . . . . . Page F15011143 1 . . . Setscrew, hex head, M6 x 70 mm long011071 1 . . . Nut, hex, M6 Nyloc011010 1 . . . Setscrew, hex head, M8 x 20 mm long011073 1 . . . Nut, hex, M8 Nyloc

6 ** 1 . . MAIN VALVE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F117 022616 1 . . HYDRAULIC OIL TANK, ASSEMBLY, HYDROSTATIC . . . . . Page F5

NI 023743 1 . . HYDRAULIC OIL TANK, ASSEMBLY, UNIDRIVE . . . . . . . . . Page F98 025103 1 . . FILTER, HIGH PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . Page F239 031734 1 . . COOLER FAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . Page F3

023504 4 . . . Anti vibration mounting023505 4 . . . Anti vibration mounting011092 4 . . . Washer M8011013 4 . . . Setscrew, hex head, M8 x 35 mm011073 4 . . . Nut, M8 Nyloc

10 028752 1 . . MOTOR, HYDRAULIC, 16 cc . . . . . . . . . . . . . . . . . . . . . . Page F31

NOTE: When ordering items marked ** contact your nearest Scarab agent or Scarab parts department direct, quoting the machine serial number and model.

1

2

6

7

REAR VIEW

9

5

8

10

3

4

GANTRY GENERAL ARRANGEMENT

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Manual Number Z037885 / Issue: Original - 20/10/10 Hydraulic Equipment



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OIL COOLER - COMPONENTS1 031732 1 Oil cooler2 010916 1 . Adaptor, galvanised, ” BSP, M/M3 010919 1 . . Tee, galvanised, ” BSP, M/M4 010946 1 . . Adaptor, galvanised, ” x ” BSP, M/F5 010930 1 . . Hose tail, ” BSP x ” hose6 011166 1 . . Adaptor, ” BSP x ” hose7 011234 1 . . Elbow, hose tail, ” BSP x ” hose8 010931 1 . Hose tail, ” BSP x 1” hose9 011000 1 . . Pipe, rubber, 1” bore x 200 mm long

10 010518 1 . . Clamp, worm drive, 30 - 40


COOLER FAN MOTOR - COMPONENTS1 028752 1 . Motor, hydraulic, 16 cc

020883 1 . Bracket, Fan Mounting2 011166 2 . Adaptor, ” x ” BSP, M/M3 011152 2 . Seal, Dowty, ” BSP4 011172 1 . Elbow, swivel, ” BSP, M/F5 010910 1 . Elbow, galvanised, “ BSP, M/F6 010922 1 . Hose Tail ” x ” Hose7 011829 1 . Valve, Non Return, ” BSP, M/M8 011167 1 . Adaptor, ” BSP, M/M

FAN ASSEMBLY

2,3

4

2,3

7

8

5 6

1

23

4,5 6

7

8

9,10

OIL COOLER

1

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HYDRAULIC TANK ARRANGEMENT - HYDROSTATIC MACHINES1 022410 1 . Tank, hydraulic oil, c/w lid

011031 3 . . Setscrew, hex head, M10 x 25 mm long (Tank to sub frame)011094 6 . . Washer, M10 (see illustration for positions)011075 3 . . Nut, hex, M10 Nyloc011111 16 . . Screw, hex head, 10-32 x ” long (tank lid)

2 022478 1 . . Gasket, tank lid3 013123 1 . . Filter, return (Seal kit 024405)

011032 3 . . . Setscrew, hex head, M10 x 30 mm long011075 3 . . . Nut, hex, M10, Nyloc

NI 013125 1 . . . Element, return filter4 011184 1 . . . Adaptor, 1 ” x ”BSP, M/M

NI 011150 1 . . . . Seal, Dowty, 1 ” BSP5 011175 1 . . . Elbow, swivel, ” BSP M/F6 021719 1 . . Gauge7 020688 1 . . Cap, filler/breather

NI 011156 1 . . . Seal, Dowty, 1” BSP8 020689 1 . . . Plug, filler9 011136 1 . . Plug, blanking, 1” BSP

NI 011156 1 . . . Seal, Dowty, 1” BSP10 024039 1 . . Gauge, fluid level, (c/w fixing screws - max torque = 10 Nm)NI 021979 2 . . . Washer, sealing, rubber 11 011234 1 . . Elbow, galvanised, ” BSP, M/F12 010959 1 . . . Hose tail, ” BSP x 1” hose13 010518 2 . . . Clamp, worm drive, size 1X14 011000 200 mm . . . Hose, Rubber 1” bore15 010305 1 . . Magnet16 020687 1 . . Element, suction filter17 011224 1 . . Adaptor, ” x ” BSP, M/M18 011124 1 . . . Seal, Dowty ” BSP19 036842 1 . . PLUGWITH CABLE AND CONNECTOR . . . . . . . . . . . . . . . Page H320 010923 1 . . Hose tail, ” BSP x ” Hose21 011153 1 . . . Seal, Dowty, ” BSP22 010923 4 . . Hose tail, ” BSP x ” Hose23 011153 1 . . . Seal, Dowty, ” BSP24 011242 2 . . Plug, blanking, ” BSP25 011153 1 . . . Seal, Dowty, ” BSP26 011124 1 . . Plug, blanking, ” BSP (single hydraulic pump)27 011153 1 . . . Seal, Dowty, ” BSP27 010931 1 . . Hose tail, ” BSP x 1” Hose (double hydraulic pump)NI 011153 1 . . . Seal, Dowty, ” BSP28 011235 3 . . Hose tail, ” BSP x ” Hose29 011154 1 . . . Seal, Dowty, ” BSP

NOTE:For hydraulic service kits and main hydraulic filter see page Page A21

3

1

2

10

9

15

17,18

16

1112

1413

22,23

24,25

20,21

26,27

27,28,29

HYDRAULIC TANK ARRANGEMENTHYDROSTATIC MACHINES

3

6

87

45

19

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023743 HYDRAULIC TANK ARRANGEMENT - UNIDRIVE MACHINES1 023742 1 . Tank, hydraulic oil, c/w Lid

011031 3 . . Setscrew, hex hd, M10 x 25 mm long (Tank assy to sub frames)011094 6 . . Washer, M10 (See illustration for positions)011075 3 . . Nut, hex, M10 Nyloc011111 16 . . Screw, hex head, 10-32 x ” long (tank lid)

2 022478 1 . . Gasket, tank lid3 013123 1 . . Filter, return

NI 024405 1 . . . O-Ring kit for 013123NI 013125 1 . . . Element, return filter

011032 3 . . . . Setscrew, hex head, M10 x 30 mm long011075 3 . . . . Nut, hex, M10, Nyloc

4 011252 1 . . . Adaptor, 1 ” x ” BSP, M/MNI 011150 1 . . . . Seal, Dowty, 1 ” BSP5 011175 1 . . . Elbow, swivel, ” BSP M/F6 021719 1 . . . Gauge7 020688 1 . . Cap, filler/breather

NI 011156 1 . . . Seal, Dowty, 1” BSP8 020689 1 . . . Plug, filler9 011235 1 . . Hose tail, ” BSP x ” hose

NI 011153 1 . . . Seal, Dowty, ” BSP10 024039 1 . . Gauge, fluid level (c/w screws - max torque = 10 Nm)NI 021979 2 . . . Washer, sealing, rubber11 036842 1 . . . PLUG WITH CABLE AND CONNECTOR . . . . . . . . . . . . . Page H3 12 011234 1 . . Elbow, galvanised, ” BSP M/F13 011160 1 . . . Hose tail, ” BSP x 1” Hose14 010517 2 . . . Clamp, worm drive, size 0X15 010959 200 mm . . . Hose, rubber 1” bore16 011224 1 . . Adaptor, ” x ” BSP17 011244 1 . . Plug, blanking, ” BSP18 011155 1 . . Seal, Dowty, ” BSP19 020687 1 . . Element, suction filterNI 010305 1 . . Magnet

NOTE:For hydraulic service kits and main hydraulic filter see Page A21

HYDRAULIC TANK ARRANGEMENT

1

To Manifold

2

3

3

4

56

78

9

10

12

13141519

16

17

O-RING KIT

UNIDRIVE MACHINES

11

18

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HYDRAULIC MANIFOLD - UNIDRIVE M/Cs1 026701 1 . Manifold, Magnum/Merlin Unidrive2 022762 1 . . Hose, rubber, 2” bore x 250 mm long3 028778 2 . . . Clamp, worm drive, hi-torque, size 70 mm4 003029 1 . . Hose tail, 1 ” BSP x 1” hose5 010931 1 . . Hose tail, ” BSP x 1” Hose6 011244 1 . . Plug, ” BSP

Single gear pump}011155 1 . . Seal, Dowty, ” BSP6 010931 1 . . Hose tail, ” BSP x 1” hose (dual gear pump)7 011243 1 . . Plug, ” BSP

011154 1 . . . Seal, Dowty, ” BSP8 011160 1 . . Adaptor, ” BSP, M/M

011154 1 . . . Seal, Dowty, ” BSP011234 1 . . . Elbow, swivel, swept, ” BSP x ” hose

9 011243 1 . . Plug, ” BSPSingle gear pump}011154 1 . . . Seal, Dowty, ” BSP

9 011160 1 . . Adaptor, ” BSP, M/M }Dual gear pump011154 1 . . . Seal, Dowty, ” BSP011234 1 . . . Elbow, swivel, swept, ” BSP x ” hose

10 011243 1 . . Plug, ” BSP011154 1 . . . Seal, Dowty, ” BSP

11 011243 1 . . Plug, ” BSP011154 1 . . . Seal, Dowty, ” BSP

11 011167 1 . . Adaptor, ” x ” BSP, M/M011154 1 . . . Seal, Dowty, ” BSP002048 1 . . . Elbow, swivel, swept, ” BSP x ” hose (Hi-pressure pump)

12 011167 1 . . Adaptor, ” x ” BSP, M/M011154 1 . . . Seal, Dowty, ” BSP002048 1 . . . Elbow, swivel, swept, ” BSP x ” hose



15 023515 1 . . Switch, temperature operated (90° C), ” BSP (c/w boot)NI 011787 1 . . Support bracket (Front)NI 028537 1 . . Support bracket (Rear)NI 034014 1 . . Support bracket (Front) XP ModelsNI 034015 1 . . Support bracket (Rear) XP Models

NOTE: The above hydraulic fittings are determined by the amount of options. If in doubt contact Scarab Parts Department quoting the machine serial number.

HYDRAULIC MANIFOLD - UNIDRIVE M/Cs

1

2

3

45

67

Not shown

8

9

10

1112

1314

15

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MAIN CONTROL BLOCK VALVES & JETS 1 ** 1 . Main valve block (Assembly)2 034994 1 . . Valve, solenoid, S271N (CT3)

036922 2 . . . Coil, 24 V, C13DM24/22 UN-D034996 1 . . . . Seal kit, SK974

3 034982 1 . . Valve, solenoid, S202N (CT9)036924 1 . . . Coil, 24 V, C13DM24/14 UN-D034984 1 . . . . Seal kit, SK1043



6 035218 1 . . Valve, solenoid, S571N-5 (CT19)034970 2 . . . Coil, 24 V, C16H24/19 UN-D034984 1 . . . . Seal kit, SK1043

7 034982 1 . . Valve, solenoid, S202N (CT12) complete with fly lead034968 1 . . . Coil, 24 V, AXP25115034984 1 . . . . Seal kit, SK1043

8 034999 1 . . Valve, solenoid, S201N-3 (CT10)034983 1 . . . Coil, 24 V, C13DM24/14 UN-D034983 1 . . . . Seal kit, SK1043

9 035216 1 . . Jet, M6 (Ø 0.7 orifice), AXP 14067 - 070 (CT17)10 035212 1 . . Valve, relief, 1VR100P205A8TMUP (CT13)11 036217 1 . . Jet, M6 (Ø 2.0 orifice), AXP 6645 - 200 (CT15)12 034997 2 . . Valve, sequence, 1PSC30 - F - 20S (CT4/5)

034998 2 . . . Seal kit, SK39513 035217 1 . . Jet, M6 (Ø 1.0 orifice), AXP 14067 - 100 (CT18)14 034990 1 . . Valve, check, 4CK30 - 1S - 3 (CT1)

034991 1 . . . Seal kit, SK43015 034982 1 . . Valve, solenoid, S202N (CT8)

036924 1 . . . Coil, 24 V, C13DM24/14 UN-D034984 1 . . . . Seal kit, SK1043

16 035241 1 . . Cavity plug, AXP8444 -10T(CT6)17 034982 1 . . Valve, solenoid, S202N (CT11) complete with fly-lead

034986 1 . . . Coil, 24 V, AXP25115034984 1 . . . . Seal kit, SK1043

18 035214 1 . . Jet, M6 (Ø 2.8 orifice), AXP 6645 - 280 (CT14)19 036218 1 . . Jet, M6 (Ø 1.6 orifice), AXP 14067 - 160 (CT16)NI 035241 As Req . . Cavity plug, AXP8444-10T

NOTE: When ordering items marked ** contact your nearest agent or Scarab parts department, quoting machine serial number and model

MAIN CONTROL VALVE BLOCK

12345678

9

10 11

12

17

1918

13

15

14

16

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MAIN VALVE BLOCK FITTINGS 1 011199 1 . Adaptor, ” x ” BSP, M/M (PORT A)

011153 1 . . Seal, Dowty, ” BSP2 011199 1 . Adaptor, ” x ” BSP, M/M (PORT B)

011153 1 . . Seal, Dowty, ” BSP3 011159 1 . Adaptor, ” BSP, M/M (PORT C)

011153 1 . . Seal, Dowty, ” BSP4 011159 1 . Adaptor, ” BSP, M/M (PORT D)

011153 1 . . Seal, Dowty, ” BSP5 011159 1 . Adaptor, ” BSP, M/M (PORT E)

011153 1 . . Seal, Dowty, ” BSP6 011159 1 . Adaptor, ” BSP, M/M (PORT F)

011153 1 . . Seal, Dowty, ” BSP7 011199 1 . Adaptor, ” x ” BSP, M/M (PORT G)

011153 1 . . Seal, Dowty, ” BSP8 020903 1 . Stud, male, ” BSP x 12 mm pipe (PORT H)

011153 1 . . Seal, Dowty, ” BSP9 011199 1 . Adaptor, ” x ” BSP, M/M (PORT J)

011153 1 . . Seal, Dowty, ”10 011199 1 . Adaptor, ” x ” BSP, M/M (PORT K)

011153 1 . . Seal, Dowty, ” BSP11 035242 1 . Plug, ” BSP (PORT L)12 025160 1 . Stud, male, ” BSP x 6 mm pipe, (PORT M)

011153 1 . . Seal, Dowty, ” BSP13 025160 1 . Stud, male, ” BSP x 6 mm Pipe, (PORT N)

011153 1 . . Seal, Dowty, ”14 011167 1 . Adaptor, ” x ” BSP, M/M, (PORT P)

011154 1 . . Seal, Dowty, ” BSP011205 1 . . . Elbow, swivel, ”BSP, M/F

15 011158 1 . Adaptor, ” BSP, M/M, (PORT G1)011152 1 . . Seal, Dowty, ” BSP

MAIN VALVE BLOCK FITTINGS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

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VALVE BLOCK ASSEMBLY - BRUSH CONTROL1 ** 1 . Valve block 2 034982 3 . . Valve, solenoid, S202N

036924 3 . . Coil, 24 V, C13DM24/14 UN-D034984 3 . . . Seal kit, SK1043

3 034985 3 . . Valve, solenoid, S203N034983 3 . . Coil, 24 V, C13DM24/14 UN-D034984 3 . . . Seal kit, SK1043

4 035242 1 . . Plug, ” BSP, (PORT Q1B)5 020903 1 . . Stud, male, ” BSP x 12 mm pipe, (PORT Q1A)

011153 1 . . . Seal, Dowty, ” BSP6 020903 1 . . Stud, male, ” BSP x 12 mm pipe, (PORT LH2)

011153 1 . . . Seal, Dowty, ” BSP7 020903 1 . . Stud, male, ” BSP x 12 mm pipe, (PORT WS2)

011153 1 . . . Seal, Dowty, ” BSP8 020903 1 . . Stud, male, ” BSP x 12 mm pipe, (PORT LH1)

011153 1 . . . Seal, Dowty, ” BSP9 020903 1 . . Stud, male, ” BSP x 12 mm pipe, (PORT WS1)

011153 1 . . . Seal, Dowty, ” BSP10 020903 1 . . Stud, male, ” BSP x 12 mm pipe, (PORT RH1)

011153 1 . . . Seal, Dowty, ” BSP11 020903 1 . . Stud, male, ” BSP x 12 mm pipe, (PORT RH2)

011153 1 . . . Seal, Dowty, ” BSP12 020903 1 . . Stud, male, ” BSP x 12 mm pipe, (PORT T)

011153 1 . . . Seal, Dowty, ” BSP


VALVE BLOCK ASSEMBLY - OPTIONS 1 ** 1 . Valve block 2 034982 As req . . Valve, solenoid, S202N

034983 As req . . . Coil, 24 V, C13DM24/14 UN-D034984 As req . . Seal kit, SK1043

3 034985 As req . . Valve, solenoid, S203N034983 As req . . Coil, 24 V, C13DM24/14 UN-D034984 As req . . . Seal kit, SK1043

4 035242 1 . . Plug, ” BSP, (PORT Q1B)5 020903 1 . . Stud, male, ” BSP x 12 mm Pipe (PORT Q1A)

011153 1 . . . Seal, Dowty, ” BSP6 020903 1 . . Stud, male, ” BSP x 12 mm Pipe (PORT RH2)

011153 1 . . . Seal, Dowty, ” BSP7 020903 1 . . Stud, male, ” BSP x 12 mm Pipe (PORT WS2)

011153 1 . . . Seal, Dowty, ” BSP8 020903 1 . . Stud, male, ” BSP x 12 mm Pipe (PORT RH1)

011153 1 . . . Seal, Dowty, ” BSP9 020903 1 . . Stud, male, ” BSP x 12 mm Pipe (PORT WS1)

011153 1 . . . Seal, Dowty, ” BSP10 020903 1 . . Plug, ” BSP (PORT LH1)11 020903 1 . . Plug, ” BSP (PORT LH2)12 020903 1 . . Stud, male, ” BSP x 12 mm Pipe, (PORT T)

011153 1 . . . Seal, Dowty, ” BSP

NOTE:When ordering items marked ** contact your nearest agent or Scarab parts department direct, quoting machine serial number and model

BRUSH CONTROL VALVE BLOCK

OPTIONS VALVE BLOCK

3

1

3

1

(DUAL SWEEP MODEL SHOWN)

2

2

4 5 6 78 9 10 11 12

4 5 6781110 9 12

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VALVE BLOCK ASSEMBLY - 2 SPEED SUCTION FAN BOOST 1 036972 1 . Valve Block. MR45183 (complete with items, 2,3,4,6,7,8)2 035948 1 . . Plug, (Port CT1)3 034982 1 . . Valve, solenoid, S202N, (Port CT2)

036924 1 . . Coil, 24 V, C13DM24/14 UN-D034984 1 . . . Seal kit, SK1043

4 034982 1 . . Valve, solenoid, S202N, (Port CT3)036924 1 . . Coil, 24 V, C13DM24/14 UN-D034984 1 . . . Seal kit, SK1043

