Save This Manual ForFuture Reference

Dust CoBlectionSystem

SerialNumberModel and serial number may befound on the motor cover.

You should record both model and

serial number in a safe place forfuture use.

FOR YOURSAFETY:READ ALL

INSTRUCTIONSCAREFULLY.

\

DUST COLLECTIONS YS TEM

° assembmyooperation

"partso repamr

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.Part No. SP5373 Printed in Taiwar_

• • •:• •_:-•-::_:/.'- • ••• ,.,. ,,i _.

FULL:ONEYEAR WARRANTY ON CRAFTSMAN DUST C-OLL_

If within 0ne year from the date of purchase, thls Craftsman Dust Collection System falls due to a defect inmaierlal0r workmanship; Sears wil! repair it, free of charge;WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTINGTHE NEAREST SEARS SERVICE CENTER/DEPARTMENTTHROUGHOUT THE UNITED STATES.This warranty applies only while this product is used in the UnitedStates.Thiswarranty givesyou specific legalrights, and youmayaiso haveother rightswhich vary from stateto state.

SEARS, ROEBUCK AND CO., D/817WAHOFFMAN ESTATES,IL60135

PO TANT SAFETY INSTRUCTIOWhen using your Dust Collection System, follow basicsafety precautions including the following.

WARNING" wTo reduce the risk of

fire, electric shock, or injury:• Readand understand this owner's manual and all

labels on the Dust Collection System before oper- oating;: Use only as described in this manual. Toavoid personal injury or damage to Dust Collec-tion System, use only Sears Craftsman recom-mended accessories.: _ °

To avoid injury from accidental starting, unplug powercord before changing or cleaning filter/dust bag or chipbag..

Do not use without filter/dust bag and/or chip bag inplace.

Do not unplug by pulling on cord. To unplug, grasp theplug, not the cord.

Turn off controls before unplugging.

Sparks inside the electrical parts, can ignite flammable o Do not use with damaged cord, plug or other parts. IfVapors or dust. To avoid fire or explosion: your Dust Collection System is not working as it° Do not vacuum, or use this Dust Collection System should, has missing parts, has been dropped, dam-

neariiammable orcombustlble iiquids, gases, gaso- aged; left outdoors, or dropped into water, return it toa Sears Service Center.

line or other fuels, lighter fluidi cleaners, oiFbasedpaints,, natural gas;_hydrogen, or explosive dusts like , n,, ,,t,, ,,̂,,,_. ,, _, ,,,,,,_ ..... ,_.,,. h..,.._l.....

: gust,magnes!umous_!gram ous t, orgun Powoer; :..... a :dobr on cord;or pail cord: around sharp edges or: i: _,J_um .nvthinn ,h_fii_ hJ,mtnn t_r _mni_in_: coiners: Donotrun DustCoilectionSystemovercord.

• Do not va....... __, .... _,.... ........ = ....... """'_' Keepcord away from heated surfaces.such as cigarettes, matches, or hot ashes.

" To avOid health hazards from vapors or dusts, do notvacuum toxic materials;

• Do not handle plug of the Dust Collection System withwet:hands.

• Do:not use Orstore near hazardous materials.

• Do not use outdoors or on wet surfaces.

Do not put any object into ventilation openings. Do notvacuum with any ventilation openings blocked; keepfree of dust, lint, hair or anything that may reduce airflow.

" Put unit on a stable, level surface.o

• Route vacuum hose and electric cord out of trafficareas.

°

- Do not allow to be used as a toy. Close attention isnecessary when used by or near children.

• Donotleaveappliancepluggedin. Unplug from outletwhen not in use and before servicing. °

Keep hair, loose clothing, fingers, and all parts of bodyaway from openings and moving parts.

Extension cords in poor condition or that are too smallcan pose fire and shock hazards. When using anextension cord, be sure it is in good condition. See"Extension Cords" in the "Operation" section for properwire sizes.

Connect to properly grounded outlet only. (See"Grounding Instructions" on page 14.)

SAVE THESE iNSTRUCTiONS11 , . Hi, 11 i|1,

_ CAUTION: if usingthts Dust Collection System

to help keep airborne wood dust in heavy usagewithin acceptable limits, you must regularly monitorair borne dust andmaintain Dust Collection Systemto avoid exceeding dust limits. Each application isunique. Your maintenance schedule must, there-fore, be tailored to your specific use of this Dust Col-lection System.

Safety is a combination of common sense, staying alertand knowing how your Dust Collection System works.

BEFORE USBNG THE DUST COLLECTION

SYSTEM:

_ WARNING: TO AVOID MISTAKESTHATCOULD

RESULT IN SERIOUS, PERMANENT INJURY, DONOT CONNECT POWER CORD UNTIL THE FOL-LOWING STEPS HAVE BEEN SATISFACTORILYCOMPLETED:

1. Assembly, mounting and alignment.2. Learn the function and proper use of the ON-OFF

switch.

3. Read and understand all safety instructions andoperating procedures throughout the manual.

4. Read the following labels which appear on the topand bottom of filtration housing and sides of motor,

WARNmNGMetal shavings or dust can setsawdust on fire.

Collect wood materials onty.Do not collect metal shavingsor dust.

See manual for details,

Risk Of electrical shock.

Use indoors in dry area,

Do not use outdoors or on wetsurfaces.

