Scania Mining Solutions.pdf

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    M Sus

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    SCANIA Mining SolUtionS

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    Transportation takes up a third or more o the cost o many mining operations.

    And as the mining business expands worldwide, equipment and logistics have a hard time

    keeping up.

    Its time to move on. The uture belongs to the smarter and the smaller. The ones that get

    the job done, but with less uel, ewer parts and ewer problems. The ones that will deliver

    higher availability, increased productivity and better return on investment.

    At Scania, weve been providing heavy trucks or long-haulage and construction or the

    last 120 years. We started our lean product development system over 70 years ago. And or

    the past 15 years, weve been applying our know-how to mining logistics. Listening to our

    customers and catering to their special needs in desert, jungle and tundra, around the world.

    We can show you how to work smarter. Not by starting all over rom scratch, but by

    adding tailored solutions that get you urther and aster with small investments.

    Welcome to a new era o mining solutions.

    M susr a ew era

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    SCANIA Mining SolUtionS

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    6 The evolution o miningBigger isnt always better. Operating eciency and protabilitydepend on controlling transport costs. Smart mining solutionsrom Scania bring modular design and lean production totransportation.

    8 Saety all aroundScania trucks benet rom comprehensive design and testing.Active saety through driver eedback and control. Passive saetythrough structural integrity, instrument positioning anddispersion o impact orces.

    10 In-pit trucksFrom desert to jungle and arctic settings, Scania trucks are roadlegal and easy to move between operations. Great or productionramp-ups or expansions, with up to 46-tonne payloads.

    12 Outbound haulageChoose a 46-tonne dump truck or a range o tractor trailercombinations with payloads up to 120 tonnes. Scania can ensurean optimal logistical fow.

    14 Service vehiclesReliable service trucks or crew, supplies and equipment areindispensable to mine saety and to reducing downtime andproduction stops.

    16 A Scania or every stage in miningIn-pit or out-haul, service vehicles, engines or personneltransport. We speciy vehicles to match your operating conditions,and back them up with outstanding onsite service.

    18 Exploration, prospectingand inrastructureVersatility and reliability. Our rugged trucks carry drill pipes orpower compressors, or entire drill rigs.

    20 Transporting peopleWe move people saely in all environments. With crewcabs, crewtransports and rugged buses or 3060 people, with space orsaety clothing and equipment.

    22 Reliable workhorsesor power and pumpingA preerred supplier o engines to other mining equipmentcompanies, or hauling, pumping and generating electricity.

    24 Scania perormance packagesService options geared or productivity and uptime, tailoredcontracts or preventive maintenance and ull maintenance.

    26 Scania eld workshopsScania eld workshops provide everything you need to keepyour mine transport running without interruption. Our container-based solution is mobile, fexible and aordable.

    28 Services or productivity and uptimeServices geared to increase your business fow, productivityand uptime rom high parts availability to driver support andtelematics.

    30 Advisory servicesQualied consulting services in logistics, transportation planningand operational monitoring, based on decades o experiencewith lean production.

    Ces

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    SCANIA Mining SolUtionS

    Mining protability is heavily dependent on careully controlling capital and operating costs.

    Transportation oten takes 3060% o the total, and rising uel prices have put uel

    consumption on everyones agenda. More o the same is not enough. Its time or smarter

    mining solutions.

    Volatile mineral prices combined with the decrease in pr ime mineral bodies are making secondary deposits

    increasingly interesting to explore and exploit. These smaller mines and extensions rom existing mines oten lead to

    longer transport stretches rom the mine to the processing plant. This throws an advantage to smaller, less expensive

    road trucks that use much less uel. I youre talking 5060 liters/hour or a large machine, you can oten plan on

    2025 liters/hour or a Scania truck.

    Ber s aways beer

    Scania trucks have some tangible benets that aect costs and productivity. When hauling away rom the pit, they

    dont require wide roads that are expensive to build and maintain. They can also be operated on public roads while

    meeting the highest highway saety requirements in the wor ld.

    In many cases, customers are nding that the lower total operating costs o our robust trucks outweigh the

    benets o conventional, over-dimensioned mine haulage equipment. Another bonus is shorter lead times or delivery.

