Scania CV Specification

Scania_CV_Spezification_BiW_3.2_ENDate of creation
E-Mail: [email protected]
09.07.2021 Scania_CV_Spezification_BiW_3.6_EN.docx
2 Contact data ................................................................................................................................................................ 5
3 General engineering and design guidelines .............................................................................................................. 8
3.1 Safety requirements............................................................................................................................................. 8 3.2 Technical installation of valve terminals .............................................................................................................. 9
3.2.1 Mechanical installation of valve terminals ................................................................................................... 9 3.2.2 Potential equalization ................................................................................................................................ 10
3.2.2.1 Electrical supply technology - Important things know ........................................................................ 10 3.2.2.2 Potential equalization of CPX/ VTSA and CPX/ MPA valve terminals .................................................. 10
3.2.3 Correct earth connections of CPX valve terminals ...................................................................................... 11 3.2.4 Earthing concept of fieldbus cable ............................................................................................................. 12 3.2.5 Profinet – Installation ................................................................................................................................. 12 3.2.6 Profinet – Fast-Start-Up function ................................................................................................................ 13 3.2.7 Safety functions with CPX-VTSA ................................................................................................................. 14 3.2.8 Safety functions with CPX-VTSA – soft start and exhaust valve .................................................................. 15
4 Release list overview ................................................................................................................................................ 16
4.1 Pneumatic drives ............................................................................................................................................... 16 4.1.1 Standard cylinders ..................................................................................................................................... 16 4.1.2 Guided drives ............................................................................................................................................. 16 4.1.3 Clamping units ........................................................................................................................................... 17 4.1.4 Pin locating cylinders ................................................................................................................................. 18 4.1.5 Stopper cylinders ....................................................................................................................................... 19
4.2 Electromechanical drives ................................................................................................................................... 20 4.3 Motors and controllers ....................................................................................................................................... 22 4.4 Operator units .................................................................................................................................................... 25 4.5 Valves ................................................................................................................................................................ 26
4.5.1 Valve terminals ........................................................................................................................................... 27 4.5.2 Valves for manual lifting devices ................................................................................................................ 32 4.5.3 Valve terminals for manual lifting devices .................................................................................................. 32
4.6 Sensors .............................................................................................................................................................. 33 4.6.1 Proximity sensors ....................................................................................................................................... 33
4.7 Compressed air preparation............................................................................................................................... 34 4.7.1 Complete assembled service units ............................................................................................................. 35
4.7.1.1 Service Unit 1 – with energy efficiency module – G1/2” ..................................................................... 35 4.7.1.2 Service Unit 2 – Standard – G1/2” ...................................................................................................... 37 4.7.1.3 Service Unit 3 – Standard – G1” .......................................................................................................... 38 4.7.1.4 Service Unit 4 – HIP Main Media Frame – G1” (without coupling and pressure switch) ...................... 39 4.7.1.5 Service Unit 5 – Infeed Equipment – G1/2” ......................................................................................... 40 4.7.1.6 Service Unit 6 – Fixtures – G1/2” ........................................................................................................ 41
4.7.2 Service units for manual lifting devices ...................................................................................................... 42 4.7.2.1 Service unit 1 – G1/2” ......................................................................................................................... 42 4.7.2.2 Service unit 2 – G1” ............................................................................................................................ 43 4.7.2.3 Service unit 3 – G1/2” – with soft-start-valve ..................................................................................... 44
Festo SE & Co. KG Page 3 from 54
4.8 Pneumatic fittings system .................................................................................................................................. 45 4.9 Other pneumatic equipment .............................................................................................................................. 46 4.10 Principles for Pressure Boost ............................................................................................................................. 47
