Satzspiegel FORK ITW CIneu - CeeIndustrial...of the world’s most highly demanded providers of high...

Produktübersicht

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W O R K H O L D I N G S O L U T I O N S W O R L D W I D E

T H E W O R L D W I D E S P E C I A L I S T

More information at www.forkardt.com

Its unique combination of technology, experience,and entrepreneurial potential makes FORKARDT oneof the world’s most highly demanded providers ofhigh quality workholding solutions developed andsupervised by a team of highly qualified engineersand experts.The innovative developments produced by our Househave been setting standards in workholding technolo-gy for decades.

It all began with an ingenious idea in the early twen-tieth century: Paul Forkardt developed his famousF type hand-operated chuck that even today – withthe corresponding advancements – ranks among thehigh precision FORKARDT standards.

Founding the company in Dusseldorf in 1923 PaulForkardt laid the foundation stone for a combine thatis now operating worldwide.Its members include not only the three FORKARDTcompanies in Europe (Germany, Switzerland, andFrance), but also an US and Chinese company and apartner company in Japan.

Besides their links to one of the world’s mostmodern CAD networks all companies of the Grouprun their own design divisions. As a measure to elimi-nate wasted research and to channel capacities eachlocation focuses on a range of technologies that areproduced in part in joint production areas.

For instance FORKARDT Switzerland has specialisedin the particular needs of the grinding industries, andFORKARDT France of the French automotive in-dustry.

The affiliation of the FORKARDT Group with ITW(Illinois Tool Works of the USA) gave rise to a com-bine that assures our clients worldwide the optimalworkholding solutions and the services they need forthe smooth flow of their production processes.

ContentsProduct group Page

The company 2 - 3

Power chucks 4 - 9

Clamping cylinders 10

Manual chucks 11 - 12

Gripping jaws 13 - 17

Precision power chucks 18 - 19

Special clamping systems 20

Expanding mandrels 21

Collet chucks 22 -23

Steady rests 24

Shock absorbers 25

The company 26 - 27

This catalogue describes the entire range ofFORKARDT products. Should you require furtherinformation beyond the data contained in thiscatalogue, please contact us and ask for the docu-mentation according to the subject you are interestedin. Our sales department will be pleased to help you.

As we are constantly striving to improve our products, the dimensions andspecifications in this catalogue cannot always represent the latest state of theart; they are therefore given as an indication only and are not binding.

More information at

www.forkardt.com

FORKARDT DEUTSCHLAND GMBHHeinrich-Hertz-Str. 7D-40699 ErkrathTel: (+49) 211-25 06-0Fax: (+49) 211-25 06-221E-Mail: [email protected]

FORKARDT DEUTSCHLAND GMBHProduktionsst. Reutlingen-NordMahdenstr. 11D-72138 KirchentellinsfurtTel: (+49) 7121-68082-0Fax: (+49) 7121-68082-22E-Mail: [email protected]

FORKARDT SCHWEIZ GMBHIndustriestrasse 3CH-8307 EffretikonTel: (+41) 52-3 553131Fax: (+41) 52-3 435240E-Mail: [email protected]

FORKARDT FRANCE S.A.R.L.28 Avenue de BobignyF-93135 Noisy le Sec CédexTel: (+33) 1-4183 1240Fax: (+33) 1-4840 4759E-Mail: [email protected]

FORKARDT USA2155 Traversefield DriveTraverse City, MI 49686, USATel: (+1) 800-544-3823

(+1) 231-995-8300Fax: (+1) 231-995-8361E-Mail: [email protected]: www.forkardt.us

Applications• Series production• Suitable for heavy-cuttingand fine finishing

The Advantages• Reduced machining times due to lowerpiece costs

• Centrifugal force compensation forspeeds 20% higherthan conventional chucks

•Wedge type mechanism with zerobacklash for high precision concentricity

• Multiple profile jaw guide (patented)for low maintenance

• Force feed circular lubrication (patented)• Optional quick jaw change system

Applications• Heavy-cutting

The Advantages• Optimised chuck mechanismfor clamping forces up to 15% higherthan comparable chucks

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Power chucks


Economic efficiency for series production – QLC

http://www.forkardt.com/products/powerchucks/qlc/index.htmlMore information at:

QLC

QLC-KT

Chuck sizes:ø 160ø 200ø 250ø 315ø 400ø 500ø 630


PATENTE

D

The corresponding jaws can be found on page 12.

