SCALABLE SECURE FLEXIBLE - Wayne Welk...CISCO technology and EtherNet/IP with redundancy options at...
Transcript of SCALABLE SECURE FLEXIBLE - Wayne Welk...CISCO technology and EtherNet/IP with redundancy options at...
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
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PLANT-WIDEControl and Optimization
SCALABLEand Modular
SECUREOpen and Information-enabled
FLEXIBLEDelivery and Support
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Rethink what you expect from your DCS
TraditionalApproach
DesiredApproach
Value
Faster Time to Market
And Flexibility
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED 3
Catalyst 3750StackWise
Switch Stack
Gbps Linkfor Failover Detection
Firewall(Active)
Firewall(Standby)
MCC
Levels 0–2
HMI
Cell/Area Zone #1Redundant Star TopologyFlex Links Resiliency
Cell/Area Zone #3Bus/Star Topology
Cell/Area Zones
IndustrialDemilitarized Zone (IDMZ)
Enterprise ZoneLevels 4 and 5
Rockwell AutomationStratix 8000
Layer 2 Access Switch
CiscoASA 5500
Industrial Zone Site Operations and Control
Level 3
Remote AccessServer
Catalyst6500/4500
Phone
Controller
Camera
Safety Controller
RobotSoft Starter
Cell/Area Zone #2Ring TopologyResilient Ethernet Protocol (REP)
I/O
Plant Firewall: Inter-zone traffic segmentation ACLs, IPS and IDS VPN Services Portal and Terminal Server
proxy
Physical or Virtualized Servers• Patch Management• Remote Gateway Services• Application Mirror• AV Server
Physical or Virtualized Servers• FactoryTalk Application Servers & Services Platform• Network Services – e.g. DNS, AD, DHCP, AAA• Remote Access Server (RAS)• Call Manager• Storage Array
ERP, Email, Call ManagerWide Area Network (WAN)Active Directory (AD)AAA – Radius
EnterpriseWAN
SafetyI/O
ServoDrive
Instrumentation
IT
Controls
Competing Priorities
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Characterized Control and I/O
Process Safety Engineering & Configuration
Asset Management
Process Optimization
Batch Management
Secured Environments
Operations Productivity
DCS functionalityPlantPAx System capabilities
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System ArchitectureControl and I/O Portfolio
Plant-wide Control… Multi-disciplined platform… From 10 loops to
hundreds per controller
Broad Range of I/O… Chassis based to small distributed I/O…. Redundant I/O…. Integrated of drives and field networks
Robust Network Infrastructure… CISCO technology and EtherNet/IP
with redundancy options at every level
A scalable controller platform that is utilized plant-wide and provides a unified system experience
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How Do We Ensure Performance?PlantPAx System Characterization
PlantPAx System Characterization Goals: Define PlantPAx System
architectures that meet DCS expectations
Provide guidance early in the sales cycle through project execution to drive repeatable PlantPAx System success
Varying system sizes from OEM/skid-based to distributed server architectures.
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
PlantPAx Virtual Image Templates
Asset Management
Batch Management
Engineering Workstation
Operator Workstation
Information Server
Information Server
Information Server
Process Automation System Servers
REDUCE engineering time and validation costs
EXTENDsystem lifecycle
EASElifecycle management
ENHANCED availability options through virtualization
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Industrial Data Center – E3000
Supports up to 150* virtual machines VMware HA, FactoryTalk® and DRS Max 6 servers Max 100 disks
USE CASE: Small/large plate-wide control 6–8 PASS/HMI servers FactoryTalk® Batch FactoryTalk® Metrics FactoryTalk® Historian FactoryTalk® AssetCentre Anti-virus, secure remote access 50 Operator stations 20 Engineering stations Domain controllers and other management services
Fully redundant, fully scalable information infrastructure for the plant floor
*Based on average compute calculations and fully scaled build
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Catalyst 3850 48
25X 36X37X 48X01X 12X13X 24X
CONSOLE
MODE
SYST ACTV XPS S-PWR
STAT DUPLX SPEED STACK
Catalyst 3850 48
25X 36X37X 48X01X 12X13X 24X
CONSOLE
MODE
SYST ACTV XPS S-PWR
STAT DUPLX SPEED STACK
G1 G2 G3 G4
NETWORK MODULE C3850-NM-4-1G
G1 G2 G3 G4
NETWORK MODULE C3850-NM-4-1G
HDMI HDMI
ee e e ee e e
AC
DC
AC
DC
MGMT
RESET
CONSOLE
S-PWR 1XPS
S-PWR 2
PS OKAC OK PWR-C1-715WACPS OKAC OK PWR-C1-715WAC
MGMT
RESET
CONSOLE
S-PWR 1XPS
S-PWR 2
PS OKAC OK PWR-C1-715WACPS OKAC OK PWR-C1-715WAC
Console!
