SB-210+ Accessories & Options Additional text...

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Accessories & Options TK 52820-8-PM (Rev. 5.7) Parts Manual Parts Manual Parts Manual

Transcript of SB-210+ Accessories & Options Additional text...

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Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for customers globally. Its world class brands include Thermo King, the leader in transport temperature control and Trane, a provider of energy effi cient heating, ventilating and air conditioning systems, building and contracting services, parts support and advanced controls for commercial buildings and homes.

SB-210+Additional text information

to be placed here

TK 5XXXX-X-PL

TK 52820-8-PM

©2013 Ingersoll Rand Company Printed in U.S.A.

314 West 90th StreetMinneapolis, MN 55420

Direct (952) 887-2200

Thermo King Corporate

Distributed by:

SB-210+Additional text information

to be placed here

TK 5XXXX-X-PL

314 West 90th StreetMinneapolis, MN 55420

Direct (952) 887-2200

Thermo King Corporate

SB-210+Additional text information

to be placed here

TK 5XXXX-X-PL

Distributed by:

314 West 90th StreetMinneapolis, MN 55420

Direct (952) 887-2200

Thermo King Corporate

Distributed by:

Accessories & OptionsTK 52820-8-PM (Rev. 5.7)

314 West 90th StreetMinneapolis, MN 55420

Direct (952) 887-2200

Thermo King Corporate

Parts ManualParts ManualParts ManualParts ManualParts ManualParts Manual

Accessories & Options

TK 52820-5.7

Printed in U.S.A.

Printed: August 15, 2013Copyright © 2004 - Thermo King Corp. - Minneapolis, MN U.S.A.

1

General Information

Tables of Contents

This Parts Manual contains a numerical table of contents

listing each assembly name, its associated Grid number

and page number. The numerical table of contents is

arranged numerically by Grid number. There are

references in a parts list referring to other Grid numbers;

the numerical table of contents is arranged to facilitate

finding the referenced illustrations.

Assemblies and Subassemblies When parts are indented in the description list, they are

preceded with an asterisk (*). This indicates that the

part(s) is available separately or included in an assembly.

GRID NO. 67D6 SWITCH PANEL ASSEMBLY

REF PART# DESCRIPTION QTY

45-1239 PANEL - assy, switch 1

1 99-1960 *PANEL 1

99-6280 **NAMEPLATE - panel 1

2 33-743 *GASKET 1

For example: The Switch Panel Nameplate (99-6280) is

available separately, available as part of the Switch Panel

(99-1960) and with the Panel Assembly (45-1239).

ABBREVIATIONS: The following abbreviations appear in Parts Manuals.

A AC .................alternating current

A/R ................as required

accum ............accumulator

adj .................adjusting

al ...................aluminum

alt ..................alternator

A or amp ........ampere

assy ...............assembly

B bd ..................board

brg .................bearing

brkr ................breaker

brkt ................bracket

C C ...................Celsius

cw ..................clockwise

ccw ................counter-clockwise

cam ...............camshaft

cm .................centimeters

compr ............compressor

cond ..............condenser

conn ..............connecting,

connector

cyl ..................cylinder

D def .................defrost

deg ................degree

dehyd ............dehydrator

dia .................diameter

DC .................direct current

disch ..............discharge

diff .................differential

E EMI ................Extended

Maintenance Interval

EMEIA ...........Europe, Middle East,

India and Africa

eng ................engine

exch...............exchanger

E exp ................expansion

ext .................external

F F ....................Fahrenheit

fill ...................fillister

fi ....................fuel injection

fl ....................flare

fpt ..................female pipe thread

ft ....................feet

ftg ..................fitting

G gal .................gallon

H hex ................hexagon

hh ..................hexagon head

hd ..................head

hp ..................horsepower

hsg ................housing

I id ...................inside diameter

in ...................inch (2.54 cm)

incl .................includes

inj ..................injection

int ..................internal

int th ..............internal tooth

K kW .................kiloWatt

L L ....................Liter (Litre)

liq ..................liquid

lg ...................long

M M ...................Meter

mm ................millimeter

mpt ................male pipe thread

mod ...............modulating

N neg ................negative

No .................number

NS .................not supplied

NSS ...............not sold separately

os ..................oversized

od ..................outside diameter

P pcb ................printed circuit board

pkg ................package

ph ..................phase

pos ................positive

psi .................pounds per square

inch

R rad .................radiator

rcvr ................receiver

ref ..................reference

reg .................regulator

req .................required

rpm ................revolutions per

minute

S sec.................second

sld .................solder

soc hd ............socket head

sol .................solenoid

spl .................special

sq ..................square

ss ..................stainless steel

std .................standard

stl ..................steel

suct................suction

sw ..................switch

T term ...............terminal

temp ..............temperature

thk .................thick

TSA ...............Transport Solutions

Americas

U us ..................undersize

V vib .................vibrasorber

V ....................Volt

W W ...................watt

w/ ..................with

w/o.................without

2

GridTitle Page

Contents

9U77 ..........ACCESSORIES & OPTIONS REFERENCE SHEET................................................................................ 4

109A3 ........COMPRESSOR OIL FILTER GROUP....................................................................................................... 94

133D8 ........COMPRESSOR OIL FILTER GROUP (Before 6/97)................................................................................. 92

143D14 ......IDLER PULLEY GROUP........................................................................................................................... 82

152F13 ......REMOTE INDICATOR LIGHT.................................................................................................................... 30

153A13 ......FUEL HEATER KIT.................................................................................................................................... 10

156B1 ........ALTERNATOR MOUNT............................................................................................................................. 86

156B2 ........DOWNLOAD CABLES (UNITS w/TG VI & SR-2/SR-3 MICROPROCESSOR)......................................... 48

171F5 ........REMOTE LIGHT & THERMOMETER ASSEMBLY.................................................................................... 24

172D8 ........CAB CONTROLLER (718219 MP TRAILER UNITS)................................................................................ 46

187F2 ........MOTOR DRIVE - POWER STUD CLEANUP KIT (40-885)....................................................................... 88

189C0 ........Cargo Watch HARNESSES AND SENSORS........................................................................................... 50

191E0 ........iBox 3RD PARTY (uP-VI, 720722)............................................................................................................ 58

191F0 ........DAS CONTROL BOX (TRAILER UNITS).................................................................................................. 60

191F1 ........iBox 3RD PARTY (SR-2, 720718)............................................................................................................. 64

191F2 ........FUEL WATCH KIT (10-370)...................................................................................................................... 18

191F3 ........TRAC-KING GSM (SB UNITS, uP-VI)....................................................................................................... 66

191F4 ........TRAC-KING GSM (SL UNITS, uP-VI)........................................................................................................ 68

191H6 ........DATALOGGER JR..................................................................................................................................... 56

192E3 ........FUEL WATCH KIT (40-919)...................................................................................................................... 20

192E4 ........FUEL WATCH KIT (40-1160).................................................................................................................... 26

192E5 ........REAR VIEW THERMOMETER, TEMP WATCH....................................................................................... 28

193D1 ........SPEED CONTROL KIT (di 2.2)................................................................................................................. 78

197C4 ........EVAPORATOR GUARDS (S-2/3/4/6)........................................................................................................ 108

201F2 ........LIFT GATE CONTROL BOX (720704)...................................................................................................... 70

204D7 ........FUEL HEATER KIT (WHISPER & SB-200/300)........................................................................................ 12

204G6 ........THROTTLE SOLENOID ARM KIT (10-365).............................................................................................. 80

205C3 ........IDLER PULLEY (TRUCK).......................................................................................................................... 84

209G0 ........FLUSH MOUNT CONTROLLER................................................................................................................ 52

212B6 ........OIL FILTER KIT (20-183)........................................................................................................................... 96

212B7 ........COMPRESSOR OIL FILTER KIT (20-184)................................................................................................ 98

212B8 ........COMPRESSOR OIL FILTER KIT (20-194)................................................................................................ 100

212C3 ........DPS EXTERNAL MOUNT PRINTER......................................................................................................... 54

212G7 ........DOOR SWITCH - LOW PROFILE............................................................................................................. 22

212G8 ........INTERMODAL FRAME.............................................................................................................................. 104

214C1 ........SCREW COMPRESSOR CLUTCH TOOLS KIT (204-1130)..................................................................... 102

217C0 ........ENVIROFRESH UNIVERSAL REAR MOUNT KIT (700778)..................................................................... 112

217C9 ........ENVIROFRESH UNIVERSAL ROOFMOUNT KIT (700658)..................................................................... 110

221F1 ........DISCHARGE MUFFLER............................................................................................................................ 90

223C1 ........REMOTE INDICATOR LIGHT.................................................................................................................... 32

223C8 ........EON POWER PACK.................................................................................................................................. 34

226E6 ........STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS................................................................................ 8