Sparks can ignite vapors from !

flammable products,

Do not use around flammabie

products.

If connected to a circuit protectedby fuses, use time delay fuses

with this appliance,

Electrical: 120 volts, 60 Hz AC onty, 7 amp

BEFORE EACH USE:

1. inspect your Dust Collection System. if any partsare missing, bent, or faiJ in any way, or any electri-cal components do not work properly, turn off theDust Collection System, remove switch key, andremove power supply cord from power supply.Replace damaged, missing or failed parts beforeusing the Dust Collection System again.

2. Plan your work to protect your eyes, hands, face,ears and body.

WEAR YOUR

A. WEAR SAFETY GOGGLES, FORESIGHT iSBETTER THAN NO SIGHT. Wear sale',ygoggles, not glasses, that comply with ANSEZ87.t (shown on label). Operaling any powertoot can result in foreign objects being tllowninto the eyes which can result in permanent eyedamage. Safety goggles are available at Searsretail catalog stores, Use of glasses or gogglesnot in compliance with ANSI Z87.1 could resultin severe injury from breakage of the eye protec-tion.

B. When cleaning collection bags, wear a dustmask.

WARNmNGHazardous moving parts inside

Unplug before removing inlet guard,

Attach inlet guard before plugg ing in,

:4

AFETY INSTRUCTIONS :FOR: POWER TOOLS

1. KNOWYOUR TOOLRead and undersiarid owner's manual and labels

3tt_xed to the tOOl [:.earn its appiicalion and limita-nuns as welt as its(specffic potenl.iat hazards pec,uafiar tolhis tOoL

2, _ GROUND THE TOOL

This Io01 is equipped with an approved 3-conductor

cord and a 3prong grounding type plug to tit theproper grounding type receptacle The green con

ductor in the cord is the grounding wire Never

connect the green wire 1o a live terminai.3. KEEP GUARDS tN PLACE

- in working Order. and in proper adjustment and

alignment:4. REMOVE ADJUSTING KEYS AND WRENCHES

Form habit of checking to see that keys and adjust.ing wrenches are removed from loci before turn_ngqton.

5. KEEP WORK AREA CLEAN

Cluttered areas andbenchesfnvite accidents. Floor

must not be slippery due to wax or sawdust,6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations or

expose them to rain. Keep work area welt lighted.

Provide adequate surrounding work space.7. KEEP CHILDREN AWAY

A!I visitors should be kept a safe distance from workarea,

B, MAKE WORKSHOP CHILD*PROOF

-- with padlocks, master switches, or by remowng

starter keys.9. USE PROPER SPEED

This loci will do the job better and safer when oper_

ated atthe proper speed.10; USE RIGHT TOOL

Don't force tool or attachment to do a job 1or which

itwas not designed.1t. WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or

jewelry (rings, wristwalches) to gel caught in movingpans. Non-slip footwear =s recommended. Wear

protective hair covering to contain long hair. Roll

long sleeves above the elbow.

12. USESAFETY GOGGLES (Head Protection): ::wear safety goggles (mUstcomply with ANSI Z87.1 )

at all times., Everyday eyeglasses only have impactresistant lenses; they are NOT safety glasses. Also.use lace or dust mask if cutting operation is dusty,and ear protectors (plugs or muffs)during extendedperiods or operation

13. DON'T OVERREACHKeep proper footing and balance at all times.

14. MAINTAIN TOOLS WITH CAREKeep tools sharp and clean for best and safestperformance. Follow instructions for lubricating andchanging accessories.

15. DISCONNECT TOOLSBefore servicing, when changing accessories or at-tachments.

16. AVOID ACCIDENTAL STARTINGMake sure switch is in "OFF" position before plug-ging in.

17. USE RECOMMENDED ACCESSORIESConsult the owner's manual for recommendedaccessories. Follow the instructions that accom-pany the accessories. The use of improper acces-sories may cause hazards.

18. NEVER STAND ON TOOLSerious injury could occur If t hetool tipsover. Donutstore materials such that it is necessary to stand onthe tool to reach them.

19. CHECK DAMAGED PARTS.Before further use of the tool, a guard or other partthat is damaged should be carefully checked toensure that it will operate properly and perform itsintended function. Check for alignment of movingparts, binding or moving parts, breakage oF parts.mounting, and any other conditions that may affectits operation. A guard or other part that is damagedshould be properly repaired or replaced.

20. NEVER LEAVE MACHINE RUNNING UNAT-TENDEDTurn power "OFF". Don't leave Dust CollectionSystem until it comes to a complete stop.

4

........ iiiiii ii ,i ,i,

introductionThe Craftsman Dust Collection System is specificallydesigned to capture sawdust and wood chips at thesource. The fine dust is filtered by the upper bag whileheavy particles settle in the lower bag for easy removal.Do not use as a vacuum.

_ CAUTION: The blower housing containsa high

speed fan bgade that can amputate fingers, grabloose clothing and neckties, or prope_ dust at highvelocities. DO NOT OPERATE WITHOUT ALL PARTSIN PLACE.

Do not attempt to clean, remove dust bags or serviceunit while in operation. Disconnect from powersource.

This Dust Collection System is intended for either corn*mercial or household use.

IMPORTANT NOTE

Please Read Carefully

Static Shocks Are Common - in dry areas or when therelative humidity of the air is low. To reduce the fie-

quency of slatic shocks in your home, the best remedyis to add moisture to the air with a console or installedhumidifier.

