Sales Support Package - Flowserve VPC Sales... · Sales Support Package API 610 Compliant...

API 610 & Pipeline VPC Program

Sales Support Package

API 610 Compliant Configurations 9th, 10th and 11 th Edition

January 2015


January2015

Table of Contents

Program Description 3 General Pump Facility Pricing Philosophy Affinity Specifications Quotation Tools Documentation Schedules Commercial Section 6 Shipping Schedule Construction Details Pricing Base Pump Column Assembly Increased Pressure Ratings / Dished Suction Can Bottom Factory Testing and Inspection NDE and Special Analysis Special Charges VS-1 (Wet Pit) Construction / Low temp steel TF head adder Pricing Notes VPC Equivalent to BJ Heritage VLT API 610 Comments and Clarifications Technical Section 19 General Description General Features Material Selections Limitation and Technical Data Technical Data API Nozzle load Close Coupled Sectional Drawing Sectional Drawing with Column Pipe Pipeline Guidelines Pricing and Scope of Supply Worksheets 29


January2015

API & Pipeline VPC General This program is designed to provide a vertical canned pump, Type VS6, with a standard

scope of supply that is compliant to API 610 9th and 10th edition with applicable comments (refer to page 16).

Pump The pump is of the double casing vertical diffuser type. The pump scope of supply

includes discharge head, bowl assembly, suction can and column length to suit the specific application, performance test and hydro test of discharge head, suction can and bowls.

Facility These pumps will be manufactured at our Taneytown, Maryland, USA facility. Pricing These pumps are priced at market level. The current multipliers listed here are for Philosophy use with this program only and are not intended to be used for other vertical

constructions. If price negotiations are required, please forward your request to the Oil & Gas Customer Service Group.

Minimum acceptable multipliers: End User and Contractor = 0.69 Distributor = 0.64 Mechanical seal quotations = 1.30

Motor quotations = 1.20 Affinity You will only need to use Affinity for the selection of the hydraulics that the application requires and general arrangement drawing. DO NOT USE AFFINITY

FOR PRICING. Only use this price book for PRICING. Be sure to select all of the appropriate product line constraints before using this package.

Features such as internal drains and upgraded materials will affect pump performance and sizing.

Specifications The scope of supply furnished under this program is based on API 610 specifications. If

CUSTOMER SPECIFICATIONS apply to the inquiry, they must be reviewed and the appropriate comments added to the bid. Otherwise, the bid must include a statement that the customer specifications do not apply.

Quotation Tools A price makeup sheet and scope of supply sheet are available in Excel format. Copies of

the file are available on Passport or from the Product Specialist. Documentation The VTP and VPC documentation submittal schedule Excel program (separate from Schedules this SSP) should be used for determining submittal delivery dates.


January2015

API & PIPELINE VPC SIZES: Sizes listed on page 14 are available for this program. For other bowl assemblies,

please contact the Oil & Gas Customer Service Group. SCHEDULE: S-1 6”-20” ------------------ 28 weeks S-5 6”-20" ------------------ 29 weeks S-6 6”-20” ------------------ 29 weeks A-8 6”-20” ------------------ 33 weeks The above lead times are based on the base API scope as shown on page 5. Additional

features may add to the lead time. For quantities 5 or more, please consult factory for staggered shipment.

Above Lead time is based on 6 weeks for the receipt of certified motor drawing. Motor LOA/PO must be placed within 2 weeks of customer PO date

All shipping schedules are based on receipt at factory of: COMPLETE SALES ORDER PACKAGE, DATA SHEETS, CUSTOMER

APPROVALS, CORRECT ORDER PRICING, AND PURCHASE ORDER WITH FULL RELEASE TO MANUFACTURE.

Leadtimes are based on receipt of a clean order write-up received at the factory, not

from the date listed on the customer purchase order. METALLURGY: This program only supports API 610 S-1, S-5, S-6, A-8 and LTS metallurgy. For other

metallurgies, please contact the Oil & Gas Customer Service Group. TESTING: Non-witness hydro of the casing (head and suction can) and non-witness performance

(pump assembly, shop motor) is included. A reduced length test may be required for deep set applications. Other testing is available. See page 9 for additional testing prices.

NDE: Mill Certs (head, can, bowls, impeller, shaft) are included. No other NDE is included

in the base price. See page 10 for additional NDE prices.


January2015

API & PIPELINE VPC CONSTRUCTION DETAILS

(1) The basic package is for complete single stage unit per API-610 9th and 10th editions including: Low NPSH First Stage Impeller (if necessary) Keyed Impellers, Balanced per 5.9.4.1 Maximum Lineshaft Bearing Spacing per 8.3.6.1 Open Lineshaft with Product Lubricated Bearings One Piece Shaft Up To 20 ft. Keyed Couplings for Longer Lengths Viton O-Rings on Bowl and Column Joints Studs & Nuts on Bowls, Column and Suction Can Case Wear Rings(6) – Pinned Discharge Regions MAWP of 600 psig (300# Discharge Flange) / Suction Regions MAWP of 285 psig (150#

Suction Flange) per section 5.3.5 & 5.3.6 Seal Chamber suitable for Single or Dual Seals Plan 13 Seal Flush Piping: 316 S.S. Tubing With Swagelok Fittings & Flanges PSA Adjustable Flanged Spacer Coupling, Dynamically Balanced Thrust Bearing in Motor Discharge Head with Aluminum Mesh OSHA Coupling Guard Weld Neck Flanges on Suction and Discharge Nozzles API 610 Forces and Moments (1x Table 4) on Above Ground Suction and Discharge Nozzles Flat Bottom Suction Can for Standard Suction Pressure Ratings up to 20” Diameter / Dished Bottom Suction Can

for Diameters greater than 20” or Upgraded Suction Pressure Ratings. Flanged Vent Connection - .75” x 300# RFWN Sch. 160 Pipe Jackscrews on Seal Housing Post Weld Heat Treat of Suction Can and Head Non-Witnessed Hydro Test of Pressure Casing (Suction Can and Head) – 30 min. NW Performance Test – Pump, Lab Motor (No Suction Can or Auxiliary Piping with Test) Vibration Testing (for Reference only) Mill Certs - Head, Can, Bowls, Impellers and Shaft Gasketed and Bolted Metal Flange Covers API 610 10th Edition Software Package NDE Included as Specified in Upgrades/Additional Features Section Standard Enamel Coating (Outside of Head and Suction Can, Applications up to 200º F) Domestic Packaging

(2) Price for each additional stage includes extra suction can length and all component parts.

(3) Column piece pricing (for additional NPSH) includes shaft, fitted bearing retainer, carbon type bearing, and added suction can length. Standard lengths are indicated in pricing chart on page 7.

(4) A spare basic seal is recommended on all applications as back-up during initial startup procedures (adder applies).

(5) Additional metallurgies and options not specifically outlined in this package are not available on the quick ship program. Please refer short lead-time requests to the Oil & Gas Customer Service Group.