231E9 ........FUEL TANK (22 IN DIAMETER, 30 & 50 GALLON ALUMINUM).............................................................. 14

240B3 ........AIR CHUTE................................................................................................................................................ 106

242B0 ........EON POWER PACK (701839).................................................................................................................. 42

242B8 ........LIFT GATE CONTROL BOX (701856)...................................................................................................... 74

242B9 ........EON POWER PACK (701477).................................................................................................................. 38

3

9U77 ACCESSORIES & OPTIONS REFERENCE SHEET Revised

06/22/11

4

ACCESSORIES & OPTIONS REFERENCE SHEET

9U77Revised06/22/11

B/M DATEDESCRIPTION

11/07KIT - fuel heater (engines with low mount water pumps)100331

11/07KIT - fuel heater (engines with high mount water pump)100332

11/07KIT - Speed Control100344

3/05KIT - Throttle Solenoid Arm100365

11/07KIT - Fuel Watch100370

6/11KIT - Fuel Filter100415

6/11KIT - Fuel Filter100429

11/07KIT - Oil Filter200161

11/07KIT - Oil Filter200165

11/07KIT - Oil Filter200183

11/07KIT - Oil Filter200184

11/07KIT - Oil Filter200194

4/06KIT - Screw Compressor Clutch Tools2041130

11/04KIT - Cab Controller (718219 MP Trailer Units)400734

11/07KIT- DAS (50s Single-Temp)400743

11/07KIT - iBox400816

11/07KIT - Dual Remote Option400831

11/07KIT - Trac-King (GSM)400859

11/07KIT - Datalogger Jr.400845

11/07KIT - iBox400870

1/05KIT - Lift Gate Control Box (720704)400873

11/07KIT - Trac-King (GSM)400894

11/07KIT - DPS External Mount Printer400900

11/07KIT - Remote Controller400901

11/07KIT - Door switch (3 wire)400906

11/07KIT - Door switch (2 wire)400907

11/07KIT - Remote Status Light400914

11/07KIT - Thermometer - forward view400916

11/07KIT - Thermometer - rear view (15 ft sensor harness)400917

11/07KIT - Thermometer - rear view (60 ft sensor harness)400918

11/07KIT - Fuel Heater400919

11/07KIT - Fuel Watch (mP-IV controller)400920

11/07KIT - Envirofresh Universal Roof Mount400948

5

9U77 ACCESSORIES & OPTIONS REFERENCE SHEET Revised

06/22/11

6

ACCESSORIES & OPTIONS REFERENCE SHEET

9U77Revised06/22/11

B/M DATEDESCRIPTION

11/07KIT - Envirofresh Universal Rear Mount400949

11/07KIT - EON Power Pack400959

11/07KIT - Fuel heater400873

5/05KIT - Power Stud Cleanup - Motor Drive400885

11/07KIT - Remote status light400915

3/05KIT - Idler Pulley (replaces Pulley 77-2407)700199

11/07KIT - Intermodal Frame700411

1/10KIT - EON Power Pack701477

11/07KIT - Discharge muffler (V-Series)701760

1/10KIT - EON Power Pack701839

1/10KIT - Lift Gate Control Box701856

3/05KIT - Idler Pulley (sprocket adjust, R12/R502, incl belt 78-1083)900242

3/05KIT - Idler Pulley (sprocket adjust, R134a, incl belt 78-1082)900243

11/07KIT - Alternator Mounting909087

11/07GUARD - evaporator (S-2)900319

11/07GUARD - evaporator (S-3)900320

11/07GUARD - evaporator (S-4)900321

11/07GUARD - evaporator (S-6)900322

7

226E6 STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS Revised

11/05/12

8

STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS

226E6Revised11/05/12

REF QTYPART NO. DESCRIPTION

1 140-1109 KIT - status/temp/fuel level display (left side, w/fuel gauge)

2 140-1110 KIT - status/temperature/fuel level display (left side)

3 140-1111 KIT - status/temperature/fuel level display (right side)

4 140-1112 KIT - status/temperature/fuel level display (flush mount)

5 140-1070 KIT - status/fuel level display (left side, w/fuel gauge)

6 140-1068 KIT - status/fuel level display (left side)

7 140-1069 KIT - status/fuel level display (right side)

8 140-1071 KIT - status/fuel level display (flush mount, w/fuel gauge)

9 140-1067 KIT - status/fuel level display (flush mount)

10 140-980 KIT - status display (left side)

140-984 KIT - status display (left side, UK, T-Series after 11/11)

1350-4665 KIT - status display (Carrier units only)

11 140-981 KIT - status display (flush mount, TSA)

140-989 KIT - status display (flush mount, EMEIA)

12 140-996 KIT - status display (right mount, Australia)

140-985 KIT - status display (right side, EMEIA)

13 140-1119 KIT - temperature display (left side, degrees F)

140-1120 KIT - temperature display (left side, degrees C)

14 140-1121 KIT - temperature display (right side, UK, degrees C)

15 141-9024 DISPLAY - face plate decal (status/temp/fuel level display)

16 141-9025 DISPLAY - face plate decal (status/fuel level display)

17 141-9023 DISPLAY - face plate decal (status display)

18 141-6742 HARNESS - fuse (multi temp units)

19 141-1932 FUSE (1 amp)

20 140-1160 KIT - fuel level (flushmount)

21 140-1165 KIT - fuel level (left side)

9

153A13 FUEL HEATER KITRevised

12/24/09

10

FUEL HEATER KIT 153A13Revised12/24/09

REF QTYPART NO. DESCRIPTION

110-331 KIT - fuel heater (engines with low mount water pumps)

1 210-242 *KIT - sleeve & eyelet (3/8)

2 211-4941 *NUT - hose

3 211-4959 *ELBOW

4 111-7760 *HEATER - diesel fuel

255-538 *SCREW - clamp

255-291 *NUT

255-366 *LOCKWASHER

255-411 *FLATWASHER

5 455-6731 *CLAMP - hose

855-2330 *BANDWRAP

6 155-2537 *CLAMP - fuel heater

7 113-962 *TUBE - coolant

8 155-8653 *ADAPTER - barb

9 192-2404 BRACKET - fuel heater

155-7394 SCREW - fuel heater bracket

155-790 LOCKWASHER

155-4613 FLATWASHER

110-332 KIT - fuel heater (engines with high mount water pump)

10 210-242 *KIT - sleeve & eyelet (3/8)

11 211-4941 *NUT - hose

12 211-4959 *ELBOW

13 111-7760 *HEATER - diesel fuel

255-538 *SCREW - clamp

255-291 *NUT

255-366 *LOCKWASHER

255-411 *FLATWASHER

14 455-6731 *CLAMP - hose

855-2330 *BANDWRAP

15 155-2537 *CLAMP - fuel heater

16 111-9188 *TUBE - coolant

17 155-8653 *ADAPTER - barb

11

204D7 FUEL HEATER KIT (WHISPER & SB-200/300)Revised

12/24/09

12

FUEL HEATER KIT (WHISPER & SB-200/300) 204D7Revised12/24/09

REF QTYPART NO. DESCRIPTION

110-331 KIT - fuel heater (engines with low mount water pumps)

1 210-242 *KIT - sleeve & eyelet (3/8)

2 211-4941 *NUT - hose

3 211-4959 *ELBOW

4 111-7760 *HEATER - diesel fuel

255-538 *SCREW - clamp

255-291 *NUT

255-366 *LOCKWASHER

255-411 *FLATWASHER

5 455-6731 *CLAMP - hose

855-2330 *BANDWRAP

6 155-2537 *CLAMP - fuel heater

7 155-8653 *ADAPTER - barb

8 113-962 *TUBE - coolant

9 192-2404 BRACKET - fuel heater

155-7394 SCREW - fuel heater bracket

155-790 LOCKWASHER

155-4613 FLATWASHER

13

231E9 FUEL TANK (22 IN DIAMETER, 30 & 50 GALLON ALUMINUM) Revised

06/24/13

14

FUEL TANK (22 IN DIAMETER, 30 & 50 GALLON ALUMINUM)

231E9Revised06/24/13

REF QTYPART NO. DESCRIPTION

1 112-497 TANK - 30 gallon (aluminum)

112-650 TANK - 50 gallon (aluminum)

112-696 TANK - 50 gallon (aluminum, anti-siphon option 048602)

112-769 TANK - 50 gallon (heat chamber, arctic option 048675)

112-753 TANK - 50 gallon (polished aluminum)

112-859 TANK - 50 gallon

2 111-9926 *GAUGE - fuel (50 gallon tanks, electronic)

113-1113 GAUGE - fuel (30 gallon tanks, electronic)

113-837 *DIAL - fuel gauge (electric)

111-2501 GAUGE - fuel (mechanical)

111-5450 *DIAL - fuel gauge

133-4818 *O-RING - fuel gauge

3 111-7984 *CAP - fuel

4 111-9134 *DRAIN

5 211-2655 *TUBE - pickup

6 155-5617 *VENT

7 111-9741 *COVER - fuel tank (see 188C5 for fuel sensor options)

8 133-3878 *GASKET - cover

555-1510 *SCREW - cover

555-1511 *FLATWASHER

555-431 *LOCKWASHER

190-398 KIT - fuel tank

9 298-8096 *HANGER - fuel tank

10 855-1670 *SCREW (1/2-13 x 1-3/4)

11 2055-5270 *FLATWASHER (1/2)

12 1255-3686 *NUT (1/2-13)

13 1255-1469 *SCREW (3/8-16 x 1.5)

14 2055-402 *FLATWASHER (3/8)

15 1255-5078 *NUT (3/8-16)

16 898-8095 *BRACKET - hanger

17 298-2687 *STRAP & TEE - assembly

18 233-4479 *STRIP - chafing (4 in lg)

19 233-4478 *STRIP - chafing (67 in lg)

NOTE: Fuel Gauge 11-9926 will not work on 30 gal fuel tanks.