The safety information in this manual is highlighted bythe following safety alert symbol.

]'he following signal words are used to indicate the leverof risk.

_ DANGER: Means that if the safety information

is not followed, someone will be seriously injured orkilled.

_ WARNING: Means that ifthe safety information

is not followed, someone could be seriously injured orkilled.

_, CAUTION: Means that if the safety information

is not followed, someone may be injured.

TABLE OF CONTENTS

ITEM PAGE

WARRANTY INFORMATION .................................... 2IMPORTANT SAFETY INSTRUCTIONS ................... 2GENERAL SAFETY INSTRUCTIONS FOR

POWER TOOLS .................................................... 4INTRODUCTION ........................................................ 5

Unpacking and Checking Carton Contents ............ 6ASSEMBLY ................................................................ 7

Mounting Front Pivoting Casters ........................... 7MountingMountingMountingMountingMountingMountingMountingMountingChip Bag

Rear Fixed Casters ................................ 7Inlet Guard ............................................ 7Support Legs .......................................... 8Leg Bracket ............................................ 8inlet Bracket ........................................... 9Base Plate .............................................. 9Filter/Dust Bag Holder .......................... i0Handle to Filtration Housing ................. 10Assembly ............................................. 11

ITEM PAGE

Filter/Dust Bag Assembly .................................... 11OPERATION ............................................................ 12

Attaching Accessories to inlet Guard .................. 12Connecting Dust Collection System to

Power Source ................................................... 12OnlOff Switch ...................................................... 13Moving Dust Collection System ........................... 13Power Supply ...................................................... t4Grounding Instructions ........................................ 14Extension Cords .................................................. 14

MAINTENANCE ....................................................... t 5Chip Collecting Bag Removal .............................. t5Filter/Dust Bag Removal ...................................... 15Motor ................................................................... 16

TROUBLESHOOTING ............................................. 16REPAIR PARTS ...................................................... 18

5

I_NPAC_KiR_ i_::_ _HECKING CARTON

€ONTENTSI!

Tools Needed

Adjustable Wrench Screwdriver...... i

CARTON CONTENTS LISTfKey Descrlptlon Qty,A _; FiltedDust Bag ........................................... 1B Fitter/Dust Bag Hanger ........................... 1C Handle. ...................................................... 1D Filtration Housing ....................................... 1E _ inlet Guard ................................................. t

F : ::Right Side Support Leg ............................. 1G Loose Parts Bag ..................................... 1H Rear Fixed Casters .....................................I Base Plate ........:...................... ...........:: ........ 1

J Front Pivoting Casters ............................... 2K Manual ....... :..:........................................... 1L: Chip Collecting Bag ............................... .... !M Bracket and Inlet Clamp ....................... ..... 1N Leg Bracket: .....:...... .................................. .. 1O : Left Side Support Leg ................................ 1P Adjustable Band Clamp ...................... 1Q Flexibte Hose, 4 Inch .: ........................ _._1R Adapter .::__.,,_::_::.................................. :.._.::1

S O:Ring _,:.....:,......_...................... 1

TION SYSTEM IN DURING ASSEMBLY CAN RESULT

IN ELECTRICALSHOCK ORYOUR FINGERS, HAND,OR ARM BEING CUTOFF FROM FAN BLADE CON-TACT. DO NOT PLUG IN THE COLLECTOR AT ANY

TIME DURING ASSEMBLY. THE DUST COLLEC-

TION SYSTEM SHOULD ONLY BE PLUGGED tN

WHEN IT IS TO BE USED.-

LIST OF PARTS IN LOOSE PARTS BAGfKey Description Qty.Q Hex Nut

M6x 1 .................................................... 53/8- 16 .................................................. 2

R Lockwasher1/4...:...: ................................................... 95116........................................................ 8

S Hex ScrewM6 x 1-30 ::.:.._;.:.._,.__....i:.............. ...... _....4

!- Items shown are not actua! size

t Items shown _tfe not actual _,ize

T

UvWxY

Flat Washer1/4 x 1/2 ................................................. 7

5/16 x 11/16 x1,16 ........................... 18

3/8 x 3/4 ............................................... 4

Switch Key ................................................. 1

Pivolin.q Caster ........................................... 2Acorn Nut 3/8 - 16 ...................................... 2Fixed Caster ............................................... 2

Hose Clamp ............................................... 2

assembmyMOUNTING FRONT PRVOTING CASTERS

1, Locate the following items from the loose parts bag:Description Qty.A Pivoting Casters ................................... 2B Hex Nuts* (3/8 - 16) .............................. 2C Flat Washers* (3/8 x 3/4) ...................... 4D Acorn Nuts*, ......................................... 2E Base Plate ............................................ 1

2. Screw a hex nut completely on the Caster bolt.

3. Position flat washeron top of previously installed hexnut and slip the Caster bolt through the hole on frontof Base Plate. Position secondflat washeron the bolt.