4.10.1 Pressure Booster for Cytec or smaller cylinder applications – SE_CS.1600050 .......................................... 47 4.10.2 Pressure Booster for larger cylinder applications – SE_CS.1599715 .......................................................... 47 4.10.3 Connection of Pressure booster ................................................................................................................. 48
4.10.3.1 Pneumatic connection ........................................................................................................................ 48 4.10.3.2 Electrical connection to CPX ................................................................................................................ 48
5 Drawings ................................................................................................................................................................... 49
1 Document Management Information Version Date Who Type of changing Chapter/Page
3.6 09.07.2021 Thorsten Weiß / Festo - updated contact persons - updated “Mechanical installation of valve terminals” - add DFLC/DFLG - add note at DNCKE (“Not for new design!”) - add new pin locating cylinder - add notes (“Not for new design” and “Replacement”) - add servo motor EMMT-AS - add controller CMMT-ST and CMMT-AS - add note at EMME-AS, CMMP-AS, CMMS-ST (“Not for new design!”) - change configurations to fieldbus F44 (from F34) and F43 (from F33) - add note - add service unit with energy efficiency module - add drawings for new pin locating cylinders
2.2 3.2.1 4.1.3 4.1.3 4.1.4 4.1.4 4.3 4.3 4.3 4.5.1 4.7 4.7.1.1 5
3.5.1 15.10.2020 Joachim Werner / FESTO - Update of contact data SCANIA Brazil - Update of contact data FESTO
2.1 2.2
3.4 01.02.2020 Joachim Werner / FESTO - Update of contact data FESTO - Update/correction of clamping units (adding of DNCKE-S) - Update stopper cylinder (order and remarks) - Remove pilot air switching valve - Remove tubing colour yellow
2.2 / 5 4.1.3 / 17 4.1.5 / 18 4.5.1 / 23 4.8 / 39
3.3 18.09.2018 Joakim Gustafsson / Festo - changed contact persons at Festo - added chapter about Pressure Booster - Removed quick coupling from service unit - Update Valve Terminal
2.2 6 4.10.1.1 and 4.10.1.2 5.1
3.2 05.01.2017 Thorsten Weiß / Festo - add stopper DFSP - delete DNCE - delete CMMS-AS - add CDPX - add service units for manual lifting devices - add PUN-V0-C
4.1.5 4.2 4.3 4.4 4.10.2 4.11
3.1 01.07.2015 Thorsten Weiß / Festo - delete Södertälje and Luleå - add valves VUVG - add valves VUWG - add valve terminal VTUG - add visual indicator
page 1 4.6 4.6 4.7 4.11
3.0 27.03.2015 Thorsten Weiß / Festo - specification also valid for Södertälje and Luleå - updated contact persons
page 1 2
2.2 17.02.2015 Thorsten Weiß / Festo - updated contact persons - change to coupling from Atlas Copco - change to coupling from Atlas Copco - add maintenance unit - delete branching module FRM on service unit
2 4.7.1.1 4.7.1.2. 4.7.1.3 4.7.1.5
2.1 13.01.2015 Leif Lindahl / Festo - change code X to T (external pilot air) at MPA 4.5 2.0 17.11.2014 Leif Lindahl / Festo - update Scania Profisafe layout
- add description - update Profinet – Fast-Start-Up function - add clamping units - add e-drives - add motors and controllers - update pre-assembled units with IFM sensor
3.1 3.2.3.1 3.2.7 4.1.3 4.2 4.3 4.7.1.1 and 4.7.1.2
1.0 09.04.2014 Leif Lindahl / Festo - first edition all
Sweden Contacts
Lars Kreutner Project Leader Production Development Engineering Scania CV AB P.O. Box 903 SE 572 29 Oskarshamn, Sweden
Phone: +46 (491) 765-513 Mobil: +46 (700) 856061 E-Mail: [email protected]
Brazil Contacts
Wellington J. Magaton Mechatronics Technician, Maintenance Brazil, LDQPCB Scania Latin America LTDA Avenida José Odorizzi, 151 (P52-02) 09810-902, São Bernardo do Campo, SP, BR
Phone: +55 (11) 4344 9440 Fax: +55 (11) 4344 9526 E-Mail: [email protected]
2.2 Festo SCANIA Customer Team
T R A T O N – Global Alexander Maager Festo SE & Co. KG
Ruiter Strasse 82 Global Key Account Manager D – 73734 Esslingen Volkswagen Group
T R A T O N
Phone: +49 (711) 347-58652 Mob: +49 162 4301261 Mail: [email protected] Thorsten Weiß Phone: +49 (711 )347-2030
Mail: [email protected] International Project Support
SCANIA AB – Sweden
Christoffer Olsson Festo AB
Stillmansgatan 1 Sales Engineer S- 20021 Malmö SCANIA Plant Södertälje Phone: +46 (40) 6990-657 Mail: [email protected]
Peter Görrel Phone: +46 (40) 6990-640 Mail: [email protected]
Sales Engineer SCANIA Plant Oskarshamn
Fredrik Jansson Phone: +46 (40) 6990-655
Mail: [email protected]
Ricardo Dorta Festo Brasil Ltda. Brasil
Rua Giuseppe Crespi, 76 Key Account Manager 04183-080 Sao Paulo TRATON South America Phone: +55 (11) 5013-1873 Mail: [email protected]
Marcelo Duran Phone: +55 (11) 972040735
Mail: [email protected] Sales Engineer SCANIA Plant Sao Paulo
SCANIA Rugao – China
Junxiang Gu Festo Ltd.
1156 Yunqiao Rd. Jin Qiao Exp Sales Engineer 201206 Pudong,Shanghai SCANIA Plant Rugao Phone: +86 (185) 21070966 Mail: [email protected]
3.1 Safety requirements
3.2 Technical installation of valve terminals
3.2.1 Mechanical installation of valve terminals Valve terminals must be rigidly mounted. Valve terminals must be mounted, and earth grounded according to the Festo installation mandatory requirements. See also additional information at the support portal from Festo:
a Assembly instructions CPX-VTSA
a Assembly instructions CPX-MPA
a Assembly instructions CPX
3.2.2 Potential equalization 3.2.2.1 Electrical supply technology - Important things know
3.2.2.2 Potential equalization of CPX/ VTSA and CPX/ MPA valve terminals
3.2.3 Correct earth connections of CPX valve terminals
Use terminal strip 576319 NECU-L3G7-C1 (code VS when ordering valve terminal)
3.2.5 Profinet – Installation
(Conceptual configuration)
3.2.8 Safety functions with CPX-VTSA – soft start and exhaust valve
Compact cylinder ADN *For Foundry use include R8 version ADN-40-50-A-P-A-R8
ADN-... Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125 mm Stroke length 1 ... 500 mm Force 51 ... 7363 N Double-acting Position sensing Cushioning fixed/self- adjusting Female thread Male thread
Catalogue: ADN (engb) Online product: ADN (engb)
Standard cylinder DSBC DSBC-...-PPSA-N3
DSBC-...-PPVA-N3 Diameter 32, 40, 50, 63, 80, 100, 125 mm Stroke length 1 ... 2800 mm Force 483 ... 4712 N Double-acting Position sensing Adjustable/self-adjusting cushioning Female thread Male thread
Catalogue: DSBC (engb) Online product: DSBC (engb)
4.1.2 Guided drives Name Type Remarks Picture Documentation
Guided drives DFM, metric DFM-...-GF Use only plain-bearing guide!
Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 400 mm Force 51 ... 4712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Variants available.