15

231E9 FUEL TANK (22 IN DIAMETER, 30 & 50 GALLON ALUMINUM) Revised

06/24/13

16

FUEL TANK (22 IN DIAMETER, 30 & 50 GALLON ALUMINUM)

231E9Revised06/24/13

REF QTYPART NO. DESCRIPTION

20 892-7233 CHANNEL - hanger

21 492-7234 BRACKET - hanger

22 892-7232 PLATE - washer

23 111-4370 CONNECTOR - hose fitting (1/4)

24 110-243 KIT - sleeve & eyelet (1/4)

25 111-4841 NUT (1/4)

26 111-4367 HOSE (1/4 od x 35 ft lg)

27 111-8982 FITTING (3/8)

28 110-242 KIT - sleeve & eyelet (3/8)

29 111-4941 NUT (3/8)

30 111-4372 HOSE (3/8 od x 35 ft lg)

31 199-1596 NAMEPLATE - Diesel Fuel Only

32 140-1128 KIT - ultrasonic fuel level sensor (22 inch tank)

33 141-9250 *SENSOR - fuel level (ultrasonic)

34 192-8161 *TUBE - sensor (ultrasonic)

35 233-4589 *GASKET UFLS

36 141-9722 *CABLE - fuel level sensor

37 112-954 TANK - 50 gal (w/ fuel sensor & mech gauge)

112-952 TANK - 50 gal (heat chamber, w/ fuel sensor & mech gauge)

112-951 TANK - 50 gal (anti-siphon, w/ fuel sensor & mech gauge)

112-953 TANK - 50 gal (polished, w/ fuel sensor & mech gauge)

NOTE: Fuel Gauge 11-9926 will not work on 30 gal fuel tanks.

17

191F2 FUEL WATCH KIT (10-370)Revised

11/01/11

18

FUEL WATCH KIT (10-370) 191F2Revised11/01/11

REF QTYPART NO. DESCRIPTION

110-370 KIT - fuel watch (MP-IV & SR-2 controller, 50 gallon tank)

110-435 KIT - fuel watch (MP-IV & SR-2 controller, 30 gallon tank)

1 111-9926 *GAUGE - fuel (50 gallon tank)

113-1113 GAUGE - fuel (30 gallon tanks, electronic)

2 113-837 **DIAL - fuel (electric)

3 1055-8372 *CLAMP - tube

1055-5640 *SCREW - clamp & harness

4 1NSS *BRACKET - tube

5 1NSS *TUBE - harness

6 244-6324 *SEAL - cable (blue, 12-14 ga)

7 1NSS *HARNESS - gauge to control box

241-754 *SPLICE - harness

19

192E3 FUEL WATCH KIT (40-919)Revised

11/01/11

20

FUEL WATCH KIT (40-919) 192E3Revised11/01/11

REF QTYPART NO. DESCRIPTION

140-919 KIT - fuel watch

1 111-9926 *GAUGE - fuel

2 1NSS *HARNESS - gauge to control box

241-754 *SPLICE - harness

3 255-8372 *CLAMP - tube (5/16)

1055-547 *CLAMP - tube & harness (3/8)

1055-5640 *SCREW - clamp & harness

4 1NSS *BRACKET - tube

5 1NSS *TUBE - harness

6 244-6324 *SEAL - cable (blue, 12-14 ga)

7 1NSS *DISPLAY - fuel level

8 192-3032 *NAMEPLATE - fuel level

9 1NSS *BRACKET - display

21

212G7 DOOR SWITCH - LOW PROFILERevised

05/09/11

22

DOOR SWITCH - LOW PROFILE 212G7Revised05/09/11

REF QTYPART NO. DESCRIPTION

1 140-1135 KIT - door switch (3 wire)

2 140-907 KIT - door switch (2 wire)

255-8421 SCREW - door switch (1 in)

251-1321 SCREW - door switch (3/4 in)

455-2001 FLATWASHER

23

171F5 REMOTE LIGHT & THERMOMETER ASSEMBLYRevised

07/16/03

24

REMOTE LIGHT & THERMOMETER ASSEMBLY 171F5Revised07/16/03

REF QTYPART NO. DESCRIPTION

140-831 KIT - dual remote option

1 145-1989 *BOX - remote display

2 192-1768 *COVER - display box

355-5974 *SCREW - cover

3 233-324 *GROMMET

4 191-9274 *VISOR - status light

455-9885 *SCREW - visor

5 141-4539 *LIGHT - remote status

6 141-4540 *CABLE - status light

7 144-8914 *RECEPTACLE (6 terminal, see 112D9)

8 141-2590 *THERMOMETER - digital LED (F)

355-4576 *SCREW - thermometer

355-3013 *FLATWASHER

355-3014 *LOCKWASHER

355-2999 *NUT

9 144-5568 *SENSOR

10 555-5294 *CLAMP - cable

555-3555 *SCREW - clamp

555-396 *LOCKWASHER

555-2001 *FLATWASHER

25

192E4 FUEL WATCH KIT (40-1160)Revised

03/24/12

26

FUEL WATCH KIT (40-1160) 192E4Revised03/24/12

REF QTYPART NO. DESCRIPTION

140-1160 KIT - fuel watch (mP-IV controller)

1 111-9926 *GAUGE - fuel

2 1NSS *HARNESS - gauge to control box

241-754 *SPLICE - harness

3 1055-8372 *CLAMP - tube

1055-5640 *SCREW - clamp & harness

4 1NSS *BRACKET - tube

5 1NSS *TUBE - harness

6 244-6324 *SEAL - cable (blue, 12-14 ga)

7 1NSS *DISPLAY - fuel level

8 192-3032 *NAMPLATE - display

9 1NSS *BRACKET - display

27

192E5 REAR VIEW THERMOMETER, TEMP WATCHRevised

04/20/11

28

REAR VIEW THERMOMETER, TEMP WATCH 192E5Revised04/20/11

REF QTYPART NO. DESCRIPTION

1 140-916 THERMOMETER - forward view (Temp Watch, 15 ft sensor harness)

140-917 THERMOMETER - rear view (15 ft sensor harness)

140-918 THERMOMETER - rear view (60 ft sensor harness)

2 191-8733 *BRACKET - remote light

3 191-9274 *SUN VISOR

1155-5640 *SCREW - sheet metal (#10)

1655-2001 *FLATWASHER

555-5294 *CLAMP - harness

A/R55-2330 *BANDWRAP

4 140-1119 KIT - temperature display (left side, degrees F)

140-1120 KIT - temperature display (left side, degrees C)

5 140-1121 KIT - temperature display (right side, UK, degrees C)

6 1NSS *DISPLAY

7 555-5294 *CLAMP - harness

551-321 *RIVET

29

152F13 REMOTE INDICATOR LIGHTRevised

07/13/11

30

REMOTE INDICATOR LIGHT 152F13Revised07/13/11

REF QTYPART NO. DESCRIPTION

1 140-914 KIT - remote status light (use 40-980, see note)

2 555-5294 *CLAMP - harness

555-5640 *SCREW - clamp

555-2001 *FLATWASHER

855-2330 *BANDWRAP

155-396 *LOCKWASHER - internal tooth

155-3941 *SCREW - sheet metal

3 141-5841 *HOLDER - fuse

4 141-1932 *FUSE (1 amp)

5 191-8733 *BRACKET - remote light

455-5640 *SCREW - bracket

455-2001 *FLATWASHER

NOTE: Remote Status Light Kit 40-914 has been replaced with 40-980, See Grid 226E6.