(6) 6EH, 6EL, 6EM, 8EH, 8EL and 8EM models have room case wear rings only. Impeller wear rings are not available.

(7) All sizes supplied with flanged bowls.

(8) All sizes of impellers are split ring and key mounted on the shaft.

(9) Plan 52, 53, 21 and 23 piping plans to be quoted with separate stand. When Flowserve is required to mount equipment, an oversized soleplate / mounting plate must be quoted. Gas panels to be piped and mounted by others.

(10) MOTOR QUOTE TO INCLUDE 0.001” REDUCED RUNOUT ON SHA FT. Refer to Figure 31 of API 610. If motor vendor can not comply with this requirement, exception must be taken to vibration limits (Table 8).

(11) Please see clarifications to API 610 on page 16.

(12) Flowserve is a multi-national company with plants and suppliers located worldwide. Some of the components used in these units may be sourced from these facilities. Flowserve reserves the right to utilize our established sourcing to provide a high quality, competitive product.


January2015

API & PIPELINE VPC ASE PUMP PRICE LIST

Graphalloy bearing

SINGLE STAGE

ADD'L STAGES

SINGLE STAGE

ADD'L STAGES

SINGLE STAGE

ADD'L STAGES

SINGLE STAGE

ADD'L STAGES

SINGLE STAGE

ADD'L STAGES

10" $31,830 $1,970 $35,888 $3,007 $37,626 $4,021 $71,396 $6,348 $710 $17112" $32,026 $1,987 $36,087 $3,026 $37,811 $4,040 $74,846 $6,398 $710 $17114" $32,972 $2,046 $37,154 $3,117 $38,930 $4,161 $77,076 $6,590 $710 $17116" $34,271 $2,128 $38,620 $3,242 $40,468 $4,327 $80,139 $6,854 $710 $17112" $32,418 $2,210 $36,929 $3,608 $39,154 $5,028 $77,327 $7,070 $1,014 $23314" $33,375 $2,276 $38,022 $3,716 $40,314 $5,179 $79,632 $7,282 $1,014 $23316" $34,690 $2,367 $39,523 $3,864 $41,907 $5,386 $82,797 $7,574 $1,014 $23312" $34,831 $2,210 $39,391 $3,608 $41,438 $5,028 $80,006 $7,392 $1,014 $23314" $35,428 $2,298 $40,001 $3,700 $42,004 $5,113 $82,723 $7,721 $1,014 $23316" $36,825 $2,390 $41,581 $3,848 $43,665 $5,318 $86,011 $8,030 $1,014 $23312" $35,701 $2,433 $40,331 $4,064 $44,691 $5,857 $82,826 $8,199 $1,761 $35014" $36,305 $2,520 $40,947 $4,154 $45,262 $5,942 $84,821 $8,340 $1,761 $35016" $36,638 $2,585 $41,287 $4,220 $45,576 $6,003 $88,752 $8,578 $1,761 $35016" $44,914 $2,585 $49,734 $4,220 $53,409 $6,003 $97,119 $8,743 $1,761 $35018" $45,407 $2,648 $50,238 $4,286 $53,877 $6,063 $100,079 $8,913 $1,761 $35014" $36,960 $3,081 $43,028 $5,144 $49,086 $8,139 $89,995 $9,721 $2,037 $39616" $37,290 $3,147 $43,368 $5,213 $49,401 $8,200 $94,160 $9,832 $2,037 $39618" $37,933 $3,208 $44,031 $5,278 $50,015 $8,260 $99,612 $9,972 $2,037 $39616" $45,332 $3,147 $51,657 $5,213 $57,086 $8,200 $101,435 $9,832 $2,037 $39618" $45,975 $3,208 $52,320 $5,278 $57,702 $8,260 $103,756 $9,972 $2,037 $39620" $46,336 $3,267 $52,693 $5,342 $58,047 $8,318 $107,339 $10,109 $2,037 $396

10 TF /10 LF

20" $49,092 $3,267 $55,534 $5,342 $60,680 $8,318 $115,627 $10,915 $2,037 $396

18" $47,519 $4,021 $55,915 $7,472 $64,411 $11,915 $110,992 $13,443 $2,422 $45320" $47,882 $4,080 $56,287 $7,536 $64,756 $11,971 $113,663 $13,572 $2,422 $45320" $50,636 $4,080 $59,126 $7,536 $67,389 $11,971 $124,558 $13,936 $2,422 $45324" $52,330 $4,187 $60,844 $7,652 $69,047 $12,073 $139,809 $14,352 $2,422 $45320" $53,687 $4,779 $66,253 $9,370 $80,627 $15,722 $142,258 $15,978 $2,631 $52324" $55,379 $4,884 $67,970 $9,482 $82,285 $15,824 $147,001 $16,199 $2,631 $52330" $58,598 $5,939 $71,996 $10,602 $85,378 $16,832 $155,907 $17,185 $2,631 $52324" $59,182 $4,884 $71,890 $9,482 $85,920 $15,824 $158,846 $16,739 $2,631 $52330" $62,399 $5,939 $75,194 $10,284 $89,013 $16,832 $163,955 $17,758 $2,631 $52324" $60,043 $7,337 $76,247 $14,100 $96,046 $24,162 $168,837 $24,465 $2,631 $52330" $62,241 $7,563 $78,946 $14,390 $99,358 $24,910 $175,112 $25,221 $2,631 $52324" $63,726 $7,797 $80,949 $14,835 $101,991 $25,680 $179,241 $26,001 $2,631 $52330" $66,038 $8,038 $83,793 $15,294 $105,487 $26,474 $185,838 $26,805 $2,631 $523

14 TF /14 LF

30" $71,227 $8,038 $89,143 $15,294 $110,446 $26,474 $194,894 $27,549 $2,631 $523

12 TF /12 LF 30" $70,005 $9,706 $90,424 $20,687 $116,107 $37,916 $200,647 $31,462 $2,908 $577

14 TF /14 LF

30" $73,220 $10,163 $94,601 $21,662 $121,495 $39,703 $209,897 $32,945 $2,908 $577

30" $84,394 $10,163 $106,120 $21,662 $132,176 $39,703 $223,488 $33,413 $2,908 $57736" $92,570 $10,750 $114,543 $22,268 $140,002 $40,265 $241,125 $34,455 $2,908 $577

15" / 16"

12 TF /12 LF

14"

12 TF /12 LF

10 TF /10 LF

18"

20"

16 TF /16 LF

12"

PUMP SIZE

4 TF /4 LF

8"

8 TF /8 LF

6 TF /6 LF

8 TF /8 LF

A-8

10"

10 TF /10 LF

8 TF /8 LF

6 TF /6 LF

S-1

6 TF /6 LF

S-5 S-6PUMP ASSEMBLY

6"

HEAD SIZE

SUCTION CAN SIZE

10 TF /10 LF

4 TF /4 LF

Notes

1) Price deduct for API 5L Gr B for 6 to 8” is 3%, 10 to 14” is 2.5% and 15 to 20” is 2% (except for 36” barrel pump) 2) Price deduct for API 5L Gr B for 20” VPC with 36” barrel is 4%