    But that isnt all.The toughest operating conditions in the world, on remote sites, make it a challenge to keep an adequate stock o

    parts on-site to achieve optimum availability. Having more than 20 regional distribution depots and 1600 service points

    worldwide helps us provide outstanding part s availability and uptime. But there are other reasons behind our success.

    the evu m

    Bu- ea prduc

    1939 First engine produced according to the modular design system

    Mid-1980s Cooperation with Toyota leads to the Scania Production System

    Early 1990s Lean manuacturing with the Scania Production System

    2009 Field workshops with rapid-delivery modular containers

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    Mduar des ad ea prduc

    Since we build our vehicles according to a 70-year tradition o modular design, we use signicantly ewer parts than

    the industry average. That alone can aect your maintenance time and costs, and equipment availability. We keep

    things simple. The same parts that go into our truck engines also go into our gensets and busses. The combustion

    unit is exactly the same, whether its an inline 5, an inline 6, o r a V8 engine. This also eases the burden o recruiting

    and training mechanics and technicians.Our maintenance solutions are ready to back you up even in remote, sparsely inhabited locations. Our eld

    workshops are based on a modular container system that can be put into operation a week or two ater a concrete

    oundation has been laid. Weve already proven this in many countries worldwide.

    Pepe are par he sysem

    And while it may be hard to recruit and retain competent drivers and service personnel in remote areas, we have

    stang and training programs to get you up to speed quickly. Our mobile eld service managers can be brought in to

    supervise and train a local permanent maintenance team. Our driver training programs pay or themselves by increasing

    saety, reducing driver-related damage and cutting uel consumption.

    In short, well do whatever we can to help you plan and execute better logistic solutions. Working smarter. Longer.

    And cleaner. Because we know you have to.

    Scania. The evolution o mining.

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    SCANIA Mining SolUtionS

    Scania mining trucks are designed to ensure a high level o saety rom every perspective.

    Saety or the driver requires a comprehensive approach to cab design and saety testing.

    Saety or the surroundings involves broader design and construction aspects.

    At Scania saety comes rst. We deliver sae solutions by always putting saety rst ; when we develop products ,

    when we oer you a solution and when we provide service. Equipment service is done saely and we ensure that theequipment is always t or sae use and that the operator can operate the equipment saely.

    Cab saey

    Scania cabs have immense strength, high-quality materials throughout, comprehensive corrosion protection and a

    superb nish. The distinctive shape and imposing appearance o a Scania cab is built around a tough, rigid steel cage.

    The structure has been designed to withstand severe impacts.

    Cabs are impact-tested and crash-tested to meet Swedish and European saety standards, the toughest in the world.

    They can be tted with ROPS/FOPS to meet global saety standards.

    Acve saey

    Active saety is about making vehicle operation as secure as possible, by minimizing the risk o collisions and other

    incidents that could lead to damage or injury. Active saety is centered on giving the driver better eedback and control.We at Scania are constantly working to improve visibility, handling, primary and secondary braking and stability.

    Saey a arud

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    Passve saey

    Passive saety ocuses on design aspects that minimize the consequences o a collision consequences that aect

    the driver and occupants o other vehicles. This includes structural integrity, instrument positioning and dispersion o

    impact orces.

    We decided very early on that or re saety reasons, all Scania engines should have uel and heat on separate

    sides o the engine. Thereore, we have one cool side with uel and one hot side with exhaust gases. All sources o heatare kept isolated in a single area on one side, away rom uel sources. In addition, the vehicles can be equipped with

    re suppression system.

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    SCANIA Mining SolUtionS

    Mines around the world range rom desert to jungle and arctic settings. And whether they

    involve underground or surace mining, every one requires equipment that can stand the

    harshest environments. Trucks or in-pit mining have to measure up to the highest require-

    ments or durability, reliability and saety.

    Scania trucks are suitable or ore and waste transport and mine inrastructure construction. They also have theadvantage o being road legal, which makes them easy to move between operations. This makes Scania trucks a fexible

    alternative, well suited or production ramp-up or expansion phases o mines, or or customers who want to have

    fexible equipment suited to many tasks, reducing transport system complexity.

    We have vehicles with a wide variety o congurations suitable or in-pit mining, both below and above ground.

    We can provide three, our and ve-axle dump trucks up to a 46-tonne payload, depending on operating conditions.