31

223C1 REMOTE INDICATOR LIGHTRevised

04/10/08

32

REMOTE INDICATOR LIGHT 223C1Revised04/10/08

REF QTYPART NO. DESCRIPTION

1 140-915 KIT - remote status light

2 555-5294 *CLAMP - harness

555-5640 *SCREW - clamp

555-2001 *FLATWASHER

855-2330 *BANDWRAP

155-396 *LOCKWASHER - internal tooth

155-3941 *SCREW - sheet metal

3 141-5841 *HOLDER - fuse

4 141-1932 *FUSE (1 amp)

5 191-9274 *SUN VISOR

6 191-8733 *BRACKET - remote light

455-5640 *SCREW - bracket

455-2001 *FLATWASHER

33

223C8 EON POWER PACKRevised

11/01/11

34

EON POWER PACK 223C8Revised11/01/11

REF QTYPART NO. DESCRIPTION

140-999 KIT - EON Power Pack

1 192-6286 *BOX

455-4543 *WASHER - special

455-2641 *FLATWASHER

455-4955 *NUT - box

2 192-6288 *COVER

455-1587 *SCREW - bracket

255-1800 *LOCKWASHER

3 A/R99-4976 *GASKET

4 192-6290 *DIVIDER

455-1587 *SCREW - bracket

255-2086 *FLATWASHER

255-1800 *LOCKWASHER

5 133-432 *GROMMET

6 141-4645 *DISCONNECT - low voltage (before 1/08)

455-1801 *NUT - terminal & mounting

255-1800 *LOCKWASHER

255-2993 *LOCKWASHER (int tooth)

455-2086 *FLATWASHER

7 241-226 *FUSE (40 amp)

8 241-1770 *HOLDER - fuse

241-1769 *COVER - fuse

255-3027 *SCREW - fuse holder

455-2001 *FLATWASHER

255-2964 *LOCKWASHER

255-2965 *NUT

9 141-895 *RELAY (double throw)

10 141-893 *RELAY (single throw)

11 244-5537 *SOCKET - relay

255-3029 *SCREW - socket

455-2201 *FLATWASHER

255-2202 *LOCKWASHER

255-2990 *NUT

35

223C8 EON POWER PACKRevised

11/01/11

36

EON POWER PACK 223C8Revised11/01/11

REF QTYPART NO. DESCRIPTION

12 144-8680 *FILTER - power

255-3014 *LOCKWASHER

255-2999 *NUT

13 255-5112 *CONNECTOR - harness grip

14 1203-729 *BATTERY

15 192-6287 *ANGLE - battery

16 192-6285 *BRACKET - power pack

451-1651 *SCREW - bracket to wall (8 inches long)

455-4543 *WASHER - special

455-2641 *FLATWASHER

455-4955 *NUT

17 1207-1121 *SWITCH - lights

18 192-1902 *NAMEPLATE - Thermo King

19 192-6241 *NAMEPLATE - EON Power Pack

20 192-6743 *NAMEPLATE - Battery

21 192-6289 *BRACKET - battery holddown

22 145-2357 *DISCONNECT - low voltage (1/08 & After)

37

242B9 EON POWER PACK (701477)Revised

10/13/12

38

EON POWER PACK (701477) 242B9Revised10/13/12

REF QTYPART NO. DESCRIPTION

140-999 KIT - EON Power Pack

1 192-8241 *BOX

455-4543 *WASHER - special

455-2641 *FLATWASHER

455-4955 *NUT - box

2 198-9130 *COVER

455-1587 *SCREW - bracket

255-1800 *LOCKWASHER

3 A/R99-4976 *GASKET

4 192-8242 *DIVIDER

455-1587 *SCREW - bracket

255-2086 *FLATWASHER

255-1800 *LOCKWASHER

5 133-432 *GROMMET

6 145-2357 *DISCONNECT - low voltage

455-1801 *NUT - terminal & mounting

255-1800 *LOCKWASHER

255-2993 *LOCKWASHER (int tooth)

455-2086 *FLATWASHER

7 141-226 *FUSE (40 amp)

8 241-1770 *HOLDER - fuse

241-1769 *COVER - fuse

255-3027 *SCREW - fuse holder

455-2001 *FLATWASHER

255-2964 *LOCKWASHER

255-2965 *NUT

9 141-1259 *FUSE (25 amp)

10 141-893 *RELAY (single throw)

11 144-5537 *SOCKET - relay

155-3029 *SCREW - socket

255-2201 *FLATWASHER

155-2202 *LOCKWASHER

155-2990 *NUT

39

242B9 EON POWER PACK (701477)Revised

10/13/12

40

EON POWER PACK (701477) 242B9Revised10/13/12

REF QTYPART NO. DESCRIPTION

12 144-8680 *FILTER - power

255-3014 *LOCKWASHER

255-2999 *NUT

13 255-5112 *CONNECTOR - harness grip

14 A/R92-4706 *SLEEVING - cable (split)

15 192-7308 *BRACKET - power pak

451-1651 *SCREW - bracket to wall (8 in long)

455-2641 *WASHER - special

455-4955 *NUT

16 192-1902 *NAMEPLATE - Thermo King

17 192-6241 *NAMEPLATE - EON Power Pack

18 192-6743 *NAMEPLATE - Battery

19 192-6287 *ANGLE - battery

255-8711 *INSERT

20 1203-729 BATTERY

21 A/R207-3132 SWITCH - light w/brake disconnect

22 A/R41-8180 SWITCH - dome light

41

242B0 EON POWER PACK (701839)Revised

10/13/12

42

EON POWER PACK (701839) 242B0Revised10/13/12

REF QTYPART NO. DESCRIPTION

140-1033 KIT - EON Power Pack

1 192-8241 *BOX

455-4543 *WASHER - special

455-2641 *FLATWASHER

455-4955 *NUT - box

2 198-9130 *COVER

455-1587 *SCREW - bracket

255-1800 *LOCKWASHER

3 A/R99-4976 *GASKET

4 192-8241 *DIVIDER

455-1587 *SCREW - bracket

255-2086 *FLATWASHER

255-1800 *LOCKWASHER

5 145-2357 *DISCONNECT - low voltage

455-1801 *NUT - terminal & mounting

255-1800 *LOCKWASHER

255-2993 *LOCKWASHER (int tooth)

455-2086 *FLATWASHER

6 133-432 *GROMMET

7 141-1259 *FUSE (25 amp)

8 141-1770 *HOLDER - fuse

155-3027 *SCREW - fuse holder

255-2001 *FLATWASHER

155-2964 *LOCKWASHER

155-2965 *NUT

9 141-1769 *COVER - fuse

10 341-895 *RELAY

11 344-5537 *SOCKET - relay

355-3029 *SCREW - socket

655-2201 *FLATWASHER

355-2202 *LOCKWASHER

355-2990 *NUT

12 144-8680 *FILTER - power

43

242B0 EON POWER PACK (701839)Revised

10/13/12

44

EON POWER PACK (701839) 242B0Revised10/13/12

REF QTYPART NO. DESCRIPTION

255-3014 *LOCKWASHER

255-2999 *NUT

13 141-3990 *SOLENOID (12V, 100A)

255-3018 *SCREW

455-2086 *FLATWASHER

255-1800 *LOCKWASHER

255-1801 *NUT

14 141-8617 *CONNECTION - terminal

15 141-8076 *HOLDER - fuse

16 141-8618 *FUSE (60 amp)

17 255-5112 *CONNECTOR - harness grip

18 A/R92-4706 *SLEEVING - cable (split)

19 192-6287 *ANGLE - battery

20 192-7310 *BRACKET - battery holddown

21 192-7308 *BRACKET - power pack

451-1651 *SCREW - bracket to wall (8 inches long)

455-4543 *WASHER - special

455-2641 *FLATWASHER

455-4955 *NUT

22 141-3074 *HOLDER - fuse (mini)

23 141-3077 *FUSE - mini (3 amp)

24 192-1902 *NAMEPLATE - Thermo King

25 192-6241 *NAMEPLATE - EON Power Pack

26 192-6743 *NAMEPLATE - Battery

27 1203-729 BATTERY

28 140-1012 CABLE (30ft 4 ga)

140-1013 CABLE (60ft 4 ga)

29 A/R207-3132 SWITCH - light w/brake disconnect

30 A/R41-8180 SWITCH - dome light

45

172D8 CAB CONTROLLER (718219 MP TRAILER UNITS) Revised

11/03/04

46

CAB CONTROLLER (718219 MP TRAILER UNITS)

172D8Revised11/03/04

REF QTYPART NO. DESCRIPTION

140-734 KIT - cab controller

1 141-3654 *CABLE - retractable

2 244-9342 **CONNECTOR (6-pin, see 169E3)

3 141-3655 *HARNESS - evap to connector

4 144-8935 *CONNECTOR (4-pin, see 112D9)