A

E

0** }terns are shown actual size

ACORN NUT_,

FLAT WASHER

4. Screw the Acorn Nut on the bolt securely with anadjustable wrench.

5. Tighten the hex nut securely against the base plate.

6, Repeat steps 2 - 5 on opposite side.

i

MOUNTING REAR FIXED CASTERS

1. Locate the following items from the loose parts bagDescrlptlon Qty.A Fixed Casters ....................................... 2B Flat Washers* (1/4 x 1/2). ..................... 4C Lockwashers* (1/4) .............................. 4D Hex Head Screws* (M6 x 1 - 12) .......... 4

2. Position Fixed Casterunder rear of Base Plate so thatholes on Caster bracket and Base Plate line up.

3. Install hex screw, lock washer and flat washer asshown, Tighten securely using an adjustable wrench

4. Repeat steps 2 and 3 on opposite side.

i •

MOUNTnNG iNLET GUARD

A B'_* Items are shown actual size

BASE PLATE(REAR)

C_

CASTER

_HEX SCREW

FLAT WASHER

F.,_ED CASTER

1. Locate the following items from the loose parts bag:Description QtyA Flat Washers* (5/16 x 11/16 xl/16) ..... 4B Hex Screws* (M8 x 1.25 -12) ............... 4C Lockwashers ° (5/16) ............................. 4 A c

2. Locate the Filtration Housing and Inlet Guard. * Itemsareshown actual size'H,.,HL L • .I, , I HI, I ,IHUIL._

*V

:: 4i Support the opposite side of Filtration Housingw_th ab[()ck of wood_

A;:Ptace:O÷Ring in relief of Inlet pipe (See page!8)

5.: Position Inlet Guardin tine withthe threaded holes Onthe base of the Filtration Housing.NOTE: Makesureinlet Guard is pointing to rear ofmachine_

6. Place Iockwasher and flat washer on hex screw andinsert through the holes of the Inlet Guard into thethreaded holes of the Filtration Housing as shown.

7. Complete the process for the other three holes usingsame method.

DO NOT SECURE SCREWS AT THIS TIME.

MOUNTING SUPPORT LEGS

1. Eocate the following items from the loose parts bag:Descrlption - Qty.A Flat Washers* (5/16 x 11/16 x 3/32) ..... 4B Hex Screws *(M8 x 1.25 - 12) ......... ...... 4

..... C Lockwashers* (5/16) ............................. 4

_ CAUTION: To avoid Injury, keep hands awayfrom fan blade:

3. Place: lockwasher and flat washer on hex screw andinsert: through the holes in the Support Leg and

secure to the threaded holes inthe Filtration Housingas shown,

4, Use same method to attach Right Support Leg.

A B

" Items are shown actual size

LEG BRACKET I]

C

5. Secure hex screwswiththe use of adjustable wrench.

MOUNTING LEG BRACKET

1. Locate the following items from the loose parts bag:Description Qty.A Flat Washers* (5/16x 11/16 x 3/32) ..... 4B Hex Screws* (MS x 1.25 - 12) ............... 4

MOTOR /

LEG SUPPOR.r

FLAT WASHER

.\_b,,._/ .EX SCREW

_/HEX SCREW

LOCKWASHER

____J_"FLA'r WASHER

IMPELLER

BLOCKS OF WOOD

2i Insert LegBracket between the Support Legs andslide against:the angied fiange of theLeg.NOTE: i Make _re :h01es in Leg Bracket align with

.......... L

flange of Leg Support and attach to threaded hole ofBrackeL

3. Place flat washer on hex Screw,insertthrough angled4: Repeat steps 2 and 3 using same process on ,other

three holes.

IIIILui_

MOUNTING INLET BRACKET

1, Locate the following items from the loose parts bag:Description Qty.A Flat Washers* (5/16x 11/16xl/!6) ..... 2B Hex Screws* (M8 x 1.25 - 12) ............... 2C Flat Washers *(1/4 x 1/2) ...................... 2D Hex Screws* (M6 x 1 - 12) ................... 2

2, Insert Inlet Bracket between relief flange of InletGuard and against inside edge of angle flange onSupport Leg. Make sure both holes on Bracket alignwith similar holes on Leg Support.

3. Place 5/16 flat washer on hex screw, insert throughLeg hole and attach to threaded hole of Bracket,

4. Repea! same process for other hole and secure withuse of adjustable wrench.

5. Attach Fixed Clamp as shown, by plac}ng flat washeron hex screw, insert hex screw throughhole of FixedClamp and attach to threaded hole of /nfet GuardBracket.

6. Repeat step 5 to attach other screw below InletGuard.

7. Tighten all screws on Legs, Inlet Guard, and FiltrationHousing secu rely,

LIIIiiiiiiiiiiiiijl jl iiii, iii ii i ii ii

A R

* Items are shown actual size

c D

MOUNTING BASE PLATE

1. Locate the following items from the loose parts bag:Description Qty.A Flat Washers* (5/I_6x 11/16xl/16) ..... 4B Hex Screws* (M8 x 1.25 - 12) ............... 4

2. Attach Base Plate to Leg Supports by flipping baseupside down, aligning holes on both Leg Supports.

A B* Items are shown actual size

F_XED CASTERS

3. Place flatwasher on hex screw, insertthrough hole ofLeg and attach to threaded holes in Base Plate asshown.

4, Repeat same process for other three holes andsecure with adjustable wrench.

5. With the assistance of another person, carefully flipthe Dust Collection System right side up.

_ "- _,._-- FLA'[ WASHER

_:f -I J_, _"ill _ A_HEx SCREW

iF" _ _ LEa!i _ _ SUPPORT

ii

9

AG HOLDER

1_LoCate the foUowing items from the loose parts bag:Description Qty.