Catalogue: DFM (engb) Online product: DFM (engb)
Cylinder with holding brake DFLC for dynamic breaking
DFLC-…-S Diameter 40, 63, 100 mm Stroke length 10 ... 2000 mm Force: 754 ... 4712 N Double-acting Position sensing Adjustable cushioning Safety component according to Machinery directive 2006/42/EC.
Catalogues DFLC-DFLG (engb) Online Product: DFLC-DFLG (engb)
Cylinder with holding brake DFLG for dynamic breaking
DFLG-…-S Diameter 160 mm Stroke length 10 ... 2000 mm Force 12064 N Double-acting Position sensing Adjustable cushioning Safety component according to Machinery directive 2006/42/EC.
Catalogues: DFLC-DFLG (engb) Online Product: DFLC-DFLG (engb)
Breaking unit cylinders DNCKE-S for dynamic breaking
DNCKE-S-… Not for new design! Replaced by DFLC/DFLG!
Diameters 40, 63, 100 mm Stroke length 10 ... 2000 mm Force 754 ... 4712 N Double-acting Position sensing Adjustable cushioning Male thread Safety certificate available! For non-horizontal slide units. Safety component according to Machinery directive 2006/42/EC.
Catalogue: DNCKE (engb) Online product: DNCKE (engb)
Clamping unit cylinders DNCKE for static holding
DNCKE-… Not for new design! Replaced by DFLC/DFLG!
Diameters 40, 63, 100 mm Stroke length 10 ... 2000 mm Force 754 ... 4712 N Double-acting Position sensing Adjustable cushioning Male thread For non-horizontal slide units.
Catalogue: DNCKE (engb) Online product: DNCKE (engb)
Pin locating cylinders STA
Old types, not for use in new design: 184831 STA-50-25-P-A-SA-23458 185913 STA-50-50-P-A-SA-23551 2946663 STA-50-75-P-A-SA-1383932A STA-80-50-P-A-SA-240204A Replacement for new design: 5038872 DFSP-50-25-DF-PA-CS-1504256A 5038873 DFSP-50-50-DF-PA-CS-1504258A 5038874 DFSP-50-75-DF-PA-CS-1504263A ADN-80-50-I-P-A-CS-1504268A
Diameter 50 and 80 mm Stroke length 25, 50, 75 mm Permissible impact force on the extended piston rod 170 ... 14600 N Position sensing Fixed cushioning.
Drawings see page 49 and following
Stopper cylinders DFSP DFSP-… Standard stopper cylinder
Diameter 16, 20, 32, 40, 50 mm Stroke length 5 ... 30 mm Permissible impact force on the advanced piston rod 880 ... 6280 N Position sensing Fixed cushioning Variants: trunnion, roller, non-rotating
Catalogue: DFSP (engb) Online product DFSP (engb)
Stopper cylinder DFST DFST-…
Stopper cylinder with toggle lever
Diameters 50, 63, 80 mm Stroke length 30 ... 40 mm Permissible impact force on the advanced piston rod 3000 ... 6000 N Position sensing Fixed cushioning.
Catalogue: DFST (engb) Online product: DFST (engb)
Stopper cylinders STAF
• DFSP size 80mm • DFST size 32mm
Diameter 32, 80 mm Stroke length 20, 30, 40 mm Permissible impact force on the extended piston rod 480 ... 14600 N Position sensing Fixed cushioning.
Catalogue: STAF (engb) Online product: STAF (engb)
Name Type Remarks Picture Documentation
Spindle axes EGC-BS EGC-…-BS-… Size 70, 80, 120, 185 mm Stroke length 50 ... 3000 mm Force 300 ... 3000 N Also available with mechanical clamping unit (codes 1HL, 1HR, 2H)
Catalogue: EGC-BS (engb) Online product: EGC-BS (engb)
Spindle axes EGC-HD-BS EGC-HD-...-BS Size 125, 160, 220 mm
Stroke length 50 ... 2400 mm Force 300 ... 1300 N
Catalogue: EGC-HD-BS (engb) Online product: EGC-HD-BS (engb)
Toothed belt axes EGC-TB EGC-...-TB-... Size 50, 70, 80, 120, 185 mm
Stroke length 50 ... 8500 mm Force 50 ... 2500 N Also available with mechanical clamping unit (codes 1HL, 1HR, 2H)
Catalogue: EGC-TB (engb) Online product: EGC-TB (engb)
Toothed belt axis EGC-HD-TB EGC-HD-...-TB Size 125, 160, 220 mm
Stroke length 50 ... 5000 mm Force 450 ... 1800 N
Catalogue: EGC-HD-TB (engb) Online product: EGC-HD-TB (engb)
Electric cylinder ESBF ESBF-… Size 32, 40, 50, 63, 80, 100 Stroke length 30 ... 1500 mm Force: 600 ... 17000 N Motor can be mounted using axial or parallel kit Linear drive with ball screw in Clean Design
Catalogue: ESBF (engb) Online product: ESBF (engb)
Name Order code Remarks Picture Documentation
Servo motors EMMT-AS EMMT-AS Size 60, 80, 100 Stall torque 0.66 ... 10.8 Nm Voltage 325 ... 565 V DC Nominal current 1.4 ... 4.7 A
Catalogues: EMMT-AS (engb) Online product: EMMT-AS (engb)
EMMS-AS servo motors EMMS-AS-… Size 40, 55, 70, 100, 140,
190 Torque 1 ... 120 Nm Voltage 360 ... 565 V DC Nominal current 0.6 ... 14.4 A Suitable motor cable Suitable motor flange.