    Nearly every one o them can be delivered in an AWD conguration where extra mobility is needed.

    geared r upme

    Because uptime is crucial, Scania in-pit mining trucks are designed to meet the highest requirements with the highest

    possible eciency. One o our customers, or example, was able to reduce in-pit cycle time rom 90 to 50 minutes

    based upon a customized product and analysis o the total operation cycle.

    When it comes to per ormance, Scania engines are renowned or their power, torque, driveability and operatingeconomy. High torque ratings provide exceptional driveability with a minimum o gearchanging, which is a plus when

    navigating through a mining site.

    i-p rucks

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    SCANIA Mining SolUtionS

    When youre working in remote areas with insucient inrastructure the smartest solutions

    are required to tackle everything rom dependability to logistics.

    Whether youre running an established mine or opening up a mining extension even a

    short-term one where you have to improvise transport solutions the fexibility o Scanias

    smart mining solutions will complement your business.

    Take outbound haulage, or example. You can choose dump trucks with payloads up to 46 tonnes, or a range o

    tractor trailer combinations with payloads up to 120 tonnes. Scania can put the right tools in place to ensure an

    optimal logistical fow, taking into account road conditions, speed limits, loading and unloading time, uel

    consumption, maintenance, personnel variables and much more.

    Measure he css ad bees

    But to optimize cost per tonne/km, you need to work with your vehicles uel economy and operating costs through to

    their ability to deal with the loads and the roads. We can help you quickly set up a logistic solution or quick dispatch

    o the mined material, so that you get the income and cash fow quicker rom your operations.

    Outbound haulage over long distances requires good telematics inormation to urther optimize operations and

    increase saety. The Scania Fleet Management System can track operational parameters such as location, speed,

    engine condition, driver behavior, route deviation and uel consumption. Knowledge you can use in making the bestoperating decisions on a daily basis.

    oubud hauae

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    SCANIA Mining SolUtionS

    Whether youre working in remote areas, close to mining clusters or in an established mine,

    keeping the fow o crew and equipment moving and roads maintained is essential to maxi-

    mizing output.

    A comprehensive service truck feet is indispensable to mine saety and to reducing downtime and production stops.

    In large mines the eects o not having uel or servicing capability at hand will impact production much more thanyou think, and quickly rack up unplanned costs. Including the costs o lost production. So not just any truck will do.

    Rbusess r a erras ad asks

    Scanias service trucks are designed to be easily driven through the hardest conditions with robust under-carriages

    with high ground clearance, powerul brakes and automatic gearboxes to help deliver the essential lubricant, water

    or explosives that your operations require.

    We can help you nd a solution or what you need when you need it or your particular mining operations. In act,

    we have developed special uel tankers and crane platorms together with major clients within the mining industr y.

    From better driver ergonomics to maximize saety right through to the high availability o critical parts and

    preventive maintenance contracts to reduce the risk o downtime, Scanias service trucks are designed to keep your

    business up and running.

    Servce vehces

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    From exploration to reclamation and everything in between, Scania vehicles and engines are

    making a name or themselves in the mining world.

    Starting with rigid dump trucks up to 46 tonnes or in-pit mining or moving out with

    120-tonne outbound haulers, Scania can put the right tools in place to ensure an optimal

    logistical fow, taking into account road conditions, speed limits, loading and unloading time,

    uel consumption, maintenance, personnel variables and much more.

    Smaller trucks dont require wide roads that are expensive to build and maintain. They can also be operated on public

    roads, with greater saety. We oer solutions or exploration and in-mine service vehicles, as well as sae transport

    or personnel with smarter personnel transport and bus solutions. We dimension and speciy vehicles to match your

    operating conditions, and back them up with unbeatable onsite service. Well even train your drivers and service

    technicians.

    Bu bud

    Whatever you want to put on a truck chassis, we can help make it happen. To start with, we make bodybuilding easy.

    Bodybuilders can request standardized interaces or specic production needs. We have excellent working relation-

    ships with bodybuilders in many regions, and can manage the bodybuilding process or you, including all the

    necessary specication and administration. All o this contributes to shor ter lead times or delivery.Moreover, youll nd that we have excellent programs or nancing leasing, operating rentals and installment

    payments that will reduce your up -ront capital outlays. We oer trade-in and buy-back programs that will keep

    your feet optimally operational, at a lower cost.