.....A Hex Nut* (M6 X 1) ................................ 1B Lockwasher* (1/4) ........................... ..:: 1C Flat Washer* (1/4x 1/2) ....................... 1

2_Attach hexnut to threaded portion of Filter/Dust BagHolderand place lockwasher and flat washer on nutas shown.

3, Insert Filter/Dust Bag Holder into threaded hole ofFiltration Housing as shwon.

4_Turn Filter/DustBag Holderrod clockwise untilnut issecured to Filtration Housing.

5: Secure Fitter/Dust Bag Holder in place with adjust-able wrench.

A

* Items are shown actual size

HEX N UT_._

LOCKWASH ER _e=

FLAT WASHER "-'''_ /"

i i

FILTER/DUST BAGHOLDER

1. LocatethefollowingDescriptionitems fromtheioose pa_bag: A

A HexScrews* (M6x1;25) .................... _4 * ItemsareshownactualsizeB Lockwashers* (1/4'_dia.) ....................... 4C HexNuts* (M6xl) ........................... 4

C

2. Attach the ends of the Handle to the ReliefFlangesonthe side of Filtration Housing as shown.

3: lnsert hex screw through the Handle and Flange.

4. Attach the lockwasher and the hex nut to the screwand tighten.

HAN D LE

HEX NUT "-'_

HEX

REUEF

FILTER/DUST BAGHOLDER

FILTRATIONHOUStNG

/

5: Repeat process for all four holes and secure withadjustable wrench.

10

CHiP BAG ASSEMBLY -LOWER FiLTRATiON HOUSING

1. Insert lower Chip Bag by tilting the Metal ReinforcedBandat an angle and position it through the hole inthelower Filtration Housing.

2. Tuck one side of the Band under the SawdustChute Extension.

3. Allow the opposite side to rest on the ridge of theopening.

4. Tug on the Chip Bag to insure proper seating,

F_LTRATION HOUSINGSAWDUST CHUTE

EXTENSION

UPPER FILTER/DUST BAG ASSEMBLY

1. Disconnect the Adjustable Band Clampand inserttheend through the loops provided at the opening of theFilter/Dust Bag.

2, Invert the Filter/Dust Bag and slip the open end of theBag over the 1" Relief on the top opening of theFiltration Housing.

3, Secure the Bag by adjusting the rectangular barto thefourth set of hooks.

4. Pull the lever tight until it seats itself.

_ CAUTION: Make sure the opening of the bag is

tight against the relief so dust will not escape.

FILTER/

DUST BAGHOLDER

HANDLE---_

RELIEF /

FILTER/DUST BAG

ADJUSTABLEBAND CLAMP

tl

ii:i;ii!ii!iiii!iiiiii i i!i !iiI'H iiii: : / iThliS_Dust!i¢olie_ion System i!s designed to be corn elecffiCai parts, do not operate this Dust Collectionnetted directly t0:thewoodwOrking machines. Pieasel System in!areas with flammable vapors such asuseoniythel_artS provided for maximum effJctency: ilghterl fluld, cleaners, oil-base paints, gasoline,

4!!IDiameterx :_4)" Hose_ PVC Vulcanized rubbe_ alcohol or explosive dust such as coal, magnesium,with wire reinforcement and 2- 4'_clamps_ grain or gun powder in the air. Do not vacuum

• i•• • _I ii _-_ • '• ' •Bandsaws: Belt and Disk Sanders: arid RadialSaw Sawdust Collector,

_ WARNING: To avoid fire or explosion caused

bythe Igniting of vapors or dust dueto the arcing ofii i roll

ATTACHING ACCESSORIES TO INLETGUARD

4" Diameter Hose/Clamp Assembly and Adapter

explosive dust, flammable or combustible Itquids orhot ashes. To avoid health hazards from vapors ordusts, do not use near toxic materials. To avoidelectrical shock, do rtot expose to rain. Store in-doors. Unplug power cord before changing, clean-ing, or emptying the filter/dust bag or chip bag.

IS. \ i

j

1. Open Clamp and insert Hose, by slipping Clampover Hose. Attach to Inlet Guard and tightenClamp with a straight blade screwdriver. Use thissame process to Connedt Adapter. Tighten bothClamps securely to increase air velocity andreduce leakage, The Adapter will permit easy dis-connect.

_ CAUTION: To avoid fire, use only lhe hose and

adaptor designed for this unit. The adapter is de-signed to fltonlyto the hose. Do not attach it directlytoany other Inlet opening.

CONNECTING DUST COLLECTIONSYSTEM TO POWER SOURCE

_t_ CAUTION: if connected to a circuit protected

by fuses, use time delay fuses with this appliance.

1. Prior to connecting your Dust Collection System toany power source, be sure your bags are installedproperly. This will remove any possibilityof dust flyingin your face.

2. The motoronyour Dust Collection System iswired for1120volts, single phase power system. Make sure themotor rating agrees with the electrical system it is tobe connected to.

3. Too manymachines onone circuit willblow fuses. Becareful not to ovedoadcircuit,

12

', rlqplll i ....... ................................ jl ,l! i

ON ! OFF SWITCH

On the rear of the Motor Housing above the Handle, isthe Switch Box. The ON!OFF Switch has the ability tobe turned "ON" when the Red Key is properlyinstalled. Switch to the "ON" position by moving theswitch upward. Turn the switch "OFF" by movingdownward. Remove the Key from the switch whenev-er the saw is turned "OFF" and keep it out of the reachof children.