Catalogue: EMMS-AS (engb) Online product: EMMS-AS (engb)
EMMS-ST stepper motor EMMS-ST-… Size 28, 42, 57, 87
Holding torque 0.09 ... 8.6 Nm Voltage 24 ... 72 V DC Nominal current 1.4 ... 9.5 A Suitable motor cable Suitable motor flange
Catalogue: EMMS-ST (engb) Online product: EMMS-ST (engb)
Servo drive CMMT-AS CMMT-AS-… Nominal voltage 230 ... 400 V AC Nominal current 2 ... 12 A Nominal power: 350 ... 6000 VA
Catalogues: CMMT-AS (engb) Online product: CMMT-AS (engb)
Servo drive CMMT-ST CMMT-ST-… Voltage 24, 48 V DC
Nominal current 8 A (peak 10A) Power up to 300W
Catalogues: CMMT-ST (engb) Online product: CMMT-ST (engb)
Motor controller CMMO-ST CMMO-ST-… Voltage 24 V DC
Nominal current 5 A Micro-step, 12 800 steps/rev closed-loop servo controller for stepper motors
Catalogue: CMMO-ST (engb) Online product: CMMO-ST (engb)
EMME-AS servo motors EMME-AS-…
Not for new design!
Size 40, 60, 80, 100 Torque 1.4 ... 30 Nm Voltage 360 ... 565 V DC Nominal current 0.7 ... 4.1 A Suitable motor cable Suitable motor flange.
Catalogue: EMME-AS (engb) Online product: EMME-AS (engb)
Motor controllers CMMP-AS CMMP-AS-… Not for new design!
Nominal voltage: 230 V AC, 400 V AC Nominal current: 2 ... 20 A Rated power: 500 ... 12000 VA
Catalogue: CMMP-AS-M3 (engb) Online product: CMMP-AS-M3 (engb)
Motor controllers CMMS-ST CMMS-ST-…
Not for new design!
Voltage 24, 48 V DC Nominal current 8 A Max. step frequency 4 kHz
Catalogue: CMMS-ST (engb) Online product: CMMS-ST (engb)
Operator units CDPX CDPX-… High resolution Project planning and programming with Designer Studio Display: TFT colour Display size: 4.3 ... 13.3" Display resolution: 480x272 ... 1280x800 pixels Interfaces: USB, Ethernet, RS485, SD card
Catalogue: CDPX (engb) Online product: CDPX (engb)
4.5 Valves
Valves on individual sub- base for VTSA-F
VSVA-B-...-1T1L
Connection G1/8, ISO size 18mm (02); G1/4, ISO size 26mm (01), ISO size 42mm (1), ISO size 52mm (2) Flow rate 500 ... 2900 l/min Voltage 24 V DC Sub-base valve - Solenoid actuated, pilot actuated Individual sub-bases.
Catalogue: TYP4445-G (engb) Online product: TYP4445-G (engb)
Pin allocation M12 on individual valve to ISO 20401 with positive logic: Pin1: Unused Pin2: UB for coil 12 Pin3: 0 V for coil 12 and 14 Pin4: UB for coil 14 Sub-bases VABS VABS-…-B-R3 Connection G1/8, G1/4, G3/8,
G1/2 - Individual sub-base - Electrical connection with plug connector M12 - Threaded connection - Internal pilot air supply
Catalogue: TYP4445-G (engb) Online product: VABS (engb)
One-Way flow control valves (exhaust) GRxA, GRxZ
GRLA-... Connection M3, M5, G 1/8, G 1/4, G 3/8, G 1/2 Plug connector 3, 4, 6, 8, 10, 12 mm Flow rate 0 ... 1,400 l/min Non-return and flow control valve.
Catalogue: GRX-VFO (engb) Online product: GRLA (engb)
4.5.1 Valve terminals Valve terminal VTSA-F with CPX (Typ45), ISO 15407-2, ISO5599-2V
VTSA with CPX-Terminal with PROFINET and PROFISAFE
VTSA-F-... Use only with soft-start- valve! If use vacuum on valve terminal no use of soft- start-valve possible! Use “Push-Pull Connector AIDA” FB44 and 2 power supplies (MRP)!
Controlled via fieldbus or control block Max. 32 valve positions/max. 32 solenoid coils Max. 10 electrical modules - Digital inputs/outputs - Analogue inputs/outputs - Parameterisation of inputs and outputs - Convenient, integrated diagnostics - Preventive maintenance concepts Flow-optimised Connecting thread: G
Catalogue Documentation
547965 (*) VTSA-F-FB Valve manifold
Identcode CPX - Electrical part 51E CPX-M - Modular electrical terminal, metal interlinking F44GC Bus node for PROFINET IO, 2 x AIDA push-pull RJ45, metal design F43GC Bus node for PROFINET IO, M12 QW Connecting block with system supply, Push-pull, 5-pin QN Interlinking block with routing, Push-pull, 5-pin NMKB Input module, 16 digital inputs (channel diagnosis) with connection block, 8xM12,
5-pin, double, metal variant DKA Input module 8 digital inputs (channel diagnosis) with connection block, 4xM12, 5-
pin, double, metal variant UKA Input module 2 analogue inputs with connection block, 4xM12, 5-pin, double, metal
variant AKA Output module 4 digital outputs with connection block, 4xM12, 5-pin, double,
metal variant LKA Output module 8 digital outputs with connection block, 4xM12, 5-pin, double,
metal variant PKA Output module 2 analogue outputs with connection block, 4xM12, 5-pin, double,
metal variant NGKA ProfiSafe shutdown module CPX-FVDA-P2 with connection block, 4xM12, 5-pin,
double, metal variant QF Interlinking block for safety shutdown module T CPX pneumatic interface to VTSA/VTSA-F (ISO, diagnostics via image table) AW Mounting bracket for assembly on support system
Identcode VTSA - Pneumatic part 45P Valve terminal VTSA-F N-XP1 Right-hand end plate with supply air / exhaust air, external pilot air supply,
blanking plug in channel 1, non-detending manual override S Connectors and silencers A Sintered silencers M Fittings large N Fittings small PM Soft-start valve, with external pilot air, with proximity sensor PNP A Manifold sub-base for size 18 mm (02), 2 valve positions, 4 addresses B Manifold sub-base for size 26 mm (01), 2 valve positions, 4 addresses S Duct separation 1, 3, 5 T Duct separation 1 R Duct separation 3, 5 U Supply plate, intermediate plate L Supply plate: supply 1, exhaust 3/5 together J 5/2-way double solenoid valve, bistable O 5/2-way valve, single-solenoid, with spring return E 5/3-way valve, mid-position exhausted B 5/3-way valve, mid-position pressurized SA 5/3-way valve, mid-position exhausted, switching position 14 detenting, 12
mechanical spring SD 5/3-way valve, mid-position port 4 pressurised, port 2 exhausted, switching
position 14 detenting, 12 mechanical spring OZOWH Pilot air switching valve, with intermediate plate and pressure switch X Throttle plate L Vacant position U Mounting bracket
CPX Electrical part (51E-...)