    A Scaa r every sae m

    Exrac

    Over-burden

    removal

    Mining o theore body

    Surace mining

    Underground

    mining

    Maerashad

    Mined minerals

    transported to the

    processing site

    Use o loaders

    and truck

    Expra

    Exploration or

    mineral resources

    Samples

    Devepme

    Selection o

    mining technique

    Investment inmine inrastructure

    Dump truck Dump truckDump truck

    Man-haulEquipment transports Man-haul

    Rescue vehicle Rescue vehicleCrane and

    container truck

    L ub ri ca ti on t ru ck L ub ri ca ti on t ru ck

    Explosive truck

    Concrete truck

    Water tanker Water tanker

    Drill rig

    SCANIA Mining SolUtionS

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    Pa servces

    Scania also oers qualied Mining Advisory Services in logistics, transportation planning, road economics and

    monitoring o ongoing operations. Our services are based on our own decades-long experience with lean production

    and our ability to fexibly match vehicle congurations and working capacity to your specic operating requirements.

    In many cases we can help you improve production fows and productivity while reducing costs.

    Fuy speced sus

    We work in close cooperation with you to create a haulage solution to meet your needs, including:

    A detailed vehicle specication to ensure you get a truck with the correct capabilities

    Advising how to maximize equipment eciency, such as to optimize loading time and overall equipment

    utilization

    Advising how to optimize total cost o operation based on uel consumption, tire usage and maintenance.

    Driver training always recommended in order to reduce maintenance and increase saety.

    You will likely nd as many customers already have that the lower total operating cost o our trucks outweighs

    the benets oered by the much larger traditional mining vehicles.

    Crush,rd adsz

    Materials are

    crushed and ground

    to smaller particles

    Particles sized or

    optimum recovery

    o mineral specie

    Re

    Further increase

    o mineral

    concentration

    Me csureadrecama

    Waste material

    handling

    Landscaping

    Ccera

    Increase o

    mineral content to

    economic levels

    Machinery and

    specialised equipment

    powered by

    Scania Engines

    Dump truck

    Equipment transports

    Personnel transports

    Machinery and

    specialised equipment

    powered by

    Scania Engines

    Machinery and

    specialised equipment

    powered by

    Scania Engines

    Hauling o rened

    material to shipping

    point or processing

    plant

    Hauling o rened

    material to shipping

    point or processing

    plant

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    SCANIA Mining SolUtionS

    Mines start with exploration and sampling, oten in remote and uncharted areas. And in

    outlying reaches o the world, versatility, reliability and maintainability can make all the

    dierence. We provide trucks that can perorm a wide variety o tasks, all-wheel drive fat-

    beds or carrying drill pipes or power compressors, or entire drill rigs. Consequently we oer

    rugged o-road trucks with a wide variety o specications. They have robust under-carriages

    with high ground clearance, powerul brakes, specialized gearboxes and axle congurations.

    We oer 4x2, 6x4 and 8x4 trucks with a single-reduction drive axle or lighter applications. When the going gets

    tougher, were right there with 8x6 and even AWD 4x4 or 6x6. Or why not an 8x8 or exceptional mobility? Front-

    wheel drive can be supplied as permanent or engageable. And our o-road vehicles can even be supplied with Scania

    Opticruise transmissions or ully automatic gearboxes.

    Whatever you want to put on a truck chassis or drilling, liting or haulage we can help make it happen.

    To start with, we make bodybuilding easy. Bodybuilders can request standardized interaces or specic product ion

    needs. All o this contributes to shorter lead times or delivery.

    You can get a Scania serviced in any location your business takes you. All main components are designed and

    manuactured in-house, they perectly match each other and any authorized service point can service the complete

    truck or engine application and oten much o the auxiliary equipment. We can o er remote maintenance and repair

    solutions with a single point o contact or your production needs.

    Expra, prspecad rasrucure

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    SCANIA Mining SolUtionS

    Even with autonomous systems on the rise, most mines dont unction without people,

    so keeping workers on the job, sae and productive is an art in itsel. Skilled, trained people

    need to be transported quickly, comortably and saely across distances in harsh territory to

    where the work is.

    Is personnel transport an issue in your mining operations? We have vehicles designed to move people saely in all kindso environments. From smaller crewcabs to larger crew transports and rugged buses or 30 60 people, with space or

    saety clothing and equipment.