January2015

API & PIPELINE VPC COLUMN ASSEMBLY PRICE LIST

30" to 36" 48" to 60" 30" to 36" 48" to 60"10" $1,183 $1,562 $4,088 $5,19012" $1,226 $1,648 $4,139 $5,29014" $1,471 $1,977 $4,966 $6,34916" $1,579 $2,134 $5,326 $6,84310" $1,643 $2,081 $5,799 $7,11112" $1,686 $2,166 $5,848 $7,21014" $1,704 $2,203 $5,928 $7,36516" $1,755 $2,304 $6,047 $7,60518" $1,773 $2,343 $6,245 $8,00116" $2,051 $2,684 $7,138 $8,98018" $2,072 $2,721 $7,337 $9,37620" $2,117 $2,816 $7,533 $9,77118" $2,698 $3,402 $9,674 $11,93120" $2,743 $3,495 $9,873 $12,32824" $2,814 $3,635 $10,269 $13,11730" $3,018 $4,044 $10,466 $13,51324" $3,445 $4,300 $12,596 $15,61430" $3,649 $4,710 $12,794 $16,009

30" $4,007 $5,151 $14,194 $17,62430" $5,909 $7,401 $20,333 $24,88036" $6,141 $7,864 $20,901 $26,016

STEEL STAINLESS STEELBEARING SPACING

8

SUCTION CAN SIZE

10

12

4

16

6

14

COLUMN SIZE

Notes:

(1) Pricing is based on total bearing span length, not per foot. (2) Includes additional suction can length for column selected.


January2015

API & PIPELINE VPC INCREASED PRESSURE RATINGS PRICE LIST

Standard Construction includes: 285 psig Suction MAWP (150# Suction Flange) and 600 psig Discharge MAWP (300# Discharge Flange)

10" $1,207 $36 $1,967 $127 Included Included $370 $7812" $1,391 $44 $2,324 $185 Included Included $370 $7814" $1,722 $63 $3,053 $231 Included Included $370 $7816" $2,094 $111 $3,558 $332 Included Included $370 $7810" $1,236 $36 $2,404 $127 Included Included $444 $10212" $1,419 $44 $2,760 $185 Included Included $444 $10214" $1,987 $89 $3,485 $262 Included Included $444 $10216" $2,359 $138 $3,990 $363 Included Included $444 $10218" $2,932 $184 $4,825 $460 Included Included $444 $10216" $2,416 $138 $4,340 $363 Included Included $866 $11818" $2,988 $184 $5,175 $460 Included Included $866 $11820" $3,753 $202 $6,297 $570 Included Included $866 $11818" $3,053 $184 $5,620 $460 Included Included $1,215 $15720" $3,817 $202 $6,743 $570 Included Included $1,215 $15724" $4,145 $353 REFER REFER Included Included $1,215 $15730" $5,585 $769 REFER REFER Included Included $1,215 $15724" $4,199 $353 REFER REFER Included Included $1,681 $27530" $6,106 $846 REFER REFER Included Included $1,681 $27530" $6,455 $846 REFER REFER Included Included $2,108 $46330" $6,771 $846 REFER REFER Included Included $3,037 $77736" $8,375 $1,165 REFER REFER Included Included $3,037 $777

600 psig Discharge

740 psig Discharge

740 psig Discharge

Add. Foot

SUCTION CAN SIZE

PRESSURE RATING600 psig Suction

600 psig Suction

740 psig Suction

1st Foot

740 psig Suction

Add. Foot

600 psig Discharge

Add. Foot

14"

16"

8"

10"

12"

1st Foot 1st FootAdd. Foot

1st Foot

COLUMN SIZE

4"

6"

(1) First foot includes discharge head upgrade (2) Refer to GA drawing for overall suction can length. (3) Pricing is based on carbon steel. Multiply by 3.0 for stainless steel.


January2015

DISHED SUCTION CAN BOTTOM

A Dished Suction Can Bottom is Standard For 600 psi Suction MAWP (300# suction flange) and Suction Cans 24” or Greater

285 psi Rating

600 psiRating

740 psiRating

$182 Included Included$273 Included Included$366 Included Included$426 Included Included$581 Included Included$659 Included Included

Included Included REFERIncluded Included REFERIncluded Included REFER

16"

36"

PRESSURE RATINGSUCTION CAN

SIZE

18"20"24"30"

10"12"14"

(1) Above price adders are based on carbon steel. Multiply by 3.0 for stainless steel.


January2015

API & PIPELINE VPC

FACTORY TESTING & INSPECTION

PUMP SIZE PUMP SIZE PUMP SIZE AdditionalAPI 610 11TH

ED REF. PARAGRAPH

FACTORY TESTING: 6" - 8" 10" - 14" 15" - 20" Delivery

8.2.2.6 Cleanliness prior to final assembly (1) Non-Witness $350 $400 $450 --- ---8.3.2.2 Hydrotest – Head and can (30 min) Non-Witness INCLUDED INCLUDED INCLUDED --- ---

Witness $960 $960 $960 1 WK C8Hydrotest with wetting agent – 30 min (head & can)

Witness $1,850 $1,900 $1,960 2 WKS C89.3.13.2 Hydrotest bowls – 30 min (per stage) Non-Witness $110 $140 $200 --- ---

Witness $200 $260 $350 --- ---9.3.13.2 Hydrotest column pipe – 30 min (per section) Non-Witness $180 $210 $270 --- ---

Witness $355 $410 $500 1 WK C8Hydrotest with wetting agent – 30 min (bowl stage or column section)

Witness $565 $605 $695 2WKS C8Hydrotest – Welded piping plans (30 min) Non-Witness $660 $1,130 $1,450 1WK C9

Witness $1,480 $2,295 $2,660 1WK C8

8.3.3.1Performance test - lab motor (less suction can and piping plans)

Non-Witness INCLUDED INCLUDED INCLUDED --- ---

Witness $4,350 $5,400 $7,000 2 WKS C8

8.3.4.4Complete unit test - Customer Motor (less suction can and piping plans). Motor Freight not included. (2)

Non-Witness $900 $1,050 $1,200 2 WKS C10

Witness $5,250 $6,000 $7,500 3 WKS C118.3.4.2 Mechanical run test (Maximum of 4 hours) (3) Non-Witness $825/hour $825/hour $825/hour 2 WKS C108.3.4.3 NPSH test @ 4 flows (vacuum suppression) Non-Witness $4,960 $5,030 $6,840 2 WKS C10

Witness $6,670 $7,565 $9,000 3 WKS C11 Each additional NPSH test flow $630 $630 $630 --- ---Multi-speed test REFER REFER REFER REFER ---

8.3.4.5 Sound Test (4) Non-Witness $650 $650 $650 --- ---

9.3.9.2Resonance Test (Requires a Complete Unit Test and Structural Dynamic Analysis. See Page 10)

$1,250 $1,250 $1,250 --- ---

8.3.3.7 / 6.7.4 Dismantle after test (or running clearances) Non-Witness $1,760 $2,500 $3,360 --- ---Witness $2,545 $3,575 $4,790 --- ---

C9

C9

Delivery Ref

8.3.2.7 Non-Witness $325 $340 $360 1WK

8.3.2.7 Non-Witness $1,090 $1,160 $1,230 1 WK

- All performance / unit testing will be conducted for a maximum of 1 hour unless noted otherwise. - Witness testing may be performed at multiple locations. Customer is responsible for travel expenses. - Prices do not include for additional bulleted requirements within a stated paragraph item.