Applications• In particular for bar stock

The Advantages• Larger through hole for handlinglarger diameter work pieces

• Extremely good proportion betweenthrough hole and outer diameter

• 40% greater through hole thancomparable chucks due to short multiplejaw guide

Applications•Work pieces with a large rangeof diameters

• Parts with difficult geometry(step over clamping)

The Advantages• Jaw stroke up to 100% longer• Two and three jaw design

Applications• Shafts

The Advantages• Easy moving compensation even at highclamping forces

• Adjustable ingenious pull-back action forimproved part location on center

• Easily interchangeable and finelyadjustable center housings

• Simple change-over for self-centeringmode for general clamping work

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Power chucks

Economic efficiency for series production – QLC

For shaft balance


http://www.forkardt.com/products/powerchucks/qlc/index.htmlMore information at:

QLC-LS (Long-Stroke)

QLC-AG

QLC-KS (King-Size)Chuck sizes:

ø 200ø 250ø 315ø 400ø 500ø 630

Chuck sizes:ø 160ø 200ø 250ø 315ø 400ø 500

Chuck sizes:ø 200ø 250ø 315ø 400

The corresponding jaws can be found on page 12.

The Advantages• Best repeatability (0.02 mm) evenunder high clamping pressures

• Jaw change within approx. 5 seconds(ordinary systems 5-10 minutes)

• Highly efficient• This system can be installedand removed quickly and easilywithout tools

• V shaped profilefor optimal jaw mounting

• Intermediate WMB jawsfor internal clamping

• High precision

The Advantages• Top jaws to be usedfor O. D. and I. D. clamping

• Jaw change within seconds• V shaped profilefor optimal jaw mounting

• Highly efficient• No additional base jaw necessary• Jaw change system easily to be realisedautomatically (patented)

Applications• Gear cutting• Hard turning• High precision thrust and concentricity

The Advantages• Axial pull down• Short retooling times for differentwork pieces

• High clamping force for roughingoperation

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Power chucks


ZL/ZLH-Self centering chucks

PATENTE

D

MIR

Chuck sizes:ø 160ø 200ø 260ø 315ø 400

Quick-Change Jaw Systems - MIR and VC

http://www.forkardt.com/news/vchange/index.htmlMore information at:

V-Change

Applications• Medium and small batch production• Frequent retooling

The Advantages• Quick-change jaw system• Jaw change times reducedto a few seconds

• Jaw sets can be used from existingF chucks

•Weight optimised• High speeds• High concentricity and repeat precisionwith long service life

• Assigned attachments for flexibleconnections to all machine spindles

• Chuck piston with heavy duty,patented trapezoidal wedgesfor maximum clamping forces

• Through hole

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Power chucks

FNC - The lightweight

Easy setup for medium and small batches


The corresponding jaws can be found on page 11.http://www.forkardt.com/products/powerchucks/fnc/index.htmlMore information at:

Chuck sizes:ø 175ø 200ø 250ø 315ø 400ø 500ø 630ø 800

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Power chucks


Full chucks for heavy duty machiningApplications• Heavy-cutting

The Advantages• Without through hole• Heavy duty design for heavy cutting• Variants also with two, three or four jaws• Versatile for difficult work piece shapes• High precision with high clamping forces• Robust design• Long service life

Applications• For very large clamped parts

The Advantages• Clamping forces from chuck wedges• Exchangeable, hardened, and groundguide rails

• Rails protected with cover strips againstsoilingOptional: • KSV additional jaw adjustment

• Centrifugal force compensation(KSF) for high speeds

• Design with three or six jaws• Finishing on the machine’s plane side forimproved axial runout

• Master jaws with Module 2 serrations

Applications• For clamping bulk storage parts sensitiveto distortion

The Advantages• Centrifugal force compensationwith electronically controlled hydraulics

• Single piece chuck body• Clamping force range 20–200 kN(centrifugal force compensated)

• Optional central/compensatory clamping

KT - The powerhouse

KS - KS Power chucksfor large scale lathes

WAZK - Angle lever chucks



Special sizes on request

Chuck sizefromø 250up toø 4000

on request

http://www.forkardt.com/products/specialchucks/page5.htmlMore information at:

http://www.forkardt.com/products/powerchucks/kt/index.htmlMore information at:

http://www.forkardt.com/products/powerchucks/kt/index.htmlMore information at:

The Advantages• Positive pull back action throughoutgripping range

• Easy conversion from external to internalclamping

• Internally lubricated and sealedagainst contamination

• Offered in two different styles:Centralizing and compensating

• Integrated pendulum compensationfor optimal six point clamping

Advanced Ball Lok Chuck ABLThe Advantages• The new post style arm with patent pending"Quick Lok" jaw mount, further reduces theoverall weight of the chuck as well as reducesthe mass of the tooling extending from theface of the chuck, allowing not only higherRPM's, but improved chip shed.

• The "Quick-Lok" design allows for jawchangeover in less than 1 minute.

• The one piece bearing improves greaseretention and provides for easier in-housemaintenance.

• The arm and bearing are available as anupgrade to your existing UBL design.

Additional advantages to thistechnology:• The composite body providesa dampening effect, which can improveharmonics in turning operations.

• Easier handling when mounting

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Power chucks

UBLChuck sizes:

ø 160ø 200ø 250ø 315ø 400ø 450

Chuck sizes:ø 160ø 200ø 250ø 315ø 400ø 460

ABL

Jaw mountingThe new "Quick Lok" jaw mount will provide you with no loose screw design, easy jaw changeoverand a reduction in mass.


http://www.forkardt.com/news/ABL/index.htmlMore information at:

http://www.forkardt.com/products/powerchucks/ubl/index.htmlMore information at:

Applications• On CNC machines with through holeclamping devices

• Machines with Bar Feeder

The Advantages• Optimal combination with FORKARDTpower chucks’ specifications

• Use of full spindle through holein combination with power-operatedhollow chucks

Applications• Power clamping attachments for fullor partially hollow chucks

• Ideal for use on high precision,fast running machines

The Advantages• Modular design• Hydraulic actuation • With optional air connection and/orcooling water circulation

Applications•Without through hole for power-operatedchucks, but can be used on chucks withand without centre hole

The Advantages• Modular design • Pneumatic actuation•With optional air connection and/orcooling water circulation

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Clamping cyl inders


OMHJ - Through hole cylinder

OKRJ - Closed-center cylinder(hydraulic)

PZRJ - Closed-center cylinder(pneumatic)

Sizes:108128

Sizes:90120150175200230

Sizes:90120150200250300

http://www.forkardt.com/products/cylinders/index.htmlMore information at:



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Manual chucks


Applications• Universal wedge block chuckfor conventional and CNC machines

• Standard quick-change jaw systemfor small lot sizes

The Advantages• Nitrided chuck body• High gripping power• Maximum precision• Used successfully worldwide• Easy to use• Quick jaw change• Large through hole

F+ - The original


http://www.forkardt.com/products/manualchucks/fplus/index.htmlMore information at:

The Advantages•With two, three, four and six jaws• All usual DIN designs• Chuck body of steel or cast iron• Combination chucks for conventionalmachines

• Optimal price-performance ratio• Suitable for diverse clamping tasksin small batches

Applications• For circular and irregular shaped parts• Suitable for large machining tasks

The Advantages• 4 independently adjustable jaws• Long service life• Case-hardened steel body• Quick-change jawsfor easy resetting from insideto outside clamping

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Manual chucks


Scroll chucks

PSA - Independent chuck

http://www.forkardt.com/products/manualchucks/psa/index.html

Hard top jaw FHB andbase jaw FGB• Hardened top jaw for universal application• Jaws can be ground in the chuck whenmounted

• Higher clamping force due todiamond style serration

• Ready ground when deliveredwith a FORKARDT chuck

One piece stepped hard jawFStB• Hardened, one piece stepped jawsfor universal application

• Jaws can be ground in the chuckwhen mounted


• Ready ground when delivered witha FORKARDT chuck

• Optimum stability

Soft top jaw FWB andbase jaw FGB• Ideal for clamping on machined surfaces• High precision due to grindingof jaws under clamping pressurein the chuck

• Jaws are availablein different dimensions

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Gripping jaws for F+ and FNC

FGB/FHB

FSTB

FGB/FWB


http://www.forkardt.com/products/chuckjaws/index.htmlMore information at:

One piece steppedsoft monoblock jaw FMB• Ideal for clamping on machined surfaces• High precision due to grinding of jawsunder clamping pressure in the chuck

• Maximum clamping length• Optimum stability

Roughing jaw-system KBKTNC• Maximum cutting performanceat highest clamping forces

• Less time for cutting operation neededat given clamping force

• Highly efficient due to changeableclaw inserts

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Gripping jaws for F+ and FNC


FMB

KBKTNC


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Gripping jaws for power chucks


Hard top jaws HB• Hardened top jaw for universal application• Jaws can be ground in the chuckwhen mounted


• Ready ground when delivered with aFORKARDT chuck

Soft top jaws WB• Ideal for clampingon machined surfaces

• High precision due to grinding of jawsunder clamping pressure in the chuck

• Jaws are availablein different dimensions

WB

HB

http://www.forkardt.com/products/chuckjaws/index.html

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Gripping jaws for power chucks


Jaw holder system with NSTKT-sliding block• Standardised soft top jaws – for individualapplications

• Claw jaws for I.D. and O.D. clampingwith SKA and SKI clamping inserts

• The additional option of shifting the chuckjaw and T-sliding block offers a morevariable and wider clamping range.

• Free arrangement without restrictionsthrough holes compared to conventionalWBL system with screw fixing.

• Rapid jaw shifting and changing.• Chuck sizes from 160 mm to 630 mmdiameter.

• Simplified jaw changing on pick-upmachines.

• Max. driving force for max. cutting volume• Shorter cutting times with the sameclamping force

• Exchangeable claw inserts for higheconomic efficiency

Soft Top Jaws VC - Externaland InternalO.D. clamping • I.D. clampingAutomatic jaw change

• Designs for I.D. and O.D. clamping• High economic efficiency• Optionally with hard clamping inserts

KBNKLA

NSTK

KBNKLI

VC

http://www.forkardt.com/products/powerchucks/qlc/page8.htmlMore information at:


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Gripping jaws


The »intelligent« gripping jawThe Advantages • Programmable set points identify idealoperating parameters

• Knowledge of grip force allows forconsistent process control

• Allows for use of lower grip forcesfor optimal energy efficiency and safety

• Stored data assists in developingpreventative maintenance schedule

Features:•World’s first!• First grip force measurement systemthat acts directly on the work piece

• Same jaw is used for measurementand production

•Wireless• Constant monitoring of clamping forces• Documentation of the measured valuesallows preventive maintenance for highermachine availability.

• Measurements possible on I.D. and O.D.clamping

iJaw – »wireless«

PATENT PEN

DING

WELTNEUHEIT

WORLD’S FIRST

WORLD’S FIRST

http://www.forkardt.com/news/ijaw/index.htmlMore information at:

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Precis ion power chucks


Cylindrical grindingThree jaw power chuck• Available with integrated cylinderor as solid front-end chuck with cylinderand air feed ring

• For floating work piece driving

The Advantages• Accuracy of 0.002 mm• Hermetically sealed• Permanent lubrication• Virtually maintenance-free• Easy to use

Power-operated chucks forgears, cam- and crankshafts• Easy resetting to gear machiningwith quick jaw change

• Exact clamping in pitch circle• Clamping of various modules or teethnumbers by changing the clamping pinion

• Machining of unstable work piecesbetween centres

• Torques up to 150Nm without affectingthe work piece geometry

• Run-out accuracy up to 0.0025 mm

KCHPChuck sizes:

ø 80ø 110ø 130ø 160ø 200ø 250

http://www.forkardt.com/products/grinding/index.htmlMore information at:

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Precis ion power chucks

Diaphragm Chucks


Diaphragm Chucks Sheffer style

The Advantages• Low maintenance• Positive pull back against stop• 0.0025 mm repeatability• 3 - 6 jaw models available• Quick change jaw system optionsavailable

• For gear clamping solid jaws,universal jaws or cage stylesare available

• Jaw designs as Dovetail,master jaw or integral designs

Diaphragm Chuck ”Quick-change”Pitch-Line

Applications• Gear families including: Sun, Ring, Pinionand Output Gears

• Spur and Helical Gears• Hard Turning• Grinding Applications: Face and Boring

The Advantages• Accommodates any number of gear teeth• Compliance for tooth space variation• Optional synchronizing pins for auto-load• Centrifugal force compensationfor higher speeds