5 144-8334 *STRAIN - relief

6 144-8329 *RECEPTACLE

7 144-8333 *CAP - receptacle

8 199-3685 *CHAIN - cap

9 292-358 *BRACKET - connector

855-5641 *SCREW - bracket

855-2001 *FLATWASHER

10 141-3657 *HARNESS - tractor cab

11 141-3656 *HARNESS - controller

12 141-1948 **CONNECTOR (6-pin)

541-2244 **TERMINAL

13 341-124 **TERMINAL - splice (18-20 ga)

141-125 **TERMINAL - splice (heat shrink, 14-16 ga)

14 145-1913 *CONTROLLER - in cab

491-7761 *FASTENER - adhesive

15 191-4308 *BRACKET - controller

47

156B2 DOWNLOAD CABLES (UNITS w/TG VI & SR-2/SR-3 MICROPROCESSOR) Revised

01/30/12

48

DOWNLOAD CABLES (UNITS w/TG VI & SR-2/SR-3 MICROPROCESSOR)

156B2Revised01/30/12

REF QTYPART NO. DESCRIPTION

1 1204-1040 CABLE - data (5-pin Deutsch, 9-pin D PC, 20 ft)

2 144-9417 CABLE - data (15-pin D, 9-pin D PC, 20 ft)

144-9418 CABLE - data (15-pin D, 9-pin D PC, 50 ft)

3 1204-918 ADAPTER - cable (15-pin D PC to 5-pin Deutsch)

4 144-9563 CABLE - printer (15 in D, 25-pin D PC, 20 ft)

5 1204-1027 CABLE - data (5-pin Deutsch, 25-pin D PC, 6 M)

6 1204-1018 CABLE - DAS/HMI printer (6-pin Deutsch, 25-pin D, 20 ft)

7 1204-1031 CABLE - adapter (for printer cables 44-9563, 204-1026 & 204-1027)

8 1204-1026 CABLE - DAS/HMI printer (6-pin Deutsch, 9-pin D, 20 ft)

9 1204-1028 CABLE - DAS/HMI data (6-pin Deutsch, 9-pin D printer w/ dc power, 20 ft)

10 1204-844 PRINTER (12V, see 192A1)

11 1204-1020 PRINTER - hand held (12V, see 192A2)

12 1204-1109 ADAPTER - serial port to USB

13 141-8132 CABLE - RS232 Bluetooth adapter

14 1N/A COMPUTER - Windows based

NOTE: Red cables are printer cables. Black or gray cables are download cables.

49

189C0 Cargo Watch HARNESSES AND SENSORSRevised

05/15/13

50

Cargo Watch HARNESSES AND SENSORS 189C0Revised05/15/13

REF QTYPART NO. DESCRIPTION

1 141-9701 HARNESS - HMI (SB)

142-446 HARNESS - HMI (Precedent)

2 144-9600 *PLUG - 12-pin

3 144-9904 *RECEPTACLE - 12-pin

4 141-5488 HARNESS - Cargo Watch sensor (10 ft)

141-5489 HARNESS - Cargo Watch sensor (20 ft)

141-5490 HARNESS - Cargo Watch sensor (40 ft)

141-5491 HARNESS - Cargo Watch sensor (60 ft)

141-5492 HARNESS - Cargo Watch sensor (80 ft)

141-9908 HARNESS - Cargo Watch sensor (100 ft)

5 241-124 TERMINAL - splice

6 141-5436 SENSOR - Cargo Watch

7 142-474 SENSOR - Cargo Watch, handheld (optional)

51

209G0 FLUSH MOUNT CONTROLLERRevised

04/25/13

52

FLUSH MOUNT CONTROLLER 209G0Revised04/25/13

REF QTYPART NO. DESCRIPTION

140-901 KIT - flush mount (single temp)

1 145-2401 *CONTROLLER - flush mount (single temp)

193-1032 **FACEPLATE

155-3443 *SCREW - controller

2 190-335 *KIT - box, remote controller

3 141-7032 *HARNESS - controller to evaporator

741-8872 **TERMINAL - gold (20 ga)

141-8765 **CONNECTOR - 8-pin

4 141-6586 *HARNESS - evaporator

144-9903 **PLUG - 8-pin (see 112D9)

5 141-9699 *HARNESS - control box to evaporator

144-9900 **RECEPTACLE - 8-pin (see 112D9)

NOTE: Use Kit 40-902 on units built before S/N 1056CE2461 to rework the control box connections.

53

212C3 DPS EXTERNAL MOUNT PRINTERRevised

09/28/11

54

DPS EXTERNAL MOUNT PRINTER 212C3Revised09/28/11

REF QTYPART NO. DESCRIPTION

1 140-1083 KIT - DPS External Mount Printer

2 141-8866 *REGULATOR - voltage

3 655-8372 *CLAMP (3/8)

655-5646 *SCREW - clamp

4 144-9342 *CONNECTOR (female, 6-pin)

144-8334 *STRAIN RELIEF

741-5699 *SPLICE (12 x 16 ga)

744-9587 *SOCKET (Deutsch)

5 141-6580 *HARNESS - printer

6 190-387 *KIT - cover (DPS)

7 1205-256 PAPER (10 pack)

55

191H6 DATALOGGER JR.Revised

04/19/11

56

DATALOGGER JR. 191H6Revised04/19/11

REF QTYPART NO. DESCRIPTION

1 140-845 DATALOGGER JR.

2 1204-1109 ADAPTER - serial port to USB

1204-1853 KIT - starter TL-20

1204-1851 *DATALOGGER (TL-20)

1204-1852 *CABLE - TL-20 TO USB

1204-1854 *SOFTWARE - TL-20

57

191E0 iBox 3RD PARTY (uP-VI, 720722)Revised

05/04/13

58

iBox 3RD PARTY (uP-VI, 720722) 191E0Revised05/04/13

REF QTYPART NO. DESCRIPTION

140-1038 KIT - iBox

1 145-2492 *iBox (3rd party, see 191H7)

2 351-114 *STANDOFF

3 351-320 *SCREW - iBox

355-3013 *FLATWASHER

355-2998 *LOCKWASHER

355-5754 *NUT

4 141-5046 *HARNESS - iBox

5 141-5190 **PLUG - iBox (35-pin)

6 141-2405 **RECEPTACLE - flash load (5-pin)

7 141-2543 **FUSE (2 amp)

8 141-5841 **HOLDER - fuse

59

191F0 DAS CONTROL BOX (TRAILER UNITS)Revised

12/15/12

60

DAS CONTROL BOX (TRAILER UNITS) 191F0Revised12/15/12

REF QTYPART NO. DESCRIPTION

140-740 KIT - DAS (30s Single-Temp, TSA, incl items 1-19 & chip 40-771)

140-741 KIT - DAS (Multi-Temp, TSA, incl items 1-19 & chip 40-806)

140-742 KIT - DAS (Multi-Temp, Ireland, incl items 1-19 & chip 40-789)

140-743 KIT - DAS (50s Single-Temp, TSA, incl items 1-19 & chip 40-852)

140-746 KIT - DAS (30s for non-DAS ready TG-VI units, incl items 1-4, 6-19, 21 & chip 40-790)

1 192-3563 COVER - DAS box

255-4560 NUT - cover

255-2001 FLATWASHER

2 191-9518 NAMEPLATE - DAS

3 133-3943 GASKET - cover

4 155-5257 CONNECTOR - harness grip

5 144-9952 SENSOR - humidity

6 141-3032 HARNESS - DAS

141-3359 *PLUG (35-pin)

A/R41-2457 *SOCKET - plug

7 141-2405 *RECEPTACLE - download (5-pin)

144-9591 *TERMINAL - pin (16-18 ga)

8 141-2406 *CAP - dust

9 299-3685 *CHAIN - cap

10 144-8329 *RECEPTACLE

11 144-8333 *CAP - dust (receptacle)

655-3427 SCREW - receptacle (1/2 in lg)

255-4437 SCREW - receptacle (5/8 in lg)

1655-2359 FLATWASHER

855-2360 LOCKWASHER

855-2361 NUT

12 198-5529 BOX - DAS

13 144-9904 RECEPTACLE (12-pin)

144-9905 WEDGE - receptacle

14 141-2957 HARNESS - interconnecting

15 244-9600 *PLUG (12-pin)

244-9601 *WEDGE - plug

A/R44-9587 *SOCKET

61

191F0 DAS CONTROL BOX (TRAILER UNITS)Revised

12/15/12

62

DAS CONTROL BOX (TRAILER UNITS) 191F0Revised12/15/12

REF QTYPART NO. DESCRIPTION

16 144-9904 *RECEPTACLE - evap end

144-9905 *WEDGE - receptacle

144-9591 *TERMINAL - pin (16-18 ga)

1244-9602 PIN - sealing

17 A/R41-3015 HARNESS - sensor (10 ft)

A/R41-2985 HARNESS - sensor (20 ft)