_ WARNING: THE DUST COLLECTION SYSTEM

CAN START ACCIDENTALLY OR BE USED BY CHIL-DREN OR OTHERS WHEN THE KEY IS LEFT iN THESWITCH. ALWAYS REMOVE KEY WHEN THE DUSTCOLLECTION SYSTEM IS 'OFF', AND KEEP IT OUTOF THE REACH OF CHILDREN.

_ WARNING: THE DUST COLLECTION SYSTEM

WILL START IMMEDIATELY WHEN THE POWERCOMES BACK ON AFTER A BLACKOUT IF THE KEYIS LEFT'ON' IN THE SWITCH. ALWAYS TURN THESWITCH 'OFF' AND REMOVE THE KEY.i ii _ ............................

Turning Switch "OFF"

i i i , i

Turning Switch "ON" Removing Switch Key

MOVING THE DUST COLLECTION SYSTEM

This Dust Collection System is able to move easily fromone woodworking machine to another.

_i, CAUTION: To avoid Injury from failing unit or

fire from electrical cords, do not cross over largedebris or electric cords when moving unit. LEG

13

MOTOR

\ RLTER/,.---- DUST SAG

CASTERS

...................... '.......... .............. " " ".... " 4 _1 , , _ __

TION: CONNECT TO _A::120Vi 15"AMP, BRANCHCIRCUIT AND USEA15=AMP,TIME DELAY FUSE ORCIRCUIT BREAKER; FAILURE TO CONNECT INTHIS WAY CAN RESULT IN INJURY FROI_I SHOCKOR FIRE,

Your Dust Collection System must be properlygrounded: Not all outlets are properly grounded, tf youare not sure that your outlet is propedy grounded.have it checked by a qualified electrician

_ WARNtNG: IF NOT PROPERLY GROUNDED,THiS DUST COLLECTION SYSTEM CAN CAUSEELECTRICAL SHOCK, PARTICU LARLY WHEN USEDIN DAMP LOCATIONS;

,_.: .__ L_ WARNING: TO AVOID SHOCK OR FIRE, I!FPOWER CORD iS WORN, CUT, OR DAMAGED INANY WAY, HAVE IT REPLACED IMMEO|ATELY.

GROUNDING iNSTRUCTIONS

This appliance must be grounded, tf it should malfunc-tion or breakdown, grounding provides a path of leastresistance for electric current to reduce the risk ofelectric shock. This appliance is equipped with a cordhaving an equipment:grounding Conductor and ground:ing plug. The plug must be plugged into an appropriateoutlet that is properly installed and grounded in accor-dance with all local codes and ordinances.

_WARNING: TO MAINTAIN PROPER DUST

COLLECTION SYSTEM GROUNDING, WHENEVERTHE OUTLET YOU ARE PLANNING TO USE FORTHIS POWER TOOL IS OFTHE TWO PRONG TYPE,DO NOT REMOVE OR ALTER THE GROUNDINGPRONG IN ANY MANNER.

EXTENSION CORDS

This appliance is for use on a nominal 120-volt circuit,and has a grounded plug that looks like the plug illustrat-ted below. Atemporary adapter may be used to connectthis plug to a 2-pole receptacle, as shown below, if aproperly grounded outlet is not available. The temporaryadapter should be used only until a properly groundedoutlet can be installed by a qualified electrican. Thegreen colored rigid ear, lug, or the like, extending fromthe adapter must be connected to a permanent groundsuch as a properly grounded outlet box cover. When-ever the adapter is used. it must be held in place by ametal screw.

WARNllNG: IMPROPERCONNECTIONOF THE EQUIPMENT GROUNDING CONDUCTORCAN RESULT IN A RISK OF ELECTRIC SHOCK.CHECK WITH A QUALiFiED ELECTR]CAN OR SERV-ICE PERSON IF YOU ARE IN DOUBT AS TOWHETHER THE OUTLET IS PROPERLY GROU NDED.DO NOT MODIFY THE PLUG PROVIDED WITH THEAPPLICANCE IF IT WILL NOT FIT THE OUTLET,HAVE A PROPER OUTLET INSTALLED BY A QUALFFlED ELECTRICIAN.

_I_-'j:_I 3-PR0 NG PLUG

I t _ (J_ "_ GROUNDING PRONG

' _ _ PROPERLY1 _1- ii _"GR0UNDEDIt _ OUTLET

GROUNDING LUG

i:_;'_ij i MAKE SURE THtS IS3-PRONG PLUG :f" L _-" ,. - CONNECTED TO A

':;'; [ _ .i-:"-t_,i KNOWN GROUND

-\-.;I , . _ 2-PRONG' - _ :" RECEPTACLE

ADAPTER

_ WARNING: THE ADAPTER ILLUSTRATED IS

FOR USE ONLY IF YOU ALREADY HAVE A PROP-ERLY GROUNDED 2-PRONG RECEPTACLE,

The useof any extension cord wilt cause some loss o!power. Use:the following: table to determine the mini-mum wire size (A_W,G.} extension cord. Use only 3-wireextension cords which have 3-prong groL_nding type

For

accept the tool's

box. the wire size must be _ncreased proportionatelyin order to deliver ample voltage to the sawdust collec-

tion system motor. Wire Sizes RequiredLength of (American Wire Gage

Conductor 3_20YLines

t i i :1"1 j:" - -'" i¸:

14

0 - 25 feet No. 1626 - 50 feet No. 14

51 - 100 feet No. 12i ,,

i l i i i ,inl

_ WARNING: FOR YOUR OWN SAFETY, TURNSWITCH "OFF" AND REMOVE PLUG FROM POWERSOURCE OUTLET BEFORE MAINTAINING YOURDUST COLLECTION SYSTEM ......

