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Transcript of SB_870130
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Water-injection plasma arccutting system
ISO 9001
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Using nitrogen, the HT4001 delivers400 amps of power to slice cleanlythrough 2 inches (50 mm) of stainlesssteel or aluminum.
Highest productivityThe HT4001 is designed for 100%duty cycle at 80 kw output to give youmaximum uptime.
Longer parts life means less downtimefor nozzle consumable replacementand more cutting time.
Superior system reliability ensures thatthe HT4001 will be running when youneed it.
The HT4001 delivers excellent cutspeed. For example, at 340 amps youllcut 110 inches (2.8 m) of 1/2-inch(12 mm) mild steel per minute withvirtually no clean-up needed.
Lower costsHypertherms patented LongLife partstechnology greatly extends the life ofconsumables while using oxygen,yielding impressive cost savings.
Superior cut quality means minimalclean-up. That reduces your labor
costs and makes your operationmore efficient.
Maximum flexibilityAvailable power of 260 or 340 ampsfor oxygen cutting and up to 760 ampsfor nitrogen cutting.
You can add a slave power supply atany time to provide output current upto 760 amps. This extends the cuttingrange of your HT4001 to 3-inch(75 mm) stainless steel or aluminum.
The ideal combination of quality,
productivity and flexibility
The HT4001 water-injection system provides superior cut quality,
high productivity, extended parts life and expansion flexibility
HT4001
LongLife oxygen
technology @ 260 A
LongLife oxygen
technology @340 A
Conventional oxygenplasma@ 260 A
HT4001 water injection system LongLife
oxygen technologyCompared to conventionalplasmaelectrode life*
Powerful flexible systemThe Hypertherm HT4001 introduces340-amp oxygen capability to provideclean, fast production cutting of mild steel
up to 1-1/4 inch (32 mm) thick with nodross under most conditions. By usingoxygen as the plasma gas, nitriding isvirtually eliminated - and so is the need forexpensive grinding operations.
The system also operates with nitrogen,delivering cuts on stainless steel oraluminum up to 2 inches (50 mm) thick.Patented LongLife oxygen partstechnology greatly increases the life ofparts through microprocessor control ofpower and flow parameters, keeping yourcosts down.
As an option, the HT4001 may beparalleled with a slave power supply forcutting aluminum or stainless steel up to3 inches (75 mm) thick.
Its a powerful, flexible system designedfor high volume production applicationswhere reliability is vital.
Superior cut quality
340-amp oxygen capability deliversdross free cuts up to1-1/4 inch (32 mm) thick at 90,approximately 3/4-inch at 45 bevel.
Oxygen plasma is the optimal choicefor cutting mild steel. It eliminates drossacross a wide cut range. You get fastercut speeds at lower power levels.
Oxygen plasma improves weldabilityof the cut face because it virtuallyeliminates nitriding on mild steel.Cut edge surfaces are exceptionallysmooth.
340-amp oxygen capability pierces and cuts mild steel up to1-1/4 inch (32 mm) at 90, approximately 3/4-inch at 45 bevel
LongLifeoxygen technology reduces costs
400-amp base system expandable to 760 amps
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Optional beveling consumables allowyou to bevel cut at angles of up to45 with a simple parts change.Maximum thickness depends uponbevel angle.
The HT4001 may be mounted on awide variety of X-Y cutting systems,punch presses or robots. It can cutmaterial above, on, or under water. Use
it with oxygen or nitrogen to give youthe flexibility of maximum cut quality onany metal.
A Remote High Frequency consolelets you locate the power supply up to200 feet (61 m) from the torch withminimal high frequency interference.
Optional Torch Height Control andInitial Height Sensing systems providethe ability to automatically position thetorch which ensures optimal operation.
HT4001 system componentsHT4001 Power Supply
PAC620 Water-Injection TorchAssembly
Torch Leads
Work Cable
Gas Console
Motor Valve Console
Remote High Frequency (RHF)Console
Leads and CablesOptional Initial Height Sensor and TorchHeight Control
Optional Remote Voltage Control
Optional Water Muffler and Pump
Optional Water Chiller
Optional H-401 or H-601 PowerSupply Slave
Power output ranges260-Amp: For dross-free oxygencutting of mild steel up to 1 inch(25 mm) thick with maximum parts life.
340-Amp: Highest power oxygencutting of mild steel up to 1 1/4 inch(32 mm) thick with superior cut speed
and quality.400-Amp: Base system power outputup to 400 amps for nitrogen cutting ofstainless steel and aluminum up to2 inches (50 mm) thick.
760-Amp: Power output with H-401slave power supply up to 760 amps fornitrogen cutting of stainless steel andaluminum up to 3 inches (75 mm) thick.
Optimize performanceGenuine Hypertherm parts are designedto optimize performance for each torch,power supply and application. Usinganything other than genuine Hyperthermparts poses a risk to your cutting systemsreliability. Imperfect dimensioning maylead to expensive problems such as torchshorting, overheating and system failure.Using only Hypertherm consumables willsafeguard your system, reduce reworkcosts and save time spent changing parts.
HT4001 cutting mild steel with oxygen
6 12 20 25 32
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200
0.25 0.5 0.75 1 1.25
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Cutting
speed
(ipm)
Cutting
speed
(mm
/min.)
Metalthickness in inches
Metalthickness in millimeters
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260 A
340 A
HT4001 cutting stainless steel with nitrogen
6 12 25 35 75
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50
100
150
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Cutting
speed
(ipm)
Cutting
speed
(mm
/min.)