(1) Flowserve will provide certificate of conformance. Hold point is not applicable.

(2) Testing with a customer motor also requires adders for freight to Taneytown and a motor calibration / efficiency test.

(3) Does not include any additional measurements. Contact the factory for additional customer requirements.

(4) Testing with customer motor (Complete Unit Test) is recommended. Shop testing is for reference only, regardless of motor used.


January2015

API & PIPELINE VPC NDE (NON-DESTRUCTIVE EXAMINATION) AND SPECIAL ANALY SIS

PUMP SIZE PUMP SIZE PUMP SIZE Additional

API 610 11TH ED REF.

PARAGRAPHNDE AND SPECIAL ANALYSIS: 6" - 8" 10" - 14" 15" - 20" Delivery

6.12.3.4.eMagnetic Particle or Liquid Penetrant (full penetration welds) (1)

Non-Witness $2,650 $3,590 $4,080 4 WKS C1

Witness $3,900 $5,350 $6,250 6 WKS C26.12.3.4.e Radiographic Test (full penetration welds) (1) Non-Witness $6,100 $7,200 $8,250 4 WKS C1

Witness $8,950 $10,300 $12,300 6 WKS C28.2.2.5 Liquid Penetrant (raw castings) (1) (2) Non-Witness $1,340/stage $2,270/stage $2,740/stage 4 WKS C1

Witness $1,990/stage $3,950/stage $4,060/stage 6 WKS C2

8.2.2.5Liquid Penetrant (exposed machined surfaces of castings) (1) (2)

Non-Witness $1,350/stage $2,280/stage $2,750/stage 4 WKS C1

Witness $1,990/stage $3,950/stage $4,060/stage 6 WKS C28.2.2.5 Ultrasonic Test (shafting only) (1) Non-Witness $600 $725 $1,100 2 WKS C1

Witness $900 $1,100 $1,575 3 WKS C2Hardness testing(per API – Heat Affected Zone only)

6.9.2 Torsional Analysis with Campbell Diagram (3) Per Service $3,900 $4,440 $4,975 4 WKS C4Reed Frequency Analysis (Structural Dynamic FEA on Above Ground) (4)

8.2.2.8Positive Material Indentification per X-Ray Florsecent (XRF) Gun (5)

$650 / part $650 / part $650 / part 1 WK C3

8.2.2.8Positive Material Indentification per Optical Emission Spectrometer (OES) Gun (5)

$1,300 / part $1,300 / part $1,300 / part 2 WKS C3

Delivery Ref

C1

C49.3.5 Per Service $3,900 $4,440 $4,975 3 WKS

8.2.2.7 $3,900 $5,150 $6,400 2 WKS

- Witness testing may be performed at multiple locations. Customer is responsible for travel expenses. - Prices do not include for additional bulleted requirements within a stated paragraph item. (1) All NDE will be performed in accordance with Table 13 of API 610. (2) Liquid penetrant examination not available for S-1 (cast iron) materials. The alternate NDE testing that can be provided is hydro testing & visual check as per MSS-SP55. (3) Required if driver is one of the following: a) electric motor, or turbine, through gear rated 1500 kW (2000 HP) or higher; b) internal combustion engine rated 250 kW (335 HP) or higher; c) synchronous motor rated 500 kW (670 HP) or higher; d) electric motor with variable-frequency drive (VFD) rated 1000 kW (1350 HP) or higher. (4) Required if one of the following statements is applicable: a) variable-frequency drive (VFD) application; b) electric motor, or turbine, through gear rated 260 kW (350 HP) or higher; c) pump rated speed is 900 RPM or lower; d) 2X API nozzle loads are required. (5) PMI by means of XRF does not measure a material’s carbon content. Use the OES method if carbon content is required.


January2015

API & PIPELINE VPC

SPECIAL CHARGES

PUMP SIZE PUMP SIZE PUMP SIZE AdditionalAPI 610 11TH

ED REF. PARAGRAPH

SPECIAL PUMP ADDERS: 6" - 8" 10" - 14" 15" - 20" Delive ry

6.9.4.4Impeller balancing to ISO 1940-1 Grade G1 (4W/n)

$310 / stage $350 / stage $390 / stage --- ---

9.3.13.5Barrel Suction can drain piping - internal - .75" x 300# RFWN w/ 90º gussets

$1,550 $1,550 $1,550 --- ---

9.3.13.5Barrel Suction can drain piping - external - piped to surface - .75" x 300# RFWN w/ gussets

$3,610 $3,610 $3,610 --- ---

9.3.8.3.3 Soleplate $1,530 $2,350 $4,075 --- ---

Oversized soleplate / mounting plate with Stand(Required for Plan 52/53 Reservoirs or Plan 21/23 Heat Exchangers)

6.10.2.11Flat surface on discharge head for vibration monitoring equipment (1)

$875 $875 $875 --- ---

6.12.1.12.1-5 NACE compliant materials (ISO 15156-1) (2) 20% 20% 20% 2 WKS C1

6.12.4Low temperature castings & fabrications with Charpy Impact test (2)

20% 20% 20% 4 WKS C1

10.2.2.1 b As-built pump cross sectional drawing $1,150 / service $1,150 / service $1,150 / service --- ---9.3.8.3.1 Separate mounting plate for through bolting $2,160 $2,930 $4,760 --- ---

Delivery Ref

---9.3.8.3.3 $2,700 $3,500 $5,250 ---

- Prices do not include for additional bulleted requirements within a stated paragraph item. (1) Vibration monitoring equipment not included. (2) Percentage is for base pump price (pump + column assembly) less any increased pressure rating charges or special charges.


January2015

API & PIPELINE VPC SPECIAL CHARGES

PUMP SIZE PUMP SIZE PUMP SIZE Additional

API 610 11TH ED REF.