5 011161 1 . . Adaptor, ” BSP, M/M, (Port CT4)011155 1 . . . Seal, Dowty, ” BSP

6 034997 1 . . Jet, M6 (Ø 2.5 orifice), (Port CT5)7 034979 1 . . Jet, M6 (Ø 2.0 orifice), (Port CT6)8 034987 1 . . Jet, M6 (Ø 5.5 orifice), (Port CT4)9 011161 1 . . Adaptor, ” BSP, M/M, (Port P1)

011155 1 . . . Seal, Dowty, ” BSP10 013036 1 . . Test point, ” BSP, (Port G)

011152 1 . . . Seal, Dowty, ”11 011158 1 . . Adaptor, ” BSP, M/M, (Port X)

011152 1 . . . Seal, Dowty, ”011171 1 . . . Elbow, swivel, ” BSP, M/F


VALVE BLOCK ASSEMBLY - 3 SPEED SUCTION FAN BOOST 1 033265 1 . Valve Block. MR45183 (complete with items, 2,3,4,6,7,8)2 034982 1 . . Valve, solenoid, S202N, (Port CT1)3 034982 1 . . Valve, solenoid, S202N, (Port CT2)

036922 1 . . Coil, 24 V, C13DN24/14 UN-D034984 1 . . . Seal kit, SK1043

4 034982 1 . . Valve, solenoid, S202N, (Port CT3)036922 1 . . Coil, 24 V, C13DN24/14 UN-D034984 1 . . . Seal kit, SK1043

5 011161 1 . . Adaptor, ” BSP, M/M, (Port CT4)011155 1 . . . Seal, Dowty, ” BSP

6 034997 1 . . Jet, M6 (Ø 2.5 orifice), (Port CT5)7 034979 1 . . Jet, M6 (Ø 2.0 orifice), (Port CT6)8 034987 1 . . Jet, M6 (Ø 5.5 orifice), (Port CT4)9 011161 1 . . Adaptor, ” BSP, M/M, (Port P1)

011155 1 . . . Seal, Dowty, ” BSP10 013036 1 . . Test point, ” BSP, (Port G)

011152 1 . . . Seal, Dowty, ” BSP11 011158 1 . . Adaptor, ” BSP, M/M, (Port X)

011152 1 . . . Seal, Dowty, ” BSP011171 1 . . Elbow, swivel, ” BSP, M/F

VALVE BLOCK - 2 SPEED SUCTION FAN BOOST

VALVE BLOCK - 3 SPEED SUCTION FAN BOOST

1

2

3

4

5,8

67

9

10

11

1

2

3

4

5,8

6 7

9

10

11

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VALVE BLOCK - VARIABLE TILT SUCTION NOZZLE1 037461 1 . Valve block, solenoid, N/C

NI 034982 1 . . Valve spool, solenoid 2 036924 1 . . . Coil, 24 V 3 011158 1 . . . Adaptor, ” BSP, M/M

NI 011150 3 . . . . Seal, Dowty ” BSP4 011169 1 . . . . Elbow, swivel, ” BSP, F/F 5 010922 1 . . . . Hose tail, ” BSP x ” hose6 037464 1 . Valve block, solenoid

NI 037670 1 . . Valve spool, solenoid 7 037680 1 . . . Coil, 24 Volt 8 011199 1 . . . Adaptor, ” BSP x ” BSP

NI 011153 1 . . . . Seal, Dowty ” BSP9 011171 1 . . . . Elbow, swivel, ” BSP, M/F

10 002005 1 . Tee, swivel, ” BSP, F/F/ F11 011158 1 . . Adaptor, ” BSP M/M NI 036917 2 . Loom


VALVE BLOCK ASSEMBLY - TRANSMISSION1 036905 1 . Valve block (complete with solenoid valve and coil)2 036872 1 . . Pressure switch, (Port PS)3 011199 3 . . . Adaptor ” x ” BSP, M/M, (Ports 1A,3A,3B)4 011153 3 . . . . Seal, Dowty ” BSP5 013036 2 . . Test point ” BSP, (Ports B1,2)6 011152 3 . . . Seal, Dowty ” BSP7 024731 2 . . Valve blanking cartridge 8 024895 1 . . . O-Ring 9.25 x 1.78 9 037679 1 . . Valve, SV11-8-3-0-00, (Port CT1)

10 037680 1 . . . Coil 24 V NI 024731 2 . . Valve blanking cartridgeNI 024895 2 . . . O-Ring 9.25 x 1.78NI 010980 1 . . Hose ” x 422 mm long NI 010990 1 . . Hose ” x 600 mm long

SUCTION NOZZLE - VARIABLE TILT VALVE BLOCK ARRANGEMENT

1

2

3

45

6

8

9

7111011

VALVE BLOCK ASSEMBLY - TRANSMISSION

5,6

3,4

2

1

7,8,9,10

3,4

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GEAR-PUMP ARRANGEMENTSNI 024589 1 . Single gear pump - complete assemblyNI 024593 1 . . Gear pump 23 cc (Single)1 024590 1 . Double gear pump - complete assembly

NI 024592 1 . . Gear pump 23 cc (double)2 024537 1 . . Valve, flow control * *

000227 4 . . . Bolt, hex M8 x 110 mm long * 000056 4 . . . Bolt, hex M8 x 120 mm long * 011093 4 . . . Washer, spring, 8 mm

NI 002127 1 . . . O-Ring kit for 024537 Flow-control valve3 031531 1 . . . Valve, Pressure Relief4 011160 2 . . . Adaptor ” BSP, M/M

NI 011154 1 . . . . Seal, Dowty ” BSP5 011160 2 . . . Adaptor ” BSP, M/M

NI 011154 1 . . . . Seal, Dowty ” BSP6 011172 2 . . . Elbow, Swivel, ” BSP, M/F7 011234 2 . . . Hose tail, swept 90° ” BSP x ” hose

NI 024591 2 . Hose Tail 1” BSPNI 013518 2 . O-Ring 31 I/D x 3.5NI 011012 8 . Bolt, Hex M8 x 30 mm longNI 030628 1 Seal kit, gear pump 23 cc singleNI 030629 1 Seal kit, gear pump 23 cc double

NOTE: **On some chassis types, the flow-control valve is remotely mounted.Single remote flow regulator kit 030132. Double remote flow regulator kit 030133.


SUCTION FILTER ASSEMBLY1 013122 1 . Filter, suction - complete with filter head2 011184 2 . . Adapter, 1 ” x ” BSP, M/M3 011150 2 . . . Seal, Dowty, 1 ” BSP4 011174 1 . . . Elbow, swivel, ” BSP, F/F5 011161 1 . . . Adapter, ” BSP, M/F6 013757 1 . . . Valve, ball, ” BSP7 010931 1 . . . Hose tail, ” BSP x 1” hose8 013124 1 . . Element, suction filter9 011210 2 . . Elbow, swivel, hose tail, ” BSP x 1” hose

10 021720 1 . . GaugeNI 026247 1 . . Bracket, filter body

011010 2 . . . Setscrew, hex hd, M8 x 20 mm long011093 2 . . . Washer, spring, 8 mm

GEAR PUMP ARRANGEMENT(Double gear pump shown)

1

2

7

4

5,6

3

SUCTION FILTER ASSEMBLY

1

2,3

10 2,3

58

4

6

7

8

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AUXILIARY HAND PUMP 1 028307 1 . Hand pump

011143 2 . . Bolt, hex hd, M6 x 70 mm Long011071 2 . . Nut, hex, M6, Nyloc

NI 030103 1 . . Handle2 020902 1 . . Stud, male, ” BSP x 6 mm pipe

NI 011150 3 . . . Seal, Dowty, ” BSP3 025129 1 . . . . Pipe, steel, 6 mm (Magnum)3 025194 1 . . . . Pipe, steel, 6 mm (Merlin)4 002014 1 . . Adaptor, ” BSP, M/F

NI 011150 3 . . . Seal, Dowty, ” BSP5 011199 1 . . Adaptor, ” x ” BSP, M/M

NI 011150 3 . . . Seal, Dowty, ” BSP6 011171 1 . . . Elbow, swivel, ” BSP, M/F7 001255 1 . . . . Hose, rubber, ” BSP x 475 mm long, Straight + 90° ends9 028395 1 . . Plate, pump mounting


HYDRAULIC SERVICE KITS (Not Illustrated)030352 1 . 100 HOUR SERVICE KIT - HYDROSTATIC MACHINES013124 1 . . Filter, suction element013125 2 . . Filter, return element030353 1 . 1800 HOUR SERVICE KIT - HYDROSTATIC MACHINES013124 1 . . Filter, suction element013125 1 . . Filter, return element025104 1 . . Filter, high-pressure020687 1 . . Filter, suction element030357 1 . 100 HOUR SERVICE KIT - UNIDRIVE MACHINES013125 1 . . Filter, return element005046 1 . . Lubricant, 50 ml bottle020687 1 . . Filter, suction element030358 1 . 1800 HOUR SERVICE KIT - UNIDRIVE MACHINES013125 1 . . Filter, return element025104 1 . . Filter, high-pressure020687 1 . . Filter, suction element


FILTER, HIGH-PRESSURE - COMPONENTS1 025103 1 . Filter, high pressure2 011167 2 . . Adaptor, ” x ” BSP, M/M3 011154 2 . . . Seal, Dowty, ” BSP4 011310 1 . . . Hose, rubber, ” BSP x 300 mm long, straight ends5 001255 1 . . . Hose, rubber, ” BSP x 475 mm, straight / 90º ends6 025104 1 . . Element, filter

1

AUXILIARY HAND PUMP

2

4

567

3

8

1

2,3

2,3

4

5

HIGH PRESSURE FILTER

6

PAGE

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F

PAGE

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HYDROSTATIC DRIVE PUMP1 037015 1 Hydrostatic drive pump

NI 037080 2 . Coil, Forward/ReverseNI 031480 1 . Pipe, top, transmission (metal)NI 031481 1 . Pipe, bottom, transmission (metal)


022724 1 HYDROSTATIC DRIVE MOTOR011069 4 . Setscrew, hex head, M12 x 40 mm long011097 4 . Washer, spring, M12

1 023224 1 . Seal KitNI 027887 1 . Change-over block NI 000037 4 . . Setscrew, hex head, M6 x 40 mm longNI 028175 4 . Break-off pins NI 028049 1 . Piston NI 028047 1 . . Spring, large NI 028050 1 . Cap NI 028048 1 . . Spring, small NI 024946 1 . O-Ring kit, bottom change-over block (comprising the following) NI 024893 2 . . O-Ring, 5.28 x 1.78 NI 024894 3 . . O-Ring, 7.65 x 1.78 NI 024895 2 . . O-Ring, 9.25 x 1.78 NI 024896 1 . . O-Ring, 29.87 x 1.78 NI 024731 1 . Blanking plug

HYDROSTATIC DRIVE MOTOR

HYDROSTATIC DRIVE PUMP

11

1

1

1

1

PAGE

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F

PAGE

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SUCTION FAN PUMP - AND RELATED SPARES023620 1 Fan pump, A10V045 026235 1 Fan pump, A10V060 high output (Magnum Unidrive)024770 1 Fan pump, A10V045 SAE B-B (French Option)011053 2 . . Setscrew, hex head, M12 x 35 mm long011097 4 . . Washer, spring, M12

1 014552 1 . Seal kit, for pump (023620 Fan pump A10V045 only)1 030561 1 . Seal kit, for pump (026235 Fan pump A10V060 only)

NA 1 . . O-Ring, ∅167 mm NA 4 . . O-Ring, ∅15 mm NA 3 . . O-Ring, ∅7.65 mm NA 1 . . O-Ring, ∅9.25 mm NA 2 . . O-Ring, ∅14 mm NA 1 . . O-Ring, ∅31.47 mm NA 1 . . Shaft seal (V-Ring)NA 1 . . CirclipNA 6 . . Seal, Dowty

NI 025804 1 . Gasket, fan pump to engine PTO (Unidrive installations only)NI 024715 1 Splined adaptor (used on Mercedes chassis)NI 014217 1 Flow-control valve

NOTE:Some Items in the seal kit are intended for use in the pump’s control valve - not Illustrated


1 024641 1 SUCTION FAN MOTORNI 011053 1 . Fan mounting bolt - M12 x 30 mm longNI 024791 1 . Cap washer - Voac motor2 000048 4 . Screw, socket caphead, M10 x 80 mm long3 011095 4 . Washer, spring 10 mm

NI 027237 1 . . Seal kit, fan motor 4 035967 1 . . Valve block

011413 6 . . Screw, socket caphead, M10 x 75 mm long5 011151 2 . . Adaptor, ” BSP, M/M

NI 011155 1 . . Seal, Dowty ” BSPNI 025184 1 . . Speed sensor

SUCTION FAN PUMP

SUCTION FAN MOTOR

1

1

1

1

NOTE:Ports are on sides and not as shown

1

4

5

2,3

PAGE

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PAGE

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MOTOR - 30 LITRE H-P WATER PUMP023196 1 . Motor, hydraulic, 19 cc 000020 4 . . Setscrew, hex head, M6 x 30 mm Long011090 8 . . Washer, 6 mm011071 4 . . Nut, hex, M6 Nyloc

1 025469 1 . . Seal kit, comprising:NA 2 . . . O-RingNA 1 . . . Shaft seal


MOTOR - L-P & 42 LITRE H-P WATER PUMP1 013527 1 . Motor, hydraulic, OMP50


2 010762 1 . . Seal kit1 . . . Dust seal, shaft1 . . . KBADH-Ring1 . . . O-Ring3 . . . O-Ring7 . . . Plain washer1 . . . Plain washer

2 023069 1 . . Seal kit1 . . . Dust seal, shaft1 . . . KBADH-Ring1 . . . O-Ring3 . . . O-Ring7 . . . Plain washer1 . . . Plain washer


MOTOR - 75 LITRE H-P WATER PUMP1 027862 1 . Motor, hydraulic


2 * 1 . . Seal kit

NOTE:*Please contact the Scarab Parts Dept before ordering

HYDRAULIC MOTOR - 30 LITRE H-P WATER PUMPS

HYDRAULIC MOTOR

HYDRAULIC MOTOR

1

1

1

2

22

2

Plain Washer x 7

Plain Washer x 1

2

2

75 LITRE H-P WATER PUMP

1

1

L-P WATER PUMP &42 LITRE H-P WATER PUMP

PAGE

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PAGE

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BRUSH DRIVE MOTOR1 010566 1 . Motor, hydraulic, OMP100 (wide sweep)1 010749 1 . Motor, hydraulic, OMP200 (side/front brush)

011053 2 . . Setscrew, hex head, M12 x 35 mm long011069 2 . . Setscrew, hex head, M12 x 40 mm long011077 2 . . Nut, hex, M12 Nyloc

2 010762 1 . . Seal kit2 023069 1 . . Seal kit (only motors with serial number prefixed by ‘151’)


COOLING FAN MOTOR1 028752 1 . Motor, hydraulic, 16 cc 2 See Note 1 . . Seal kit (Contact Parts Dept for advice)

000020 4 . . Setscrew, hex head, M6 x 30 mm Long011090 8 . . Washer, 6 mm011071 4 . . Nut, hex, M6 Nyloc

HYDRAULIC MOTOR - WIDE SWEEP,

22

2

2

Plain

Plain Washerx 1

x 7Washer

FRONT & SIDE BRUSHES

HYDRAULIC MOTOR - COOLING FAN

2

2

2

1

1

PAGE

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PAGE

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BRUSH & NOZZLE HYDRAULIC RAM ASSEMBLIES1 024539 1 . Ram, nozzle tilt1 024539 1 . Ram, side brush lift (RH & LH)1 024539 1 . Ram, widesweep slewing2 012539 1 . . Restrictor, No. 5 White, ” BSP, M/M3 011152 1 . . Seal, Dowty ” BSP4 014473 1 . . Bellows

NI 011629 1 . . Seal kit, ram


REAR DOOR OPEN/CLOSE HYDRAULIC RAM ASSEMBLY1 022511 1 . Hopper rear-door Open/close ram

NI 022777 1 . . Seal kit, hydraulic ramNI 011158 2 . . Adaptor, ” BSP, M/MNI 011152 4 . . . Seal, Dowty, ” BSP


REAR DOOR HYDRAULIC LOCKING RAM ASSEMBLY1 022350 1 . Hopper rear-door locking ram2 002017 2 . . Elbow, Banjo, ” BSP, M/M3 011152 4 . . . Seal, Dowty, ” BSP

NI 022776 1 . . Seal kit, hydraulic ram


HOPPER LIFT RAM - TWO STAGE 1 024249* 1 . Hopper lift ram, dual stage2 027785 1 . . Seal kit

NI 028178 1 . . Check Valve (Integrated ICEB30F *)NI 028177 1 . . Check Valve (Sterling *)3 011159 1 . . Adaptor, ” BSP, M/M

NI 11153 1 . . . Seal, Dowty, ” BSP4 012881 1 . . Bearing, spherical

NOTE:* To determine which check valve is fitted to the dual stage lift ram, please check the batch number stamped on the ram.Rams stamped with 42013 use the Sterling valve 028177.Rams stamped with 42014 onwards use Integrated valve 028178.