Metalthickness in inches
Metalthickness in millimeters
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400A760 A
50 65
2 2.5 3
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Thickness Cutting speed(mm) (mm/min.)
8 385012 273020 170025 130015 257020 208025 168030 1280
.889 11430.191 76203 39506 3810
10 317010 307015 208020 120025 79050 310
.889 13700
.191 91403 61006 4730
10 381012 305010 370015 250020 142025 94050 400
Material Current Thickness Cutting(Amps) (Inches) speed (ipm)
Mild steel 260 14 17012 10034 701 50
340 12 11034 851 65
1-14 45
Stainless 260 .035 450steel .075 30018 20014 150
380 38 125400 12 100
34 501 30
1-12 202 12
Aluminum 260 .035 540.075 36018 24014 180
360 38 150380 12 120400 34 60
1 351-12 30
2 15
Operating data
For additional information, call:TOLL-FREE IN THE USA & CANADA: 1-800-643-0030
HT4001
Note: Bevel speeds should be reduced by at least 5%.Hypertherm, HT and LongLife are trademarks of Hypertherm, Inc.and may be registered in the United States and/or other countries.
Copyright 8/07 Hypertherm, Inc. Revision 1870130
www.hypertherm.com
N2plasma
N2plasma
O2plasmaSpecifications
Input Voltage 200 V, 3PH, 50-60 Hz @ 360 AInput Current 380/415 V, 3PH, 50-60 Hz @ 180 A
230 V, 3PH, 60 Hz @ 310 A460 V, 3PH, 60 Hz @ 155 A575 V, 3PH, 60 Hz @ 125 A
Output Voltage 80-200 VDC
Max Output Current 760 A (in parallel with base HT4001)
Maximum OCV 400 VDC
Duty Cycle 100% @ 104 F (40 C) @ 152 kw(in parallel with base HT4001)
Dimensions 27-1/4 (690 mm) Width43 (1090 mm) Height46 (1170 mm) Depth
Weight 1905 lb (866 kg)
Input Voltage 200/220 V, 3PH, 50-60 Hz @ 275/234 A
Input Current 380/400/415 V, 3PH, 50-60 Hz @ 135/128/124 A240/480 V, 3PH, 60 Hz @ 214/107 A575/600 V, 3PH, 60 Hz @ 89/86 A
Output Voltage 80-200 VDC
Max Output Current 400 A
Maximum OCV 325 VDC
Duty Cycle 100% @ 104 F (40 C) @ 80 kw (The HT4001operatesat 100% duty cycle throughout its cutting range.)
Dimensions 34 (863 mm) Width51 (1295 mm) Height48 11/16 (1236 mm) Depth
Weight 1800 lb (817 kg)
Gas Supply:Plasma gas types Oxygen (99.5% pure), Nitrogen (99.995% pure)Oxygen inlet pressure 120 psig (8.3 bar)Nitrogen inlet pressure 150 psig (10.3 bar)
Water Supply:
Water to RHF 2.5 gpm (9.5 l/m) at 150psig (10.3 bar)@ 70 F (21 C) Max.
Water to Chil ler 0.5 gpm (1.9 l /m) at 35 psig (2.4 bar)
H-401 slave power supply
HT4001 without slave
HT4001 without slave
Thickness Cutting speed(mm) (mm/min.)
12 280020 178025 152015 240020 175025 154035 95050 52050 63560 51075 32012 280020 178025 1520
15 240020 175025 154035 95050 52050 63060 51075 32025 203038 115030 171040 109050 78050 76060 62075 380
Material Current Thickness Cutting(Amps) (Inches) speed (ipm)
Mild steel 480 12 110500 34 70560 1 60600 1-12 30
2 20700 2 25760 3 12
Stainless 480 12 110steel 500 34 70
560 1 60
600 1-12 20
2 20700 2 25760 3 12
Aluminum 500 1 80560 1-12 45600 2 30
700 2 30760 3 15
N
2
plasma
N2plasma
N2plasma
HT4001 with H-401 slave power supply
Hypertherm, Inc. USA 603-643-3441 Tel 603-643-5352 Fax [email protected]
Hypertherm Automation USA 603-298-7970 Tel 603-298-7977 Fax [email protected]
Hypertherm Plasmatechnik, GmbH Deutschland 49 6181 58 2100 Tel 49 6181 58 2134 [email protected]
Hypertherm (S) Pte Ltd. Singapore 65 6 841 2489 Tel 65 6 841 2490 [email protected]
Hypertherm (Shanghai) Trading Co., Ltd. PR China 86-21 5258 3330 /1 Tel 86-21 5258 3332 [email protected]
Hypertherm Branch of Hypertherm UK, LLC England 00 800 3324 9737 Tel 00 800 4973 7329 [email protected]
France (Representative office) 00 800 3324 9737 Tl 00 800 4973 7329 Fax [email protected]
Hypertherm S.r.l. Italia 39 02 725 46 312 Tel 39 02 725 46 400 Fax [email protected]
Hypertherm Europe B.V. Nederland 31 165 596907 Tel 31 165 596901 [email protected]
Hypertherm Japan Ltd. 81 6 6170 2020 Tel 81 6 6170 2015 Fax [email protected]
HYPERTHERM BRASIL LTDA. 55 11 6409 2636 Tel 55 11 6408 0462 Fax [email protected] (Representative office) 52 55 5681 8109 Tel 52 55 5683 2127 Fax [email protected]