    Saey ad duraby bu-

    Scania has been building buses or over 100 years, and has a number o models adapted or rugged and sae

    transport within mines, developed together with mining companies. Scania buses can be equipped with a wide range

    o saety eatures, such as ESP, electronic brake systems and alcolocks.

    And need we repeat it? Because o the Scania modular produc tion system, chassis, axle, engine and powertrain

    parts on buses are identical to those on trucks. So you dont have to add any additional service capability and increase

    the spare parts stock i you have a feet o mixed vehicles. This shows up on your bottom line as well as in your vehicle

    availability and productivity.

    traspr pepe

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    SCANIA Mining SolUtionS

    Scania is a preerred supplier o engines to other mining equipment companies, such as

    Doosan and Terex. I you already use their equipment, then youll enjoy the advantages o our

    service solutions and modular product design system.

    Mining is more than just transportation, so some o our engines carry out important jobs without moving much at all.

    Scania engines are reliable partners when used or powering gensets (electrical generators) and pumps, and can copewith the most demanding requirements o the mining industry 24 hours a day, 365 days a year. Scania engines take

    ruggedness, strength and reliability to new heights, combined with uel economy and ease o service. Scania engines

    are available in a range o 202 to 617 kW in power and industrial applications.

    opma avaaby

    Whether used as primary or backup power sources, our gensets are characterized by high price-sensitivity, low main-

    tenance costs and low demand or par ts, resulting in a long service lie and unbeatable uptime.

    Moreover, Scanias engines are extremely compact, which means they are easy to package and build into all

    conceivable types o construction and mine processing equipment.

    Our engines and gensets will contribute to outstanding eciency throughout your produc tion process. From pre-

    engineering to installation and delivery. And, since our engines share the same ootprint, irrespective o emission levels,

    theres no need or re-designing your products.

    Reabe wrkhrsesr pwer ad pump

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    Easy maeace

    Thanks to the unique Scania modular system and our complete array o power ratings and emission steps, there are

    endless possibilities to customize solutions or demanding applications.

    By using shared components and systems we allow or minimized waste and easy servicing or a single technician.

    In addition, a ull 500 hours between oil changes and maintenance boosts uptime even urther.

    Excee emsss recrd

    Because new and more rigorous emissions legislation is constantly being implemented, we have used our 120-year

    experience and technological expertise to produce the worlds cleanest industrial engines. Our solutions include SCR

    (selective catalytic reduction), a proven ater-treatment system that ensures exhaust gases are released with minimum

    nitrogen oxide, and EGR (exhaust gas recirculation), meaning theres no need or particulate lters, leading to ewer

    parts, less bulk and lower costs. Our engines ulll all worldwide existing emission standards, including Stage IIIA,

    Stage IIIB and Tier 4F.

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    SCANIA Mining SolUtionS

    Scaa perrmacepackaesScania has created extensive services tailored to mining operations by working closely with

    mining companies and engaging in joint development projects. Our strong service packages

    with a predened list o service options to choose between, our high availability o critical

    parts that need to be replaced more oten, and our IT system enabling remote truck peror-

    mance diagnostics, all combine with the robustness o our trucks to oer reliable transport

    anywhere in the world.Scania perormance packages take away the nancial risks o operating Scania products.

    Here are a ew o them.

    Warraes

    Scania oers a 12 months warranty on all trucks, buses, engines and parts, without any limitations on operating time

    or mileage. Look or the ne print. You wont nd any.

    Maeace Cracs

    We oer tailored, ull-service contracts or preventive maintenance and ull maintenance (FMC, covering both

    preventive maintenance and repairs). We oer long-term maintenance contracts that can be tailored to each and every

    vehicle in your feet, depending on its operating characteristics. By working proactively in this way we help optimize

    the perormance, uptime and operating eciency o your feet over its entire working lie. Parts, lubricants and the

    service technicians time are included, so that you can see a predictable xed cost per month.

    Our ull maintenance contracts (FMC) cover p reventive maintenance and repairs, and are your insurance against

    unoreseen repair costs. As with maintenance contracts, these can be tailored to individual vehicles and their operating

    characteristics. This includes all parts necessary or operability, plus installation and tting time.

    A ull maintenance contract provides the convenience o paying a xed, predictable amount that could be calculated

    per kilometer, per hour or per tonne o material transported.