• Standard “pull-back” action• Minimal maintenance• Light weight assembly

Chuck sizes:ø 130ø 160ø 200

PLD

20 W O R K H O L D I N G S O L U T I O N S W O R L D W I D E

Specia l c lamping systems


Indexing chucks HSR, ZHSR, ZSThe Advantages• Modern indexing chuck rangewith all the features of advancedchuck design

• Hydraulically controlled functionsare fed back electromechanically

• Extremely strong and accurateposition lock allows heavy cutswith short tools

• 4 x 90° slewing angles

Optional

•Hydraulic centrifugal forcecompensation for highest speeds

•Dynamic pressure control for testingthe positioning accuracy

•Central clamping for automatic loading• 3 x 120° or 8 x 45° slewing angles

• Conception and design in closeco-operation with users

HSR - Console type

ZHSR - Central type

ZS - Ring type

Indexing chucks

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http://www.forkardt.com/products/specialchucks/page2.htmlMore information at:

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Expanding mandrels


Precision expanding mandrel EM• Clamping range between 12.5 and 350 mm• Hand- and power-operated precisionexpanding mandrel

• Easy to use, proven clamping devicefor internal clamping

• Double-cone clamping system with slotted sleeves• Variable program for optimal clampingsystem development

• Ground according to customers’requirements

Tork-Lok• The Woodworth Tork-Lok system consistsof arbors and collets in short or long styledesign.

• In combination with lightweight air cylinderavailable as a complete self-contained system

• Special fixtures are available to answermany machining needs (e.g. milling, boringor gear cutting)

• Long and short series models are availablein the between centers type.

• Standardized products that areinterchangeable and allow for combinationsof components.

Lamella expanding mandrels• Hand- and power-operated precision mandrels• The lamella of the expanding mandrel moveprecisely radial to the clamping movement.

• Clamping adapted to the total work piecelength

• Ideal for automated work piece feeding• Easy resetting from power to manual clamping

EM

D + DH

TORK-LOK

http://www.forkardt.com/products/mandrels/page4.htmlMore information at:

http://www.forkardt.com/products/mandrels/page2.htmlMore information at:


Col let chucks


Multi-blade collet chucks

The Advantages•Wide clamping ranges covered• High clamping precision• Differences between 4.5 and 15 mmcan be accommodated.

• Low lamella weight resultsin minimum gripping power losses at high speed

Power-operated collet chuck

The Advantages• Front bayonet lock• Featuring push-type collet chucks toDIN 6343 or Rubber-Flex collet chucks

• Fast collet chuck changing• Easy to use• Low cost interchangeable chuck,ideal for work pieces and bar stocksensitive to deformation

VEZ

ZKSB

LZK

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http://www.forkardt.com/products/colletchucks/page2.htmlMore information at:

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Col let chucks


Precision Tool Grind ChuckThe Advantages• Chuck O.D. 140 • Clamping range: 2 to 17 mm•With stroke limitation • Clamping repeatability: 0.005 mm•Max. speed: 500 rpm• Air purge with oil mix for minimummaintenance

• Clamping force Fsp 200 N/bar• Clamping of work piece with no lengthmovement (axial fix)*More data upon request

Highly precise blade arbor with clampingfingers, universally applicable. Excellent forprecise sharpening of cutting tools over wideclamping range – no idle time for toolholderchange.

IDEAL for precision tool grinding and hard tur-ning operation, offering a rigid design, alongwith air purge with oil mix for lasting accuracy.

OPTIMAL for any tool grinding operationrequiring both wide gripping range and highaccuracy.