A/R41-2986 HARNESS - sensor (40 ft)

A/R41-2987 HARNESS - sensor (60 ft)

A/R41-3680 HARNESS - sensor (80 ft)

18 191-9305 NAMEPLATE - DAS Sensor Grades

19 A/R40-974 KIT - sensor (graded)

20 140-771 KIT - chip (V612)

140-931 KIT - chip (1080 EU)

140-896 KIT - chip (non-DAS ready TG-VI units)

140-806 KIT - chip (Multi-Temp, V2015)

140-1080 KIT - eprom chip (50's V4040)

21 145-2247 DATALOGGER - DAS IV

22 1203-439 *BATTERY

355-1508 SCREW - DAS

344-4158 SPACER - DAS

63

191F1 iBox 3RD PARTY (SR-2, 720718)Revised

05/04/13

64

iBox 3RD PARTY (SR-2, 720718) 191F1Revised05/04/13

REF QTYPART NO. DESCRIPTION

140-1060 KIT - iBox

1 145-2492 *iBox (3rd party)

2 351-114 *STANDOFF

3 351-320 *SCREW - iBox

355-3013 *FLATWASHER

355-2998 *LOCKWASHER

355-5754 *NUT

4 141-5842 *HARNESS - iBox

5 141-5190 **PLUG - iBox (35-pin)

6 141-2405 **RECEPTACLE - flash load (5-pin)

7 141-5709 **PLUG - pc board

133-3908 **GASKET - plug

65

191F3 TRAC-KING GSM (SB UNITS, uP-VI)Revised

08/14/11

66

TRAC-KING GSM (SB UNITS, uP-VI) 191F3Revised08/14/11

REF QTYPART NO. DESCRIPTION

140-894 KIT - Trac-King (GSM)

1 192-2619 *BRACKET - antenna

A/R203-498 *WIPE - alcohol

255-2977 *SCREW - bracket

255-1800 *LOCKWASHER

255-2086 *FLATWASHER

255-7767 *INSERT - threaded

255-9756 *RIVET - bracket

2 192-2672 *BRACKET - control box

3 141-6498 *MODULE - Trac-King

4 141-9902 *ANTENNA (w/ nut, GSM/GPS)

5 1NSS *HARNESS - Trac-King

6 141-2543 **FUSE (2 amp)

7 141-5841 **HOLDER - fuse

67

191F4 TRAC-KING GSM (SL UNITS, uP-VI)Revised

03/24/08

68

TRAC-KING GSM (SL UNITS, uP-VI) 191F4Revised03/24/08

REF QTYPART NO. DESCRIPTION

140-859 KIT - Trac-King (GSM)

1 192-3310 *BRACKET - antenna

255-9966 *SCREW - bracket

255-7089 *FLATWASHER

2 192-3309 *BRACKET - control box

3 141-6498 *MODULE - Trac-King

4 141-5835 *ANTENNA (w/ nut, GMS/GPS)

5 1NSS *HARNESS - Trac-King

6 141-2543 **FUSE (2 amp)

7 141-5841 **HOLDER - fuse

69

201F2 LIFT GATE CONTROL BOX (720704)Revised

01/25/05

70

LIFT GATE CONTROL BOX (720704) 201F2Revised01/25/05

REF QTYPART NO. DESCRIPTION

140-873 KIT - lift gate control box

1 192-4705 *BOX - control

255-8711 *INSERT - threaded

2 155-2977 *SCREW - ground

255-2086 *FLATWASHER

355-2993 *FLATWASHER (int th)

255-1801 *NUT

3 141-3990 *SOLENOID (12V, 100A)

255-1587 *SCREW - solenoid

455-2086 *FLATWASHER

255-1800 *LOCKWASHER

255-1801 *NUT

4 144-5537 *SOCKET - relay

155-3027 *SCREW - socket

255-2001 *FLATWASHER

155-2996 *LOCKWASHER

155-2965 *NUT

5 144-9109 *RELAY - mini

6 144-8680 *FILTER - power

255-3027 *SCREW - filter

455-2001 *FLATWASHER

255-2964 *LOCKWASHER

255-2965 *NUT

7 144-5767 *HOLDER - fuse

8 144-2590 *FUSE (10 amp)

9 255-5919 *CONNECTOR - cable grip

10 255-2636 *NUT - connector

11 192-3996 *COVER - box

A/R33-2467 *GASKET - cover (25 ft)

255-1587 *SCREW - cover

855-2086 *FLATWASHER

255-1800 *LOCKWASHER

12 292-4706 SLEEVING - cable (split)

71

201F2 LIFT GATE CONTROL BOX (720704)Revised

01/25/05

72

LIFT GATE CONTROL BOX (720704) 201F2Revised01/25/05

REF QTYPART NO. DESCRIPTION

13 141-3665 HOLDER - fuse

14 141-3666 FUSE (60 amp)

15 141-4901 CABLE - battery

16 241-5672 TERMINAL - lug (3/8)

73

242B8 LIFT GATE CONTROL BOX (701856)Revised

03/12/10

74

LIFT GATE CONTROL BOX (701856) 242B8Revised03/12/10

REF QTYPART NO. DESCRIPTION

140-1036 KIT - lift gate control box

1 192-8243 *BOX - control

255-8711 *INSERT - threaded

2 155-2977 *SCREW - ground

255-2086 *FLATWASHER

355-2993 *FLATWASHER (int th)

255-1801 *NUT

3 141-3990 *SOLENOID (12V, 100A)

255-1587 *SCREW - solenoid

455-2086 *FLATWASHER

255-1800 *LOCKWASHER

255-1801 *NUT

4 244-5537 *SOCKET - relay

255-3027 *SCREW - socket

455-2001 *FLATWASHER

255-2964 *LOCKWASHER

255-2965 *NUT

5 141-895 *RELAY - mini

6 144-8680 *FILTER - power

255-3027 *SCREW - filter

455-2001 *FLATWASHER

255-2964 *LOCKWASHER

255-2965 *NUT

7 141-3074 *HOLDER - fuse

8 141-3077 *FUSE - mini (3 amp)

9 255-5919 *CONNECTOR - cable grip

10 255-2636 *NUT - connector

11 192-8244 *COVER - box

A/R33-2467 *GASKET - cover (25 ft)

255-1587 *SCREW - cover

855-2086 *FLATWASHER

255-1800 *LOCKWASHER

12 A/R92-4706 *SLEEVING - cable (split)

75

242B8 LIFT GATE CONTROL BOX (701856)Revised

03/12/10

76

LIFT GATE CONTROL BOX (701856) 242B8Revised03/12/10

REF QTYPART NO. DESCRIPTION

13 141-8617 *CONNECTION - terminal

14 141-8618 *FUSE (60 amp)

15 141-8076 *HOLDER - fuse

16 140-1012 CABLE - battery (30 ft)

140-1013 CABLE - battery (60 ft)

17 241-5672 TERMINAL - lug (3/8)

77

193D1 SPEED CONTROL KIT (di 2.2)Revised

06/02/04

78

SPEED CONTROL KIT (di 2.2) 193D1Revised06/02/04

REF QTYPART NO. DESCRIPTION

110-344 KIT - speed control

1 192-247 *BRACKET - actuator

255-7341 *SCREW - bracket

255-7066 *LOCKWASHER

155-9399 *STANDOFF

2 141-3609 *ACTUATOR - throttle

455-2977 *SCREW - actuator

455-1800 *LOCKWASHER

3 155-9398 *CLEVIS

4 155-3472 *NUT

5 211-9285 *BALL JOINT

6 155-3623 *SCREW - ball joint

355-2964 *LOCKWASHER

155-2001 *FLATWASHER

355-2965 *NUT

7 141-3613 *HARNESS - actuator

8 141-3611 *CONTROLLER

455-2977 *SCREW - controller

455-1800 *LOCKWASHER

455-2086 *FLATWASHER

9 144-9298 *SENSOR - flywheel

79

204G6 THROTTLE SOLENOID ARM KIT (10-365)Revised

03/24/05

80

THROTTLE SOLENOID ARM KIT (10-365) 204G6Revised03/24/05

REF QTYPART NO. DESCRIPTION

110-365 KIT - throttle solenoid arm

1 111-9127 *ROD - speed control

2 155-5688 *NUT

3 111-9124 *ADJUSTER - speed control

4 255-5071 *NUT (left hand thread)

5 111-9126 *ROD - solenoid

6 255-2752 *NUT

7 155-790 *LOCKWASHER

8 111-9125 *BALL JOINT

81

143D14 IDLER PULLEY GROUPRevised

03/09/12

82

IDLER PULLEY GROUP 143D14Revised03/09/12

REF QTYPART NO. DESCRIPTION

190-242 KIT - idler (sprocket adjust, R12/R502, incl belt 78-1083)

190-243 KIT - idler (sprocket adjust, R134a, incl belt 78-1082)