_ WARNING: TO AVOID INJURY FROM ELEC- .___I-- j_

TRIC SHOCK OR SUDDENLY STARTING UNIT, AL- /_

WAYS REMOVE SWITCH KEY AND KEEP UN- .-_.. i "PLUGGED WHILE UNIT IS DISASSEMBLED tN ANY _i_;-_:_-_i_\WAY. ALWAYS REASSEMBLE WITH RECOM- \_'

MENDED PARTS BEFORE PLUGGING UNIT IN, _"

CHIP COLLECTING BAG REMOVAL

1. Push Bandup and sfide opposite edge to the middleopening,

2, Lower Band carefully through opening as shown,Deposit chips in appropriate metal container.

_ CAUTION: Wear Safety goggles ANSI Z87.1

to protect your eyes prior to commencing opera-tion.

3, Reconnect the Chip Collecting Bag by sliding theBand through the hole and slide the opposite sideunder Dust Chute Extension. Seat as shown.

FILTERIDUST BAG REMOVAL

_ CAUTION: If using t his Oust Collection System

to help keep airborne wood dust In heavy usagewithin acceptable limits, you must regularly monitorair borne dust and maintain Dust Collection Systemto avoid exceeding dust t|mits. Each application isunique. Your maintenance schedule must, there-fore, be tailored to your specific use of this DustCollection System.

1. Shake the Filter/Dust Bag so the fine dust fails intolower Chip Collecting Bag.

2. Disconnect the Adjustable Band Clamp by releasingthe Spring Lever Clamp.

3. Remove the Fitter/Dust Bag and deposit all fine dustin an appropriale metal container.

4. Reconnect the Bag carefully so the Clamp wrapsaround the Bag on all sides. Adjust the lever to thefourth hook and fasten securely.

5, Slip loop over hook on Filter!Dust Bag Holder,

ADJUSTABLEBANDCLAMP

15

MOTOR :

Excessive dust fin _tO_: couldcause excessive heat: inmotor. :

Every effortshou!d be imade _to:prevent foreign materialfromenteting the motor:i When operated ur_ler condi-tions likely to permit accumtllations of dust, dirt;or wastewithin the motor, a visual inspection should be made atfrequent intervals. Accumulations of dry dust can usu-ally be blown out successfully.NOTE: Motors used on wood-working tools are particu-larly susceptible to the accumulation of sawdust andwood chips and should be blown out or "vacuumed"frequently to prevent interference with normal motorventilation.

To remove dust, blow off motor with a low pressure airhose.

_CAUTION: To avoid eye Injury or adverse

reaction to dust, high air pressure should not beused especially In poorly ventilated areas.

The operator performing this cleaning function shouldwear safety goggles and filter mask

Do not use unit if power cord becomes worn or frayed.

If any servicing (other than the above cleaning) be-comes necessary, it should be performed by an author-ized Sears Service Center.

NOTE: The speed of this motor cannot be regulated orchanged.

troubleshootinq

MOTOR

• _• •. •.: •• •• - •,•1,••• • • •

Excessive sawdustin air.

PROBLEM. 1 PROBABLE CAUSE REMEDY SUGGESTED

,r

I Excessive impellerj noise,

1. Loose connectors2. Filter/dust bag and!or

chip collection bagreleasing sawdust.

t. Picked up large woodchips or debris.Loose impeller.

3. Rubbing impeller.

1. Tighten connections.2. a. Sawdust trapped between clamp bag and housing.

b. Lower bag is hung up on sawdust shoot extension.Reposition chip bag properly. See "Maintenance- ChipBag".

, ,,,,

1, Do not pick up metalor ferrous materials. Stopthe machineand the material wilt falt to the bottom of inlet tube.

2. Unplug unit prior to disassembly. Hazardous movingparts inside, Attach inlet guard before plugging in. Usea piece of wood 1otree impeller.

3. Consult Sears Service to repair loose or rubbing impeller,A repair to the housing may create a hazard unless it isdone by a qualified service technician. Repair service isavailable at your nearest Sears store.

i _lL L I I

.16

PROBLEM

Excessive noise.

Motor fails to devet-op full power.NOTE: LOW VOL-TAGE: (Power out-put of motor de-creases rapidly withdecrease in voltageat motor terminals.For example, areduction of 10% involtage causes areduction of 19% inmaximum poweroutput of which themotor is capableand a reduction of20% in voltagecauses a reductionof 36% in maximumpower output,)

Motor starts slowlyor fails to come upto ful!speed.

Motor overheats

Motor stalls(resulting in blownfuses or trippedcircuit breakers).

Frequent opening offuses or circuitbreakers,

PROBABLE CAUSE REMEDY SUGGESTED

1. Motor 1. Have motorchecked by qualified service technician. Repairservice is avaiable at your nearest Sears store.

" , ............. l .... " " '

1. 1. Do not use other appliances or motors on same circuitwhen using the Dust Collection System.