PARAGRAPHSPECIAL PUMP ADDERS: 6" - 8" 10" - 14" 15" - 20" Delivery

Plan 13 to Carbon Steel Sch 80 pipe with flanges $550 $550 $550 1 WK C6Plan 13 to 316 S.S. Sch 80 pipe with flanges $975 $975 $975 1 WK C6Plan 13/52 w/ 316SS 1/2” tubing with flanges (3) $990 $990 $990 --- ---Plan 13/52 w/ Carbon Steel Sch 80 pipe with flanges (3) $1,920 $1,920 $1,920 1 WK C6Plan 13/52 w/ 316 S.S. Sch 80 pipe with flanges (3) $2,875 $2,875 $2,875 1 WK C6Coupling balancing to ISO 1940-1 Grade G6.3 $425 $475 $525 --- ---Vent Valve – 0.75” x 300# Flg Vogt Gate Type / ---Model 363F8M ---Drain Valve – 0.75” x 300# Flg Vogt Gate Type / ---Model 363F8M ---Add Leveling Screws to Soleplate / Base Flange $360 $485 $610 --- ---Coal Tar Epoxy Coating on External Surfaces of Discharge Head and Suction Can (Bitumastic 300M or equal)

$3,140 $3,720 $4,290 4 WKS C7

High Temperature Paint (200-300 ºF) on External Surfaces of Head & Can (Pittsburg CRE-CT or equal)

$3,140 $3,720 $4,290 2 WKS C7

Coating on Bottom/Sides of Soleplate Suitable for Epoxy Grout (Escoweld or equal)

$960 $1,070 $1,180 --- ---

Export or Long Term Storage Boxing (4) 5% 5% 5% 1 WK C5

Suction can flow straightening vanes (5) 1st 10 feet N/A N/A $1,955 --- --- Each add. ft N/A N/A $315 --- ---Hardened bearing journals (6) $550 / brg $975 / brg $1075 / brg 1 WK C1Low Temp O-rings (Required for services below -10ºF) REFER REFER REFER --- ---Pump / motor fit up and alignment check (7) $2,600 / unit $2,850 / unit $3,180/ unit 1 WK C11Upgrade Impeller to carbon steel (WCB) from S1 to S4 $507 / unit $1,072 / unit $1,813 / unit 2 WKS C1Discharge head in Low temp Steel $15,800 $22,800 $36,150 4 WKS C12x API nozzle loads (8) $14,098 $21,991 $33,584 2 WKS C4

Delivery Ref

$1,350 $1,350 $1,350 ---

$1,350 $1,350 $1,350 ---

- Prices do not include for additional bulleted requirements within a stated paragraph item. (3) Plan 13/52 pricing is for interconnecting piping only. Reservoir is NOT included. Refer to seal vendor for quotation.

Interconnecting piping is NOT supplied unless stand is located within pump footprint. (4) Percentage is for base pump price (pump + column assembly) less any increased pressure rating charges or special charges. (5) Straightening Vanes are recommended by Hydraulic Institute Standards for flows over 3,000 GPM (680 m3/hr). Use suction

can that is one size larger than specified by Affinity. (6) Includes plasma spray of chromium oxide. Metco 106F, 500-600 Brinell hardness. (7) Requires adder for freight to Taneytown. (8) 2x API nozzle loads are not required by API for VPCs. Consult factory if 2x API nozzle loads is required with variable

speed applications or through bolting construction (API Figure 33).


January2015

API VPC VS-1 (WET-PIT) CONSTRUCTION & LOW TEMP STEEL TF HEA D ADDER

Deduct to Change Discharge Head from Type TF to Type HF

4" $4,888 $10,4686" $5,021 $11,4078" $5,203 $14,949

10" $7,193 $18,85212" $8,436 $30,24314" $11,614 $37,14816" $13,469 $41,694

Discharge HeadS-1, S-5,

S-6A-8

HEAD SIZE

Deduct to Remove Suction Can

10" $2,406 $57 $8,327 $15212" $2,682 $63 $9,118 $18514" $2,987 $81 $9,632 $21516" $3,169 $83 $10,135 $25618" $3,640 $110 $11,237 $28820" $3,640 $124 $12,724 $31924" $4,212 $134 $14,298 $39230" $4,784 $252 $18,614 $48736" $6,957 $264 $28,803 $1,023

Add. Foot

1st 5 FeetAdd. Foot

SUCTION CAN SIZE

S-1, S-5, S-6 A-8

1st 5 Feet

Adder to Low temp Steel TF head

4" $12,9006" $15,8008" $19,100

10" $22,80012" $26,85014" $31,30016" $36,150

HEAD SIZE

Low temp steel

Note: Prices shown are list prices. Refer to page 3 of the API & PIPELINE VPC SSP for the appropriate multiplier.


January2015

API & PIPELINE VPC PRICING NOTES

(1) Standard factory performance tests of VPC pump assemblies (less suction can) will be conducted in

accordance with practices and procedures as outlined in API-610. When the horsepower of the pump at its normal operating speed exceeds the horsepower of the available test motor, a reduced speed test or a test on a reduced number of stages will be performed. Test speeds are subject to test lab motor availability. Performance test horsepower required shall be based upon water. Testing may be conducted at speeds other than the rated speed to accommodate motor availability.

(2) Motor Test: If specific motor test data is required, such test will be performed by the motor Manufacturer at price quoted by the manufacturer and upon application only.

(3) Customer motor can be mounted to the pump and aligned prior to shipment (if purchased), however,

pump, motor and suction can are shipped separately. ALL INBOUND AND OUTBOUND MOTOR FREIGHT COSTS MUST B E ADDED TO THE

QUOTATION. (4) All tests will be made with water as the test medium. (5) Performance test will not include customer seal flush piping, auxiliaries or suction can.

API-610 INSPECTION DEFINITIONS (1) Taneytown VPC's are supplied in accordance with API-610 9th and 10th edition, with noted comments

and exceptions.

(2) HYDROTESTING is carried out using normal city water. For controlled water quality or for other fluids contact Oil & Gas Customer Service Group.

(3) Witness testing may be performed at multiple locations. Customer is responsible for travel expenses. The following hydraulics are available in this program:

6EJH 6EJY 6EKY 6EML 6EMM 6EHL 6EHM

8ELL 8ELM 8EJH 8EJY 8EKY 8EML 8EMM 8ENY 8EHL 8EHM

10EBL 10EBM 10ELL 10ELM 10EJH 10EJY 10EML 10EMM 10EGH 10EGY 10EKY 10EHL 10EHM 10ENY

12EBM 12ELL 12ELM 12EJH 12EJY 12EML 12EMM 12EKY 12EHL 12EHM 12ENL 12ENH 12ENY

14EJH 15EBM 18EKL 20EKL 14EJY 15EBL 18EKH 20EKH 14EBH 15EMM 18EKY 20EKY 14EBL 15EMY 18ENL 20ENL 14EMM 15EHL 18ENH 20ENH 14ENL 15EHM 18ENY 20ENY 14ENH 15EHY 20EPL 14ENY 16EHY 20EPM 16ENL 20EPH 16ENH 16ENY


January2015

API & PIPELINE VPC

Byron Jackson VLT Equivalent

For customers who are accustomed to the Byron Jackson heritage VLT models, the below list can be used as a cross-reference for current Flowserve VPC hydraulics available in this program:

Byron Jackson VLTs for all countries other than US and Mexico

Flowserve VPC hydraulics can also include the BJ heritage hydraulics. These hydraulics are not available for sale to customers and end-users in the US and Mexico nor are they part of this program. Please contact the factory for support on BJ heritage hydraulics.