550212 CPX-M-EPL-EV End plate left --- 550214 CPX-M-EPR-EV End plate right (CPX without pneumatic) --- 8110369 CPX-FB43 Bus node for PROFINET IO, M12 F43 8110370 CPX-M-FB44 Fieldbus node for ProfiNet (AIDA, copper), CPX-M F44
563057 CPX-M-GE-EV-S-PP-5POL Interlinking block with system power supply, AIDA PP, 5-PIN QW CPX-M-GE-EV-S-PP-5POL Interlinking block with routing, AIDA PP, 5-PIN QN
550206 CPX-M-GE-V Interlinking block --- 550202 CPX-M-16DE-D 16x digital input module with channel diagnosis NM 541480 CPX-8DE-D 8x digital input module with channel diagnosis D 550204 CPX-8DA-H 8x high power output module NL 195754 CPX-4DA 4x digital output module A 541482 CPX-8DA 8x digital output module L 526168 CPX-2AE-U-I 2x analogue input module U-I U 526170 CPX-2AA-U-I 2x analogue output module U-I P 2900543 CPX-CTEL-2-M12-5POL-LK 2-Port IO-Link Master T45 2597424 CPX-F8DE-P PROFISAFE input module, 8 inputs ND 1971599 CPX-FVDA-P2 PROFISAFE output module, 3-channel, 1.5 A per channel NG 549335 CPX-M-AB-8-M12X2-5POL Connection block 8xM12, 5-PIN, metal KB 549367 CPX-M-AB-4-M12X2-5POL Connection block 4xM12, 5-PIN, metal KA 2639560 CPX-M-AB-4-M12X2-5POL-T Connection block 4xM12 with clocked sensor supply, metal GS 567806 CPX-M-GE-EV-FVO Connection block for PROFISAFE output module QF 2721419 CPX-M-BG-VT-2X Mounting bracket AW
VTSA Pneumatic part (45P-...) 573613 VABA-S6-1-X2-D CPX Pneumatic-Interface VTSA, diagnosis T 18mm (ISO 02) - 700 l/min 546215 VABV-S4-2HS-G18-2T2 Manifold sub-base for 2 bistable valves A 539185 VSVA-B-M52-MZD-A2-1T1L 5/2-way valve, single-solenoid, with spring return O 539182 VSVA-B-B52-ZD-A2-1T1L 5/2-way valve, double solenoid J 539186 VSVA-B-P53U-ZD-A2-1T1L 5/3-way valve, mid-position pressurized B 539187 VSVA-B-P53E-ZD-A2-1T1L 5/3-way valve, mid-position exhausted E
8031814 VSVA-B-P53ED-ZD-A2-1T1L 5/3-way valve, mid-position exhausted, switching position 14 detenting, 12 mechanical spring
SA
SD
SP
539213 VABB-S4-2-WT Vacant position (cover plate) L 540176 VABF-S4-2-F1B1-C Flow control plate X 573200 VABF-S4-2-S Intermediate plate for pilot air switching valve ZO 26mm (ISO 01) – 1.350 l/min 546211 VABV-S4-1HS-G14-2T2 Manifold sub-base for 2 bistable valves B
546211 VABV-S4-1HS-G14-2T2 Manifold sub-base for size 26 mm (01), 2 valve positions, 4 addresses, with 2 blanking plugs in port 4, for vacuum block, with small fittings
LK
560727 VSVA-B-P53ED-ZD-A1-1T1L 5/3-way valve, mid-position exhausted, switching position 14 detenting, 12 mechanical spring
SA
SD
571425 VABF-S4-1-V2B1-C-VH-20 Vacuum block with ejector pulse and adjustable air saving function (plate for 2 valve positions, sensor SDE3 with display and M12 connection), High vacuum, nominal size: 2 mm
VBWI
539212 VABB-S4-1-WT Vacant position (cover plate) L 540175 VABF-S4-1-F1B1-C Flow control plate X 570851 VABF-S4-1-S Intermediate plate for pilot air switching valve ZO End plates, accessory, sealings, etc.
