SCADA & Protocol Conversion at Power and Steel Industries -Final

Pritam [email protected]

RS CONSULTANCY, INDIA

SCADA & Protocol Conversion Deployed in Power Plants and Steel

Industries India

SCADA & Protocol Conversion Deployed in Power Plants and Steel

Industries India

RS CONSULTANCY

About RS ConsultancyProtocol Gateway – Substations Various RTU – Power & Steel Power and Steel centric Solution Ready Package (SRP)Q&A

RS CONSULTANCY

Agenda

About RS Consultancy

RS CONSULTANCY

Completed 10 years focus in Industrial Automation Offices setup in Kolkata, Raipur in India; Thimpu at

Bhutan We are known as solutions provider on industrial

communication , software engineering and system integration at Power and Steel applications

Our previous experience in Power and Steel domain with GE-Fanuc , Siemens, Allen Bradley and ABB platform and Now ADVANTECH

One of the most reliable solution provider at India in the domain of Power and Steel Industries

RS CONSULTANCY

Overview of RS Consultancy

VECC

Our Clients in Power and Steel Sector

Always Focus in Power and Steel IndustriesAlways Focus in Power and Steel Industries

Protocol

Gateways

RTU Solutio

ns

IEC 60870-5-101 DNP3.0IEC 60870-5-104MODBUS RTUMODBUS TCP/IP

Serial Communication MediaEthernet Communication MediaGPRS communication Media

RS CONSULTANCY

Protocol Gateway - Substation

RS CONSULTANCY

Protocol supported

IEC 60870-5-101 DNP3.0

IEC 60870-5-104MODBUS RTU

MODBUS TCP/IP

Customer Application

Protocol Master /Slave

Configuration

Interface

Advantech ARK/UNO

Series

Configuration Files

Protocol Service

ReadWrite

ReportsLog

Control

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Protocol Gateways System ComponentsProtocol Gateways System Components

APAX-Controller

ARK Series as Protocol Gateways

SCADA

Solution Ready Package (SRP): Protocol Gateways

• It captures data from Controller through a standard protocol

• It converts the controller data

into new protocol like IEC 60870 -5-101, DNP 3.0 etc

• We developed an utility program for gateways to configure it for desired output

RS CONSULTANCY

Key Advantages with our Protocol Gateways

• Project Startup Assistance Freezing product communication interface requirements Review of Product Design and conformance Knowledge transfer and training Protocol Implémentation Design Document (PID) API requirements for customer systems and architecture Designing of specific interfaces based on the current H/W and S/W setup

Standard Adaptation Protocol Stack Adaptation

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Substation− Protocol Converters and Protocol Gateways for IEC 61850, IEC 60870-5- 0X, DNP3, Modbus, etc.,− Sub-station to control center gateway− IEC61850 Substation Data Concentrator− Sub-Station PDC and ConverterSmart Grid / Metering− Demand Side Controller Gateways− Smart Grid Protocol Converter− Sub-Station Metering Data Concentrator− Modbus / ANSI GatewaySCADA/DMSSubstation Gateway and Protocol Converter

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Targeted Applications of Protocol Gateways

Utility Programs Designed for Protocol GatewayUtility Programs Designed for Protocol Gateway

Master part configuration

Slave part configuration

Protocol Gateway Channel ConfigurationProtocol Gateway Channel Configuration

Channel Configuration

Protocol Gateway Slave Channel ConfigurationProtocol Gateway Slave Channel Configuration

Slave Channel Configuration

Master Channel Configuration

Protocol Gateway Master Channel ConfigurationProtocol Gateway Master Channel Configuration

RS CONSULTANCY

21

Protocol Gateway - Mapping Master and Slave AddressesProtocol Gateway - Mapping Master and Slave Addresses

Protocol Gateway: Update & Save Configuration

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Adopt Flexible XML based Configuration Protocol

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Various RTUs

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2. RTU Solutions

Serial Communication MediaEthernet Communication MediaGPRS communication Media

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Power data (DI & AI) or RS-485

Power RTU: Serial / Ethernet

RTU

Modem

IEC-101

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GRID SCADA

The solution needed to monitor single and three phase power measurements at a number of remote sites .The RTU capture power data from generation and export units and send same to Grid through lease line modem /PLCC over IEC protocol

Key Capabilities• DNP, IEC 60870-101, 104, Modbus Interfaces• Client Data Mapping to for electrical substation monitoring• Compliance to Electric Power Standards for EMC and Voltage Isolation• Distributed Architecture

Modem

IEC 60870-5- 0X, DNP3, Modbus, etc.,

Control SystemTools - Power Shading SystemTools – Power Islanding system

Protocol Provisions

MediaSerial , Ethernet

PLCC – FSK Modem , Leased Line ModemData Transmission

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Power RTU’s Characteristics

RS Cons Energy Management Solution for Industries help to develop an integrated electrical control system that helps to balance energy requirements with available energy supply, and also prevents blackouts and increases stability of the system

Feeder RTU : Electricity Output Monitoring and Control

Transmission RTU: Electricity Transmission

+ Web Access

GPRS RTU - System ArchitectureGPRS RTU - System Architecture

Red. ControllerADAM-5510 , UNO-1140

SCADA S/w : Advantech WebAccess & HMI

Remote site RTU controller : ADAM-5510 or UNO 1140 Center room : IPC-610 station with SCADA S/W : WebAccess & HMI (Industrial Display)

……………………….X sites

RTU site

Center Room

Operator/engineer station

GSM ModemEKI-1321

GPRS ModemEKI-1321

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Cabinet Design for GPRS RTUCabinet Design for GPRS RTUBattery Capacity Calculation :• 12 V – 80Ah Battery• Total Current consumption is 1.5 Ah , so can be used for approximate 60 hour with battery without

charging of battery. Also have parallel AC Power connectivity.

Description W

UNO-1140 or ADAM 5010 5

ADAM 4000 2

1 Pressure Transmitter 3

1 pc Eki 1321 2

1 pc temperature transmitter 2

1 pc door detect 2

Total Consumption 16

Current required(16/12 = 1.3 A approx.)

Door light (5W) / WebOP can be used only at special time.

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GPRS RTUs

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Power and Steel centric Solution Ready Package (SRP)

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Solution Ready Package (SRP) in Power and Steel

Furnace power optimization system

+ Web Access

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Pollution Monitoring and Control Systems: Ash and pollutants Handling Systems

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+ Web Access

Solution Ready Package (SRP) in Power and Steel

Product

ADAM-5510 EKW

WOP

Advantech SRP (Solution Ready Package) – Power & Steel

Advantech SRP (Solution Ready Package) – Power & Steel

APAX 5620 SERIES AS Intelligent

RTU

ARK SERIES/UNO AS Protocol Gateway

ADAM 5510 SERIES AS Controller

WebAccess AS Meter Data Acquisition Systems

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Furnace monitoring and control system

Power Plant optimization system

RTUs

Protocol Gateways

Furnace power optimization system

Energy Monitoring System

UI Reports

ABT Energy Management

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ADVANTECH SRP (Solution Ready Package) – Steel & Power

ADVANTECH SRP (Solution Ready Package) – Steel & Power

WebAccess Seminar at Raipur – Power & SteelWebAccess Seminar at Raipur – Power & Steel

iAutomation WebAccess Seminar at Raipur with more than 50 representative from local Power and Steel industries on August 26, 2013

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Thank You!Q&A

Thank You!Q&A

[email protected]

www.rsconindia.comE Mail:

Web Site:

SCADA & Protocol Conversion at Power and Steel Industries -Final

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