HYDRAULIC BRUSH RAM ASSEMBLY

HOPPER REAR DOOR LOCKING RAM

REAR DOOR OPEN/CLOSE RAM

2

22

2

3

4

1

1

2,3 4

1

1

2,3

TWO STAGE HOPPER-LIFT RAM ASSEMBLY

PAGE

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PAGE

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SCARAB HYDROSTATIC GEARBOX PIPING ARRANGEMENT1 031481 1 . Transmission pipe, bottom assembly, metal c/w flanges2 031480 1 . Transmission pipe, top assembly, metal c/w flanges3 022876 1 . . Spacer, HP, ” SAE x 10 mm thick (between split flange & pump)4 014827 . Hose, rubber, 1” bore (from suction filter on chassis)5 022706 1 . . Adaptor, M33 x ” BSP

NI 002019 1 . . . Seal, Dowty M336 011210 1 . . . Elbow, ” BSP x 1” hose7 011158 1 . Adaptor, ” BSP, M/M8 011169 1 . . . Elbow, swivel, ” BSP, F/F9 011935 1 . Adaptor, ” BSP x M12, M/F

NI 011150 4 . . Seal, Dowty ” BSP10 013035 1 . . Coupling, pressure test point, M1211 023741 1 . Hose, rubber, ” x 500 mm long, ( ” BSP str. x 8 mm str. pipe ends)12 011158 1 . . Adaptor, ” BSP, M/M13 002045 1 . . . Banjo coupling, 14 mm14 027241 1 . VALVE BLOCK ASSEMBLY - TRANSMISSION . . . . . . . . . . . Page F1915 011158 1 . . Adaptor, ” BSP, M/M16 011169 1 . . . Elbow, swivel, ” BSP, F/F17 012472 1 . Adaptor, M22 x ” BSPNI 011218 1 . . Seal, Dowty M22 BSP18 011205 1 . . Elbow, swivel, ” BSP, F/F19 010930 1 . . . Tail piece, hose, ” BSP x ” hose20 011000 . . . . Hose, rubber, ” bore (drive pump case-drain)21 011248 1 . Adaptor, M18 x ” BSPNI 011247 1 . . Seal, Dowty M1822 011205 1 . . Elbow, swivel, ” BSP, F/F23 010930 1 . . . Tail piece, hose, ” BSP x ” hose24 011000 . . . . Hose, rubber, ” bore (drive motor case-drain)25 011230 2 . Flange, split, 1 ” SAE

011108 4 . . Capscrew, skt hd, ” UNC x 1 ” long26 011231 1 . . Elbow, hose, 1 ” SAE x 1”27 014827 . Hose, rubber, 1” bore (from suction filter in hydraulic tank)28 . GEAR PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F2129 001020 1 . . . . Hose, rubber, 1” bore (tank suction filter/gear pump)30 001020 1 . . . Hose, rubber, ” BSP x 2680 mm (gear pump/main valve block)31 014104 1 . Elbow, 1” SAE x ” BSP

000045 4 . . Capscrew, skt hd, ” UNC x 1 ” long011406 4 . . Washer, spring, ”

32 011193 1 . . Adaptor, reducing, 1” BSP x ” BSPNI 011156 1 . . . Seal, Dowty 1”33 011733 1 . . Hose, rubber, ” BSP, ” bore x 510 mm (fan pump/fan block)34 011226 1 . Adaptor, ” UNF x ” BSPNI 011218 1 . . Seal, Dowty M2235 011234 1 . . Elbow, hose, 90° sweep, ” BSP x ”36 011000 . . Hose, rubber, ” bore (fan pump case-drain)

SCARAB TRANSFER GEARBOX - PIPING ARRANGEMENT

1 25,6

7,8,9,10

4

11

12,13

14

15,16

17,18,19

3

22

20 21,22,23

24

25,26

273029

31,32

33

34,35

36

28

PAGE

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F

PAGE

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HYDRAULIC CCT COMPONENTS, WATER PUMPS (Options Block)1 023196 1 MOTOR, HYDRAULIC, 30 LITRE/MIN. H-P WATER PUMP . . Page F291 013527 1 MOTOR HYDRAULIC, 42 LITRE/MIN. H-P WATER PUMP . . . Page F291 022769 1 MOTOR HYDRAULIC, 50 LITRE/MIN. H-P WATER PUMP . . . Page F292 024786 2 . . VALVE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F373 013527 1 . MOTOR, HYDRAULIC, L-P WATER PUMP. . . . . . . . . . . . . . Page F294 011154 8 . . Seal, Dowty ”5 020903 4 . . Adaptor, ” x ” BSP6 011153 4 . . Seal, Dowty ”7 031481 2 . . Pipe, steel8 011305 2 . Hose, rubber ” BSP x 1500 mm long (MERLIN)8 011330 2 . Hose rubber ” BSP x 1620 mm long (MAGNUM)9 031508 1 . . Pipe, steel

10 031509 1 . . Pipe, steel11 001255 2 . Hose, rubber, ” BSP x 475 mm long, straight + 90° ends12 010910 2 . . Elbow ” BSP M/F13 010958 As req . Hose, rubber ” bore14 010516 2 . . Hose clip, worm drive15 010922 1 . . Hose tail ” x ” BSP16 011167 4 . . Adaptor ” BSP x ” BSP17 011152 1 . . . Seal, Dowty ”18 020923 1 . . Hose tail ” BSP x ” hose

HYDRAULIC CIRCUIT COMPONENTS - WATER PUMPS

1 2

3

4,5

78910

134,16

4,16

12,14,15,17

6,18

WITH OPTIONS BLOCK

HYDRAULIC OILTANK

WS1

WS2

RH2

RH1

11

PAGE

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F

PAGE

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HYD. CCT COMPONENTS, WATER PUMPS (No Options Block)1 023196 1 Motor, hydraulic, 30 litre/min. h-p water pump. . . . . . . . Page F291 013527 1 Motor, hydraulic, 42 litre/min. h-p water pump. . . . . . . . Page F291 022769 1 Motor, hydraulic, 50 litre/min. h-p water pump. . . . . . . . Page F292 024786 2 . . Valve block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F373 013527 1 . Motor, hydraulic. l-p water pump . . . . . . . . . . . . . . . . . . Page F294 011154 8 . . Seal, Dowty ”5 020903 4 . . Adaptor, ” x ” BSP6 011153 4 . . Seal, Dowty ”7 028400 1 Main valve block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F118 001009 2 . Hose, Rubber ” BSP x 2200 mm long9 031588 1 . . Pipe, steel

10 031589 1 . . Pipe, steel11 001255 2 . Hose, rubber, ” BSP x 475 mm long, straight + 90° ends12 010910 2 . . Elbow ” M/F13 010958 As Req . Hose, rubber ” bore14 010516 2 . . Hose clip, worm drive15 010922 1 . . Hose tail ” x ” BSP16 011167 4 . . Adaptor ” BSP x ” BSP17 011152 1 . . Seal, Dowty ”18 020923 1 . . Hose tail ” BSP x ” hose

HYDRAULIC CIRCUIT COMPONENTS - WATER PUMPSWITHOUT OPTION BLOCK

76,18

4,16 8

2

4,5

9

11

3

12,14,15,17

HYDRAULIC OILTANK

4,16

13

10

1

PAGE

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F

PAGE

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HYDRAULIC CIRCUIT COMPONENTS - HYDROSTATIC DRIVE1 028895 1 . PUMP, HYDRAULIC, HYDROSTATIC DRIVE . . . . . . . . . . . . Page F252 002000 2 . . Flange, split, ” SAE

011408 3 . . . Capscrew, skt hd, M10 x 30 mm long011032 1 . . . Bolt, hex hd, M10 x 30 mm long011095 1 . . . Washer, spring, 10 mm

3 022700 1 . . Hose assembly, transmission, ” SAENI 013523 1 . . . O-Ring4 002000 2 . . Flange, split, ” SAE

011408 3 . . . Capscrew, skt hd, M10 x 30 mm long011032 1 . . . Bolt, hex hd, M10 x 30 mm long011095 1 . . . Washer, spring, 10 mm

5 022076 1 . . Adaptor, M33 x ” BSPNI 002019 1 . . . Seal, Dowty, M336 011210 1 . . . Elbow, hose, ” BSP x 1”7 014827 As Req . Hose, rubber, 1” bore8 013122 1 . . Filter, suction

011010 2 . . . Bolt, hex hd, M8 x 20 mm long011093 2 . . . Washer, spring, 8 mm

NI 013124 1 . . . ELEMENT SUCTION FILTER . . . . . . . . . . . . . . . . . . . . . . . Page F21NI 021720 1 . . . Gauge, pressure9 011184 2 . . . Adaptor, 1 ” BSP x ” BSP

NI 011155 2 . . . . Seal, Dowty, ”10 013757 1 . . . . Valve, ball, ” BSP11 011210 2 . . . . . Elbow, hose, ” BSP x 1”12 014827 As Req . Hose, rubber, 1” bore13 011915 1 . . Adaptor, ” BSP x ” BSPNI 011150 3 . . . Seal, Dowty, ”14 011169 1 . . . Elbow, swivel, ” BSP, F / F15 011324 1 . Hose, rubber, ” BSP x 360 mm long16 027241 1 . TRANSMISSION VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . Page F1917 022616 1 . TANK ASSEMBLY, HYDRAULIC OIL. . . . . . . . . . . . . . . . . . . . Page F518 022724 1 . MOTOR, HYDRAULIC, HYDROSTATIC DRIVE . . . . . . . . . . Page F2519 002001 2 . . Flange, split, 1” SAE

011412 2 . . . Capscrew, skt hd, M12 x 40 mm long011069 2 . . . Bolt, hex hd, M12 x 40 mm long

20 002020 1 . . . Elbow, 1” SAE x ” BSP21 011196 1 . . . Elbow, 90° swept, ” BSP22 012228 1 . . . . Stud, coupling adaptor, ” BSP x ” BSP, M/F23 002001 2 . . Flange, split, 1” SAE

011412 3 . . . Capscrew, skt hd, M12 x 40 mm long011069 1 . . . Bolt, hex hd, M12 x 40 mm long

24 002020 1 . . . Elbow, 1” SAE x ” BSPNI 013517 1 . . . . O-Ring25 022722 1 . Hose, rubber, transmission, ” SAE26 011248 1 . . Adaptor M18 x ” BSPNI 011247 1 . . . Seal, Dowty, M1827 011205 1 . . . Elbow, swivel, ” BSP x ” BSP, F/F28 010930 1 . . . . Tail piece, hose, ” BSP x ”29 011000 As Req . Hose, rubber, ” bore30 011158 1 . . . . Adaptor, ¼” BSP x ¼” BSPNI 011150 2 . . . Seal, Dowty, ”31 011169 1 . . . Elbow, swivel, ¼” BSP x ¼” BSP, F/F32 011935 1 . . . . Adaptor, ” BSP x M12, M/F33 013035 1 . . . . . Coupling, pressure test point, M1234 011090 1 . Hose, rubber, ” BSP x 550 mm long

1 2 34

5,6

7

8

9,10,11

9,11

12

13,14

1516

17

18

19,20,21,22

23,24

25

26,27,28

29

30,31,32,33

34

HYDRAULIC CIRCUIT COMPONENTS - HYDROSTATIC DRIVE

PAGE

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F

PAGE

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HYDRAULIC CIRCUIT COMPONENTS - VARIABLE NOZZLE TILT & SUCTION FAN

1 023620 1 . PUMP, HYD, SUCTION FAN . . . . . . . . . . . . . . . . . . . . . . . . Page F271 026235 1 . PUMP, HYD, SUCTION FAN (MAGNUM/UNIDRIVE) . . . . . Page F27

*2 011230 1 . . Flange, split, 1 ” SAE011108 4 . . . Capscrew, skt hd, ” UNC x 1 ” long

*3 011231 1 . . Elbow, hose, 1 ” SAE x 1”*4 014827 AsReq . Hose, rubber, 1” bore (from suction filter in hydraulic tank)*5 014104 1 . . Elbow, 1” SAE x ” BSP

000045 4 . . . Capscrew, skt hd, ” UNC x 1 ” long011406 4 . . . Washer, spring, ”

*6 002040 1 . . . Adaptor, reducing, 1” BSP x ” BSP, M/MNI 011156 1 . . . . Seal, Dowty, 1”7 023640 1 . Hose, rubber, ” BSP, ” bore Megaflex (fan pump/fan block)

*8 011226 1 . . Adaptor, ” UNF x ” BSPNI 011218 1 . . . Seal, Dowty, M22*9 011234 1 . . . Elbow, hose, 90° sweep, ” BSP x ” hose10 011000 . . Hose, ” bore 11 011227 1 . . . Adaptor, ” UNF x ” BSPNI 011215 2 . . . . Seal, Dowty, M1212 011169 1 . . . Elbow, swivel, ” BSP, F/F13 002014 1 . . . . Adaptor, ” BSP, M/F14 013036 1 . . . . . Coupling, pressure test point, ” BSP15 011227 1 . . Adaptor, ” UNF x ” BSP16 011324 1 . . Hose, rubber, ¼” BSP x 360 mm long (fan pump/fan block)17 1 . . VALVE BLOCK, FAN BOOST, SUCTION FAN . . . . . . . . . . Page F17

011017 2 . . Bolt, hex hd, M8 x 60 mm long011092 2 . . Washer, plain, 8 mm011073 2 . . Nut, hex, M8, Nyloc

NI 013036 1 . . Coupling, pressure test point, ” BSPNI 011150 1 . . . Seal, Dowty, ”18 011158 1 . . Adaptor, ” BSP x ” BSP19 011171 1 . . . Elbow, swivel, ” BSP, M/F20 002005 1 . . . . Tee, ” BSP, F/M/M21 002041 2 . . Adaptor, reducing, ” BSP x ” BSP, M/MNI 011155 2 . . . Seal, Dowty, ”22 001038 1 . . Hose, rubber ” BSP x 3600 long (Merlin/XP)22 023642 1 . . Hose, rubber ” BSP x 3300 long (Magnum)23 002148 2 . . . . Elbow, ” BSP M/F24 001150 2 . . Hose, rubber, ” BSP x 2800 mm long (Merlin/Magnum)24 001223 2 . . Hose, rubber, ” BSP x 2500 mm long (XP)25 025564 1 . . Hydraulic motor assembly, suction fan (Merlin)25 025392 1 . . Hydraulic motor assembly, suction fan (Magnum)26 010958 As Req . . Hose, ” bore, low pressure, fan motor case-drain27 013333 2 . . . Hose connector ”28 010516 2 . . . . Hose clip, worm driveNI 010923 1 . . . Hose tail, ” BSP x ” hose29 023641 1 . . Hose, rubber ” x 2900 Long (Merlin/XP)29 001029 1 . . Hose, rubber ” x 3900 Long (Magnum)30 011328 1 . . Hose, rubber ” BSP x 1780 mm long31 025003 1 . . VALVE ASSEMBLY, VARIABLE NOZZLE TILT . . . . . . . . . . . Page F1932 031747 1 . . . Pipe, steel, 6 mm33 002085 1 . . . Tee, 6 mm pipe34 03178 1 . . . Pipe, steel, 6 mm (LH)35 031749 1 . . . Pipe, steel, 6 mm (RH)36 010988 2 . . . Hose, rubber ” x 1473 mm long37 024539 2 . . Ram, hydraulic, nozzle tilt

HYDRAULIC OIL TANK

HYDRAULIC CIRCUIT COMPONENTSSUCTION FAN & VARIABLE NOZZLE TILT

12,3

4

5,68,9

10

7

11,1213,14

1516

18,1920

17 22

23

24

25

26

27,28

29

30

3126

323334 35

36

37

21

21

PAGE

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F

PAGE

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HYDRAULIC CCT COMPONENTS - HOPPER/DOOR1 028400 1 . VALVE BLOCK, MAIN HYDRAULIC . . . . . . . . . . . . . . . . . . Page F642 024249 1 . RAM, TWO STAGE, HOPPER LIFT . . . . . . . . . . . . . . . . . . . . Page F333 010987 2 . . Hose, rubber, ” BSP X 1660 mm long, hopper ram ports A & B4 022511 1 . RAM, HYDRAULIC, DOOR RAISE/LOWER. . . . . . . . . . . . . Page F335 024844 1 . . Valve, check6 011324 2 . Hose, rubber ” BSP x 295 mm long7 011158 2 . . Adaptor, ” BSP, M/M8 011171 4 . . Elbow, swivel, ” BSP M/F9 011152 14 . . Seal, Dowty ” BSP

10 011269 2 . . Adaptor, bulkhead, ” BSP, M/M11 000277 4 . . Washer, M1212 032773 4 . . Adaptor, bulkhead, M12 x 6 mm pipe13 001060 2 . Hose, rubber ” BSP x 1020 long, straight + 90° ends14 022350 2 . RAM, DOOR LOCKING . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F3315 002017 4 . . Elbow, Banjo, ” BSP16 011206 2 . . Tee, ” BSP M/F/F17 031498 1 . . Pipe, steel 6 mm17 031496 1 . . Pipe, steel 6 mm (Magnum)17 035705 1 . . Pipe, steel 6 mm, hinge down pneumatic box17 035706 1 . . Pipe, steel 6 mm (Magnum), Hinge Down Pneumatic Box18 002014 1 . . Adaptor, ” BSP x 6 mm pipe19 028307 1 . Hand pump20 011309 1 . Hose, rubber, ” x 432 mm long21 011199 1 . . Adaptor, ” x ” BSP, M/M22 002014 1 . . Adaptor, ” BSP M/F23 032981 1 . . Pipe, steel (Merlin)23 032556 1 . . Pipe, steel (Magnum)23 032974 1 . . Pipe, steel (XP)24 032983 1 . . Pipe, steel (Merlin)24 032554 1 . . Pipe, steel (Magnum)24 032976 1 . . Pipe, steel (XP)25 032984 1 . . Pipe, steel (Merlin)25 032555 1 . . Pipe, steel (Magnum)25 032977 1 . . Pipe, steel (XP)26 032982 1 . . Pipe, steel (Merlin)26 032557 1 . . Pipe steel (Magnum)26 032975 1 . . Pipe steel (XP)27 001061 2 . Hose, rubber, ” BSP x 4100 mm long, straight + 90° ends27 001222 2 . Hose, rubber, ” BSP x 3800 mm long, straight + 90° ends (XP)28 020903 4 . . Stud, ” BSP x 12 mm pipe 29 001254 4 . Hose, rubber, ” BSP x 1500 mm long, straight + 90° (All Models)

HYDRAULIC CIRCUIT COMPONENTS (STEEL PIPING)HOPPER & DOOR

To HydraulicOil Tank

ABCDEF

1

2

3

4

5

6,7,8,9

10,11,8

12

12

13

14

15,9

16 3 15,9 14

17,18,919

20,21,22,926

2324

25

27

1528

T1

29

16

SUBFRAME

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F

PAGE

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HYDRAULIC CCT COMPONENTS - SIDE-BRUSH & WIDE-SWEEP1 028400 1 . VALVE BLOCK, MAIN HYDRAULIC . . . . . . . . . . . . . . . . . . Page F642 024786 1 . VALVE BLOCK, BRUSH CONTROL . . . . . . . . . . . . . . . . . . . Page F683 024539 2 . RAM, HYDRAULIC, WIDE-SWEEP SLEW . . . . . . . . . . . . . . . Page F334 010566 1 . MOTOR, HYDRAULIC, WIDE-SWEEP BRUSH . . . . . . . . . . . Page F315 024539 2 . RAM, HYDRAULIC, SIDE-BRUSH LIFT/LOWER . . . . . . . . . . Page F336 010749 2 . MOTOR, HYDRAULIC, RH/LH SIDE-BRUSH. . . . . . . . . . . . . Page F31

NI 011205 1 . Elbow, ” BSP F/F (Merlin) used with Item 14NI 020903 1 . Stud, ” BSP x 12 mm pipe (Merlin) used with Item 147 010985 1 . . Hose, rubber, ” BSP x 2150 mm long8 001037 1 . . Hose, rubber, ” BSP x 2650 mm long9 031545 1 . . . Pipe, steel, 6 mm (Merlin)9 032319 1 . . . Pipe, steel, 6 mm (XP)9 032320 1 . . . Pipe, steel, 6 mm (XP)9 031579 1 . . . Pipe, steel, 6 mm (Magnum)

10 031470 1 . . . Pipe, steel, 6 mm (Merlin)10 032325 1 . . . Pipe, steel, 6 mm (XP)10 031580 1 . . . Pipe, steel, 6 mm (Magnum)11 031543 1 . . . Pipe, steel, 12 mm (Merlin)11 032322 1 . . . Pipe, steel, 12 mm (XP)11 031582 1 . . . Pipe, steel, 12 mm (Magnum)12 031544 1 . . . Pipe, steel, 12 mm (Merlin)12 032321 1 . . . Pipe, steel, 12 mm (XP)12 031582 1 . . . Pipe, steel, 12 mm (Magnum)13 031506 1 . . . Pipe, steel, 12 mm (Merlin)13 032324 1 . . . Pipe, steel, 12 mm(XP)13 031577 1 . . . Pipe, steel, 12 mm (Magnum)14 031507 1 . . . Pipe, steel, 12 mm (Merlin)14 032323 1 . . . Pipe, steel, 12 mm (XP)14 031578 1 . . . Pipe, steel, 12 mm (Magnum)15 011305 1 . . Hose, rubber, ” BSP x 1500 mm long16 011307* 1 . . Hose, rubber, ” BSP x 1300 mm long (Merlin/Magnum)16 001042* 1 . . Hose, rubber, ” BSP x 680 mm long (XP)17 001224* 1 . . Hose, rubber, ” BSP x 1250 mm long (Merlin)17 001023* 1 . . Hose, rubber, ” BSP x 710 mm long (XP)17 011307* 1 . . Hose, rubber, ” BSP x 1300 mm long (Magnum)18 011307* 1 . . Hose, rubber, ” BSP x 1300 mm long (Merlin/Magnum)18 001023* 1 . . Hose, rubber, ” BSP x 710 mm long (XP)19 001224* 1 . . Hose, rubber, ” BSP x 1250 mm long (Merlin)19 001042* 1 . . Hose, rubber, ” BSP x 680 mm long (XP)19 011307* 1 . . Hose, rubber, ” BSP x 1300 mm long (Magnum)20 001160* 1 . . Hose, rubber, ” BSP x 950 mm long (Merlin)20 010991* 1 . . Hose, rubber, ” BSP x 550 mm long (XP)20 001101* 1 . . Hose, rubber, ” BSP x 1125 mm long (Magnum)21 011323* 1 . . Hose, rubber, ” BSP x 1020 long (Merlin)21 010991* 1 . . Hose, rubber, ” BSP x 550 mm long (XP)21 001101* 1 . . Hose, rubber, ” BSP x 1125 mm long (Magnum)

NOTE:The above items marked * are for standard models, in certain cases the lengths may vary. If in any doubt contact Scarab spares department, quoting machine serial number.