8000210 SPBA-P2R-G18-2P-M12-0,25X Pressure sensor for intermediate plate (pilot air switching valve)
WH
556989 VABV-S6-1Q-G12 Soft-start valve, with external pilot air, with proximity sensor PNP
PM
539236 VABE-S6-1RZ-G12 Right-hand end plate for switchable pilot air XS 539234 VABE-S6-1R-G12 Rechte Endplatte mit Zuluft/Abluft, interne Steuerzuluft V 539231 VABF-S6-1-P1A7-G12 Supply plate to the left upstream, joint exhaust 3/5 X/U 541010 VAMC-S6-CH Cover for manual override, non-detenting (10 pcs) N 541011 VAMC-S6-CS Cover for manual override, blocked (10 pcs) V 539228 VABD-S6-10-P3-C Duct separation 1, 3, 5 S 539227 VABD-S6-10-P1-C Duct separation 1 T
MPA-S with CPX terminal type 32 with ProfiNet and ProfiSafe Use FB 43 and QP power supply on robot grippers. Fast start up see chapter 3.2.6.
MPA-... Only for application at small grippers with limited space! Configure valve terminal with external pilot-air (code T)!
Controlled via fieldbus or control block Max. 64 valve positions/max. 128 solenoid coils - Digital inputs/outputs - Analogue inputs/outputs - Parameterisation of inputs and outputs - Integrated convenient diagnostics system - Preventive maintenance concepts.
Catalogue: TYP32-G (engb) Online product: TYP32-G (engb)
CPX electrical terminal type 50 and 51 with ProfiNet and ProfiSafe
CPX-... Polymer to save weight (only to be use on grippers).
Operating mode - Stand-alone - With valve terminal VTSA - With valve terminal MPA Input/output modules Digital Analogue.
Catalogue: CPX (engb) Online product: CPX (engb)
Individual valves or mounted on subbase VUVG
VUVG-...-1P3 Only with M8-connection!
Connection M3, M5, M7, G1/8, G1/4 Push-in connector 3, 4, 6, 8, 10 mm Flow rate 90 ... 1380 l/min Voltage 24 V DC In-line valves, semi in-line valves, sub-base valves Solenoid actuated, piloted Pneumatic and mechanical spring return
Catalogue: VTUG-G (engb) Online product: VTUG-G (engb)
Individual pneumatic valves or mounted on subbase VUWG
VUWG- Connection M3, M5, M7, G1/8, G1/4 Flow 90 ... 1380 l/min In-line valves, semi in-line valves, sub-base valves - Pneumatically activated, piloted - Pneumatic and mechanical spring return
Catalogue: VUWG-G (engb) Online product: VUWG-G (engb)
4.5.3 Valve terminals for manual lifting devices
Valve terminal VTUG with multi-pin plug or I/O-Link
VTUG-... Flow rate: 120 ... 630 l/min Width 10, 14 mm Connection M5, M7, G 1/8 Plug connector 3, 4, 6, 8 mm Multi-pin, fieldbus, IO-Link, I- Port Voltage 24 V DC Pressure -0.9 ... 10 bar Protection IP40/IP67 Semi in-line and sub-base valves Metal manifold rail
Catalogue: VTUG-G (engb) Online product: VTUG-G (engb)
4.6 Sensors
4.6.1 Proximity sensors Name Type Remarks Picture Documentation
Proximity sensor SMT-8M-A SMT-8M-A-… Voltage 5...30 V DC Cable length 0.1 ... 30 m Plug connection M8, M12 Electrical Contactless PNP Short design
Catalogue: SMX8 (engb) Online product: SMX8 (engb)
4.7 Compressed air preparation
Use of reduced air pressure as a limiter of power and force
shall always be reviewed and approved by Scania (possible safety and quality issues)!
Name Type Remarks Picture Catalogue Online product
Service units MS4 MS4-... Port G1/8, G¼, G3/8 Flow rate 550 ... 1500 l/min
MSB-FRC (engb) MS-COMBINATION (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST- VALVES (engb) MS-FRM (engb)
MSB-FRC (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS4-EM (engb) MS4-EE (engb) MS4-DL (engb) MS4-DE (engb) MS-FRM (engb)
Service units MS6 MS6-... Port G¼, G3/8, G½, G¾ Flow rate 1900 ... 5100 l/min
MSB-FRC (engb) MS-COMBINATION (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST- VALVES (engb) MS-FRM (engb) MS-SV (engb)
MSB-FRC (engb) MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS6-EM (engb) MS6-EE (engb) MS6-DL (engb) MS6-DE (engb) MS-FRM (engb) MS-SV (engb)
Service units MS9 MS9-... Port G½, G¾, G1, G1 ¼, G1 ½ Flow rate 5100 ... 14000 l/min.
MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST- VALVES (engb) MS-FRM (engb) MS-SV (engb)
MS-CONFIG-COMBINATION (engb) MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS9-EM (engb) MS9-EE (engb) MS-FRM (engb) MS-SV (engb)
Service units MS12 MS12-... Port G1, G1 ¼, G1 ½, G2 Flow rate 5000 ... 42000 l/min.
MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS-START-UP-EXHAUST- VALVES (engb) MS-FRM (engb)
MS-LFR (engb) MS-FILTERS (engb) MS-REGULATORS (engb) MS12-EM (engb) MS12-EE (engb) MS12-DL (engb) MS12-DE (engb) MS-FRM (engb)
To match agreed concept, see chapter 4.7.1 and 4.7.2 with complete assembled service units!