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    traer maeace ad pars

    We can also provide parts and service or trailers, special bodywork, cranes, hydraulics, tail-lits, and other auxiliary

    equipment. We pride ourselves on taking care o the whole rig. In the end, this saves you valuable time and contributes

    to operational uptime.

    tre ad whee maaeme

    We can manage your wheel and tire services, keeping these vital parts rom causing unplanned slowdowns or break-

    downs. Good tire wear can be obtained by checking tire infation, which is oten neglected.

    Our approach includes monitoring tire wear, keeping a supply o tires in stock, anticipating the need or tire changes

    and carrying all o these steps ou t with minimal disruptions to production fow. We will also take care o tire disposal,

    avoiding possible environmental concerns.

    Fue maaeme

    Scania vehicles are renowned or excellent uel economy and or consistently meeting and beating increasingly

    restrictive emission requirements. All our vehicles oer an outstandingly low total cost o operation.

    In selected markets it is possible to use our uel management services, in which we can guarantee a given level o

    uel consumption (say, 1820 l/hr), on condition that we manage the maintenance o the vehicle, optimize its running

    characteristics, and train the drivers.

    The results can be documented so that you can show your customers, in black and white, exactly what you aredoing to minimize emissions and environmental impact o your operations.

    Like you, Scania is committed to a cleaner environment and reducing CO2 emissions. We are at the oreront o

    sustainable transportation, with Euro 5 and Euro 6 engines in all output classes and EEV engines.

    SCANIA Mining SolUtionS

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    SCANIA Mining SolUtionS

    Vehicles have to be on the move no matter what. Even in conditions where the going is tough

    and trucks can be running or 22 hours a day. In order to keep up productivity and protability

    you need the best solution or the maintenance and repair o vehicles. Thats why on-site

    support in mining can make all the dierence.

    Scania eld workshops now operating in 15 mines in 10 countries are designed to be easily adapted or dierentoperational needs, and even or use on shor t-term worksites, providing everything you need to keep your mine

    transport running, without unnecessary interruption.

    Mbe mdues qucky pace

    Our container-based solution is everything a permanent service acility is, except that it is mobile, fexible and a lot

    cheaper. And because mines demand a variety o special requirements we have units that do the job, continually

    ensuring quality o repair and availability o vehicles.

    In the remote and demanding environment o mining , as well as all the tools youll need to perorm the basic and

    specialized repairs required, we can also provide eld managers and within two years train local technicians.

    A eld workshop consists o as many as eight types o containers enabling thousands o combinations, each with

    its specic purpose: Workshop, lubrication, parts storage, environmental station, oce, changing room, accommo-

    dation and kitchen.

    We can have you up and running with a Scania Field Workshop in less time than you think. We fy in our installationteam, set it up and hand you the keys. It can be put into operation a week or two ater a concrete oundation has been

    laid. With the right technology, the right people, and the right Scania Parts to t your feets needs.

    Scaa ed wrkshps

    fexbe ad ecemaeace

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    lubrca

    Used or supplying lubricants and air. It includes hosereels or oil and compressed air as well as a smallparts wash cabinet. It eatures a high perormance aircompressor (12 bar).

    Cha rmIncluding shower, lockers, toilets and a washingmachine.

    Evrmea saA leak-proo container divided into two parts or storingwaste oil and other chemicals.

    KcheDesigned or meals, breaks or meetings and canbe equipped with everything needed or storing andcooking ood.

    Wrkshp

    Designed or repairing components, divided intosections or repair and small parts cleaning. A 1500 kgcapacity overhead crane is one o the options.

    oceWith IT/Telecom connection a desk and a sae can beused or all administrative work. Comes with toiletand optional kitchen.

    Pars sraeDesigned with an open shel system. Keeps your partseasily accessible, dry and securely locked.

    AccmmdaIncludes shower, toilet and can be equipped with upto our beds and lockers, or alternatively used as adrivers waiting room.

    SCANIA mining SolutionS

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    SCANIA mining SolutionS

    Scania has been providing heavy trucks or the last 120 years. In the process, weve built

    up a strong support and service network in over 100 countries. Our services are geared to

    increase your business fow, productivity and uptime which will show up on your bottom

    line, every time.

    Scaa Pars a wrdwde sppy ewrk

    Scania has over 20 regional distribution depots and 1600 service points worldwide united by a computerized global

    system or parts supply. We oer over 95% parts availability within 24 hours to any Scania Service point. We stock the

    parts you requently need on-site. We can even set up service and parts depots along your transport routes.