LH1

LH2

WS2

WS1

RH1

RH2

N

M

J

K

1

2

3

4

55

6

7

8

9

10

11

12

13 14 15

1617

1819

2021

HYDRAULIC CIRCUIT COMPONENTS,SIDE BRUSH AND WIDESWEEP

PAGE

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F

PAGE

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HYDRAULIC CCT COMPONENTS, GEAR PUMP1 028400 1 VALVE BLOCK, MAIN HYDRAULIC . . . . . . . . . . . . . . . . . . . Page F642 024786 1 VALVE BLOCK, BRUSH & L-P WATER CONTROL. . . . . . . . . Page F683 022616 1 HYDRAULIC OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F5/A74 028756 1 OIL COOLER & FAN ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . Page F15 024590 1 GEAR PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F216 025103 1 FILTER HIGH-PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page F237 011310 3 . Hose, rubber, ” BSP x 300 mm long, straight ends8 011167 4 . . Adaptor, ” x ” BSP9 011154 4 . . Seal, Dowty ” BSP

10 011829 1 . . Valve, non-return, ” BSP, M/M11 011153 1 . . Seal, Dowty ” BSP12 011159 1 . . Adaptor, ” BSP, M/M13 011172 3 . . Elbow, swivel, ” BSP M/F14 001084 1 . Hose, rubber, ” BSP x 2330 mm long, straight +90° ends16 011000 As Req . Hose, rubber, ” bore17 010958 As Req . Hose, rubber, ” bore18 014827 As Req . Hose, rubber, 1” bore (Red Line)19 014828 4 . . Clamp, worm drive, hi-torque20 001255 1 . Hose, rubber, ” BSP x 475 mm long, straight + 90° ends21 002092 1 . Hose, rubber, ” BSP x 320 mm long, straight + 90° ends

1

2

3

4

5

67

8,9,10,11,12

8,9,13 8,9,13

8,9,13

14

14

15

16

17,18

HYDRAULIC CIRCUIT COMPONENTS, GEAR PUMP

20

21

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F

PAGE

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CLAMPS FOR STEEL PIPINGNI 027980 AsReq Clamp block, single, 6 mm NI 027981 AsReq Clamp block, single, 12 mm NI 027982 AsReq Clamp block, single, 25 mmNI 027983 AsReq Clamp block, double, 6 mm x 6 mm NI 027984 AsReq Clamp block, double, 12 mm x 12 mmNI 027985 AsReq Clamp block, double, 6 mm x 12 mmNI 027986 AsReq Clamp block, double, 12 mm x 14 mmNI 027987 AsReq Clamp block, double, 17.2 mm x 17.2 mmNI 027988 AsReq Clamp block, double, 18 mm x 18 mmNI 027989 AsReq Top plate 2-hole, smallNI 027990 AsReq Top plate 2-hole, largeNI 027991 AsReq Bottom plate 2-hole, smallNI 027992 AsReq Bottom plate 2-hole, largeNI 027993 AsReq Bottom plate 1-hole, smallNI 027994 AsReq Bottom plate 1-hole, mediumNI 027995 AsReq Bottom plate 2-hole, largeNI 027996 AsReq Top plate 1-hole, smallNI 027997 AsReq Top plate 1-hole, mediumNI 027998 AsReq Top plate 1-hole, large

PAGE

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F

HOSE LIST BY PART NUMBER

PART NUMBER DESCRIPTION

001000 ” BSP x 2700 mm long ” ends

001001 ” BSP x 1300 mm long, straight x 45° elbow ” BSP

001002 ” BSP x 3700 mm long

001004 ” x 1300 mm long ” BSP ends

001005 ” BSP x 2550 mm long

001006 ” BSP x 200 mm long

001007 ” BSP x 850 mm long

001008 ” BSP x 650 mm long

001009 ” BSP x 2200 mm long

001010 ” BSP x 4500 mm long

001011 ” BSP x 1100 mm long ” BSP ends

001012 ” BSP x 2900 mm long

001017 ” BSP x 1000 mm long

001018 ” BSP x 3010 mm long

001019 ” BSP x 820 mm long

001020 ” BSP x 2680 mm long

001021 ” BSP x 2780 mm long

001022 ” BSP x 770 mm long

001023 ” BSP x 710 mm long

001024 ” BSP x 770 mm long

001025 ” BSP x 3250 mm long 1” BSP ends

001026 ” BSP x 3790 mm long

001027 ” BSP x 1270 mm long

001028 ” BSP x 1900 mm long



001031 ” BSP x 4600 mm long

001032 ” BSP x 1900 mm long

PAGE

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001033 ” BSP x 3200 mm long


001037 ” BSP x 2650 mm long



001041 ” BSP x 3250 mm long

001042 ” BSP x 680 mm long


001044 ” BSP x 2300 mm long

001047 ” BSP x 3550 mm long

001048 ” BSP x 4250 mm long

001049 ” BSP x 800 mm long

001050 ” BSP x 1000 mm long

001051 ” BSP x 1200 mm long

001058 ” BSP x 3500 mm long

001059 6 mm x 1100 mm long, straight x 90° elbow ” BSP


001061 ” BSP x 4100 mm long, straight x 90° elbow

001062 ” BSP x 850 mm long








010970 ” BSP x 460 mm long

010971 ” BSP x 560 mm long

010972 ” BSP x 1397 mm long



PAGE

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F

010973 ” BSP x 1473 mm long

010974 ” BSP x 1575 mm long

010975 ” BSP x 1780 mm long

010976 ” BSP x 2057 mm long

010977 ” BSP x 5765 mm long

010980 ” BSP x 432 mm long

010981 ” BSP x 711 mm long

010982 ” BSP x 1168 mm long

010983 ” BSP x 1600 mm long

010984 ” BSP x 2972 mm long

010985 ” BSP x 2150 mm long

010986 ” BSP x 2000 mm long

010987 ” BSP x 1660 mm long

010988 ” BSP x 1473 mm long

010989 ” BSP x 722 mm long

010990 ” BSP x 600 mm long

010991 ” BSP x 550 mm long

010992 ” BSP x 711 mm long

010993 ” BSP x 2845 mm long

010994 ” BSP x 1270 mm long

010995 ” BSP x 1065 mm long

010996 ” BSP x 915 mm long

011300 ” BSP x 3560 mm long

011301 ” BSP x 3250 mm long

011302 ” BSP x 2972 mm long

011303 ” BSP x 1920 mm long

011304 ” BSP x 1750 mm long

011305 ” BSP x 1500 mm long

011306 ” BSP x 1400 mm long



PAGE

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011307 ” BSP x 1300 mm long

011308 ” BSP x 500 mm long

011309 ” BSP x 432 mm long

011310 ” BSP x 300 mm long

011311 ” BSP x 1100 mm long

011313 ” BSP x 1830 mm long

011314 ” BSP x 1625 mm long

011315 ” BSP x 3150 mm long

011316 ” BSP x 4826 mm long

011317 ” BSP x 295 mm long

011318 ” BSP x 240 mm long


011320 ” x 890 mm long 1” BSP ends

011322 ” BSP x 420 mm long

011323 ” BSP x 1020 mm long

011324 ” BSP x 360 mm long

011325 ” BSP x 2200 mm long

011326 ” BSP x 2440 mm long

011327 ” BSP x 2820 mm long

011328 ” BSP x 1780 mm long

011329 ” BSP x 1200 mm long

011330 ” BSP x 1620 mm long

011331 ” BSP x 2500 mm long

011332 ” BSP x 3430 mm long

011333 ” BSP x 2030 mm long

011336 ” BSP x 1620 mm long

011337 ” BSP x 1100 mm long

011338 ” BSP x 3060 mm long

011339 ” BSP x 3130 mm long



PAGE

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F

011340 ” BSP x 3000 mm long

011341 ” BSP x 1840 mm long

011342 ” BSP x 2540 mm long

011343 ” BSP x 4000 mm long

011344 ” BSP x 2100 mm long

011731 ” x 4343 mm long, straight x 45° elbow ” BSP ends

011732 1” BSP x 3900 mm long, straight x 45° elbow












013184 ” x 3400 mm long, str’t x 45° elbow ” BSP ends









022700 ” SAE BSP x 1000 mm long




PAGE

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022731 ” BSP x 550 mm long

022762 51 mm bore, cuffed ends (Unidrive oil tank - manifold)

023640 ” BSP x 660 mm long, straight x 90°



023643 ” BSP x 3100 mm long

023644 ” x 730 mm long, ” BSP x ” BSP x 90° elbows






023651 ” BSP x 2000 mm long

023652 ” x 800 mm long, straight x 90° ” BSP ends


023654 ” x 1400 mm long, straight x 90° ” ends

023741 ” BSP x 500 mm long, ” BSP str x 8 mm stpipe

025555 ” BSP x 600 mm long

025556 ” BSP x 1650 mm long



PAGE

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F

HOSE LIST BY DESCRIPTION


011323 ” BSP x 1020 mm long

011337 ” BSP x 1100 mm long

010982 ” BSP x 1168 mm long

011329 ” BSP x 1200 mm long

001027 ” BSP x 1270 mm long

010988 ” BSP x 1473 mm long

010983 ” BSP x 1600 mm long

010987 ” BSP x 1660 mm long

011328 ” BSP x 1780 mm long

001028 ” BSP x 1900 mm long

001006 ” BSP x 200 mm long

010986 ” BSP x 2000 mm long

010985 ” BSP x 2150 mm long

011325 ” BSP x 2200 mm long

011318 ” BSP x 240 mm long

011326 ” BSP x 2440 mm long

001037 ” BSP x 2650 mm long

011327 ” BSP x 2820 mm long

011317 ” BSP x 295 mm long

010984 ” BSP x 2972 mm long

011340 ” BSP x 3000 mm long

011338 ” BSP x 3060 mm long

011339 ” BSP x 3130 mm long

001033 ” BSP x 3200 mm long

001047 ” BSP x 3550 mm long

011324 ” BSP x 360 mm long

001002 ” BSP x 3700 mm long

001026 ” BSP x 3790 mm long


PAGE

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011322 ” BSP x 420 mm long

001048 ” BSP x 4250 mm long

010980 ” BSP x 432 mm long

001031 ” BSP x 4600 mm long

023741 ” BSP x 500 mm long, ” BSP str x 8 mm stpipe

010991 ” BSP x 550 mm long


010990 ” BSP x 600 mm long

010981 ” BSP x 711 mm long

010989 ” BSP x 722 mm long

001024 ” BSP x 770 mm long

001062 ” BSP x 850 mm long




001017 ” BSP x 1000 mm long

011311 ” BSP x 1100 mm long

011307 ” BSP x 1300 mm long

011306 ” BSP x 1400 mm long

011305 ” BSP x 1500 mm long

011330 ” BSP x 1620 mm long

011336 ” BSP x 1620 mm long

011304 ” BSP x 1750 mm long

011341 ” BSP x 1840 mm long

001032 ” BSP x 1900 mm long

011303 ” BSP x 1920 mm long

011333 ” BSP x 2030 mm long

011344 ” BSP x 2100 mm long

001009 ” BSP x 2200 mm long



PAGE

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F

001044 ” BSP x 2300 mm long

011331 ” BSP x 2500 mm long

011342 ” BSP x 2540 mm long

001005 ” BSP x 2550 mm long

001020 ” BSP x 2680 mm long

001021 ” BSP x 2780 mm long

011302 ” BSP x 2972 mm long

011310 ” BSP x 300 mm long

001018 ” BSP x 3010 mm long

011301 ” BSP x 3250 mm long

011332 ” BSP x 3430 mm long

011300 ” BSP x 3560 mm long

011343 ” BSP x 4000 mm long

011309 ” BSP x 432 mm long

001010 ” BSP x 4500 mm long


011308 ” BSP x 500 mm long

001008 ” BSP x 650 mm long

001042 ” BSP x 680 mm long

001023 ” BSP x 710 mm long

001022 ” BSP x 770 mm long

001019 ” BSP x 820 mm long

001007 ” BSP x 850 mm long

010995 ” BSP x 1065 mm long

010994 ” BSP x 1270 mm long

010972 ” BSP x 1397 mm long

010973 ” BSP x 1473 mm long

010974 ” BSP x 1575 mm long

011314 ” BSP x 1625 mm long



PAGE

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010975 ” BSP x 1780 mm long

011313 ” BSP x 1830 mm long

010976 ” BSP x 2057 mm long

010993 ” BSP x 2845 mm long

001012 ” BSP x 2900 mm long

011315 ” BSP x 3150 mm long

001058 ” BSP x 3500 mm long

010970 ” BSP x 460 mm long

011316 ” BSP x 4826 mm long

010971 ” BSP x 560 mm long

010977 ” BSP x 5765 mm long

010992 ” BSP x 711 mm long

010996 ” BSP x 915 mm long

013184 ” x 3400 mm long, str’t x 45° elbow ” BSP ends






001000 ” BSP x 2700 mm long ” ends


023643 ” BSP x 3100 mm long E/E





023654 ” x 1400 mm long, straight x 90° ” ends





PAGE

F/62




F









011731 ” x 4343 mm long, straight x 45° elbow ” BSP ends



023644 ” x 730 mm long, ” BSP x ” BSP x 90° elbows


001049 ” BSP x 800 mm long

001050 ” BSP x 1000 mm long

001051 ” BSP x 1200 mm long

025556 ” BSP x 1650 mm long

023651 ” BSP x 2000 mm long



001041 ” BSP x 3250 mm long






022731 ” BSP x 550 mm long

025555 ” BSP x 600 mm long




PAGE

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011732 1” BSP x 3900 mm long, straight x 45° elbow

022762 51mm bore, cuffed ends (Unidrive oil tank - manifold)







SECTION GPNEUMATIC EQUIPMENT

TABLE OF CONTENTS


PNEUMATIC CONTROLS ARRANGEMENT Control box assembly - hinged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Port identification & valve reference chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Pneumatic filter/lubricator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Pressure regulator & gauge - side brush/widesweep . . . . . . . . . . . . . . . . . . . . . . . . . .5

PNEUMATIC CYLINDER ARRANGEMENTSSide brush - pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Suction nozzle - raise/lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Gear change (Hydrostatic Gearbox) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Gear change (Unidrive Reduction Gearbox) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Suction nozzle - tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Widesweep - raise/lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Side brush - swing in/out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Auto-blanking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Rear wander boom - raise/lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Rear wander boom - blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Rear door blanking plates (Magnum Plus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Automatic hopper prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Auxiliary side brush - extend/retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Auxiliary side brush - swing in/out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Front spray bar - raise/lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Overhead boom pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Optional equipment fit

PAGE

G/1

Pneumatic Equipment Manual Number Z037885 / Issue: Original - 20/10/10




PNEUMATIC CONTROL BOX - HINGED1 034113 1 . Support bracket, pneumatic control box

011011 3 . . Setscrew, hex head, M8 x 25 mm long011013 1 . . Setscrew, hex head, M8 x 35 mm long011073 4 . . Nut, hex, M8 nyloc

2 010509 1 . . Latch021841 1 . . Hook, latch 000161 6 . . . Screw, slotted countersunk, 2BA x " Long011078 6 . . , Nut, 2BA

3 020711 1 . . . Leash4 034114 1 . . Hinge bracket

011052 2 . . . Setscrew, hex head, M12 x 30mm long011096 2 . . . Washer, M12011077 2 . . . Nut, hex, M12 nyloc

5 035675 As Req . Valve, 5/3 Pilot/Pilot (inc. solenoid - rear boom OPTION)6 035685 2 . Valve (inc. solenoid) 7 035674 1 . Valve, 4/2 Pilot/Pilot (inc, solenoid)8 035673 As Req . Valve, 4/2 Pilot Spring (inc. solenoid) 9 032710 1 . Valve, OR-gate (widesweep Up/Down pressure) OPTION

NI 035653 As Req . Blanking plate for Valve 035673NI 035671 1 . Blanking plate for Valve 035675NI 035672 1 . Blanking plate for Valve 03271010 036797 1 . CONTROLLER, CR0020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page H3

1 2

3

4

67

5

8

9

10

PNEUMATIC CONTROL BOX

PAGE

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Manual Number Z037885 / Issue: Original - 20/10/10 Pneumatic Equipment



G

PAGE

G/3




Port Identification & Valve Reference Chart

PORT FUNCTION VALVE REF

DEVICE POSITION

CYLINDER POSITION

1 Main feed to P3. Widesweep pressure UP/DOWNV13AV13B

N/A N/A

2 Widesweep pressure UP V13A LIFT RETRACT

2 Widesweep LIFT V12 LIFT RETRACT

3 Widesweep pressure DOWN V13B DOWN EXTEND

4 Regulated feed from P3. - Widesweep pressure UP/DOWN

V13AV13B

N/A N/A

5 Right-hand side brush pressure DOWN V11B DOWN EXTEND

6 Right-hand side brush pressure UP V11A UP RETRACT

7 Main feed to P4. - Front brush pressure DOWN V15 DROP EXTEND

8 Rear boom LOWERV16

V16BLIFT RETRACT

9 Rear boom RAISEV16V16A

DOWN EXTEND

10 Reg. feed from P4. Front brush pressure DOWN N/A N/A N/A

11 Reg. feed from P2. Side brush pressure UP/DOWNV11A

V11BN/A N/A

12 Main feed to P2. Side brush pressure UP/DOWNV11AV11B

N/A N/A

13 Gear change hydrostatic V9B HYDRO EXTEND

14 Gear change manual V9A MANUAL RETRACT

15 Front spray bar DOWN V10 DOWN EXTEND

16 Front spray bar UP V10 UP RETRACT

17 Front brush OUT V14 OUT EXTEND

18 front brush IN V14 IN RETRACT

19 Left-hand side brush OUT V1 OUT RETRACT

20 Left-hand side brush IN V1 IN EXTEND

21 V11BLeft-hand side brush pressure DOWN V11B DOWN EXTEND

22 Left-hand nozzle LIFT V2 LIFT RETRACT

23 Left-hand air flap OPEN V3 OPEN EXTEND

24 Left-hand air flap CLOSED V3 CLOSE RETRACT

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G

25 Right-hand air flap OPEN V4 OPEN EXTEND

26 Right-hand air flap CLOSED V4 CLOSE RETRACT

27 Left-hand side brush pressure UP V11A UP RETRACT

28 Right-hand nozzle LIFT V5 LIFT RETRACT

29 Right-hand side brush OUT V6 OUT RETRACT

30 Right-hand side brush IN V6 IN EXTEND

31 Left-hand suction box UP V7 UP EXTEND

32 Left-hand suction box DOWN V7 DOWN RETRACT

33 Rear boom flap OPEN V8 OPEN RETRACT

34 Rear boom flap CLOSED V8 CLOSE EXTEND

35 Mains in (BLACK AIR PIPE) N/A N/A

36 Breather N/A N/A

37 Right-hand suction box UP V7 UP EXTEND

38 Right-hand suction box DOWN V7 DOWN RETRACT

39 Front brush LIFT V15 LIFT RETRACT

40 Left-hand side brush out, relief valve N/A N/A N/A

41 Right-hand side brush out, relief valve N/A N/A N/A

42 Spare V17 N/A N/A

43 Spare V17 N/A N/A

44 Reg. feed from P4. Front brush press. DOWN N/A DOWN EXTEND

BULKHEAD CONNECTORS - PNEUMATICS CONTROL BOX

Port Identification & Valve Reference Chart

PORT FUNCTION VALVE REF

DEVICE POSITION

CYLINDER POSITION

PAGE

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PNEUMATIC FILTER/LUBRICATOR 1 032519 1 . Pneumatic filter/regulator/lubricator assembly2 023203 2 . . Elbow, push-in, 6 mm x " BSP