4.7.1 Complete assembled service units 4.7.1.1 Service Unit 1 – with energy efficiency module – G1/2” Size: G1/2“ Order number: SE_CS.1677233 Please contact FESTO for ordering! Picture: Pneumatic circuit:
Parts List:
Part number Pieces Description Type code 532799 1 Module connector MS6-MV 529853 1 Branching module MS6-FRM-1/2
3571 2 Blanking Plug B-1/2 8072794 1 Mounting bracket MS6-WPG 541268 1 On/off valve MS6-EM1-1/2-S 532799 1 Module connector MS6-MV 529621 1 Filter MS6-LF-1/2-EUV 532799 1 Module connector MS6-MV
8085455 1 energy efficiency module MSE6-C2M-5000-FB34-D-RG& 1205861 1 Silencer AMTE-M-LH-G14 529853 1 Branching module MS6-FRM-1/2
3571 2 Blanking Plug B-1/2 532799 1 Module connector MS6-MV
8038491 1 Soft start and quick exhaust valve MS6-SV-1/2-D-10V24P-2M1& 8072794 1 Mounting bracket MS6-WPG 529853 1 Branching module MS6-FRM-1/2 532799 1 Module connector MS6-MV
3571 1 Blanking Plug B-1/2 8069237 1 Reducing nipple NPFC-R-G1-G12-MF 8030274 1 Double nipple NPFC-D-G14-G12-M #PN7093 1 Pressure sensor IFM PN-025-RER14-QFRKG/US/ V
4.7.1.2 Service Unit 2 – Standard – G1/2” Size: G1/2“ Order number: SE_CS.1446553A Please contact FESTO for ordering! Picture: Parts List:
Part number Pieces Description Type code 531030 1 Service unit combination MSB6-AGD:F1:C4:J12:A1:F1-WP 197633 1 Reducing nipple D-1/4I-1/2A 534149 1 Double nipple E-1/4-1/2-MS
3571 3 Blanking Plug B-1/2 12277363 1 Pressure sensor IFM PN7093
Service unit combination consists of: 526082 1 Sub-base set G1/2” MS6-AGD 529853 2 Branching module MS6-FRM-1/2 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S
529194 1 Filter regulator, 0.5 - 12 bar, 40 µm, metal bowl, condensate drain fully automatic, lockable rotary knob MS6-LFR-1/2-D7-EUV-AS
529817 1 Soft-start valve, pneumatic MS6-DL-1/2 532195 3 Mounting bracket MS6-WP 532799 3 Module connector MS6-MV
4.7.1.3 Service Unit 3 – Standard – G1” Size: G1“ Order number: SE_CS.1446552A Please contact FESTO for ordering! Picture: Parts List:
Part number Pieces Description Type code 552956 1 Sub-base set G1” MS9-AGF 564145 2 Branching module MS9-FRM-G-VS 562952 1 On-off valve, manual, with silencer MS9-EM-G-S-VS
564119 1 Filter regulator, 0.5 - 12 bar, 40 µm, metal bowl, condensate drain fully automatic, lockable rotary knob
MS9-LFR-G-D7-EUV-AG-BAR-AS
541497 1 Soft-start valve, pneumatic MS12-DL-G 537133 2 Mounting bracket MS12-WP 552953 2 Module connector MS9-12-ARMV 552949 1 Mounting bracket MS9-WPB 552950 3 Module connector MS9-MV
5763 3 Blanking plug B-1 8069237 1 Reducing nipple NPFC-R-G1-G12-MF 8030274 1 Double nipple NPFC-D-G14-G12-M
12277363 1 Pressure sensor IFM PN7093
4.7.1.4 Service Unit 4 – HIP Main Media Frame – G1” (without coupling and pressure switch) Size: G1“ Order number: DE_CS.1430714B Please contact FESTO for ordering! Picture: Parts List:
Part number Pieces Description Type code 552956 1 Sub-base set G1” MS9-AGF 552950 3 Module connector MS9-MV 564145 2 Branching module MS9-FRM-G-VS
5763 2 Blanking plug B-1 552949 2 Mounting bracket MS9-WPB 562952 1 On-off valve, manual, with silencer MS9-EM-G-S-VS
564119 1 Filter regulator, 0.5 - 12 bar, 40 µm, metal bowl, condensate drain fully automatic, lockable rotary knob
MS9-LFR-G-D7-EUV-AG-BAR-AS
552953 2 Module connector MS9-12-ARMV 541497 1 Soft-start valve, pneumatic MS12-DL-G
4.7.1.5 Service Unit 5 – Infeed Equipment – G1/2” Size: G1/2“ Order number: 531030 MSB6-AGD:C4:A1:F1-WP Picture: Parts List:
Part number Pieces Description Type code 526082 1 Sub-base set G1/2 MS6-AGD 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S 529817 1 Soft-start valve, pneumatic MS6-DL-1/2 529853 1 Branching module MS6-FRM-1/2 532195 2 Mounting bracket MS6-WP 532799 2 Module connector MS6-MV
4.7.1.6 Service Unit 6 – Fixtures – G1/2” Size: G1/2“ Order number: 531030 MSB6-AGD:C4-WP Picture: Parts List:
Part number Pieces Description Type code 526082 1 Sub-base set G1/2 MS6-AGD 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S 532195 1 Mounting bracket MS6-WP
4.7.2 Service units for manual lifting devices 4.7.2.1 Service unit 1 – G1/2” Size: G1/2“ Order number: 531030 MSB6-AGD:C4:J10-WP Picture: Parts List:
Part number Pieces Description Type code 526082 1 Sub-base set G1/2 MS6-AGD 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S
530340 1 Filter regulator, 0.5 - 12 bar, 5 µm, metal bowl, condensate drain fully automatic, lockable rotary knob MS6-LFR-1/2-D7-CUV-AS
532195 1 Mounting bracket MS6-WP 532799 2 Module connector MS6-MV
Flow: 2400 l/min (p1=7 bar, p2=6 bar and Δp=1 bar)
4.7.2.2 Service unit 2 – G1” Size: G1“ Order number: 552938 MSB9-AGF:C2:J72-WP Picture: Parts List:
Part number Pieces Description Type code 552956 1 Sub-base set G1 MS9-AGF 562952 1 On-off valve, manual, with silencer MS9-EM-G-S-VS
564121 1 Filter regulator, 0.5 - 12 bar, degree of filtration 5 µm, metal bowl, condensate drain fully automatic, MS pressure gauge, lockable rotary knob
MS9-LFR-G-D7-CUV-AG-BAR-AS
552947 1 Mounting bracket MS9-WP 552950 2 Module connector MS9-MV
4.7.2.3 Service unit 3 – G1/2” – with soft-start-valve Size: G1/2“ Order number: 531030 MSB6-AGD:C4:J10:A1-WP Picture: Parts List:
Part number Pieces Description Type code 526082 1 Sub-base set G1/2 MS6-AGD 541268 1 On-off valve, manual, with silencer MS6-EM1-1/2-S
530340 1 Filter regulator, 0.5 - 12 bar, 5 µm, metal bowl, condensate drain fully automatic, lockable rotary knob MS6-LFR-1/2-D7-CUV-AS
529817 1 Soft-start valve, pneumatic MS6-DL-1/2 532195 1 Mounting bracket MS6-WP 532799 2 Module connector MS6-MV
PEN Up to 60 degrees
PEN-… Only colour blue allowed! Only to be used in protected environment!