Byron Jackson VLT

Flowserve VPC

100 - 600 6EH 650 - 700 8EJ 800 10EJ 850 - 950 8EL 1000 10EM 1050 10EL 1150 10EL 1200 12EH 1300 14EM 1350 10EJ/12EL 1450 12EL 1500 15EM 1550 12EJ 1650 14EJ 1700 18EK 1850 14EM 2000 20EK


January2015

API & PIPELINE VPC API 610 9th AND 10th EDITION COMMENTS

PARAGRAPH COMMENT

5.1.16 Purchaser must specify if strict sound pressure levels are required. Flowserve standard comment to sound level specifications is as follows: "The expected sound pressure level of the pump and motor unit is predominantly influenced by the sound pressure level of the drive motor. In addition, other contributing factors are suction piping and valve location, discharge piping and valve location, foundation design, and the proximity of other ancillary equipment. For these reasons the sound pressure levels supplied by Flowserve are expected and are not guaranteed."

5.3.5 / MAWP for discharge regions of the pump will be rated for a minimum of 600 psi, 5.3.6 except stainless steel applications over 100º F, which will be rated for 500 psi. MAWP

for suction regions will be rated for maximum suction pressure or at least a 150# flange rating (285 psi for temperatures up to 100°F). Increased pressure ratings are available upon request.

5.12.3.3.b Column and suction can flanges will be the slip-on type, double-welded, and will be in accordance with ASME Section VIII design.

7.3.1 Testing may be conducted at speeds other than the rated speed to accommodate motor availability.

7.3.2.1.f Seal housing is manufactured from raw bar, therefore hydrostatic testing is not required.

7.3.2.5 Testing with wetting agent is available upon request.

7.3.3.3.c Test speeds are subject to test lab motor availability. Performance test horsepower required shall be based upon water.

7.3.4.2.2 NPSHR test (if purchased) shall be of first stage only with shop driver and test loop.

7.3.4.3 Complete unit test (if purchased) will not include customer seal flush piping and auxiliaries or suction can.

8.3.3.2 Total shaft length run out of 0.003 inches can only be met by using a multi-piece shaft. 8.3.3.3

8.3.9.1 Testing may be conducted with reduced column length to accommodate test stand. 8.3.13.6 Fitted bearing retainers will be provided for column diameters less than 16 inches.


January2015

API & PIPELINE VPC API 610 11th EDITION COMMENTS

PARAGRAPH COMMENT

6.1.14 Purchaser must specify if strict sound pressure levels are required. Flowserve standard comment to sound level specifications is as follows: "The expected sound pressure level of the pump and motor unit is predominantly influenced by the sound pressure level of the drive motor. In addition, other contributing factors are suction piping and valve location, discharge piping and valve location, foundation design, and the proximity of other ancillary equipment. For these reasons the sound pressure levels supplied by Flowserve are expected and are not guaranteed."

6.1.26/ Due to the temporary nature of the test stand setup, vibration cannot be guaranteed in 8.3.3.5.a the factory 6.3.5 / MAWP for discharge regions of the pump will be rated for a minimum of 600 psi, 6.3.6 except stainless steel applications over 100º F, which will be rated for 500 psi. MAWP

for suction regions will be rated for maximum suction pressure or at least a 150# flange rating (285 psi for temperatures up to 100°F). Increased pressure ratings are available upon request.

6.12.3.3.b Column and suction can flanges will be the slip-on type, double-welded, and will be in accordance with ASME Section VIII design.

8.3.1 Testing may be conducted at speeds other than the rated speed to accommodate motor availability.

8.3.2.9 Seal housing is manufactured from raw bar, therefore hydrostatic testing is not required.

8.3.1 Testing with wetting agent is available upon request.

8.3.3.3.c Test speeds are subject to test lab motor availability. Performance test horsepower required shall be based upon water.

8.3.4.3.2 NPSHR test (if purchased) shall be of first stage only with shop driver and test loop.

8.3.4.4.1 Complete unit test (if purchased) will not include customer seal flush piping and auxiliaries or suction can.

9.3.3.1 Total shaft length runout of 0.003 inches can only be met by using a multi-piece shaft. 9.3.3.2

9.3.9.1 Testing may be conducted with reduced column length to accommodate test stand. 9.3.13.6 Fitted bearing retainers will be provided for column diameters less than 16 inches.


January2015

API VPC GENERAL DESCRIPTION

The API Process VPC is a vertical process pump of the "double casing type VS6" as defined by API-610. By multi-staging series stages in the medium specific speed range, the VPC provides outstanding efficiencies and low cost operation in high head applications. The special First Stage allows operation with extremely low NPSH requirements while running at optimum speeds. Exclusive hydraulic and mechanical features provide continuing reliability with optimum performance.

DESIGN FEATURES COMPACT The vertical process pump requires much less valuable floor space than the typical horizontal pump. It is easily adapted to parallel and/or series operation with a minimum of additional piping. A minimum amount of work is required for installation. LOW NPSH FIRST STAGE A standard low NPSH impeller is used for handling volatile liquids near their vapor pressure without elevating the suction vessel, excavating a pump pit or going to a costly double suction, between bearings horizontal pump. Flowserve utilizes the "Y" first stage as standard in all VPC pumps. This specifically designed (between bearings) impeller provides shockless fluid entry because of its optimized eye and impeller vane inlet angles that are designed to match the series stage flow rates. The "Y" impeller is not to be confused with so-called "large eye" impeller often used by others. This is where an oversized series impeller is used, far to the left of its design point to reduce NPSH required. METALLURGY The basic materials of construction are per API-610, 10th Edition, Table H-1. PUMP ELEMENT The pump case and series impeller are cast of high quality materials. The cases are fitted with renewable sleeve bearings located above and below each impeller, which have a minimum length over diameter ratio of at least 2. All impellers are supported between bearings. Each impeller is dynamically balanced and split ring, drive key mounted. All pump cases have rabbited fits for alignment and are sealed with "O" ring gaskets. Each series case is furnished with renewable wear rings. NOZZLE HEAD The fabricated steel head has ANSI Class 300 raised face flanges. The top flange is machined with a male rabbited fit to receive a NEMA "P" base vertical solid shaft driver. No doweling or fit-up is required in the field. The head is fitted with an all steel rigid spacer coupling. It has a spacer which can be removed without disturbing the motor or pump connections. The spacer is long enough to allow replacement of the mechanical seal as a single cartridge. All pipe connections used for vents will be ANSI Class 300 or they will be flanged to the same rating as the nozzle flanges.