    Since we build our vehicles according to a 70-year tradition o modular design, we use approximately 50,000 parts

    while the industry average is about 80,000. About 90% o our engine parts are common regardless o whether

    they are in trucks, buses, gensets or water pumps. The combustion unit is exactly the same, whether its rom an inline 5,

    an inline 6,or a V8 engine. This means more efcient suppor t and service, taking less space or part s and tools.

    upe ad rapd aeace

    Our maintenance procedures are built on maximizing uptime. At our acility, we can change an engine in six hours

    instead o taking two days to repair it. Overhauling a Scania engine takes only 23 days in a properly equipped feld

    workshop.

    Servces fr prdcvyad pe

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    Drvers fcs

    Your drivers are important to your continuous, sae and proftable operations. Driving ease, excellent vision rom the

    cab and an easily managed powertrain combine to reduce driver strain and atigue that can be a vital saety actor in

    mining operations. We have developed special training programs to help achieve maximum productivity. They pay or

    themselves by increasing saety, reducing driver-related damage and cutting uel consumption.

    Scania Driver Training helps drivers achieve optimum operation o their vehicles, with low uel consumption.

    Scania Driver Support gives instant eedback on the instrument panel while driving, which can indicate the need toimprove shiting, braking or other driving techniques.

    Scaa Fee maaee

    Telematics is essential or keeping track o your loads, vehicles and drivers. Our vehicles are equipped to easily integrate

    with your current mine management systems. The Scania Fleet Management system can contribute to monitoring and

    reporting on vehicle perormance, uel consumption, loading, unloading, driver behavior, saety ollow-up and route

    planning. All o this can lead to better management and control, as well as reduced maintenance costs.

    SCANIA Mining SolUtionS

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    Scania oers qualied consulting services to the mining industry in logistics, transportation

    planning and monitoring o ongoing operations. Our services are based on our own decades-

    long experience with lean production and our ability to fexibly match vehicle congurations

    and working capacity to your specic operating requirements. Everything is geared towards

    optimizing your production fow and helping you implement lean concepts in logistics.

    Beore a mine is opened and production starts, we can advise on mine transport and logistics planning.

    Given production targets and presumed production fows per day, we can provide advice on:

    Inrastructure and road development

    Vehicle specications that take into account in-pit, out-bound haulage and service vehicles

    Route planning or public and non-public roads

    Planning road maintenance

    Vehicle maintenance planning

    Transport stang, recruiting and training

    Road economics in particular can be very important at the mine planning stage, and will contribute signicantly

    to the total cost o operations. Using smaller and more versatile vehicles oten means building less expensive roads.

    The roadbeds dont have to be as wide or as well supported to ensure high bearing capacity.

    Fleet fexibility is also determined by the choice o road design. Great cost savings can oten be realized by reducing

    the overall transport system complexity, or example, by designing roads to use the same equipment or both ore and

    waste handling. The Scania modular design system is fexible, with component commonality resulting in a signicantly

    lower number o parts. This converts to easier mechanic training and greater eciency advantages in equipment

    servicing.

    Advsry servces

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    Fcused mprveme servces

    For existing mines especially those that may be enlarging or ramping up operations we can help you improve

    production fows and productivity while reducing costs.

    We can teach mining operators to identiy t ransport bottlenecks in the fow and suggest improvements that may

    depend on loading and payload characteristics, journey time, and reuelling needs. Using smaller trucks in some

    solutions may also lead to using routes that rely more on public roads and br idges, which could in turn lead to cycle

    time reductions and cost savings. Using our Scania Fleet management system, we can contribute to monitoring andreporting on loading, unloading, d river behavior, saety ollowup and route planning.

    Since Scania trucks, buses and engines can be used or so many tasks cut ting down variability and needs or

    dierent parts maintenance can oten be simplied. Exploration, service and dump trucks use almost the same

    components, so organizing service and parts is more ecient and can improve equipment availability. We can help

    you plan, organize and sta maintenance workshops in a new way.

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    Edition2012.09enXX159965

    2ScaniaCVAB,SE-15187Sdertlje,Sweden.

    Scaa pursues a acve pcy prduc devepme ad mprveme.

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    whu prr ce. Furhermre, due aa r EU ea requremes,

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    r vs www.scaa.cm.