Outside diameter 4 ... 16 mm Internal diameter 2.7 ... 10.8 mm Temperature-dependent operating pressure -0.95 ... 10 bar Ambient temperature -30 ... 60 °C Operating medium - Compressed air - Vacuum More extensive resistance to conventional cleaning agents and lubricants
Catalogue: OD-TUBING (engb) Online product: PEN (engb)
PAN-V0 Flame retardant
PAN-VO-… Only colour blue allowed! First choice outside cabinets!
Outside diameter 6 ... 14 mm Temperature-dependent operating pressure -0.95 ... 12 bar Ambient temperature -30 ... 90 °C Operating medium - Compressed air - Vacuum - Water Flame retardant in accordance with UL 94 V0
Catalogue: OD-TUBING (engb) Online product: PAN-VO (engb)
PUN-V0 Flame retardant
PUN-V0-…-C Only colour blue allowed!
Outside diameter: 4 (only) Internal diameter: 2 Temperature-dependent operating pressure: -0.95 ... 10 bar Ambient temperature: -35 ... 60° C Operating medium - Compressed air - Vacuum
Catalogue: OD-TUBING (engb) Online product: PUN-V0-C (engb)
Quick Star NPQM, metal, standard
NPQM-… Connection M5, M7, G1/8, G1/4, G3/8, G1/2 Push-in connector 4, 6, 8, 10, 12, 14 mm Threaded connection - G thread with sealing ring Push-in fittings Push-in connectors Fully metal design
Catalogue: NPQM (engb) Online product: NPQM (engb)
Silencers U U-...-B Port thread M3, M5, G1/2, G1/4, G1/8, G3/8, G3/4, G1 Noise level 65 ... 84 dB(A)
Catalogue: SILENCERS (engb) Online product: U (engb)
Silencers UC UC-... Port thread M5, M7, G1/8, G1/4 Noise level 58 ... 68 dB(A)
Catalogue: SILENCERS (engb) Online product: UC (engb)
Tube holder NPAW NPAW-... Mounting attachment for
guiding cables and hoses
Visual indicators OH 4237 OH-22-GN Pressure range 1.5 … 8 bar
Colour green Diameter 22 mm.
Online product: OH (engb)
4.10.1 Pressure Booster for Cytec or smaller cylinder applications – SE_CS.1600050
4.10.2 Pressure Booster for larger cylinder applications – SE_CS.1599715
4.10.3.2 Electrical connection to CPX
5 Drawings
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3 General engineering and design guidelines
3.1 Safety requirements
3.2.2 Potential equalization
3.2.2.1 Electrical supply technology - Important things know
3.2.2.2 Potential equalization of CPX/ VTSA and CPX/ MPA valve terminals
3.2.3 Correct earth connections of CPX valve terminals
3.2.4 Earthing concept of fieldbus cable
3.2.5 Profinet – Installation
3.2.8 Safety functions with CPX-VTSA – soft start and exhaust valve
4 Release list overview
4.5.3 Valve terminals for manual lifting devices
4.6 Sensors
4.7.1.1 Service Unit 1 – with energy efficiency module – G1/2”
4.7.1.2 Service Unit 2 – Standard – G1/2”
4.7.1.3 Service Unit 3 – Standard – G1”
4.7.1.4 Service Unit 4 – HIP Main Media Frame – G1” (without coupling and pressure switch)
4.7.1.5 Service Unit 5 – Infeed Equipment – G1/2”
4.7.1.6 Service Unit 6 – Fixtures – G1/2”
4.7.2 Service units for manual lifting devices
4.7.2.1 Service unit 1 – G1/2”
4.7.2.2 Service unit 2 – G1”
4.7.2.3 Service unit 3 – G1/2” – with soft-start-valve
4.8 Pneumatic fittings system
4.9 Other pneumatic equipment
4.10.1 Pressure Booster for Cytec or smaller cylinder applications – SE_CS.1600050
4.10.2 Pressure Booster for larger cylinder applications – SE_CS.1599715
4.10.3 Connection of Pressure booster
4.10.3.1 Pneumatic connection
5 Drawings

Scania CV Specification

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Transcript of Scania CV Specification