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Sanford Process Corporation Company Introduction and Recent Anodizing Developments
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Transcript of Sanford Process Corporation Company Introduction and Recent Anodizing Developments
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Company Introduction & Recent Developments
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Why Sanford Process?
• Proven track record helping clients succeed in their product realization
• Successful engagements across numerous industries and end-products
• Breadth and depth of front line experience with > 2000 customers
• The world’s most respected experts in aluminum anodizing technologies
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Project Types
Design or Functional FeatureProcess of Record
ExtensionsModificationsImprovementsFixesCost reduction
New FunctionalityNew CompositesNew Processes
OTHERPROJECTS
NEWPRODUCTS
PLATFORMPROJECTS
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Mission
Company Info
Company Entity
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Mission
SPC extends the market applications for anodic
coatings through development and licensing of
new process innovations:
Examples• Clear hard coat into Consumer Products• High chemical resistance anodic coatings into Medical• Hard surfaces on flexible substrates into Pharma
Packaging• Sterilization resistant colors and printing into Medical
We partner with industry leaders to delivery the
anodic coatings required for their emerging
product requirements.
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Company Information
Founded 1961
Subsidiary Katahdin Industries
US Patents7 (3 Pending)
Anodizing Technology Patents
Employees 6
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Legal Structure
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Development Services:
Overview
Exclusive / Non-Exclusive
Project Overview
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Development Services: Overview
SPC creates innovative technologies to enhance the performance of, and extend the market applications for, anodic coatings:
Across a wide array of end use markets: Medical Instruments & Equipment Semi-Conductor & Hi Tech Manufacturing Consumer Products Automotive And More!
SPC accomplishes this through expert services
and technology licensing: Structured analysis of unmet need(s) Technology gap analysis Utilization of advanced methodologies: DOE, Stage Gate, etc. Proof of Concept, Engineering & Prototyping, Product Development & Design, Validated Process
Standards, Turn Key Solutions Staged Development & Reporting Seminars & In-House Training Implementation Services Consulting Services
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Development Services: Overview Cont’d
SPC operates as a single source of multiple anodizing
disciplines bringing together all the elements for successful
anodic coating development:• Process Equipment
Rectifier, rack, cathode, and process tank design• Process Chemistry
Pre-treatment, electrolyte, post-treatment, etc.• Process Design
Chemistry, process steps, and process conditions• Other
Masking and marking
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Development Services: Exclusive / Non-Exclusive
New technology can be licensed on either an exclusive or non-exclusive basis:
Exclusive: Sole rights to the use of the technology in a field for a period of time. Can be restricted to geography.
Non-Exclusive Existing or new technology without ability to restrict use by others.
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Development Services: Project Overview
Stage 1
Needs Identification
Stage 2
Technical Assessment &
Solution Screening
Stage 3
Process Optimization
Stage 4Process Verification
& Validation
Stage 5Commercialization
• Specifications of Success
• Scope• Deliverables• Time• Costs
• Review of failures / prior experience
• Identification of Constraints
• Project Plan
• Brainstorming• Literature Study• Experimentation• Candidate Pathways• Preliminary Design of
Experiments• Application Testing
Development
• Quality / Yield• Through put• Capital • Finalize Manufacturing
specifications• Validate costing• Product performance
optimization• Maximize process
efficiency
• IQ, OQ, PQ • Line Planning• Installation• Commissioning• Training• Start Up• Technical Support• Post launch review
DEFINED PROJECT PROOF OF CONCEPT COMMERCIAL VIABILITY VALIDATE PROCESS PRODUCTION
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Anodic Coating Solutions
Design Solutions
Functional Solutions
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Design Solutions
Permanent Marking in Metal: SANFORD PRINT™
Crystal Clear Hard Coat: SANFORD QUANTUM®
Vibrant Colors Hard Coat: SANFORD QUANTUM®
Beautiful Castings: SANFORD PLUS®
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Functional SolutionsRevolutionary Chemical & Corrosion Performance
MICRALOX®
Flexible Substrates Flexi-Coat
Reclaim Lost Dimensions SALVAGE
No Burn 2000 Series Hard Coat PLUS
Unbeatable Salt Water Spray Resistance
MICRALOX®
Outstanding Color Fastness during Sterilization
MICRALOX®
Craze Free Hard Coat
Medical Sterilization PerformanceMICRALOX®
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Supplies & Equipment:
Anodizing Process Equipment
Coating & Finishing Chemicals
Hard Coating Process Solutions
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Anodizing Process Equipment
• Low voltage hard coat anodizing rectification
• High Current Density Coatings that pass Mil-A-8625 Type III specifications
• 13 – 24 volts. Generates less heat, and eliminates burning• Maintains clear oxide coating without darkening• Less Electricity and lower power consumption• Sized from 100 to 6000 Amps• Digital, programmable controllers
• Phase conversion technologies• Anodic process line consulting, project
management, & turnkey solutions
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Coating & Finishing Chemicals
SANFRAN Fully organic electrolyte additive to protect aluminum from burning while reducing energy consumption.