1 191-8259 *BRACKET - idler pulley

2 155-4796 *SCREW - pulley

3 155-2159 *LOCKWASHER

4 255-2173 FLATWASHER

5 177-2409 SPROCKET - adjust

6 170-199 PULLEY - idler

7 170-173 *KIT - repair

8 133-1162 **O-RING

9 233-1924 **SEAL

10 133-1163 **RING - seal

11 177-2389 **BEARING

12 177-1762 **SPINDLE - idler

13 155-7437 **RING - retaining

14 155-5871 WASHER

15 291-8795 NUTSTRIP - bracket

16 455-2969 SCREW - bracket

17 455-8423 WASHER - belleville

18 455-2958 FLATWASHER

83

205C3 IDLER PULLEY (TRUCK)Revised

07/19/06

84

IDLER PULLEY (TRUCK) 205C3Revised07/19/06

REF QTYPART NO. DESCRIPTION

170-199 KIT - idler pulley

1 151-630 *WASHER

2 155-3594 *WASHER

3 155-7123 *WASHER - belleville

4 155-7524 *SCREW - pulley

5 1NSS *PULLEY - idler (use kit 70-199)

6 155-5871 *WASHER

7 177-2409 *SPROCKET - adjusting

85

156B1 ALTERNATOR MOUNTRevised

03/01/04

86

ALTERNATOR MOUNT 156B1Revised03/01/04

REF QTYPART NO. DESCRIPTION

190-287 KIT - alternator mounting

1 191-9772 *BRACKET - alternator

2 191-7111 *BRACKET - gear case

3 192-268 *BRACKET - alternator

4 191-9771 *BRACKET - engine

5 155-7197 *SPACER - alternator

6 155-8971 *SCREW - alternator adjust

7 155-5932 *SCREW - adjust bracket

8 255-5022 *SCREW - engine bracket

9 255-8605 *SCREW - alternator bracket

10 155-6572 *SCREW - alternator pivot

11 255-790 *WASHER - special

12 555-371 *FLATWASHER

13 155-4625 *FLATWASHER

14 655-790 *LOCKWASHER

15 155-5411 *LOCKWASHER

16 255-4184 *WASHER - special

17 155-9508 *SPACER - alternator arm

87

187F2 MOTOR DRIVE - POWER STUD CLEANUP KIT (40-885) Revised

07/30/08

88

MOTOR DRIVE - POWER STUD CLEANUP KIT (40-885)

187F2Revised07/30/08

REF QTYPART NO. DESCRIPTION

140-885 KIT - power stud cleanup

1 141-5674 *SPACER - brass

2 141-5673 *SLEEVE - insulating

3 155-448 *FLATWASHER

4 141-5672 *TERMINAL

5 141-5671 *SLEEVING - heat shrink

6 155-2641 *FLATWASHER

7 155-2363 *LOCKWASHER

8 155-671 *NUT - brass

9 141-5670 *CAP - insulator

1203-524 *SUPERLUBE (3.0 oz)

10 241-8321 FILTER - RFI

11 141-3590 DRIVE - motor

1841-3590 DRIVE - motor (remanufactured)

89

221F1 DISCHARGE MUFFLERRevised

05/19/09

90

DISCHARGE MUFFLER 221F1Revised05/19/09

REF QTYPART NO. DESCRIPTION

1606-197 KIT - discharge muffler (optional, V-Series)

1 161-3928 *MUFFLER - discharge (adjustable, #8)

2 251-1621 *HANGER

3 255-9521 *FITTING - straight (ORS #8)

4 233-566 *O-RING (#8)

5 255-9412 *CAGE (#8)

6 255-9416 *CLIP (#8)

7 191-696 *STRIP - neoprene

8 255-3048 *SCREW - clamp

455-2641 *FLATWASHER

255-4955 *NUT

91

133D8 COMPRESSOR OIL FILTER GROUP (Before 6/97) Revised

04/07/12

92

COMPRESSOR OIL FILTER GROUP (Before 6/97)

133D8Revised04/07/12

REF QTYPART NO. DESCRIPTION

120-165 *KIT - oil filter

1 155-8689 *ADAPTER - tee

2 166-8054 *ELBOW

A/R203-393 *SEALER - thread (red)

3 166-6607 *FITTING - refrigerant

166-7183 *CAP - fitting

4 160-240 *TUBE (incl 2.0 rings, 33-2545, bracket 91-7506 & extrusion 91-7754)

5 191-6964 *STRAP - filter

6 155-1587 *SCREW - strap

7 155-1800 *LOCKWASHER

8 155-3059 *NUT - captive

9 166-7800 *FILTER - oil

10 333-1461 *O-RING

11 133-1015 *O-RING (3/8)

12 191-7506 *BRACKET - oil filter

13 255-3300 *NUT

14 255-2363 *LOCKWASHER

15 155-2959 *LOCKWASHER

16 155-2114 *NUT

17 255-8460 *STUD - bracket

18 155-8461 *STUD - bracket

19 166-8051 *TUBE - filter to compressor

20 155-8425 *ADAPTER

21 18102-743 COMPRESSOR - service (see 133D7, 460V)

22 191-7754 EXTRUSION - rubber

93

109A3 COMPRESSOR OIL FILTER GROUPRevised

05/29/96

94

COMPRESSOR OIL FILTER GROUP 109A3Revised05/29/96

REF QTYPART NO. DESCRIPTION

120-161 KIT - compressor oil filter

1 166-4917 *FILTER - oil

2 166-7490 *BRACKET

3 155-6162 **STUD - filter

A/R203-393 **SEALER - antiseize (red)

4 133-727 **O-RING

5 166-6921 TUBE - compressor to filter (30s)

166-6923 *TUBE - compressor to filter (50s)

6 166-6565 *VALVE - check

7 191-4452 *BRACKET

355-1469 *SCREW - bracket

155-289 *NUT

8 255-7119 *CLAMP - tube

155-1230 *SCREW - clamp

255-431 *FLATWASHER

155-1511 *LOCKWASHER

155-5292 *NUT

9 166-6922 TUBE - filter to compressor (30s)

166-6924 *TUBE - filter to compressor (50s)

10 155-7333 *ADAPTER

11 133-1223 **O-RING

12 166-5642 *VALVE

13 255-459 *COUPLING

14 255-289 *NUT - bracket

15 255-1487 *STUD - bracket

16 191-5592 *BRACKET - oil filter (50s)

255-1993 *SCREW - bracket (2-1/2 in lg)

155-1469 *SCREW - bracket (1-1/2 in lg)

555-402 *FLATWASHER

255-375 *LOCKWASHER

255-5078 *NUT

95

212B6 OIL FILTER KIT (20-183)Revised

11/22/05

96

OIL FILTER KIT (20-183) 212B6Revised11/22/05

REF QTYPART NO. DESCRIPTION

1 133-1015 O-RING (3/8)

2 233-1223 O-RING (9/16)

3 233-1461 O-RING (1/4)

4 166-7800 FILTER - oil

5 192-1893 BRACKET - filter clamp

255-8848 SCREW - bracket

255-790 LOCKWASHER

155-371 FLATWASHER

6 191-8080 BRACKET - filter

7 161-1404 TUBE - outlet

8 161-1403 TUBE - inlet

9 255-7119 CLAMP

155-544 SCREW - clamp

155-411 FLATWASHER

155-4118 NUT

10 166-8043 PLUG - oil return

11 166-8928 ADAPTER - oil pump

97

212B7 COMPRESSOR OIL FILTER KIT (20-184)Revised

11/16/12

98

COMPRESSOR OIL FILTER KIT (20-184) 212B7Revised11/16/12

REF QTYPART NO. DESCRIPTION

120-184 KIT - compressor oil filter

1 133-1015 *O-RING (3/8)

2 233-1223 *O-RING (9/16)

3 233-1461 *O-RING (5/16)

4 166-7800 *FILTER - oil

5 192-1893 *BRACKET - filter clamp

255-8848 *SCREW - bracket

255-790 *LOCKWASHER

255-371 *FLATWASHER

6 191-8080 *BRACKET - filter

7 161-1453 *TUBE - outlet

8 161-1454 *TUBE - inlet

9 255-7119 *CLAMP

155-544 *SCREW - clamp

155-411 *FLATWASHER

155-4118 *NUT

10 166-8928 *ADAPTER - oil pump

11 166-8043 *PLUG - oil return

99

212B8 COMPRESSOR OIL FILTER KIT (20-194)Revised

10/09/11

100

COMPRESSOR OIL FILTER KIT (20-194) 212B8Revised10/09/11

REF QTYPART NO. DESCRIPTION

120-194 KIT - oil filter

1 166-7800 *FILTER - oil

2 192-1893 *BRACKET - filter clamp

3 191-8080 *BRACKET - filter

4 255-8848 *SCREW - bracket

255-790 *LOCKWASHER

255-371 *FLATWASHER

5 133-1015 *O-RING (3/8)