Highest µm-precision and quality!6 TGC 140

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Steady rests


http://www.forkardt.com/products/steadyrests/index.htmlMore information at:

The Advantages• Indispensable for machining slender,shaft-like work pieces

• Permanently mounted on machine bed• Self-centering•With safety valve and optional blockcylinder at rear or laterally

• Multiple or central lubrication•With optional position monitoringand swing-out lever

Type L

Industrial shock absorbersAll series SDC shock absorbers are:• Self adjusting• Universally applicable

Cost effective and feature: • High energy absorption• High safety margins• High reliability• Long service life• Metric dimensions• Product qualityto traditionally high German standard

Crane shock absorbersFORKARDT - crane shock absorbersoffer many advantages, such as:• Low definable deceleration loads• Almost constant decelerationpower or linear deceleration

• Reduction of stopping load on failuresof control or operation errors

• Protection of the accompanyingoperation personnel

• Reduction of the risk of accidents

Industrial shock absorbersAdvantages at a glance:• 46 various sizes• According to requirements• DIN / ISO• Adjustable at both ends• Four different seal systems available• Mounting variations• Strengthened piston rod• Special versions

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Shock absorbers


http://www.forkardt-gefitec.com/index_gb.htmlMore information at:

SDC

SDVN

SDKNE/SDKZE


T H E W O R L D W I D


With a range of over 3000 standard products andindividual special purpose chucks FORKARDT offersyou high quality solutions for all workholding jobs.Whether the ingenious F type hand-operated chuck,indexing chuck systems, or the latest developmentlike the QLC power chuck, we continue setting stan-dards and consolidating our position as a technologyleader.

A great many technical innovations on the clampingsectors can be traced back to FORKARDT designs.For instance FORKARDT adopted a pioneering role inthe development and application of centrifugal forcecompensation and pressure lubrication on powerchucks.

Just like the first indexing chuck that was ready forseries production, power-operated workholding devi-ces and the first reliable clamping force meters origi-nated from the workshop of our outstanding desi-gners.

All of our advancements and new developmentspursue the one goal: utilising reliability and precisionfor greater productivity at the optimal economicefficiency!For instance FORKARDT has been reducing theweight of its high performance products for years –with considerable cuts in the energy needs for theproduction process.

And also the VC quick change jaw system is anexample of our products’ added economic value, forconsiderable rationalisation effects with great workpiece variance and sustainably high repeat accuracy.

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Gripping technology for your company

27W O R K H O L D I N G S O L U T I O N S W O R L D W I D E

E S P E C I A L I S T

Extraordinary fields of application need extraordi-nary solutions. Owing to their shape, size, weight, orother properties many work pieces cannot be optimal-ly clamped and machined with the standard chucks.Our engineers are on the lookout for these challen-ges.

For them there is no work piece, no matter what it ismade of, that cannot be clamped, and this finds re-peated testimony in over 100,000 designed, pro-duced, and proven special purpose FORKARDTchucks on almost all production sectors. This enor-mous pool of knowledge can also benefit you.

Many of our special purpose solutions becomestandard products, for instance the development of acentrically clamping indexing chuck with hydrauliccentrifugal force compensation for a fittingmaker. Thisproduct has now become established on the sectoras the best product in the field.

By constantly innovating on the various marketsegments like medical engineering, the automotiveindustries, new energies, etc., we search for solutionsof even greater refinement in our field of activities.

FORKARDT is therefore constantly challenged to de-fend its position at the top of innovative workholdingtechnology.

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We find your problem gripping

100.10.01 E 08/11-1.0 FK

Printed in Germany

BUSINESSPARTNER

FORKARDT DEUTSCHLAND GMBHHeinrich-Hertz-Str. 7D-40699 ErkrathTel: (+49) 211-25 06-0Fax: (+49) 211-25 06-221E-Mail: [email protected]

FORKARDT USA2155 Traversefield DriveTraverse City, MI 49686, USATel: (+1) 800-544-3823

(+1) 231-995-8300Fax: (+1) 231-995-8361E-Mail: [email protected]: www.forkardt.us

FORKARDT SCHWEIZ GMBHIndustriestrasse 3CH-8307 EffretikonTel: (+41) 52-3 553131Fax: (+41) 52-3 435240E-Mail: [email protected]

FORKARDT CHINA1F, Bldg 2#, 458 Fute Rd. (N.)Shanghai Waigaoqiao F.T.Z.200131 P.R.CTel: 86-021-58682809-110Cell: 86-15000302788E-mail: [email protected]: www.forkardt.us

FORKARDT FRANCE S.A.R.L.28 Avenue de BobignyF-93135 Noisy le Sec CédexTel: (+33) 1-4183 1240Fax: (+33) 1-4840 4759E-Mail: [email protected]

www.forkardt.com

www.forkardt.us

© 2011 FORKARDT, Errors and omissions excepted.

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