SUCTION CAN The fabricated steel suction can is provided with a flange at the top which fits to the discharge head and is sealed with an "O" ring gasket. The inside diameter if the suction can is sized so that the maximum velocity of the pumped liquid will not exceed 5 feet per second. The suction can is designed for a minimum hydrotest of 400 PSI. COLUMN SPOOL PIECE When NPSH requirements dictate lowering first stage impellers, spool pieces are added to lengthen the column. They are fabricated of low carbon steel. A fabricated bearing retainer is fitted into the upper end of each piece. This ensures that the retainer is parallel and concentric with the spool piece for exact bearing alignment. The bearings are the same as used in the pump element. The connections between spool pieces to the pump element and to the discharge head are aligned by rabbited fits and sealed with "O" ring gaskets. Guide bearing spans are per API-10th Edition, section 8.3.6.1. SHAFTING The pump shaft throughout is constructed of Type 416 stainless steel (316SS for A-8 materials) and one piece for lengths up to 20 feet. It is turned and ground precision shafting of ample size to carry all imposed loads. PRESSURE CASING Design The design stress values for any given material are per Section II of the ASME Boiler and Pressure Vessel Code. Pressure casings comply with the applicable design rules of Section VII, Division 1, of the ASME Code. Manufacture's data forms, third party inspections, and stamping as specified in the code are not required. The VPC is designed to meet the corrosion allowance as given in API 610, 10th Edition, paragraph 5.3.7. Welds are accomplished by ASME Section IX code certified welders. Seal Chamber and Mechanical Seal The seal chamber and mechanical seal are designed to meet API 682 specifications. Also, the seal chamber incorporates a guide bearing. MOTOR RECOMMENDATIONS The motors are usually vertical solid shaft NEMA "P" standards with sufficient thrust capacity to provide B-10 bearing life at 50% of design capacity and at least 30% momentary upthrust capacity. Motor can be furnished in any specified enclosure, voltage, hertz, horsepower and speed.


January2015

API & PIPELINE VPC GENERAL FEATURES

(Literature Number : FPD-1142-E)


January2015

API & PIPELINE VPC

MATERIAL SELECTION

Part Description S-1 S-5 S-6 A-8 LTS (1) Pressure Boundary (Suction Can, Discharge Heads)

Pipe A106 GrB A106 GrB A106 GrB A312 TP316L A333 Gr6 Plate A516 Gr70 A516 Gr70 A516 Gr70 A240 TP316L A516 Gr70

Flanges A105 A105 A105 A182 F316L A350 GrLF2 Series Cases A48 CL 30 A216 Gr WCB A487 GrCA6NM A351 GrCF3M A352 GrLCB

Impellers A48 CL30 A216 Gr WCB A487 GrCA6NM A351 GrCF3M A352 GrLCB Case Wear Ring A48 CL30 A487 Gr CA15 A487 Gr CA15 A473/A276/A479 A487 Gr CA15

Column Pipe Pipe A106 GrB A106 GrB A106 GrB A312 TP316L A333 Gr6

Plate A516 Gr70 A516 Gr70 A516 Gr70 A240 TP316L A516 Gr70 Flanges A105 A105 A105 A182 F316L A350 GrLF2

Shaft A582 Tp416 A582 Tp416 A582 Tp416 A479 TpXM19 A582 Tp416 Key-Impeller 18-8 18-8 18-8 18-8 18-8

Bearings Carbon Carbon Carbon Carbon Carbon Bolting / Studs A193 GrB7 A193 GrB8M A193 GrB8M A193 GrB8M A193 GrB8M

O-Rings Viton (2) Viton (2) Viton (2) Viton or Low Temp

(2) Viton or Low

Temp (2) PSA Coupling AISI 1213-1215 AISI 1213-1215 AISI 1213-1215 AISI 1213-1215 AISI 1213-1215

(1) LTS (Low Temperature Steel) required for applications from -20ºF to -50ºF. For temperature between -51ºF and -

100ºF, use A-8 materials. For temperatures below -100ºF, contact FPD Brunn for a cryogenic pump. (2) Low Temp o-rings are required for services below -10ºF. Please contact the factory for material selection and

pricing. Material selection is dependent on temperature and pumped liquid.

TEMPERATURE LIMITATIONS

Part Description S-1 S-5 S-6 A-8 LTS (1) Maximum Design

Temperature 300°F 300°F 300°F 300°F 300°F

Minimum Design Temperature

-10°F -10°F -10°F -50°F -50°F

Minimum Metal Temperature -20°F -20°F -20°F -350°F -50°F

*Please refer to Annex G of API Standard 610 10th Edition for temperature ranges based on the compatibility of the material with the pumped liquid.


January2015

API & PIPELINE VPC

LIMITATIONS AND TECHNICAL DATA

LIMITATIONS

FLANGES – PRESSURE LIMITATIONS

FLUID TEMPERATURE -20 TO 100 °F 200 °F 300 °F 150 # 285 psi 260 psi 230 psi 300 # 740 psi 675 psi 655 psi 600 # 1480 psi 1350 psi 1315 psi

Rating as per ANSI-B16.5-1981 material Group 1.1.

SERVICES Hydrocarbon Service 275 °F

Water Service 220 °F

BEARINGS Standard Carbon bearings are limited to 300°F.

Seal Chamber Dimensions

Shaft Size

Bore – A

B.C. – B

Regstr. – C

Dia – D

Dia. – E

Dia. – F1

Dia. – F2

Taper – F3

Lgth – G

OD – AA

Drill – BB

Drill – EE

1.00 1.376 6.06 3.7500 3.50 1.25 3.00 4.38 45° 6.50 6.88 0.563 0.422 1.25 1.625 6.06 3.7500 3.50 1.50 3.00 4.38 45° 6.50 6.88 0.563 0.422 1.50 2.000 6.06 3.7500 3.50 1.88 3.00 4.38 45° 6.50 6.88 0.563 0.422 1.69 2.250 7.50 4.1875 3.94 2.13 4.50 5.75 20° 7.75 8.75 0.750 0.531 1.94 2.625 7.50 4.1875 3.94 2.50 4.50 5.75 20° 7.75 8.75 0.750 0.531 2.19 2.875 7.50 5.1875 4.94 2.75 4.50 5.75 20° 7.75 8.75 0.750 0.531 2.44 3.090 7.50 5.1875 4.94 2.97 4.50 5.75 20° 7.75 8.75 0.750 0.531 2.69 3.500 7.50 5.1875 4.94 3.25 4.50 5.75 20° 7.75 8.75 0.750 0.531


January2015

API & PIPELINE VPC TECHNICAL DATA

PUMP SERIES

PUMP SHAFT

DIA.