011010 4 . . Setscrew, hex head, M8 x 20 mm long011092 8 . . Washer, M8011073 4 . . Nut, hex, M8 Nyloc

NI 005046 50 ml . . Lubrication fluid


OPTIONAL BRUSH-PRESSURE REGULATOR & GAUGE1 023242 1 . Valve, pressure regulator - side brush2 023246 1 . . Gauge 0 - 10 bar, " BSP3 023245 1 . . Bracket


4 006007 4 . . Elbow, push-in, 6 mm to " BSP5 020735 1 . . Connector, straight, " BSP

WIDESWEEP PRESSURE REGULATOR VALVE

1,2,3,4,5

PNEUMATIC FILTER/LUBRICATOR

SIDE BRUSH PRESSURE REGULATOR VALVE

1

22

1 2

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G

PAGE

G/7





CYLINDER ASSEMBLY, SIDE BRUSH PRESSURE OPTION1 020298 1 . Pneumatic cylinder 50 x 160

NI 024990 1 . . Seal kit, pneumatic cylinder (Norgren ram)2 020299 1 . . Clevis3 022673 1 . . . Retaining pin, clevis4 022674 1 . . . . Clip, clevis retaining pin5 020534 1 . . Pivot bracket

011010 4 . . . Setscrews, hex head, M8 x 20 mm long011093 4 . . . Washer, M8

6 023110 1 . . Bellows 50 mm Dia7 023123 1 . . Retaining pin

011135 2 . . Washer, M16011122 2 . . Split pin, " x 1 " long

8 2 . . Elbow, push-in, " BSP x 6 mm tube, M/F


CYLINDER ASSEMBLY, SUCTION NOZZLE - RAISE/LOWER1 030772 2 . Pneumatic cylinder 50 x 200

NI 1 . . Seal kit, pneumatic cylinder 2 023111 1 . . Bellows 50 mm Dia3 032293 1 . . . Ring nut4 021158 1 . . Regulator, flow, push-in, " BSP x 6 mm tube5 030772 1 . . Pivot bracket6 000003 4 . . . Screw, slotted countersunk, M8 x 20 mm long7 030776 1 . . Pivot Block

011057 1 . . . Bolt, Hex Hd, M12 x 100 mm long011096 2 . . . Washer, M12011077 2 . . . Nut, M12 Nyloc

8 006007 2 . . Elbow, push-in, " BSP x 6 mm tube, M/F


CYLINDER ASSEMBLY, GEAR CHANGE (Hydrostatic Gearbox)1 020287 1 . Cylinder, pneumatic, 32 x 50

NI 024998 1 . . Seal kit, pneumatic cylinder2 020295 1 . . Pivot bracket

000038 4 . . . Screw, socket caphead, M6 x 25 mm long011091 4 . . . Spring washer, M6011090 12 . . . Washer, M6

3 021511 1 . . Bellows 4 020291 1 . . Clevis5 023270 1 . . . Retaining pin, clevis6 023269 1 . . . . Clip, retaining pin7 036800 2 . . SENSOR, MAGNETIC, CYLINDER POSITION. . . . . . . . . . . Page H5 8 006007 2 . . Elbow, push-in, " BSP x 6 mm tube, M/F


CYLINDER ASSEMBLY, GEAR CHANGE (Unidrive reduction box)1 026087 1 . Pneumatic cylinder, 32 x 402 006007 2 . . Elbow, push-in, " BSP x 6 mm tube, M/F3 036800 2 . . SENSOR, MAGNETIC, CYLINDER POSITION . . . . . . . . . . . Page H5

2,3,4 6

1

2

4

3

5,6

7

1

5

NOZZLE-LIFT CYLINDER

SIDE BRUSH UP/DOWN-PRESSURE CYLINDER

7

7

GEAR CHANGE CYLINDER (HYDROSTATIC)

1 2

34

5,6

1

2

3

8

GEAR CHANGE CYLINDER

8

8

(UNIDRIVE REDUCTION GEARBOX)

PAGE

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G

PAGE

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CYLINDER ASSEMBLY, SUCTION-NOZZLE - TILT1 023608 1 . Pneumatic cylinder, 40 x 160 2 020299 1 . . Clevis

NI 022674 1 . . . Retaining pin, clevis NI 022674 1 . . . . Clip, clevis retaining pin 3 023111 1 . . Bellows4 023827 1 . . Pivot bracket

011010 4 . . . Bolt, hex hd, M8 x 20 mm long011093 4 . . . Washer, spring, 8 mm



CYLINDER ASSEMBLY, WIDESWEEP - RAISE/LOWER1 020602 1 . Pneumatic cylinder, 40 x 1252 014469 1 . . Clevis3 025270 1 . . . Retaining pin, clevis 4 023269 1 . . . . Clip, clevis retaining pin5 023110 1 . . Bellows6 030532 1 . . Pivot bracket




CYLINDER ASSEMBLY, SIDE BRUSH - SWING OUT1 020298 1 . Pneumatic cylinder, 50 x 1602 020298 1 . . Clevis3 022673 1 . . . Retaining pin, clevis 4 022674 1 . . . . Clip, clevis retaining pin 5 023111 1 . . Bellows6 020534 1 . . Pivot bracket

011010 4 . . . Setscrew, hex head, M8 x 20 mm Long011093 4 . . . Washer, spring, M8


SUCTION-NOZZLE TILT CYLINDER

34 2

1

WIDESWEEP RAISE/LOWER CYLINDER1

3,4 5 62

SIDE BRUSH IN/OUT CYLINDER1

2

3,4

56

5

7

7

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G

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CYLINDER ASSEMBLY, AUTO BLANKING1 021467 1 . Pneumatic cylinder, 40 x 2002 014469 1 . . Clevis3 023270 1 . . . Retaining pin, clevis 4 023269 1 . . . . Clip, clevis retaining pin5 014457 1 . . Pivot bracket

011087 4 . . . Setscrew, hex head, M6 x 25 mm long011090 12 . . . Washer, M6011091 4 . . . Washer, spring, M6

6 021158 1 . . Flow regulator7 006007 1 . . Elbow, push-in, " BSP x 6 mm tube, M/F


CYLINDER ASSEMBLY, REAR WANDER BOOM - RAISE/LOWER1 028306 1 . Pneumatic cylinder, 63 x 1602 020299 1 . . Clevis3 022673 1 . . . Retaining pin, clevis 4 022674 1 . . . . Clip, clevis retaining pin5 031825 1 . . Bellows6 028305 1 . . Pivot bracket 000257 4 . . . Setscrew, hex head, M8 x 25 mm long

000265 4 . . . Washer, spring, M67 021158 2 . . Flow regulator


CYLINDER ASSEMBLY, REAR WANDER BOOM - BLANKING1 021467 1 . Pneumatic cylinder, 40 x 200 2 014469 1 . . Clevis3 023270 1 . . . Retaining pin, clevis4 023269 1 . . . . Clip, clevis retaining pin5 030532 1 . . Pivot bracket



1

2

3,45 6

AUTO BLANKING CYLINDER

REAR WANDER BOOM RAISE/LOWER CYLINDER1

2

3,4

65

1 2

3,4

5 6

REAR WANDER BOOM BLANKING CYLINDER

7

7

7

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G

PAGE

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CYLINDER ASSY, MAGNUM PLUS DOOR AUTO-BLANKING1 020602 1 . Pneumatic cylinder, 40 x 1252 014469 1 . . Clevis3 023270 1 . . . Retaining pin, clevis4 023269 1 . . . . Clip, clevis retaining pin5 014457 1 . . Pivot bracket




CYLINDER ASSEMBLY, AUTOMATIC HOPPER PROP OPTION1 030156 1 . Pneumatic cylinder, 40 x 2502 014469 1 . . Clevis3 023270 1 . . . Retaining pin, clevis4 023269 1 . . . . Clip, clevis retaining pin5 023111 1 . . Bellows6 030100 1 . . Pivot bracket


NI 022673 1 . . . Pin, turned, clevis retainingNI 022674 1 . . . . Safety clip7 021158 2 . . Flow regulator


CYLINDER ASSEMBLY, AUX. SIDE BRUSH - EXTEND/RETRACT1 026396 1 . Pneumatic Cylinder, 63 x 3202 030859 1 . . Pivot bracket

011010 4 . . . Setscrew, hex head, M8 x 20 mm long011093 4 . . . Spring Washer, M8


REAR DOOR AUTO-BLANKING CYLINDER ASSEMBLY

1 2

3,4

5 6

AUXILIARY SIDE BRUSH EXTEND/RETRACT1

2

AUTO HOPPER PROP, CYLINDER

1 2

3,4

56 7 7

7

3

PAGE

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G

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CYLINDER ASSEMBLY, AUXILIARY SIDE BRUSH - SWING IN/OUT1 021521 1 . Pneumatic cylinder, 50 x 2502 020299 1 . . Clevis3 022673 1 . . . Retaining pin, clevis4 022674 1 . . . . Clip, clevis retaining pin5 023111 1 . . Bellows6 030860 1 . . Pivot bracket




CYLINDER ASSEMBLY, FRONT SPRAY BAR - RAISE/LOWER1 020602 1 . Pneumatic cylinder, 40 x 1252 014469 1 . . Clevis3 023270 1 . . . Retaining pin, clevis4 023269 1 . . . . Clip, clevis retaining pin5 020731 1 . . Pivot bracket

011067 4 . . . Screw, socket caphead, M6 x 20 mm Long 011091 4 . . . Washer, spring, M6


tem Part No Quantity Description

OVERHEAD BOOM AIR-PRESSURE SWITCH1 028117 1 . Switch, air-pressure, 5 bar, N/O

AUXILIARY SIDE BRUSH IN/OUT CYLINDER1

2

3,4

6 5

1

2

3,4 5FRONT SPRAY BAR RAISE/LOWER CYLINDER

1

OVERHEAD BOOM AIR-PRESSURE SWITCH

7

6

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SECTION HELECTRICAL EQUIPMENT

TABLE OF CONTENTS

Assembly/Description PageElectrical components - cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Oil cooler/hydraulics gantry - electrical items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3List of blade type fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Wiring looms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Electrical switches & sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5List of mini fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Additional electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

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Electrical Equipment Manual Number Z037885 / Issue: Original - 21/10/2010




ELECTRICAL COMPONENTS - CAB1 036801 1 . KEYPAD, MAIN CONTROL PANEL COMPLETE . . . . . . . . . . Page A12 038102** 1 . . Keypad & enclosure assembly **3 037053 1 . . Enclosure, back4 037055 1 . . . Fixing plate, main control panel

000304 8 . . . . Screw, socket button-head, M4 x 10 mm long000134 8 . . . . Nut, M4 Nyloc

5 036804* 1 . AUXILIARY CONTROL PANEL, LH * . . . . . . . . . . . . . . . . . . . Page A15 036805* 1 . AUXILIARY CONTROL PANEL, RH * . . . . . . . . . . . . . . . . . . . Page A16 036874 1 . . Lever, forward/reverse (joystick) Hydrostatic machines only7 036873 1 . . Multi-function switch8 038103** 1 . . Keypad & enclosure assembly **9 037057 1 . . Support plate

10 037056 1 . . Back plate, LH mounting *10 037058 1 . . Back plate, RH mounting *

000346 5 . . . Screw, socket button-head, M5 x16 mm long11 037074 1 . HOPPER CONTROLLER, COMPLETE . . . . . . . . . . . . . . . . . . Page A112 037065 1 . . Hopper controller, body13 037066 1 . . . End cap, cable gland (drilled), complete with screws14 037067 1 . . . End cap, blank, complete with screws15 037072 1 . . . Facia, hopper controls16 037068 5 . . . . Switch, push button17 037069 1 . . . Hopper controller cable, complete with connector18 037069 1 . . . . Gland, cable strain reliefNI 037071 1 . . . . . Nut, cable strain relief gland19 037046 1 . DISPLAY SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page A120 036798 1 . CONTROLLER, CR0505 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page A321 036799 3 . SLAVE MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page A3NI 014718 2 . Relay, 24 V

NOTE:*The left and right hand auxiliary panel assemblies are identical in all respects except the back plate.

NOTE:**These items are factory bonded as a single unit and must be purchased as such.

17

18

2

3

4

19

6 7

9 10

20 21

ELECTRICAL COMPONENTS - CAB

12

13 14

15

16

15

11

8

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Manual Number Z037885 / Issue: Original - 21/10/2010 Electrical Equipment



H

PAGE

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|Item Part Number Quantity Description

OIL COOLER/HYDRAULICS GANTRY-ELECTRICAL ITEMS1 036843 1 . Electrical power post, M6, Red

100103 2 . . Screw, pan Pozi, M5 x 12mm long2 036844 2 . Electrical power connection link, Black

100103 4 . . Screw, pan pozi, M5 x 12mm long3 036797 2 . Controller, CR0020


LIST OF BLADE TYPE FUSES (NOT ILLUSTRATED)014286 5 Amp014287 7. 5 Amp014288 10 Amp014289 15 Amp014290 20 Amp014291 25 Amp014292 30 Amp


WIRING LOOMS (NOT ILLUSTRATED)036842 1 Loom, hydraulic oil level036800 1 Loom & sensor, gear change cylinder036916 1 Loom, display screen036666 1 Loom, Node 3, cab036912 1 Loom, keypad, main control panel036914 1 Loom, keypad, main control panel, power/CANbus036913 1 Loom, keypad, auxiliary control panel036915 1 Loom, keypad, auxiliary control panel, power/CANbus037047 1 Loom, hopper controller (in cab)037069 1 Loom, hopper remote controller lead with connector036920 1 Loom, hopper auto prop (option)037331 1 Loom, brush pressure (option)036910 1 Loom, rear lights036907 1 Loom, clutch switch036909 1 Loom, load indicator (option)036917 1 Loom, variable tilt (option)036919 1 Loom, rear boom (option)032532 1 Loom, teal hand wash (option)036611 1 Loom, Node 4036612 1 Loom, Node 5036613 1 Loom, Node 6A036614 1 Loom, Node 6B038016 1 Loom, 3rd fan speed038017 1 Loom, 3rd fan speed switch036908 1 Loom, Rear boom switch036911 1 Loom, Hopper036873 1 Loom, Ergo joystick036874 1 Loom, Forward/Reverse joystick

Continued...

NODE 4

NODE 5

NODE 6

1

2

3

OIL COOLER/HYDRAULICS GANTRY-ELECTRICAL ITEMS

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Manual Number Z037885 / Issue: Original - 21/10/2010 Electrical Equipment



H

PAGE

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WIRING LOOMS (NOT ILLUSTRATED)038123 1 Loom, Keypad extension038163 1 Loom, Door pod, Dual steer (option)038164 1 Loom, Twin core, Tyco positive038165 1 Loom, Twin core, Tyco earth038226 1 Loom, J1939 (Iveco)038227 1 Loom, Expansion module (Iveco)

NOTE:If the Loom you require is not in the above list, please contact your nearest Scarab agent or the Scarab parts department, quoting machine model and serial number.


ELECTRICAL SWITCHES & SENSORS (NOT ILLUSTRATED)036800 2 SENSOR, MAGNETIC, CYLINDER POSITION . . . . . . . . . . . . .Page G7036871 1 FLOAT SWITCH, WATER TANK . . . . . . . . . . . . . . . . . . . . . . . Page E13036872 1 PRESSURE SWITCH, HYDRO BRAKING. . . . . . . . . . . . . . . . . Page F19024039 1 SWITCH & LEVEL GAUGE, HYDRAULIC OIL TANK . . . . . . . . Page F5037248 As Req TOGGLE SWITCH, ON/OFF (OPTION). . . . . . . . . . . . . . . . . . Page A3037249 As Req TOGGLE SWITCH, ON/OFF/ON (OPTION) . . . . . . . . . . . . . . Page A3032627 1 SENSOR, HOPPER RAISED . . . . . . . . . . . . . . . . . . . . . . . . . . .Page C7037068 5 SWITCH, PUSH BUTTON, HOPPER CONTROLLER . . . . . . . . . Page H1025184 1 SENSOR, SUCTION FAN SPEED . . . . . . . . . . . . . . . . . . . . . .Page C27025922 1 TACHO SENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page B3030158 2 SWITCH, PROXIMITY (OPTION) . . . . . . . . . . . . . . . . . . . . . . .Page C5023515 1 SWITCH, HYDRAULIC OIL TEMPERATURE . . . . . . . . . . . . . . . Page F9


LIST OF MINI FUSES (NOT ILLUSTRATED)004495 As Req 2 Amp004392 As Req 7. 5 Amp004393 As Req 10 Amp004394 As Req 15 Amp004395 As Req 20 Amp004397 As Req 30 Amp


ADDITIONAL ELECTRICAL COMPONENTS (NOT ILLUSTRATED)037084 As Req WORK LIGHT, 24 V/70 W . . . . . . . . . . . . . . . . . . . . . . . . . . .Page D17014064 As Req BEACON, 24 V (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . .Page C11030773 2 REAR MARKER LAMP, RED (HOPPER). . . . . . . . . . . . . . . . .Page C11037048 1 SOUNDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page A3



SECTION JLABELS AND DECALS

TABLE OF CONTENTS


WARNING, CAUTION & ADVICE LABELSDiesel Fuel Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Caution, Left - Hand Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Warning, Hopper Prop Deployment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Warning, Brush Rotating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Warning, Fan Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Sound Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1PM10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Warning, Boost Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Max Height, 9’ -10’’ (3 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Max height, 10’ - 4” (3.14m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Max Height, 10’ - 9’’ (3.3 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BADGES & VINYL DECALSScarab Merlin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Scarab Magnum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Hydrostatic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Unidrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3XP Hydrostatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3XP Unidrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Body badge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

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Labels & Decals Manual Number Z037885 / Issue: Original - 21/10/2010




WARNING, CAUTION & ADVICE LABELS 1 036222 2 Diesel Fuel Grade2 028408 1 CAUTION, Left - Hand Drive3 022384 3 WARNING, Hopper Prop Deployment4 022383 6 WARNING, Brush Rotating 5 028408 1 Hydraulic Oil6 034548 1 Hydraulic Oil Level7 021061 1 WARNING, Fan Inspection (inside inspection cover)8 027774 1 Sound Level (114 dB)9 034814 1 PM10(specifies year of manufacture)