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IntelInsideXEON
UCSC240 M4
A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
!
A03-D300GA210K SAS300GB
!
A03-D300GA210K SAS300GB
!
A03-D300GA210K SAS300GB
!
1200W AC
1200W ACMSS
PCIe
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5PC
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PSUMLOM
4321
Console!
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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Console!
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
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A03-D300GA210K SAS300GB
!
1200W AC
1200W ACMSS
PCIe
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5PC
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1PC
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PCIe
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PSUMLOM
4321
1200W AC
1200W ACMSS
PCIe
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5PC
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PCIe
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PSUMLOM
4321
Reserved for *UPS
3x Cisco C240M4 Servers
EMC VNXe 3200
*Reserved for Storage Expansion
(up to 3x)
Server Access Switches
DMZ and Automation Network
Patch Field
Reserved for Future Expansion
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
PlantPAx System Design ProcessPlantPAx System Estimator Studio 5000 with
PlantPAx Libraries and Design GuidesPlantPAx System Checklist and
Verification Tools
Size and Select Implement Verify
Well defined and closed loop design process based on System Characterization
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED 11
PlantPAx™ System engineering Design, build and deploy quickly and consistently
Application Templates Simplify initial project configuration by guiding
initial project setup and providing preconfigured HMI and controller content templates
Modular Object Library Predefined logic and HMI objects provide rich
operator experience and shorten development time
Engineering Tools Streamline workflows and facilitate efficient
engineering
Checkout Session PR03 for a live DEMO
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC
PlantPAx® Library of Process Objects
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The PlantPAx ® Library of Process Objects is a predefined library of controller code (AOIs), display elements (global objects), and faceplates
All together, they allow you to quickly assemble large applications with proven strategies, rich functionality, and known performance
Find more information on Rockwell Automation Knowledgebase - Answer ID 62628Step 1: Add and
configure Add On Instruction (AOI) in control program
Step 2: Drop Pre-defined Global Object onto display and assign to
an AOI instance
Step 3: Access faceplate from Global Object at runtime for control and
maintenance operations.
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 13PUBLIC
Device IntegrationPlantwide Integration to Power and Field Devices
Integration to Instrumentation & Control• Provide an immediate and measurable impact
on asset availability, operational efficiency, and energy management.
• Reduced integration cost of disparate systems.
• Safe monitoring of energized devices on operator screens.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Data Collection
Secure Network InfrastructureMulti-discipline
Control & Information
Smart Assets
Scalable computing
Mobility
Integrated Control and Information - Logix Manufacturing Execution System -
Standard Ethernet with Common Industrial Protocol (CIP)
Rockwell Automation Cloud platform
MACHINES & TESTERS
INDUSTRIAL “THINGS”
MATERIAL & TRANSPORT
SHOP FLOOR PERSONNEL
PRINTERS & LABEL SERVICES
PLCS & SCANNERS
FINANCIALS HR LOGISTICS QUALITY WAREHOUSEERP
Modular Information Solution –
The Connected Enterprise Implementation at Rockwell Automation
PLAN
T FL
OO
RM
ANU
FAC
TUR
ING
O
PER
ATIO
NS
MAN
AG
EMEN
TEN
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PRIS
E
OT
IT
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 15PUBLIC
Where to find more information?
PlantPAx® System Selection Guide (proces-sg001)
PlantPAx® System Reference Manual (proces-rm001)
PlantPAx® Characterization Video (YouTube)
Modern DCS White Paper (proces-wp010)
PlantPAx® System Infrastructure User Manual (proces-um001)
PlantPAx® System Application User Manual (proces-um003)
Rockwell Automation® Library of Process Objects (proces-rm002)
PlantPAx® System Verification and Troubleshooting (proces-um004)