SHAFT WEIGHT IMPELLER

AND BOWL SHAFT

WEIGHT - LB

IMPELER SHAFT AREA

IMPELLER EYE AREA

LB/FT WR (WET) IN 2

LB-FT 2 / STAGE

6EHL

1.00 2.67

5.0 0.048

0.785

6.28 6EHM 5.0 0.048 6.28 6EJH 4.0 0.047 2.91 6EJY 4.0 0.054 4.61 6ELL 4.0 0.046 2.55 6ELM 4.0 0.046 2.55 6EML 4.0 0.046 4.12 6EMM 4.0 0.046 4.12 8EHL

1.25 4.17

7.0 0.140

1.227

12.10 8EHM 7.0 0.140 12.10 8ELL 10.0 0.220 4.71 8ELM 10.0 0.220 4.71 8EJH 10.2 0.196 5.65 8EJY 10.2 0.217 8.72 8EML 7.0 0.140 7.75 8EMM 7.0 0.140 7.75 10ELL

1.50 6.01

14.0 0.470

1.767

7.85 10ELM 14.0 0.470 7.85 10EJH 16.0 0.427 8.64 10EJY 16.0 0.528 13.30 10EML 15.5 0.470 11.20 10EMM 15.5 0.470 11.20 10EGH 15.6 0.501 15.70 10EGY 15.6 0.602 19.96 10EKY 17.0 0.564 16.48 10EHL 16.0 0.490 14.49 10EHM 16.0 0.490 14.49 10ENY 16.0 0.639 22.69 12ELL

1.69 7.60

25.0 1.250

2.243

11.95 12ELM 25.0 1.250 11.95 12EJH 29.4 1.010 14.09 12EJY 29.4 1.470 20.49 12EML 25.0 1.200 16.90 12EMM 25.0 1.200 16.90 12EKY 32.4 1.730 26.39 12EHL 25.0 1.200 21.52 12EHM 26.0 1.200 21.52 12ENL 33.4 1.320 27.76 12ENH 33.4 1.290 27.76 12ENY 33.4 2.010 36.25


January2015

API & PIPELINE VPC

TECHNICAL DATA

PUMP SERIES

PUMP SHAFT

DIA.

SHAFT WEIGHT

IMPELLER AND BOWL SHAFT WEIGHT - LB

IMPELER

SHAFT AREA

IMPELLER EYE AREA

LB/FT WR (WET) IN 2

LB-FT2 / STAGE

14EBL

1.94 10.02

35.0 1.800

2.956

44.20

14EBH 35.0 1.800 44.20 14EJH 43.0 2.590 18.62 14EJY 43.0 2.900 28.32 14EMM 37.0 2.610 24.00

14ENL 46.0 2.900 36.53

14ENH 46.0 2.540 36.53 14ENY 46.0 3.760 47.82

15EBL

2.19 12.78

45.0 2.910

3.767

53.60 15EBM 45.0 2.910 53.60 15EHL 58.2 4.280 34.40 15EHM 58.2 4.280 34.40 15EHY 58.2 4.280 59.60 15EMM 56.2 4.370 26.90 16ENL

2.19 12.78 61.2 4.770

3.767 46.26

16ENH 61.2 4.680 46.26 16ENY 61.2 6.330 59.86 18EKL

2.19 12.78

70.2 7.940

3.767

47.29 18EKH 70.2 8.820 47.29 18EKY 70.2 9.270 61.85 18ENL 69.2 7.830 62.43 18ENH 69.2 7.680 62.43 18ENY 69.2 9.940 81.85 20EKL

2.44 15.87

110.0 16.90

4.676

60.52 20EKH 110.0 18.80 60.52 20EKY 110.0 20.20 82.91 20ENL 110.0 18.70 87.80 20ENH 110.0 18.30 87.80 20ENY 110.0 21.30 113.39 20EPL 109.0 19.80

3.767 95.10

20EPM 2.19 12.78 109.0 19.80 95.10 20EPH 109.0 20.00 102.59


January2015

API Nozzle load


January2015

API & PIPELINE VPC CLOSE COUPLED SECTIONAL DRAWING


January2015

API & PIPELINE VPC SECTIONAL DRAWING WITH COLUMN PIPE


January2015

API & PIPELINE VPC

Pipeline Guidelines Material Grades

Pipe Diameter Design API 610

Pipe Plate

Up to 24" Diameter

Standard A106 Gr B A516 Gr 70

Option API 5L Gr B

30" Diameter & Larger

Standard A516 Gr 70 (Rolled & Welded Plate) A516 Gr 70

Option API 5L Gr B (Rolled & Welded Pipe)

The standard material which shown in above table is as per API 610 table H.2. As per notes in table H.5 in API, API 5L Gr. B may be used as an alternate material if purchaser agreed. Hence Taneytown recommend CSOA to quote deduct for API 5L Gr.B in every bid. Variable Speed Application: Pipeline systems require a change of flow or pressure and this can be achieved by changing the speed of the pump. If pump uses an AC electric motor as the prime mover, then speed can be controlled by using a Variable Frequency Drive (VFD). The Advantages for using VFD are energy savings, improved process control and improved system reliability. Variable Speed operation precautions are structural resonance and rotor dynamics. Structural resonance could result in excessive vibration which results in damage of equipment or impact to environment. It is advisable to include structural analysis which is normally Reed Critical Frequency and Rotor dynamic analysis which includes Torsional analysis. Lock out speed ranges may be required, depending on results of the analysis. MAWP: The components which constitute pressure casing of vertical can pump (VS6) are the discharge head and suction can. Maximum Allowable Working Pressure (MAWP) is maximum continuous pressure for which the manufacturer has designed the pump, when handling the specified fluid at the specified maximum operating temperature. As per API 610 10th edition MAWP shall be at least the maximum discharge pressure (per clause 5.3.1 & 5.3.2) plus 10% of the maximum differential pressure and shall not be less than a minimum gauge pressure rating of 40 bar (600 PSI) at 38 Deg C (100 F) or at least ISO 7005-1 PN50. If customer specified then pump shall be designed for 740 psi MAWP (300 #), however FSG standard as per API 610 10th edition is only 600 psi. As per clause 5.3.6 pumps may be designed for dual pressure ratings. This means Suction regions either designed for suction pressure or if specified, suction regions shall be designed for the same MAWP as the discharge section. However Flowserve standard is design suction region for suction pressure only. Nozzle Loads: Nozzle loads are net forces and moments exerted onto the pump nozzles which have a direction in relation to how the system piping and equipment are designed and supported. Allowable nozzle loads risks are excessive piping forces and moments can spring a pump or pull it out of alignment with the driver. Misalignment often leads to more vibration, reduced bearing and seal life, increasing associated maintenance cost and down time. API nozzle loads are more Robust design versus other industrial standards due to higher MAWP & API’s specified corrosion allowances lead to increased wall thickness and thicker base and mounting flanges of pressure casing. Also API required weld neck flanges provide higher nozzle loading capabilities then threaded or slip-on welded flanges. Pipeline industry trend for maximum allowable nozzle loads and hence industry requirement is 2 times API nozzle loads.


January2015

API & PIPELINE VPC

PRICING AND SCOPE OF SUPPLY WORKSHEETS

Sales Support Package - Flowserve VPC Sales... · Sales Support Package API 610 Compliant...

Documents

Transcript of Sales Support Package - Flowserve VPC Sales... · Sales Support Package API 610 Compliant...