10 032409 1 WARNING, Battery Charging11 021291 1 Max Height, 9’ 10’’ (3 m)NI 021292 1 Max Height, 10’ 9’’ (3.3 m)NI 037720 1 Max Height, 10’ 4” (3.15 m)12 036170 1 Disconnect Battery

DIESEL TO EN590S<50 PPM

These located inside cab

Opposite side identical

3

2

12

11

10

9

8

7

6

5

4

3

1

3

3

WARNING, CAUTION & ADVICE LABELS

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Manual Number Z037885 / Issue: Original - 21/10/2010 Labels & Decals



J

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BADGES & VINYL DECALS1 026706 3 Vinyl Decal - SCARAB MAGNUM

026019 3 Vinyl Decal - SCARAB MERLIN031122 3 Vinyl Decal - SCARAB MISTRAL022893 3 Vinyl Decal - SCARAB MAJOR (France Only)036374 3 Vinyl Decal - SCARAB M6

NI 026092 3 Vinyl Decal - 5001NI 026093 3 Vinyl Decal - 5501NI 026094 3 Vinyl Decal - 7001NI 026095 3 Vinyl Decal - 7501NI 026096 3 Vinyl Decal - 8000NI 034071 3 Vinyl Decal - 8001NI 026097 3 Vinyl Decal - 85003 026020 3 Vinyl Decal - HYDROSTATIC

026021 3 Vinyl Decal - UNIDRIVE032992 3 Vinyl Decal - XP Hydrostatic (Red)038147 3 Vinyl Decal - XP Unidrive (Green)

4 030200 2 Body badge, vacuum-plated plastic

Typical application shown but individual vehicles might differ depending upon livery requirements

Scarab Model Type

Scar

ab M

odel

Type

1

2

1 2

SCARAB BADGES & VINYL DECALS

3 Position will varyaccording to chassis

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SECTION KMULTILINGUAL GLOSSARY

ofDECRIPTIONS & TERMINOLOGY

USED IN THIS PARTS CATALOGUE

TABLE OF CONTENTS

Title PageEnglish / Francais / Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J1English / Español / Svenska . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J21

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ENGLISH FRANCAIS ITALIANO

AAccess Accès Accesso

Accessories Accessoires AccessoriAccelerator Accélérateur Acceleratore

Actuator Servomoteur Attuatore

Adaptor (adapt) Adaptateur Adattatore Adaptor Flange Adaptateur à bride Flangia adattatore

Adaptor Plate Adaptateur, à plaque Piastra adattatore

Adaptor, Straight Adaptateur, droit Adattatore in lineaAdjuster Régulateur Dispositivo di regolazione

Adjuster Kit Régulateur, kit Corredo dispositivo di regolazione

Adjuster Valve Vanne de régulation Valvola dispositivo di regolazione

Adjustable Ajustable RegolabileAerial Antenne Antenna

Air Air Aria

Air Cleaner Filtre à air Filtro ariaAir Conditioner Climatiseur Condizionatore aria

Air Cylinder Cylindre d’air Cilindro aria

Air Filter Filtre à air Filtro ariaAir Manifold Collecteur d’air Collettore aria

Air Mass Meter Compteur d’air-massique Flussometro di massaAir Feed Injecteur d’air Alimentazione aria

Air Air Chute Goulotte pneumatique Lobo aria-aria

Air Outlet Sortie d’air Bocca di uscita ariaAir Muffler Amortisseur d’air Silenziatore aria

Air Pressure Regulator Régulateur de pression d’air Regolatore pressione aria

Air Ram Vérin pneumatique Pistone ariaAir Valve Soupape d’air Valvola di sfiato

Air Vent Pipe Tuyau de refoulement d’air Tubo di sfiato

Alternator Alternateur AlternatoreAlternator Interface Alternateur, interface Interfaccia alternatore

Aluminium (Alum) Aluminium (alum) Alluminio (Allum.)

Anchor Ancre, dispositif d’ancrage AncoraAngle Angle Angolo

Antiluce Fastener Fixation « Antiluce » Dispositivo di fissaggio Antiluce

Amendment (Amdt.) Modification (modif.) Rettifica (rett.)

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Amplifier Amplificateur Amplificatore

Arrangement Disposition DisposizioneAshtray Cendrier Posacenere

Assembly (Assy) Ensemble Gruppo

Auto Blanking Fermeture automatique AutochiusuraAutomatic Automatique Automatico

Auxiliary Auxiliaire Ausiliario

Axle Essieu AsseAxle Beam Essieu, fusée d’ Asta asse

Axle Bolt Essieu, boulon d’ Bullone asse

Axle Breather Essieu, reniflard d’ Sfiatatoio asseAxle Carrier & Tube Essieu, porte-essieu et tube Supporto e tubo asse

Axle Front Essieu, avant Frontale asse

Axle Rear Essieu, arrière Retro asseAxle Washer Essieu, rondelle d’ Rondella asse

BBack Plate Socle Piastra di supporto

Bag Sac Borsa

Ball Bille SferaBall End Rotule Estremità arrotondata

Ball Joint Joint sphérique Giunto sferico

Ball Valve Vanne à boisseau Valvola a sferaBar Barre Barra

Basin Cuvette BacinoBattery Batterie Batteria

Battery Housing Batterie, logement de Sede batteria

Battery Terminals Batterie, bornes Terminali batteriaBattery Lead Batterie, câble Cavo batteriaBattery Tray Batterie, plateau Vassoio portabatteria

Beacon Gyrophare Segnale luminosoBeacon Bar Barre de gyrophare Barra segnale luminoso

Beam Phare Fascio

Bearing Roulement, palier CuscinettoBell Housing Logement évasé Sede campanello

Bellows Soufflet Soffietto

Belt Courroie CinghiaBlack Noir Nero

Blanking Obturation Tappaggio

Bleeper Signal Emettitore di segnali acustici

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Blind Rivet Rivet aveugle Ribattino con spina inserita

Block Bloc BloccoBlue Bleu Blu

Board Carton Piastra

Body Corps CorpoBolt Boulon Bullone

hex hd (hexagonal head) Boulon à tête 6 pans testa esagonale

skt hd (socket head) Boulon à tête creuse brugolacsk hd (counter-sunk head) Boulon à tête fraisée svasato

Boom Flèche Braccio

Boost Suralimenter SpintaBore Alésage Camera cilindricaBoss Moyeu, bossage Mozzo

Bottom Fond FondoBottle Bouteille Flacone

Box Boîte Scatola

Brace Tirant BraccioBracket (Brkt) Support Staffa

Brake Frein Freno

Brass Wing Nut Ecrou à oreilles, en laiton Galletto di ottoneBreather Reniflard Sfiatatoio

Broom Balai ScopaBrown Marron MarroneBrush Brosse Spazzola

Base Base BaseBuffer Tampon RespingenteBuild Construire, modèle Costruzione

Bulb Ampoule LampadinaBulkhead Cloison Paratia

Bumper Pare-chocs Paraurti

Bump Stop Butoir RespingenteBungee Cord Corde « Bungee » Cavo elastico

Bush Manchon / Bague Boccola

Buzzer Vibreur CicalinoButton Bouton Pulsante

CCab Cabine Cabina

Cable Câble Cavo

Caliper Calibre Pinza

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Cam Shaft Arbre à cames Albero a camme

Camera Caméra CameraCanopy Auvent / Capot Tettuccio

Cap Capuchon Cappuccio

Capping Chapeau CorniceCarabiner Carabine Carabiner

Carrier Porte, support Portante

Case Boîtier ScatolaCasing Boîtier Involucro

Catalogue Catalogue Catalogo

Catch Cliquet, disp. d’arrêt FermoCaution Notice « attention » AttenzioneCentre Centre Centro

Chain Chaîne CatenaChassis Châssis ChassisCheck Contrôle Controllo

Check Valve Soupape d’arrêt / Clapet Valvola di ritegnoChute Goulotte ScivoloCirclip Circlip Anello elastico

Circuit Circuit CircuitoClamp Collier Morsetto

Cleaner Nettoyage, dispositif de DetergenteClevis Chape Maniglione

Clip Pince Clip

Clutch Embrayage FrizioneCoach Carrosserie Carrozzeria

Coil Bobine Bobina

Collar Bague de serrage PiattelloComplete Complet (complète) Completo

Components Composants Componenti

Compressor Compresseur CompressoreCone Cône Cono

Connector Connecteur Connettore

Connecting Connectant Connessione in corsoConnection Connexion Connessione

Con Rod (Connecting Rod) Bielle Biella

Continued (Cont.) Suite Continuazione (cont.)Control (Cntrl) Contrôle Controllo (Cntrl)

Controller Contrôleur Unità di controllo

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Conventional Conventionnel Convenzionale

Conversion (Conv) Conversion Conversione (Conv)Cooler Refroidisseur Refrigerante

Cooling Refroidissement Raffreddamento

Copper Cuivre RameCore Ame Nucleo

Cotter Goupille Chiavetta trasversale

Coupling Raccord / Accouplement AccoppiamentoCover Couvercle Coperchio

Cowling Capotage Cappottatura

Crank-case Carter-moteur BasamentoCranked Contre-coudé Gambo piegato

Cross Member Traverse Traversa

Crown Wheal Couronne d’entraînement Corona dentataCurb Bord, bordure Bordo

Cylinder Cylindre Cilindro

DDamper Amortisseur Smorzatore

Deflector Déflecteur DeflettoreDescription Description Descrizione

Details Informations Dettagli

Detergent Detergent DetergenteDiagram Diagramme Diagramma

Dial Cadran QuadranteDiaphragm Diaphragme Diaframma

Diode Diode Diodo

Dipped Beam Feu de croisement AnabbaglianteDipstick Jauge Asta di livello

Dipstick guide Jauge, guide de Guida asta di livello

Dipstick tube Jauge, tube de Tubo asta di livelloDirectional Directionnel Direzionale

Dirt Impureté Sporco

Disc / Disk Disque DiscoDisplay Écran d’affichage Visualizzatore

Distributor Distributeur Distributore

Diverter Diviseur DiverterDoor Porte Sportello

Double Double Doppio

Dowel Cheville Perno di riferimento

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Down Bas Giù

Dowty Seal Joint « Dowty » Chiusura ermetica DowtyDrag Link Tube Tube de tige directrice Tirante longitudinale comando

sterzo

Drain Plug Bouchon de vidange Tappo di scaricoDrive Entraînement Trasmissione

Drive Core Entraînement, âme d’ Nucleo trasmissione

Drive Coupling Entraînement, raccord d’ Accoppiamento trasmissioneDrive Dog Entraînement, crabot d’ Innesco trasmissione

Drive Flange Entraînement, bride d’ Flangia trasmissione

Drive Motor Entraînement, moteur d’ Motore principaleDrive Pump Entraînement, pompe d’ Pompa trasmissioneDrive Shaft Entraînement, arbre d’ Albero comando

Drive Tube Entraînement, tube d’ Tubo trasmissione Dual Sweep Double balayage Curvatura doppiaDump Valve Soupape de décharge Valvola di scarico rapido

Dust Poussière Polvere

EEarth, electrical (Ground) Terre / Masse Massa

Eccentric Excentrique EccentricoElbow Coude Gomito

Electric Electrique ElettricoElectrical Electrique Elettrico

Element Elément ElementoEnclosure Enceinte Alloggiamento

End Extrémité Estremità

End Plate Extrémité, plaque d’ Piastra estremitàEnd Cap Extrémité, chapeau d’ Cappuccio estremità

Engine Moteur Motore

Exchange Echange ScambioExhaust Echappement Scarico

Exhaust Gas Recirculation (EGR)

Recyclage de gaz d’échappement

Ricircolo gas di scarico

Expansion Dilatation EspansioneExtended Dilaté EstesoExtension Extension Estensione

Extinguisher Extincteur Estintore

F

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Fan Ventilateur Ventola

Fastener Fixation Dispositivo di fissaggioFeed Alimentation Alimentazione

Female Femelle Femmina

Filler Remplisseur Bocchettone di riempimentoFilter Filtre Filtro

Finisher Finisseur Finitore

Fire Feu CombustioneFirst Premier Primo

Fishtail Queue de poisson / Cône Coda di pesce

Fit Emboîter / Monter MontaggioFitting Raccord MontaggioFixing Fixation Rettifica

Flange Bride FlangiaFlap Volet Alettone

Flash Flash Flash

Flexible (Flexi) Flexible Flessibile (flexi)Floor Plancher Pavimento

Floorplate Plaque de sol Base pavimento

Flow Débit FlussoFluid Fluide Fluido

Flywheel Volant VolanoFoam Mousse Schiuma

Fog Brouillard Nebbia

Foot Pied PiedeForward Avant Avanti

Frame Bâti Telaio

Front Avant AnterioreFuel Carburant Combustibile

Function Fonction Funzione

Fuse Fusible Fusibile

GGain Gain Guadagno

Galvanised Galvanisé ZincatoGantry Portique Cavalletto

Gas Gaz GasGas Strut Jambe à gaz Puntone gas

Gasket Garniture d’étanchéité Guarnizione

Gauge Manomètre Calibro

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Gauze Gaze Garza

Gear Engrenage IngranaggioGeared A engrenages Ingranato

Gearbox Boîte de vitesses Scatola del cambio

General Général(e) GeneraleGlass Verre Vetro

Glow Plug Bougie de préchauffage Spina a incandescenza

Gobbler (Nozzle Tilt) Gobbler (Inclinaison d’ Embout)

Gobbler (Ugello Inclinazione)

Grab Grappin 1. Estrattore a pinza (n)

Grease Graisse GrassoGreaser Graisseur Ingrassatore

Green vert Verde

Grey gris GrigioGrill gril GrigliaGrip manche 1. Presa (n)

Grub Screw vis sans tête Vite di riferimentoGrommet virole Anello di tenuta

Guard Carter de protection Riparo

Guide Guide Guida

HHandbrake Frein à main Freno a mano

Hand Côté Mano

Hand Primer Pompe à main, dispositif de Pompetta di adescamento a mano

Hand Wash Lavage à main Lavaggio a mano

Handle Poignée ManigliaHanger Suspension Supporto pendente Harness Harnais Cablaggio

Head Tête TestaHeadlamp Phare Faro

Heat Chaleur Calore

Heatshield Bouclier thermique Scudo termicoHeater Chauffage Riscaldatore

High Pressure Haute pression Alta pressione

Hi Tip Bennage en hauteur Punta altaHinge Charnière Cerniera

Hinged Charnière, à Incernierato

Holder Porte-outil Staffa di supportoHooks Crochets Ganci

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Hopper Trémie Serbatoio con scarico sul fondo

Horn Avertisseur sonore Avvisatore acusticoHose Tuyau flexible Tubo flessibile

Hose Tail Tuyau flexible, bout de Raccordo tubo flessibileHot Chaud Caldo

Hour Meter Compteur horaire Contaore

Housing Logement Alloggiamento Hub Manchon Mozzo

Hydraulic Hydraulique Idraulico

Hydrant Bouche d’incendie IdranteHydrant Filler Bouche d’incendie, disp. de

remplissageFiltro idrante

Hydrant Hose Bouche d’incendie, tuyau souple

Tubo idrante

Hydrostatic Hydrostatique Idrostatico

IIdentification Identification Identificazione

Idle Inactif / Ralenti InattivoIgnition (Ign) Contact Accensione (Acc)

Illuminated Eclairé Illuminato

Illustrated Illustré IllustratoIllustration Illustration Illustrazione

Impellor Rotor / Tirbine GiranteInclusive Compris Inclusivo

Information (Info) Informations Informazioni (Info)

In Entré DentroInlet Entrée Ammissione

Inlet Cone Entrée, cône d’ Cono di ammissione

Inlet Pipe Entrée, tuyau d’ Tubo di ammissioneInjection Pump Pompe d’injection Pompa d’iniezione

Injector Injecteur Iniettore

Injector Pipe Tuyau d’injection Tubo iniettoreInput Entrée Ingresso

Inseal Strip Bande d’étanchéité Guarnizione sigillante

Insert Insert InsertoInsertion Insertion Inserimento

Installation Installation Installazione

Instrument Instrument StrumentoInsulator Isolateur Isolante

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Inter Cooler Refroidisseur intermédiaire Refrigeratore intermedio

Interior Intérieur InternoInterim Intérimaire Interim

Internal Interne Interno

Item Article Articolo

JJet Jet Getto

Joint Joint GiuntoJoystick Joystick Joystick

Jubilee Clip Pince crocodile Fermaglio Jubilee Junction Jonction Incrocio

KKey Clé Chiave

Key Switch Interrupteur à clé Interruttore a chiavetta

Kerb Bordure Bordo (as in pavement)King Pin Axe-pivot Perno di sterzaggio

King Post Poinçon de faîte Puntone di sostegno

Kit Kit CorredoKnob Bouton Manopola

LLabel Etiquette

Lamp Lampe Lampada etichettaWork Lamp Lampe de travail Lampada da lavoroHead Lamp Projecteur Faro

Side Lamp Lampe latérale Luce di posizioneLance Lance Lancia

Lap Joint Joint à recouvrement Giunto a sovrapposizione

Large Grand GrandeLatch Verrou Serratura Lead Fil Cavo

L.E.D. (Light Emitting Diode) Diode électroluminescente LED (Diodo a emissione luminosa)

Leash Laisse Maglia

Left Gauche SinistraLeft Hand Drive (LHD) Conduite à gauche Guida a sinistra (LHD)

Leg Jambe Gamba

Length Longueur LunghezzaLens Objectif Lente

Level Niveau Livello

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Lever Levier Leva

Lid Couvercle CoperchioLift Ascenseur Sollevare

Lifting Levage Sollevamento

Light Feux Luce Side Light Feux latéraux Luce di posizione

Head Light Phare Faro

Rear Light Feu arrière Fanale di codaBrake Light Feux stop Luce freno

Interior Light Eclairage intérieur Luce abitacolo

Fog Light Feu antibrouillard Faro antinebbiaLinch Pin Axe d’essieu Acciarino

Lining Revêtement Rivestimento interno

Link Maillon ArticolazioneLinkage Tringlerie Sistema di leve

Litre Litre Litro

List Liste ListaLoad Charge Carico

Located Situé Posizionato

Lock Verrou FermoLocknut Ecrou de blocage Controdado

Locker Armoire ArmadiettoLocking Verrouillage Serraggio

Long Long Lungo

Loom Métier CablaggioLoop Boucle Circuito elettrico ad anello

Low Pressure Basse pression Bassa pressione

Lower Baisser InferioreLubricant Lubrifiant Lubrificante

Lubrication Lubrification Lubrificazione

MMachine Machine Macchina

Magnet Aimant MagneteMagnetic Magnétique Magnetico

Main Principal(e) Principale

Male Mâle MaschioManagement Gestion Gestione

Manifold Collecteur Collettore

Manual Manuel Manuale

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Manufactured Fabriqué Fabbricato

Marker Lamp Lampe signal Lampada di segnalazioneMaster Maître Principale

Master Cylinder Maître-cylindre Cilindro principale

Maximum (Max) Maximum (maxi) Massimo (max.)Mesh Tamis Maglia Metal Métal Metallo

Meter Mètre CalibroMicro Switch Micro-contact Microinterruttore

Minimum (Min) Minimum (mini) Minimo (min.)