6 233-1223 *O-RING (9/16)

7 233-1461 *O-RING (5/16)

8 161-1404 *TUBE - outlet

9 161-1403 *TUBE - inlet

10 166-9051 *ADAPTER - oil pump

11 255-7119 *CLAMP

155-544 *SCREW - clamp

155-411 *FLATWASHER

155-4118 *NUT

12 166-8043 *PLUG - oil return

101

214C1 SCREW COMPRESSOR CLUTCH TOOLS KIT (204-1130) Revised

04/14/06

102

SCREW COMPRESSOR CLUTCH TOOLS KIT (204-1130)

214C1Revised04/14/06

REF QTYPART NO. DESCRIPTION

1204-1130 KIT - tools (screw compressor clutch)

1 1204-1131 COLLAR - pulley removal

2 1204-1132 WRENCH

3 1204-1133 TOOL - pulley installation

4 1204-1134 BOLT KIT

5 1204-1135 TOOL - inner & outer seal and bearing insertion

6 1204-1136 TOOL - retaining nut removal

103

212G8 INTERMODAL FRAMERevised

11/20/07

104

INTERMODAL FRAME 212G8Revised11/20/07

REF QTYPART NO. DESCRIPTION

1909-131 KIT - Intermodal Frame

1 198-7419 GUARD - bottom

2 292-5538 BUMPER

555-2961 SCREW - bumper

555-2641 FLATWASHER

555-2363 LOCKWASHER

955-6862 INSERT - threaded

3 292-1898 NAMEPLATE - Thermo King

4 451-1471 U-BOLT

5 492-5539 PLATE - U-bolt

6 851-1472 SPACER - hex

7 855-2038 FLATWASHER

855-365 LOCKWASHER

855-3686 NUT

8 298-7421 MEMBER - vertical

855-2961 SCREW - vertical member

855-2641 FLATWASHER

855-2363 LOCKWASHER

9 198-7420 GUARD - top

355-2683 SCREW - top guard (3/8-16)

655-2641 FLATWASHER

355-2363 LOCKWASHER

355-4955 NUT

255-5204 SCREW - top guard (5/8-11)

255-2923 LOCKWASHER

255-2576 FLATWASHER

255-6140 WASHER - special

105

240B3 AIR CHUTERevised

01/28/13

106

AIR CHUTE 240B3Revised01/28/13

REF QTYPART NO. DESCRIPTION

1 1201-3023 BRACKET - chute adapter (17 in. offset)

A/R55-5972 SCREW - bracket

A/R55-3045 WASHER - dome

2 1201-3024 ADAPTER - chute adapter (10 in. offset)

A/R55-5965 SCREW - adapter

3 1201-3034 CHUTE - air (43 ft, polyethylene white)

1201-3031 CHUTE - air (38 ft, vinyl white)

1201-3035 CHUTE - air (38 ft, polyethylene white)

1201-3037 CHUTE - air (43 ft, vinyl white w/rivets)

1201-3038 CHUTE - air (38 ft, vinyl white, w/rivets)

1201-3064 CHUTE - air (velcro, 43 ft, vinyl white)

1201-3031 CHUTE - air (velcro, 38 ft, vinyl white)

1201-3034 CHUTE - air (velcro, 43 ft, polyethylene white)

1201-3040 CHUTE - air (velcro, 38 ft, polyethylene white)

1201-3035 CHUTE - air (velcro, 43 ft, polyethylene white, w/rivets)

1201-3041 CHUTE - air (velcro, 38 ft, polyethylene white, w/rivets)

1201-3037 CHUTE - air (velcro, 43 ft, vinyl white, w/rivets)

1201-3038 CHUTE - air (velcro, 38 ft, vinyl white, w/rivets)

151-1895 RIVET - drive (nylon, set of 60)

4 140-974 KIT - sensor (graded)

5 141-5490 HARNESS - sensor (40 ft)

141-5491 HARNESS - sensor (60 ft)

6 1201-3039 BRACKET - adapter (Carrier X units)

7 A/R201-3036 VELCRO (4 ft, hook side of velcro)

107

197C4 EVAPORATOR GUARDS (S-2/3/4/6)Revised

08/01/13

108

EVAPORATOR GUARDS (S-2/3/4/6) 197C4Revised08/01/13

REF QTYPART NO. DESCRIPTION

1 190-319 GUARD - evaporator (S-2)

190-432 KIT - evaporator guard (S-3, inc items 2 & 5)

2 190-320 *GUARD - evaporator (S-3)

3 190-321 GUARD - evaporator (S-4)

4 190-322 GUARD - evaporator (S-6)

5 190-422 KIT - evaporator guard brackets

455-2640 *NUT - guard

455-4246 *WASHER

109

217C9 ENVIROFRESH UNIVERSAL ROOFMOUNT KIT (700658) Revised

09/13/06

110

ENVIROFRESH UNIVERSAL ROOFMOUNT KIT (700658)

217C9Revised09/13/06

REF QTYPART NO. DESCRIPTION

140-948 KIT - Envirofresh

1 198-7574 *BOX - Envirofresh

2 199-4327 *MOUNT - cable tie

155-2988 *RIVET - mount

155-2330 *WRAP - band

3 141-7395 *BOARD - pc, spray control

4 855-2359 *FLATWASHER

5 855-2360 *LOCKWASHER

6 455-2361 *NUT - pc board

7 492-5850 *STANDOFF

8 192-5851 *COVER - pc board

9 155-3427 *SCREW - cover

10 192-5852 *BRACKET - support

255-3015 *SCREW - bracket

255-2001 *FLATWASHER

255-2964 *LOCKWASHER

255-2965 *NUT

11 141-5743 *SOLENOID

12 192-5853 *PLUNGER - spray nozzle

13 155-1768 *SCREW - set

14 1203-553 *BOTTLE - Envirofresh fragrance

15 151-1567 *GRIP - tie

16 141-7396 *HARNESS - Envirofresh

17 141-654 **CONNECTOR - 4-way

18 141-3074 **HOLDER - fuse

19 141-4551 **FUSE - mini (5 amp, 32V)

20 192-6242 PLATE - nozzle support

21 155-3513 SCREW - plate

22 155-3014 LOCKWASHER

23 155-3013 FLATWASHER

111

217C0 ENVIROFRESH UNIVERSAL REAR MOUNT KIT (700778) Revised

07/12/11

112

ENVIROFRESH UNIVERSAL REAR MOUNT KIT (700778)

217C0Revised07/12/11

REF QTYPART NO. DESCRIPTION

1 198-7585 BOX - ENVIROFRESH

2 199-3427 MOUNT - cable tie

155-2988 RIVET - mount

155-2330 BANDWRAP

3 141-7395 BOARD - pc, spray control

4 855-2359 FLATWASHER

5 855-2360 LOCKWASHER

6 455-2361 NUT - pc board

7 492-5850 STANDOFF

8 192-5851 COVER - pc board

9 455-3427 SCREW - cover

10 141-7935 SOLENOID

11 192-5853 PLUNGER

12 155-1768 SCREW - set

13 1203-553 BOTTLE - Envirofresh

14 355-8752 INSERT (10-32)

15 141-7396 HARNESS - Envirofresh

16 141-654 *CONNECTOR - 4-way

17 141-3074 *HOLDER - fuse

18 141-4551 *FUSE - mini (5 amp, 32V)

19 198-7586 DOOR - cover, Envirofresh

355-3442 SCREW - cover

355-2996 LOCKWASHER

355-9030 RIVET

20 133-4332 GASKET - door

21 133-4333 GASKET - door

22 133-4334 GASKET - door

23 255-7773 SCREW - cover

24 255-5970 WASHER - sealing

25 255-4510 WASHER - retaining

255-6526 INSERT (1/4-20)

26 199-6141 NAMEPLATE - Caution

27 192-5878 NAMEPLATE - Caution

113

217C0 ENVIROFRESH UNIVERSAL REAR MOUNT KIT (700778) Revised

07/12/11

114

ENVIROFRESH UNIVERSAL REAR MOUNT KIT (700778)

217C0Revised07/12/11

REF QTYPART NO. DESCRIPTION

28 192-6242 PLATE - nozzle

29 155-3513 SCREW - plate

30 155-3014 LOCKWASHER

31 155-3013 FLATWASHER

115

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Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for customers globally. Its world class brands include Thermo King, the leader in transport temperature control and Trane, a provider of energy effi cient heating, ventilating and air conditioning systems, building and contracting services, parts support and advanced controls for commercial buildings and homes.

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314 West 90th StreetMinneapolis, MN 55420

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Thermo King Corporate

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Accessories & OptionsTK 52820-8-PM (Rev. 5.7)

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