Sandpiper Pumps
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Transcript of Sandpiper Pumps
IDEX Proprietary & Confidential
IDEX Proprietary & Confidential
Industry Week’s Best Plant award 2012
Warren Rupp, Inc. Mansfield, Ohio Plant,
Facility built in 1975
IDEX Proprietary & Confidential
Sandpiper
Pumps
Standard
Duty
Heavy
Duty
Ball Valve
Type
Flap Valve
Type
Containment
Duty
Special
Duty
IDEX Proprietary & Confidential
Metallic Pumps
• Bolted Design
• Center Ported
• Available Sizes: 1/2”, 1”, 1-1/2”, 2”, 3”, 4”
• MOC Options : Stainless Steel, Aluminum, Cast Iron, Alloy C
• Flow Rate: 0- 238GPM
• Maximum discharge Pressure – 125PSI
• Can Handle Solids up to 9.5mm in size.
• Ball Type Check Valves
IDEX Proprietary & Confidential
Non-metallic Pumps
• Bolted Design
• Porting Option – Center, Side & Dual
• Available Sizes: 1/4”, 1/2”, 1”, 1-1/2”, 2”, 3”
• MOC Options : Polypropylene, Conductive Polypropylene, PVDF,
Conductive PVDF, Conductive Acetal
• Flow Rate: 0- 238GPM
• Maximum discharge Pressure – 100PSI
• Can Handle Solids up to 18mm in size.
• Ball Type Check Valves
IDEX Proprietary & Confidential
Ball Valve Design:
• Ball Type Check Valves
• Bolted Design
• Bottom/Top/Side Porting Arrangement
• Available Sizes: 1”, 1-1/2”, 2”, 3”, 4”
• MOC Options : Stainless Steel, Aluminum, Cast Iron, Alloy C
• Flow Rate: 0- 260GPM
• Maximum discharge Pressure – 125PSI
• Can Handle Solids up to 22mm in size.
IDEX Proprietary & Confidential
Flap Valve Design:
• Flap Type Check Valves
• Bolted Design
• Bottom Discharge Porting Arrangement
• Available Sizes: 1”, 2”, 3”, 4”
• MOC Options : Stainless Steel, Aluminum, Cast Iron
• Flow Rate: 0- 260GPM
• Maximum discharge Pressure – 125PSI
• Can Handle Solids up to 80mm in size.
Applications • Slurries with large solids
• Dense slurries with high solids content
• Ceramic slip
• Wastewater
• Waste Oil
• Fluids that settle or harden in the pump
Best for handling slurries with large solids up to
80mm/3”
IDEX Proprietary & Confidential
• Available in both Metallic and Non-metallic construction
• All bolted Design
• Available with Leak Detection system
• Spill containment
• Un-interrupted pumping
• No damage to pump, nearby equipment's and operators • No material loss or expensive spillage cleaning operation
Best for handling aggressive, hazardous and radioactive
liquids.
IDEX Proprietary & Confidential
Special
Pumps
High
Pressure
Pumps
Submersible
Pumps
FDA
Compliant
Pumps
Mine/
Construction
Duty Pumps
UL
Pump
USDA
Pump
Natural
Gas
Operated
IDEX Proprietary & Confidential
Single Diaphragm High Pressure Pumps: • Metallic construction - Aluminum, Cast Iron and Stainless Steel • Works on 2:1 principle i.e. Deliver discharge
pressure twice the inlet pressure, up to 17 bar. • Designed for filter press feed and applications
requiring higher discharge pressure.
• Flow Rate – 62 GPM
• Maximum Solid size allowed: For EH2-M, 6mm For SH2-M, 50mm
IDEX Proprietary & Confidential
• UL (Underwriters Laboratory) Pumps are designed to meet UL79 standards for diaphragm pumps handling flammable liquids.
• All Aluminum construction with approved Nitrile or Virgin PTFE UL elastomers.
• Fully groundable to prevent static discharge.
• Available size – 1”
• Flow rate – 45 GPM
• Discharge Pressure – 8.6 bar
• Maximum Solid size allowed – 6mm
IDEX Proprietary & Confidential
The PortaPump®
• Battery powered pump, operates using any truck or car 12-volt battery.
• It comes equipped with cables and battery clips.
• Extremely portable and can fit through opening as small as 10”.
• Port size – 1½”
• Flow Rate – 43 GPM
• Maximum Solid size allowed – 1mm.
The SludgeMasterTM
• Air powered
• Designed to handle mud, leaves, twigs, sand, sludge, trash-laden water and soft solids to 1½“.
• High capacity, low head.
• Can fit through opening as small as 14”.
• Sturdy construction for rough handling.
• Port Size – 3”
• Flow rate – 300 GPM
• Maximum Solid size allowed – 40mm.
IDEX Proprietary & Confidential
• Specially designed to meet USDA (United States Department of Agriculture)
standards.
• Available with Electronic Leak Detection system.
• Wetted parts are of Electro-polished 316 and 302/304 Stainless steel.
• Non-wetted parts are electro-less nickel plated aluminum and polypropylene.
• Fitted with food grade white Nitrile elastomer.
• Available sizes – 1”, 1½”, 2”, 2½”
• Flow Rate – 0 to 150 GPM
• Maximum solid size allowed: For Ball Valve Design - 6mm For Flap Valve Design – 27.4mm
IDEX Proprietary & Confidential
• Ideally suited for variety of food processing, pharmaceutical and cosmetic industry applications.
• Available Sizes: Ball Valve Design – 1” to 3” Flap Valve Design – 2”
• Flow Rate – 0 to 235 GPM
•Constructed of FDA material compliant components of Stainless Steel and FDA approved Santoprene, Nitrile and PTFE elastomers. •Standard non-wetted components are white epoxy coated aluminum with stainless steel hardware.