Mirror Miroir SpecchioMiscellaneous Divers Miscellanea

Modified Modifié Modificato

Module Module ModuloMonitor Moniteur Monitor

Motor Moteur Motore

Mount Monture MontaggioMounted Monté MontatoMounting Châssis / Support Montaggio

Mud Flaps Bavettes de garde-boue ParaspruzziMud Guard Garde-boue Parafango

Muffler Amortisseur MarmittaMulti Function Multifonctions Multifunzionale

NN/A (Not Applicable) S/O (sans objet) N/D (Non disponibile)

Narrow Etroit Stretto

Near side Côté trottoir Lato guida Negative Négatif Negativo

Neutral Neutre Neutro

New Nouveau (nouvelle) Nuovo Nipple Manchon Raccordo filettato

No Non N. (Numero)

Non Return Anti-retour Non ritornoNormal Normal Normale

Note Note Nota

Nozzle Embout / Buse UgelloNumber Numéro Numero

Numerical Numérique Numerico

Nut Ecrou Dado

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Nyloc Nut Ecrou « Nyloc » Dado Nyloc

Hex Nut Ecrou hexagonal Dado a testa esagonalePlain Nut Ecrou normal Dado liscio

Self Locking Nut Ecrou autobloquant Dado autobloccante

Thin Nut Ecrou mince Dado sottileNylon Tube Tube de nylon / Nylon, tube de Tubo di nylon

OObsolete Périmé Obsoleto

Off Arrêt 1. Spento 2. Inattivo

Off Side Côté route Lato passeggero Oil Huile Olio

Olive Olive Oliva

On Marche 1. Acceso 2. AttivoOpen Ouvrir Aprire

Opened Ouvert(e) Aperto

Opening Ouverture AperturaOperating Fonctionnement, de Operativo

Option Option Opzione

Optional Optionnel(le) OpzionaleOrange Orange ArancioneOriginal Original Originale

O Ring Joint torique Anello di tenuta toroidaleOut Sorti(e) 1. Fuori 2. Esterno

Outer Extérieur(e) EsternoOutlet Sortie Sbocco

Output Production Uscita

Overhead Surélevé in testaOverload Surcharge Sovraccarico

PPacker Garniture d’étanchéité Imballatore

Panel Panneau Pannello

Part Pièce RicambioPedal Pédale Pedale

Pick-up Prendre / en lever Ripresa

Pilot (pressure) Pilote PilotaPin Cheville Perno

Pinion Pignon Pignone

Pink Rose RosaPipe Tuyau Tubo

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Piping Tuyauterie Tubazione

Piston Piston PistonePivot Pivot Perno di testa

Plastic Plastique, matière Plastica

Plate Plaque PiastraPlinth Plinthe BasePlug Bouchon / Prise electrique Spina

Point Point PuntoPoppet Valve Soupape / Clapet Valvola supporto verticale

Ports Orifices Porte

Position Position PosizionePositioned Positionné(e) Posizionato

Post Montant Montante

Potentiometer Potentiomètre PotenziometroPower Puissance Potenza

Pneumatic (See Also Air) Pneumatique Pneumatico (vedi anche Aria)

Pressure Pression PressionePrimer Amorce / Apprét Innesco

Production Production Produzione

Prop Support PuntelloPropshaft Arbre de transmission Albero puntello

Pull Tirer TirarePulley Poulie Puleggia

Pulsation Pulsation Pulsazione

Pulse Impulsion PolsoPump Pompe PompaPurple Violet Porpora

Push Pousser Spingere

QQuick Release Rapide, raccord Disinnesco rapido

RRadiator (Rad) Radiateur Radiatore (rad)

Raise Soulever SollevareRaised Soulevé(e) Sollevato

Ram Vérin PistoneRatio Rapport RapportoRear Arrière Retro

Red Rouge RossoReducer Réducteur Riduttore

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Reducing Réduction, de Riduzione

Reduction Roue / Enrouleur Riduzione Reel Bobine Bobina

Refer Voir Riferimento

Refill Remplir RabboccoRegulator Régulateur Regolatore

Related Relatif Correlato

Relay Relais RelèRelease Dégagement Disinnesco

Relief Valve Soupape de sûreté Valvola di sfogo

Remote A distance / Distance, à Remoto Repair Réparation Riparazione

Replacement Remplacement Sostituzione

Resister Résistance ResistoreRestrictor Restriction LimitatoreRetainer Retenue, dispositif de Fermo

Retaining Retenue, de SostegnoReturn Retour Ritorno

Reverse Inverse Retromarcia

Reversing Recul Inversione di marciaRight Droite Destra

Right Hand Drive (RHD) Conduite à droite Guida a destraRim Jante Bordo

Ring Bague Anello

Road Route StradaRod Tige Asta

Rolling Roulant, de roulement Rotolante

Rotary Rotatif RotanteRotate Tourner Ruotare

Rotating Tournant Rotante

Rotation Rotation RotazioneRubber Caoutchouc Gomma

SSafety Sécurité Sicurezza

Scraper Racleur Raschietto

Screen Ecran SchermoScrew Vis Scheggia

Hex hd (hexagonal head) Vis à tête 6 pans Testa esagonale

skt hd (socket head) Vis à tête creuse Brugola

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csk hd (counter-sunk head) Vis à tête fraisée Svasata

Seal Garniture d’étanchéité Chiusura ermeticaSealant Etanchéifiant Materiale di tenutaSealing Etanchéité, d’ Sigillante

Seat Siège SedileSecuring Fixation, de Fissaggio

Selector Shaft Levier de commande Albero selettore

Self Tapping Auto-taraudeur AutofilettanteSender Expéditeur / TransmetteurSensor Capteur Sensore

Separation Séparation SeparazioneSerial Série, de Seriale

Service Exchange (S/EX) Echange standard Scambio di servizio

Setscrew Vis de calage Vite di fermoShaft Arbre Albero

Shells Calandres Gusci

Shield Ecran ScudoShim Cale Zeppa

Shock Absorber Amortisseur Ammortizzatore

Shoe Patin ScarpaShort Court(e) Ganascia

Shovel Pelle PalaSide Access Door Porte d’accès latéral Sportello accesso laterale

Sight Vue Mirino

Silencer Silencieux SilenziatoreSilicon Silicone SiliconeSingle Simple Singolo

Skirt Jupe BordaturaSlate Ardoise Ardesia

Sleeve Gaine Manicotto

Slew Pivoter Ruotare Slewing Orientation RotazioneSliding Coulissant Slittamento

Slotted Fente, A Sfinestrato Small Petit(e) Piccolo

Socket Prise Presa

Solenoid Solénoïde / Noyau SolenoideSpacer Pièce d’espacement

Spare Rechange, pièce de

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Speakers Haut-parleurs

Special Spécial(e)Speed Vitesse

Spherical Sphérique

Spigot Goujon / Tube de jonctionSpindle BrocheSplined Cannelé

Split Pin Goupille fendueSplitter RépartiteurSpray Pulvérisateur Spray

Spring Ressort MollaStabilliser Stabilisateur Distanziatore

Stabilising Stabilisation Ricambio

Stack Pile AltoparlantiStandard Standard Speciale

Standpipe Colonne montante Velocità

Starter Démarreur SfericoSteel Acier Gradino di centraggio

Steering Direction Mandrino

Stiffener Raidisseur ScanalatoStop Arrêt Coppiglia

Stowage Arrimage SdoppiatoreStraight Droit(e) Sistemazione bagagli

Strap Sangle Dritto

Strip Bande CinturaStem Tige Guarnizione

Storage Rangement Stelo

Strap Attache Bagagliaio Strut Jambe PuntoneStub Souche Mozzicone

Stud Goujon fileté Prigioniero Studded Barrettes, A Fissato con prigionieriStudding Colombage Fissaggio con prigionieri

Sub Frame Faux-châssis SottotelaioSuction Fan Turbine d’aspiration Ventola aspirante

Suction Nozzle Buse d’aspiration Ugello aspirante

Sump Carter Coppa Supply Fourniture Alimentazione

Support Support Supporto

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Suppression Suppression Soppressione

Suspension Suspension SospensioneSweep Balayage Curvatura

Sweeping Balayant, de balayage Formatura a sagoma

Swing Balancement OscillazioneSwitch / Switches Interrupteur / Interrupteurs Interruttore / Interruttori

Swivel Pivotant Parte girevole

System Système Sistema

TTab Washer Rondelle à languettes Rondella di sicurezza

Tachograph Tachygraphe TachigrafoTachometer Tachymètre Tacometro

Tandem Tandem TandemTank Réservoir Serbatoio

Tapered Conique Conico

Taper Lock Verrou conique Serratura conicaTee Key Clé à béquille Chiave a T

Temperature (Temp) Température (temp.) Temperatura (Temp)

Template Gabarit SagomaTensioner Tendeur TensiometroTerminal Borne Terminale

Test Test TestThermostat Thermostat Termostato

Thick Epais SpessoThimble Dé Bussola

Thin Mince Sottile

Throttle Accélérateur FarfallaThrust Poussée Spinta

Tie Rod Tirant Tirante

Tilt Inclinaison InclinazioneTilting Inclinable InclinazioneTimer Minuterie Timer

Timing Minutage TemporizzazioneToggle Bascule Ginocchiera

Tool Outil Attrezzo

Toolbox Boîte à outils Cassetta attrezziToothed Dentelé(e) Dentato

Top Dessus Cima

Tow Remorquer Rimorchio

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Tow Ball Boule de remorquage Sfera rimorchio

Tow Bar Barre de remorquage Barra rimorchioTow Point Point de remorquage Punto di rimorchio

Track Rod Barre d’accouplement Barra di accoppiamento

Trailer Remorque RimorchioTransfer Gearbox Boîte de transfert intermédiaire Scatola del cambio a

trasferimento

Transmission Transmission TrasmissioneTravel Course Corsa

Trunking Jonction Circuito di collegamento

Trunnion Tourillon Perno di articolazioneTube Tube Tubo

Tubing Tubage Tubazione

Turbocharger (Turbo) Turbocompresseur TurbocompressoreTwin Jumelé GemelloType Type Tipo

Typical Typique TipicoTyre Pneu Pneumatico

UUncompressed Non comprimé Decompresso

Underside Dessous Disotto

Universal Joint (U/J) Joint universel / Croisillon Giunto universaleUnion Raccord Unione

Unit Unité UnitàUn-Loader Déchargeur Scaricatore

Up Dessus Su

Update Mise à jour AggiornamentoUsage Utilisation Utilizzo

VValve Vanne / Soupape Valvola

Variant Variante Variante

Vehicle Véhicule VeicoloVoltage Tension Voltaggio

WWander Hose Flexible aspirateur Tubo flessibile mobile

Warning Avertissement Avvertenza

Washer Rondelle RondellaWater Eau AcquaWear Usure Usura

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K

Weed Ripper Désherbage, dispositif de Sarchiatore

Welded Soudé SaldatoWheel Roue RuotaWhite Blanc(he) Bianco

Wide Sweep Balayage large Curvatura largaWindscreen Pare-brise Parabrezza

Wiper Essuie-glace Tergicristallo

Wires Câblage FiliWiring –

black,blue,

brown,green,

grey,orange,

pink,purple,

red,white

yellow

Câblage –noir,

bleu,marron,vert,

gris,orange,rose,

violet,rouge,blanc

jaune

CablaggioNero,

Blu, Marrone, Verde,

Grigio, Arancione, Rosa,

Porpora, Rosso, Bianco

GialloWork Light Lampe de travail

XXenon Xénon Xenon

Y Yellow Jaune Giallo

PAGE

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ENGLISH ESPAÑOL SVENSKA

AAccess Acceso Tillgång

Accessories Accesorios TillbehörAccelerator Acelerador Gaspedal

Actuator Accionador, servomotor Aktiverare

Adaptor (adapt) Adaptador (Adapt.) ÖvergångAdapter Flange Brida del adaptador Övergångsfläns

Adaptor Plate Disco del adaptador Övergångsplatta

Adaptor, Straight Tramo recto del adaptador Rak övergångAdjuster Regulador Justering

Adjuster Kit Juego regulador Justeringssatts

Adjuster Valve Válvula del regulador VentiljusteringAdjustable Ajustable Justerbar

Aerial Antena Antenn

Air Aire LuftAir Cleaner Purificador de aire Luftrenare

Air Conditioner Aire acondicionado Luftkonditionering

Air Cylinder Cilindro de aire LuftcylinderAir Filter Filtro de aire Luftfilter

Air Manifold Distribuidor de aire Luftfördelare

Air Mass Meter Medidor de masa de aire LuftmätareAir Feed Inyector de aire Luftförsörjning

Air Air Chute Conducto neumático DräneringAir Outlet Salida de aire Överskottsluft

Air Muffler Silenciador de aire Luftljuddämpare

Air Pressure Regulator Regulador de presión del aire LuftregulatorAir Ram Aire a presión Luftkolv

Air Valve Válvula de aire Luftventil

Air Vent Pipe Tubería del sistema de ventilación

Luftventilsrör

Alternator Alternador Generator

Alternator Interface Acoplamiento del alternador GeneratorfästeAluminium (Alum) Aluminio (Alum.) Aluminium

Anchor Anclaje Ankare

Angle Ángulo VinkelAntiluce Fastener Elemento de sujeción

"Antiluce"Låsbeslag(sidodörr)

Amendment (Amdt.) Corrección (Correc.) Rättelse/förbättring

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K

Amplifier Amplificador Elektrisk förstärkare

Arrangement Disposición ArrangemangAshtray Cenicero Askkopp

Assembly (Assy) Conjunto (Conj.) Sätta ihop

Auto Blanking Borrado automático Automatisk stängningAutomatic Automático Automatisk

Auxiliary Auxiliar Extra

Axle Eje AxelAxle Beam Viga del eje

Axle Bolt Perno del eje Axelbult

Axle Breather Respiradero del ejeAxle Carrier & Tube Tubo y soporte del eje

Axle Front Frontal del eje Framaxel

Axle Rear Trasera del eje BakaxelAxle Washer Arandela del eje Axelbricka

BBack Plate Contraplato Bakstycke

Bag Bolsa Säck

Ball Bola KulaBall End Lado esférico

Ball Joint Rótula

Ball Valve Válvula de bola KulventilBar Barra Ramp

Basin Vasija SkålBattery Batería Batteri

Battery Housing Alojamiento de la batería Batterikåpa

Battery Terminals Bornes de la batería BatteriterminalBattery Lead Cable de la batería BatteriblyBattery Tray Bandeja de la batería Batteri platta

Beacon Faro VarningsljusBeacon Bar Barra del faro Takramp varningsljus

Beam Haz Strålkastare

Bearing Cojinete LagerBell Housing Carcasa del embrague Svänghjulskåpa

Bellows Fuelle Bälg

Belt Correa RemmBlack Negro Svart

Blanking Borrado Stängning

Bleeper Emisor de tonos Backvanare

PAGE

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Blind Rivet Remache ciego Popnit

Block Bloque Stänga/sätta igenBlue Azul Blå

Board Tablero Skiva

Body Cuerpo KroppBolt Perno Bult

hex hd (hexagonal head) cab. hexag. (cabeza hexagonal)

Bult (sexkanthuvud)

skt hd (socket head) cab. hueca (cabeza hueca) Bult försänkt huvudcsk hd (counter-sunk head) cab. avell. (cabeza

avellanada)Boom Brazo BomBoost Empujar Högeffekt

Bore Calibre BorraBoss Refuerzo Knopp

Bottom Inferior Nertill

Bottle Botella FlaskaBox Cuadro Låda

Brace Abrazadera Band

Bracket (Brkt) Soporte (Sop.) KonsollBrake Freno Broms

Brass Wing Nut Tuerca de mariposa de latón Mässingsvingmutter

Breather Respiradero LuftareBroom Escobilla Kvast

Brown Marrón BrunBrush Escobilla BorsteBase Base Bas

Buffer Amortiguador DämpareBuild Construir ByggaBulb Bombilla Lampa

Bulkhead Mampara Skott (i tank)Bumper Parachoques Kofångare

Bump Stop Tope Underkörningsskydd

Bungee Cord Cuerda elásticaBush Casquillo Bussning

Buzzer Zumbador Summer

Button Botón Knapp

PAGE

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K

CCab Cabina Hytt

Cable Cable Wire

Caliper CalibradorCam Shaft Árbol de levas Kamaxel

Camera Cámara Kamera

Canopy Cúpula KanapeCap Tapa Kåpa

Capping Cubierta

Carabiner Mosquetón KarbidhakeCarrier Soporte Bärare

Case Caja Fall

Casing Carcasa HöljeCatalogue Catálogo Katalog

Catch Fiador Fånga

Caution Precaución VarningCentre Centro MittenChain Cadena Kedja

Chassis Chasis ChassieCheck Control Kontrollera

Check Valve Válvula de retención Kontrollventil

Chute Conducto DräneringCirclip Resorte circular Buntband

Circuit Circuito StrömkretsClamp Grapa Klämma

Cleaner Limpiador Rengörare

Clevis HorquillaClip Pinza Klämma

Clutch Embrague Koppling

Coach Carrocería KarossCoil Bobina Spole

Collar Casquillo Krage

Complete Completo SlutföraComponents Componentes KomponentCompressor Compresor Kompressor

Cone Cono KoniskConnector Conector Kontaktor

Connecting Conexión en curso Ansluta

Connection Conexión Anslutning

PAGE

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Con Rod (Connecting Rod) Biela (Biela)

Continued (Cont.) Continuación (Cont.) FortsattControl (Cntrl) Control (Cont.) Kontroll

Controller Controlador Kontrollant

Conventional Convencional VanligConversion (Conv) Conversión (Conv.) Omställning

Cooler Refrigerador Kylare

Cooling Refrigeración KylningCopper Cobre Koppar

Core Núcleo Stomme

Cotter Chaveta Sprint/kilCoupling Acoplamiento Koppling

Cover Cubierta Skydd

Cowling CapóCrank-case Cárter Vevhus

Cranked Acodado Krökt

Cross Member Travesaño TvärstagCrown Wheel Corona dentada Kronhjul

Curb Borde Kansten

Cylinder Cilindro Cylinder

DDamper Amortiguador Dämpare

Deflector Deflector Riktare

Description Descripción BeskrivningDetails Detalles Detaljer

Detergent Detergente Rengöring

Diagram Diagrama DiagramDial Cuadrante Ring

Diaphragm Diafragma Diafragma

Diode Diodo DiodDipped Beam Luz de cruce Halvljus

Dipstick Varilla de nivel de aceite Olje/mätsticka

Dipstick guide Guía de la varilla de nivel de aceite

Markering oljesticka

Dipstick tube Tubo de la varilla de nivel de aceite

Rör oljesticka

Directional Direccional RiktningsvisareDirt Suciedad Smutts

Disc/Disk Disco LamellDisplay Pantalla Skärm

PAGE

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K

Distributor Distribuidor Distributör

Diverter Desviador de flujo OmvändareDoor Puerta Dörr

Double Doble Dubbel

Dowel Espiga Plugg/tappDown Abajo Ner

Dowty Seal Junta "Dowty"

Drag Link Tube Biela de arrastreDrain Plug Tapón de drenaje Dräneringsplug

Drive Transmisión Köra

Drive Core Núcleo de la transmisión DrivaxelDrive Coupling Acoplamiento de la

transmisión Drivkoppling

Drive Dog Retén de la transmisiónDrive Flange Brida de la transmisión DrivflänsDrive Motor Motor de la transmisión Drivmotor