SANFORD PROCESS
HARDLUBE
Reduces the Co-efficient of friction, provides for easy release, and enhanced chemical resistance.
ANTI-FOAMERSILICONE FREE
Dramatically suppresses foam in the process tank without impacting coating properties
CRYSTANT Accelerator for phase change conversion for the MICRALOX® process.
MICROSEED Specially formulated chemical to seed and impregnate during the MICRALOX® process.
SPC Electrolyte Custom electrolyte solutions
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In-house Training & Support
• Anodic Coatings 101
• Racking: Efficiency & Quality
• Anodize Chemicals & Management
• Wastewater Treatment
• Specifications in Anodic Coatings
• Fundamentals of Sealing, Colors, Post-Treatment
• Line Chemistry Quality Management
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Hard Coating Process Solutions
SANFORD QUANTUM
• Low Voltage Hard Coat• Produces Mil-A-8625 Type III coatings• Crystal Clear Hard Coat• Vibrant Colors Hard Coat• Sanford Print
SANFORD PLUS
• 2000 Alloys Hard Coat• Beautiful Castings
SANFORD SALVAGE
• Up to 6 Mil Hard Coat
MICRALOX®• Revolutionary Chemical Resistance (10X)• Autoclave resistance• STERRAD Resistance
SANFORD CLASSIC
• Conventional High Voltage Hard Coat• Lower risk of catastrophic burning
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Application Solutions
Aerospace / Military
• All major Mil Specs.• Detailed Hand Masking• Chromate / Non-Chromate Conversion
Coatings
Household• Dishwasher safe• Vibrant Colors Hard Coat• Crystal Clear Hard Coat
Industrial
• Exceptional Dielectrics• Sanford Salvage• Beautiful Castings• Crystal Clear Hard Coat
Marine • MICRALOX®
Medical• MICRALOX®
• SANFORD Print• STERRAD resistant colors
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Capabilities
• Process Lines• Lab, Pilot, Small Production*, Large Production*• Two step coloring• Polishing (various)
• Chemical Lab• Complete analytical lab capability
• Application Lab• Multiple test capabilities, including: abrasion resistance,
scratch resistance, voltage breakdown, hardness, cleaning performance, sterilization performance, and more.
* Shared with DCHN
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New Developments:
Chemical Resistance
Sterilization Resistance: Fading & Dye Migration
Dielectric Properties
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Chemical Resistance
• Multiple end markets require chemical resistance up to pH 13.5• Medical Clean ability w/ high
pH detergents• Automotive Car Wash Tests• Consumer Products Dishwasher Testing
• MICRALOX® provides an effective solution for many applications requiring chemical resistance.
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Sterilization Resistance: Fading
• Problem: Organic dyes are oxidized by STERRAD® Sterilization.
• Solution: Sanford Process has created a protective coating technology to creates non-oxidizing colors and embedded inks.
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Autoclave Performance: Dye Migration
• Problem: Organic dyes contamination on surface after autoclave sterilization.
• Solution: SteriCoat A and MICRALOX ® both eliminate the root cause of this failure. MICRALOX® also protects from chemical attack.
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1 Shorr Court, Woonsocket, RI 02895 USA
(401) 597- 5000
www.sanfordprocess.com