IDEX Proprietary & Confidential
• Certified by CSA for sweet and Sour natural gas operated diaphragm pumps. • Size : ½ ” to 3” • Ball check valves. • Flows upto 889 liters. • Solids upto 6mm. • Fully grounded design. • ESADS+Plus. • In-line serviceable.
Applications :
Crude Oil, Salt Water, Drilling Mud, Condensate,
Lubrication Oils, Glycol, Caustic liquids and Acids
IDEX Proprietary & Confidential
Applications :
• Sump Transfer
• Muck/Slimes/Slurry transfer
• Drift Dewatering
• Drillers Mud
• Dewater High/Low PH Levels Underground
IDEX Proprietary & Confidential
ATEX (Explosive Atmosphere)
FDA (Food and Drug Administration)
CE (Conformité Européenne)
CSA (Canadian Standards Association)
UL (Underwriters Laboratories)
USDA (United States Department of Agriculture)
ABS (American Bureau of Shipping)
IDEX Proprietary & Confidential
IDEX Proprietary & Confidential
Reduce air consumption up to 50%
Automatically adapts to process conditions
Powered only by compressed air – No batteries
Increases productivity
Reduce compressor maintenance
Optimizes energy and performance
IDEX Proprietary & Confidential
Step 1: • Air enters main inlet • Small amount of air directed to turbine that powers unit Step 2: • Air Regulator Valve controls air flow volume • Air continues on standard path through air system Step 3: • Sensor monitors pump velocity, sends data to microprocessor • Microprocessor calculates ideal air usage, regulates air valve
IDEX Proprietary & Confidential
Size – 2” & 3”
Available in both metallic and non-metallic construction
Any 2” & 3” standard and heavy duty pumps can be upgraded to AirVantage
Flow Rate – 0 to 245 GPM
IDEX Proprietary & Confidential
IDEX Proprietary & Confidential
IDEX Proprietary & Confidential
• Reduce Pulsation • Reduce Leaking / Damage • Reduce Manifold Stress Use Flex Connections primarily on larger units 1 ½”, 2”, and 3”.
IDEX Proprietary & Confidential
• No Lubrication Required • Clean / Dry Air is a Plus But Not Required.
Tip: Keeping the muffler clean will improve pump performance. A dirty muffler can lead to stalling.
IDEX Proprietary & Confidential
• Thermal Expansion • Positive Inlet Pressure • Head Pressure
“The Windows to Pump Performance”
IDEX Proprietary & Confidential
Leak Detection Filter/Regulator Stroke counter/Batch control
Level Controllers Surge suppressors Air Dryer
IDEX Proprietary & Confidential
Skid systems High pressure, filter press feed systems Mobile skid systems Custom environmental protection
packaging Heat jacket systems
IDEX Proprietary & Confidential
Sandpiper Mobile app
My Pump Details Chemical Compatibility Guide Full line catalogs Service & training videos
http://www.sandpiperpump.com/mobile_app.asp
IDEX Proprietary & Confidential
Quality Assurance
IDEX Proprietary & Confidential
Assembly cycle testing with hold pressure vacuum readings (standard)
Certified one-point head capacity tests Certified additional points Dry lift testing
Hydro/pneumatic testing 90 psi (standard) Hydro/pneumatic 1½ times maximum operating
pressure
Pump repair (labor only)
AODD Project Capabilities
Service Description
IDEX Proprietary & Confidential
Certificate of origin Certificate of conformance (Pump) Standard non-certified dimensional outlines (to order
contact Application Engineering) Certified dimensional outlines Material test reports (MTR) Certificate of compliance (Material)
Epoxy, water based, two part (exterior only Customer specific PTFE Halar Nickel plating midsection
Custom and Engineered products and system to meet
your application Custom product dimensional outlines
AODD Project Capabilities
Service Description
IDEX Proprietary & Confidential
Four (4) lines, maximum 24 letters Custom Nameplate PMI (Positive material identification Hardness testing Liquid penetrant testing Radiographic testing Magnetic particle testing Other
Impact test Seismic test Sound test Other
AODD Project Capabilities
Service Description
IDEX Proprietary & Confidential
http://www.idexindia.in/sandpiper-pump/
IDEX Proprietary & Confidential
Savli, Vadodara
IDEX Fluid & Metering – Manufacturing facility SandPiper AODD Pumps in India
IDEX Proprietary & Confidential
IFMT - AODD Value Stream
IDEX Proprietary & Confidential
Our Contacts Manufacturing Facilities:
SANDPIPER Pump
800 North Main Street
Mansfield, Ohio 44902 USA
Tel: +1 (419) 524-8388
Fax: +1 (419) 522-786
IDEX Fluid & Metering Pvt. Ltd.
Survey No. 256, GIDC Manjusar, Savli
Near Bombardier Circle,
Distr. Vadodara 391770, India
Tel: +91-2667-662-001
Sales & Support
SandPiper Pump - Mumbai
S 14, First floor
Solitaire Corporate Park, 167, Guru Hargovindji Marg,
Chakala,
Andheri (East), Mumbai 400 093
Tel: +91-22 6643-5552/5555
Email: [email protected]
SandPiper Pump - Delhi
4th flr, Office No. 801 Statesman House, Barakhamba
Road Connaught Place
New Delhi 110001
Tel: +91-11-3044-6482
Email: [email protected]
SandPiper Pump - Chennai
The Executive Centre, Tamarai Tech Park Level 5,
S.P.Plot No.16-19 & 20-A,
Thiru Vi Ka Industrial Estate, Inner Ring Road, Guindy,
Chennai 600032, India
Tel: +91 44 6693 6630
Email: [email protected]