Drive Pump Bomba de la transmisión DrivpumpDrive Shaft Eje de la transmisión DrivaxelDrive Tube Tubo de la transmisión

Dual Sweep Doble barrido DubbelsugDump Valve Válvula de descarga Övertrycksventil

Dust Polvo Damm

EEarth, electrical (Ground) Tierra Jord

Eccentric Excéntrico EccentrixElbow Codo Vinkel

Electric Eléctrico ElektriskElectrical Eléctrico ElektriskaElement Elemento Beståndsdel

Enclosure Caja OmgivetEnd Extremo Slut

End Plate Placa de tope Skyddsplatta

End Cap Tapa de extremo SkyddskåpaEngine Motor Motor

Exchange Intercambio Växla

Exhaust Escape AvgaserExhaust Gas Recirculation

(EGR)Recirculación de los gases de escape (EGR)

Avgasventil (EGR)

Expansion Expansión Expantion

Extended Extendido Förlängd

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Extension Extensión Förlängning

Extinguisher Extintor Förlängare

FFan Ventilador Fläkt

Fastener Sujeción FästeFeed Alimentación Försörjning

Female Hembra KvinnaFiller Embudo FillerFilter Filtro Filter

Finisher Unidad de acabado AvslutareFire Fuego EldFirst Primero Första

Fishtail Cola de pezFit Acoplar Passa

Fitting Conector Montering/installation

Fixing Fijación LagaFlange Brida Fläns

Flap Aleta Dörr / öppning

Flash Centelleo BlixtFlexible (Flexi) Flexible (Flex.) Flexibel

Floor Piso Golv

Floorplate Placa de piso GolvplattaFlow Flujo Flöde

Fluid Líquido VätskaFlywheel Volante Stödhjul

Foam Espuma Skumm

Fog Niebla DimmaFoot Pie Fot

Forward Directa Framåt

Frame Bastidor RamFront Delantero FramFuel Combustible Drivmedel

Function Función FunktionFuse Fusible Säkring

GGain Ganancia Vinna

Galvanised Galvanizado Galvaniserad

Gantry Pórtico Brygga/ställningGas Gas Gas

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K

Gas Strut Montante de gas

Gasket Junta PackningGauge Indicador TryckmätareGauze Tela metálica Flor(gasbinda)

Gear Engranaje VäxelGeared Accionado por engranaje Växlad

Gearbox Caja de cambios Växellåda

General General I allmänhetGlass Vidrio Glas

Glow Plug Bujía incandescente Glödstift

Gobbler (Nozzle Tilt) "Gobbler" Tilt (sugbox)Grab Gancho Fånga

Grease Grasa Smörja

Greaser Engrasador FettGreen Verde Grön

Grey Gris Grå

Grill Rejilla GrillGrip Mango Grepp

Grub Screw Tornillo de presión Avdragare

Grommet ArandelaGuard Protección Skydd

Guide Guía Guide

HHandbrake Freno de mano Handbroms

Hand Manual, a mano HandHand Primer Bomba de mano Handcreme

Hand Wash Lavado a mano HandtvättHandle Asa Handtag/vredHanger Soporte colgante Hängare

Harness Mazo de cables SeleHead Cabeza Huvud

Headlamp Faro Strålkastare

Heat Calor VärmeHeatshield Pantalla térmica Värmeplåt

Heater Calentador Värmare

High Pressure Alta presión HögtryckHi Tip Punta alta Högtippande

Hinge Bisagra Gångjärn

Hinged Articulado Gångjärns hängd

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Holder Portaherramientas Hållare

Hooks Ganchos KrokarHopper Tolva Behållare

Horn Claxon Signalhorn

Hose Tubo flexible SlangHose Tail Extremo de tubo flexible Slangände

Hot Caliente Varm

Hour Meter Cronómetro TimräknareHousing Carcasa Kåpa/skydd

Hub Cubo Centrum

Hydraulic Hidráulico HydrauliskHydrant Boca de riego Brandpost

Hydrant Filler Brandpost huvud

Hydrant Hose Tubo flexible de la boca de riego

Brandpostslang

Hydrostatic Hidrostático Hydrostatisk

IIdentification Identificación Identifiering

Idle Ralentí IdealiskIgnition (Ign) Encendido (Enc.) Tändning

Illuminated Encendido Eliminerad

Illustrated Ilustrado IllustreradIllustration Ilustración Illustration

Impeller Propulsor ImpellerInclusive Inclusivo Inklusive

Information (Info) Información (Info.) Information

In Dentro, entrada InInlet Admisión Insläpp

Inlet Cone Núcleo de admisión Insläppskona

Inlet Pipe Tubo de admisión InsläppsrörInjection Pump Bomba de inyección Injektionspump

Injector Inyector Injektor

Injector Pipe Tubo del inyector InjektorrörInput Entrada Ingående

Inseal Strip Banda de estanqueidad

Insert Insertar Lägga tillInsertion Inserción Insättande/tillägg

Installation Instalación Installation

Instrument Instrumento Instrument

PAGE

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K

Insulator Aislante Isolerare

Inter Cooler Refrigerador intermedio LaddluftkylareInterior Interior InredningInterim Intermedio Interim

Internal Interno InvändigItem Elemento Punkt/artikel

JJet Chorro, inyector Jet

Joint Articulación Punkt

Joystick Palanca de control JoystickJubilee Clip Pinza "Jubilee" Slangklämma

Junction Unión Korsning

KKey Tecla Nyckel

Key Switch Interruptor de llave, llave de contacto

Tändningslås

Kerb Borde Kantsten

King Pin Pivote centralKing Post Palo macho

Kit Juego Satts

Knob Mando Knopp

Llabel Etiqueta EtikettLamp Lámpara Lampa

Work Lamp Lámpara de trabajo ArbetsljusHead Lamp Lámpara de cabeza Strålkastare

Side Lamp Lámpara lateral Positionsljus

Lance Lanza MunstyckeLap Joint Articulación de solape Fogpunkt

Large Grande Stor

Latch Pestillo Regla/stängaLead Plomo, avance Bly

L.E.D. (Light Emitting Diode) LED (diodo emisor de luz) L.E.D diod

Leash Correa RemmLeft Izquierda Vänster

Left Hand Drive (LHD) Conducción por la izquierda (LHD)

Vänsterstyrning

Leg Pata BenLength Longitud Längd

PAGE

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Lens Lentes Glas

Level Nivel NivåLever Palanca Spak/hävstång

Lid Tapa Lock

Lift Levantar LyftaLifting Levantamiento LyfterLight Luz Ljus

Side Light Luz lateral SidoljusHead Light Faro StrålkastareRear Light Luz trasera Bakljus

Brake Light Luz de freno BromsljusInterior Light Luz interior Innebelysning

Fog Light Luz antiniebla Dimmljus

Linch Pin Pasador con anilla abatibleLining Revestimiento interior Bromsbelägg/beklädnad

Link Articulación Länk

Linkage Varillaje de mando LänksystemLitre Litro LiterList Lista List

Load Carga, cargar LastaLocated Situado Placerad

Lock Cierre, bloqueo LåsLocknut Contratuerca LäsmutterLocker Taquilla Skåp

Locking Cierre LåsaLong Largo Lång

Loom Cableado eléctrico Hölje

Loop Bucle FörbindaLow Pressure Baja presión Lågtryck

Lower Inferior, bajar Sänka

Lubricant Lubricante SmörjmedelLubrication Lubricación Smörjning

MMachine Máquina MaskinMagnet Imán Magnet

Magnetic Magnético MagnetiskMain Principal HuvudMale Macho Man

Management Gestión Skötsel

PAGE

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K

Manifold Distribuidor Fördelare

Manual Manual ManualManufactured Fabricado TillverkadMarker Lamp Luz de señalización

Master Principal HuvudMaster Cylinder Cilindro maestro Huvudcylinder

Maximum (Max) Máximo (Máx.) Maximum

Mesh Malla GallerMetal Metal MetallMeter Metro Meter

Micro Switch Microinterruptor MikrobrytareMinimum (Min) Mínimo (Mín.) Minimum

Mirror Espejo Spegel

Miscellaneous Varios UngefärligModified Modificado Modifierad

Module Módulo Modul

Monitor Monitor, controlar SkärmMotor Motor MotorMount Montura Montera

Mounted Montado MonteradMounting Instalación, soporte Montera

Mud Flaps Aleta guardabarros StänkskyddMud Guard Guardabarros Stänkskärm

Muffler Silenciador Ljuddämpare

Multi Function Multifunción, multiuso Flerfunktion

NN/A (Not Applicable)

Narrow Estrecho NäraNear side Lado izquierdo Nära sidan

Negative Negativo NegativNeutral Neutral, punto muerto Neutral

New Nuevo Ny

Nipple Manguito NippelNo. (Number) Número Nummer

Non Return Sin retorno Ingen återvändo

Normal Normal NormalNote Nota Not

Nozzle Boquilla Munstycke

Number Número Nummer

PAGE

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Numerical Numérico Numrerad

Nut Tuerca MutterNyloc Nut Tuerca "Nyloc" Nylocmutter

Hex Nut Tuerca hexagonal Mutter sexkant

Plain Nut Tuerca lisa Plan mutterSelf Locking Nut Tuerca autoblocante Låsmutter

Thin Nut Tuerca fina Mutter (tunn)

Nylon Tube Tubo de nilón Nylonslang

OObsolete Obsoleto Föråldrad

Off Apagado AvOff Side Lado derecho Vid sidan av

Oil Aceite OljaOlive Oliva Oliv

On Encendido På

Open Abrir ÖppenOpened Abierto ÖppnadOpening Apertura, abertura Öppning

Operating Funcionamiento KöraOption Opción Tillbehör

Optional Opcional Valfri/frivillig

Orange Naranja OrangeOriginal Original Orginal

O Ring Junta tórica O ringOut (Extended) Fuera

Outer Exterior Yttre

Outlet Salida ÖverskottOutput Producción Utkommande

Overhead En cabeza Över huvudet

Overload Sobrecarga Överlasta

PPacker Tapón estanco Packare

Panel Panel PanelPart Pieza Del

Pedal Pedal PedalPick-up (sensor) Elegir Sensor

Pilot (pressure) Piloto Pilot (tryck)

Pin Pasador PinnePinion Piñón Pinjong

PAGE

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K

Pink Rosa Rosa

Pipe Tubo (rígido) RörPiping Tubería RördragningPiston Pistón Kolv

Pivot Pivote StyrtappPlastic Plástico Plast

Plate Disco, placa Tallrik

Plinth Base PlintPlug Enchufe, tapón PluggPoint Punto Punkt

Poppet Valve Válvula de resortePorts Puertos Port/öppning

Position Posición Position

Positioned Colocado PlaceradPost Poste, borna Stolpe/stötta

Potentiometer Potenciómetro Potensiometer

Power Potencia StrömPneumatic (See Also Air) Neumático (véase también

Aire)Pneumatisk

Pressure Presión TryckPrimer Cebador Primer

Production Producción Produktion

Prop Apoyo Stöd/palla underPropshaft Árbol de transmisión Kardanaxel

Pull Tirar, tracción DragPulley Polea Remskiva

Pulsation Pulsación Pulserande

Pulse Pulso PulsPump Bomba PumpPurple Púrpura Lila

Push Empujar, empuje Tryck

QQuick Release Suelta rápida Snabbkoppling

RRadiator (Rad) Radiador (Rad.) Kylare

Raise Levantar LyftaRaised Levantado Lyft

Ram Pistón KolvRatio Relación Radie

PAGE

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Rear Trasero Bak

Red Rojo RödReducer Reductor Reducerare

Reducing Reducción, reduciendo Reducera

Reduction Reducción ReduceringReel Carrete Hjul

Refer Ver Referera

Refill Rellenar ÅterfyllaRegulator Regulador Regulator

Related Relacionado Besläktad

Relay Relé ReläRelease Liberación Lösgöra

Relief Valve Válvula de descarga Övertrycksventil

Remote Remoto MottagareRepair Reparar Reparera

Replacement Sustitución Ersätta

Resister Registrar, registro MotståndRestrictor Estrangulador StrypningRetainer Fiador Förskottshyra

Retaining RetenciónReturn Retorno Återvända

Reverse Inverso BackaReversing Inversión Backa

Right Derecha Höger

Right Hand Drive (RHD) Conducción por la derecha (RHD)

Högerstyrd

Rim Llanta Kant/fals

Ring Anillo RingRoad Carretera Väg

Rod Varilla Rulle

Rolling Rodamiento RullandeRotary Giratorio, rotativo RoterandeRotate Girar Rotera

Rotating Giratorio, rotativo RoteraRotation Giro RotationRubber Goma Gummi

SSafety Seguridad Säkerhet

Scraper Escariador Skrapa

PAGE

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K

Screen Filtro, pantalla Galler

Screw Tornillo Skruvcsk hd (counter-sunk head) Cab. avell. (cabeza

avellanada)

Hex hd (hexagonal head) Cab. hexag. (cabeza hexagonal)

Skruv sexkant

skt hd (socket head) Cab. hueca (cabeza hueca) Skruv (fösänkt)

Seal Junta TätningSealant Sellante Flytande tätningmedelSealing Sellado Täta

Seat Asiento SäteSecuring Fijación Säkra

Selector Shaft Eje selector Väljaraxel

Self Tapping Aterrajado automático SjälvdränerandeSender Conmutador selector SändareSensor Sensor Sensor

Separation Separación SepareratSerial Serie Serie

Service Exchange (S/EX) Intercambio de servicio Utbytesdel

Setscrew Tornillo de fijación SättskruvShaft Eje Skaft

Shells Cuerpos Snäckor

Shield Protector SkjöldShim Suplemento Shims

Shock Absorber Amortiguador StötdämpareShoe Zapata SkoShort Corto Kort

Shovel Pala SkyffelSide Access Door Puerta de acceso lateral Sidodörr

Sight Vista Sikt

Silencer Silenciador LjuddämpareSilicon Silicona SilikonSingle Único, sencillo Enkel

Skirt Faldón KjolSlate Pizarra

Sleeve Manguito Muff

Slew Pivotar Svänga/sliraSlewing Pivotaje Svängande/slirandeSliding Deslizamiento Glidande

Slotted Ranurado Spräckt

PAGE

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Small Pequeño Liten

Socket Casquillo SockelSolenoid Solenoide Solenoid

Spacer Separador Distans

Spare Repuesto ReservSpeakers Altavoces Högtalare

Special Especial Special

Speed Velocidad FartSpherical Esférico Klotformig

Spigot Espiga Rör

Spindle Husillo SpindelSplined Acanalado Flisad/splittradSplinter Partícula Skärva/splitter

Split Pin Chaveta hendida LåspinneSplitter Separador FördelareSpray Pulverizador, rociador Spaya

Spring Muelle FjäderStabiliser Estabilizador Stabiliserare

Stabilising Estabilización Stabilisera

Stack Pila Fullpropad medStandard Estándar Standard

Standpipe Tubo vertical VattenpostStarter Motor de arranque Startmotor

Steel Acero Stål

Steering Dirección StyrningStem Vástago Stoppa

Stiffener Contrafuerte, larguero Förtjockare

Stop Parar StoppStorage Almacenamiento Lagra

Stowage Estiba Stuvningsutrymme

Straight Recto RaktStrap Tira de sujeción Sätta fastStrip Banda Ta bort

Strut Puntal Balk/stöttaStub Tope Stump/talongStud Espárrago

Studded Con pasadorStudding Pasante

Sub Frame Bastidor auxiliar Underram

PAGE

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K

Suction Box Caja de succión

Suction Fan Ventilador de succión Sugfläkt(turbin)Suction Nozzle Boquilla de succión Sugmunstycke

Sump Sumidero Oljetråg

Supply Suministro FörseSupport Asistencia, soporte Stödja

Suppression Supresión Undertryck

Suspension Suspensión FjädringSweep Barrido Sopa

Sweeping Barrido, barriendo Sopa

Swing Oscilación SvängaSwitch Interruptor Brytare

Switches Interruptores Brytare

Swivel Giratorio SvängbarSystem Sistema System

TTab Washer Arandela con lengüeta

Tachograph Tacógrafo Färdskrivare

Tachometer Tacómetro HastighetsmätareTandem Tándem Tandem

Tank Tanque Tank

Tapered Cónico AvsmalnandeTaper Lock Cierre cónico Plugg

Tee Key Llave en T GrenTemperature (Temp) Temperatura (Temp.) Tempratur

Template Plantilla Mall

Tensioner Tensor SträckareTerminal Terminal Terminal

Test Prueba Test

Thermostat Termostato TermostatThick Espeso Tjock

Thimble Dedal Fingerborg

Thin Delgado SmalThrottle Regulador de gases Trottel

Thrust Empuje Tryck

Tie Rod Barra de acoplamiento transversal de la dirección

Tilt Inclinar Tilt

Tilting Inclinación Tilta

PAGE

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Timer Temporizador Timer

Timing Sincronización Tids anpassaToggle Báscula Vippa

Tool Herramienta Verktyg

Toolbox Caja de herramientas VerktygslådaToothed Dentado Signalhorn

Top Superior Topp

Tow Remolque Dra / bogseraTow Ball Bola de remolque DragkulaTow Bar Barra de remolque Dragkrok

Tow Point Punto de remolque DragpunktTrack Rod Tirante transversal

Trailer Remolque Släp

Transfer Gearbox Caja de cambios transferencia, caja transfer

Tillsattsväxellåda

Transmission Transmisión Transmission

Travel Recorrido, viaje ResaTrunking UniónTrunnion Muñón

Tube Tubo RörTubing Sistema de tuberías Rördragning

Turbocharger (Turbo) Turbocompresor (Turbo) Turbo

Twin Gemelo, bimotor DubbelType Tipo Typ

Typical Típico TypiskTyre Neumático Däck

UUncompressed No comprimido Okomprimerad

Underside Inferior Undersida

Universal Joint (U/J) Junta cardánica (U/J) KnutkorsUnion Unión Förena

Unit Unidad Del

Un-Loader Descargador AvlastningUp Arriba Upp

Update Actualizar Uppdatera

Usage Uso Andvändning

VValve Válvula Ventil

Variant Variante Variant

PAGE

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K

Vehicle Vehículo Fordon

Voltage Tensión Volt

WWander Hose Tubo flexible móvil Sugslang (lövsug)

Warning Advertencia VarningWasher Arandela Bricka

Water Agua VattenWear Desgaste Slitage

Weed Ripper Escardador Ogräs

Welded Soldado SvetsadWheel Rueda HjulWhite Blanco Vit

Wide Sweep Barrido amplio ValsWindscreen Parabrisas Vindruta

Wiper Limpiaparabrisas Torkare

Wires Cables LedningarWiring Cableado LedningsdragningBlack,

Blue,Brown,Green,

Grey,Orange,

Pink,Purple,

Red,White

Yellow

Negro,

Azul,Marrón,Verde,

Gris,Naranja,

Rosa,Púrpura,Rojo,

BlancoAmarillo

Svart

BlåBrunGrön

GråOrange

RosaLilaRöd

VitGul

Work Light Lámpara de trabajo Arbetsljus

XXenon Xenón Xenon

Y Yellow Amarillo Gul

Yoke Horquilla Sammankoppla

PAGE

K/41





Scarab Merlin and Magnum Parts Book CANbus 3 Edition

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Transcript of Scarab Merlin and Magnum Parts Book CANbus 3 Edition