2. Increase the wire sizes on extension cords, or reduce2. length of extension cords, See "Motor Specifications and

Electrical Requirements" section.3. Request a power check from the power company.

i3.

Circuit overloaded withlights, appliances andother motors.Undersize extension cordor extension cord toolong.General overloading ofPower company facilities.

1. Low voltage.2. Windings burned out

or open.3, Starting switch will not

operate. (Switch contactsworking properly.)Capacitor is bad.

1. Motor overloaded.2. Improper cooling. (Air

circulation restrictedthrough motor due tosawdust, accumulatinginside of motor.)

1, Voltage too low to permitmotor to reach operatingspeed.

2. Fuses or circuit breakersdo not have sufficientcapacity.

1. Motor overloaded.2. Fuses or circuit breakers

do not have sufficientcapacity.

1. Request voltage check from the power company.2. Have motor repaired or replaced by a qualified service.

technician.3. Have capacitor replaced by a qualified service technician.

1. Clean out sawdust to provide no rrnaJ air circulation throughmotor. See "Maintenance" section.

1. Request voltage check from the power company.2. Install proper size fuses or circuit breakers.

1,Install proper size fuses or circuit breakers.

NOTE: Motors used on wood-workingtools are particularty susceptible to the accurr_tation of saw-dust and wood chips and should be blown out or "vacuumed" frequently to prevent interference withnormal motor ventilation and proper operation of the centrifugally-operated st;_rting switch.

........ 17

........ i i

partsPARTS!LIsT, FOR!;:CRAFTSMAN

DUST COLLECTION SYSTEMf

MODEL 113.299780 ,'_"E

45

i i i

18

m

repaintparts

PARTS LiST FOR CRAFTSMAN DUST COLLECTnON SYSTEM

MODEL 113.299780

Always order by Part Number - not by Key Number.

Item Part

No. No. De _rlptton

1 8191662 8191723 8191874 8193025 8191896 8191917 STD8330258 8191929 819171

10 STD55112511 STD84061012 81918313 STD55102514 STD83301215 81916816 819198-1

17 12494418 81918419 81918220 81919021 81919522 81919423 STD835010

24 81920225 81920126 STD8350t2

o_ Hot Filler/Dust BagMo 1 H PSw :ch

,_ Ke_ Switch

Col with PlugHa_

* Sc_ ,Hex Hd M6x 1-25

Plug, PlasticHousing, Upper

* Lockwasher, 1/4* Nut, Hex M6x 1

Se_ , Housing* Washer, 1/4 x 1/2 x 1/16* Sc= ,HexM6x1-12

ImpellerWasher, Flat 5/8 x 1-1/2 x

1/8Nu_ Hex 5/8 - 18

_, Gu I, ImpellerHo g, LowerS_e , Housing EdgeO-Ring, 135mmGu , Inlet

* Scl , Hex Hd. M8x !,258

Cl_ p, Inlet SupportBracket, inlet Support

* Scl ,He×Hd M8xl 2512

ItemNO,

27

282930313233

3435

36

37383940

41

42

4344

45

464748

PartNo. D esCraptIon

819198

819196819207

819199

819203STD541037STD551037

STD541837

819200

819186

819170819169819165819185

819173

819188

819167819174

46-57509-3

819267

819268819269

508298

SP5373

Wash#r, Flat 5/16 x ! 1/16× 3/32

LegCaster, FixedBaseCas*,er, Pivoting

* Nut, Hex 3/8 - 16* Washer, Flat 3/8 x 3/4 x

3/32* Nut, Acorn 3/8 - 16

Bracket, LegScrew, Pan Hd. M4 x 16

- 12 Ty "An"Bag, Lower ChipClamp, Filter/Dust Bag

,_k Bag, Upper Filter/DustScrew, Pan Hd M4 x 16

- I 0 Ty "B"Seal, MotorKeyCapacitorCover, Capacitor

* Screw, Pan Hd. M4 x0.7- 10

_, Hose, Flex 4.0 Inch

Clamp, HoseAdapter, 2-1/2"/4.0"

Bag of Loose Parts(Not Shown)Owner's Manual (NotShown)

* Standard Hardware Item - May Be Purchased Locally.

WARNING: These Items Are Important To The Safety Of This Tool. 13o Not Substitute

Common Parts.

° Any attempt to repair or replace electrical parts on this unit may create a HAZARD unless repairis done by a qualified service technician. Repair service is available at your nearest Sears Store.

19

p,- ii, i,,, _'_

SERVICE

MODEL NO.113.299780

Dust CollectionSystem

HOW TO ORDER

REPAIR PARTS

_,l ill i i iii ,,i ill

Sold by SEARS.Part No. SP5373

DUST COLLECTmON SYSTEM

Service is available by returning this unit to thenearest Sears Service Center/Department through-out the United States.

Model and serial numbers may be found on the Motor

Cover of your Dust Collection System.

WHEN ORDERING REPAIR PARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER113.299780

NAME OF ITEM

Dust Collection

System

All parts listed may be ordered from any SearsService Center and most Sears stores. If the parts

you need are not stocked locally, your order will beelectronically transmitted to a Sears Repair PartsDistribution Center for handling.

ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.Form No, SP5373-1 Printed inTaiwan t 0/92