Sales Kits for NEXCOM Automation Control Solutions_20160404_FB__Eric Lo
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The Control Solution of NEXCOM IoT Automation Mar 22, 2016 Eric Lo
Transcript of Sales Kits for NEXCOM Automation Control Solutions_20160404_FB__Eric Lo
The Control Solution of NEXCOM IoT Automation
Mar 22, 2016
Eric Lo
The Industry 4.0 Forerunner –
Unified Architecture by PC-Based Controller
Reliable PLC System
Operation Network
Control Network
APPC
Machine
Control Room
Process/Batch
Control
And NEXCOM offers the comprehensive Solution of
PC-Based Automation connecting the Digital Factory
Operation Network
Control Network
NISE3720 PBOX520A IPPC
NISE3600 NISE300
NIFE100
NIFE2310
NISE105
IPPC1960
MAC4000P4E
IWF2220
IFA3610
APPC
Process/Batch
Control
Control Room
Machine
PC-Base
Automation
Data Processing
Operation &
Management Front-End
Communication
Cyber-Physical System
CPS IoT
Closed System
Controllable & Partly predictable Open System
Difficult to control or to predict
Physical World Cyber World Cyber-Physical
IoT Controller/Gateway Manufacturing Process
• Softlogic Runtime
• VC++ Programming
Automation
Fieldbus Networking
RTOS embedded
Control I/O Module
Intel Atom, Celeron,
Core i3/i5/i7
Internet
Wireless
WiFi/3G/LTE/BT.,etc
Things
Big-Data Concentrator
Mobile Browser
JMobile HMI
IPC Control
Software
HMI I/O
System
The CPS-ready automation controller for
versatile applications
Cyber-Physical
System
Industry 4.0
Unified
Mobility
Scalable
Comprehensive
Industrial
Automation
Robotic
Control
Advanced
Control
Cloud Gateway
Robot
Controller
SoftMotion
Controller
SoftPLC
The Architecture and Offering of
NEXCOM Automation Controller
Control Network
Field
(Level 0)
Control
(Level 1)
To O
pera
tion N
etw
ork
Engineering Station
APPC1540T APPC1245T IPPC1560TP2E
NIFE100 NIFE300 NIFE200
Robot
Controller
SoftMotion
Controller
SoftPLC
The Architecture and Offering of
NEXCOM Automation Controller
Control Network
Field
(Level 0)
Control
(Level 1)
To O
pera
tion N
etw
ork
Engineering Station
Control PPC APPC1540T APPC1245T IPPC1560TP2E
Controller NIFE100 NIFE300 NIFE200
Value Proposition of the
NEXCOM Automation Controller
A Highly Integrated,
Scalable Performance/Size and
Flexible Functionalities
Automation Controller with
PLCopen Standards,
Real-time Industrial Ethernet,
Mainstream Fieldbus and
Advanced PC Technologies
upgrades your Applications/Machines Smarter for
Seamless OT/IT Integration,
Flexible M2M Communication and
Open Connectivity to
the Digital Factory and Industry 4.0
Services (ERP, MES, SCADA,
CRM, SCM…)
Features of the NEXCOM Controller
Fanless & Rugged Design
Mainstream Fieldbus
Real-time
Industrial Ethernet
PLCopen Standard
Control & Programming
High Resolution HMI
Web-based HMI
Flexible Expansion (PCI, PCIe, miniPCIe)
Multi-Core Technology
NVRAM & SD Storage
1GbE Ports Scalable Performance (Intel ATOM, Intel Core i)
OT/IT/IoT
Enablement
Exclusive
Real-Time Engine (50us Cycle time)
Reliable Storage (CFast, SSD, RAID)
Features of the NEXCOMS Control PPC
Highly Integrated Control Technology PLC + HMI + Motion + OPC Server + Ethernet/ Internet + PC Program
Real-time Platform Real-time Engine in one exclusive CPU core
Multi-axes Motion Control based on real-time EtherCAT communication
Follow Open Standard IEC 61131-3 (PLCopen logic/motion control)
IEC 61158 (EtherCAT)
ETG.6010 (CoE - CANopen CiA402 over EtherCAT, EN 50325-4)
Seamless and Flexible Communication Real-time Industrial Ethernet
Mainstream Fieldbus
1Gb LAN Ports
High Computing Performance High-density (multi-axes) of motion control with NO HW motion modules required
Multi-core technology for complex algorithm
Intel ATOM and Core i platforms
Comprehensive Panel Selection High Resolution and Scalable Panel Size (8” to 17”, 4:3 and 16:9)
Multi-touch Capability
Anti-corrosion Panel available
Advancing PC Technologies Reliable Storage (NVRAM, CFast, SSD)
Flexible Expansion (PCI, PCIe, miniPCIe)
OT/IT/IoT Enablement PLC programming language
C/C++/Java/… programming language
Internet/Mail/IoT/… programming libraries
NEXCOM Automation Controllers’
Performance Selection Guide
PLC – Control RTE SMC – SoftMotion RTE
Performance Index P10 P20 P30 M10 M20 M60
IEC61131-3 Language LD/FBD/IL/ST/SFC/CFC LD/FBD/IL/ST/SFC/CFC
Cycle Time (ms) 1 0.5 0.5 1 0.5 0.5
Max. I/O Points 512 1024 1024+ 512 1024 1024+
Max. Axes 12 24 64
High-Computing Applications V V
HMI (integrated options) JMobile Suite 1. CODESYS TargetVisu
2. JMobile Suite
NIFE100 V V V V
NIFE101 V V V V
NIFE200 V V V V
NIFE200P2E V V V V
NIFE300, Core i3 V V
NIFE300, Core i5 V V
APPC0840T V
APPC1245T V V V V
APPC1540T V V
IPPC1560TP2E-DC V
IPPC1570PP2E, Celeron V V
IPPC1770PP2E, Core i5 V V
IPPC1640P V V V
Functional
SPEC.
Controller
Control
PPC
The Control Systems by
Marquee Automation Players
Operation Network
Control Network
Control Room
Unified Architecture by
NEXCOM Automation Controllers
Operation Network
Control Network
Control Room
PLCopen logic IEC 61131-3.
GB storage for user program and data.
Support PROFINET, EtherNet/IP, EtherCAT, Modbus TCP.
PROFIBUS and DeviceNet are available.
P30 Performance
• Intel Celeron/ Core i3/i5.
• 0.5ms cycle time.
• support 1024+ DI/O points.
• Expansion slots for advancing PC applications.
• High-computing power for complex control and applications.
P20 Performance
• Intel Atom/Celeron.
• 0.5ms cycle time.
• support 1024 DI/O points.
• Expansion slots for advancing
PC applications.
SoftPLC Portfolio P
erf
orm
an
ce
Flexibility and Expandability
P10 Performance • Intel Atom.
• 1ms cycle time.
• support 512 DI/O points. NIFE100 NIFE101
NIFE100
APPC1245T APPC0840T
APPC1540T APPC1245T
NIFE300
IPPC1640P IPPC1570PP2E IPPC1770PP2E
NIFE200 NIFE200P2E NIFE101
NIFE200 NIFE200P2E
IPC
Machine Vision
HMI PLC +
Motion Modules
Drive
Motor
I/O System
… (More Axes)
… (More Axes)
Sensors
System
Architecture
Smarter Machine Today
SCADA/MES
Communication
Bottleneck
Machine Vision
Drive
Motor
I/O System
… (More Axes)
Sensors
System
Architecture
Highly Integrated Control Solution
IPPC1640P
SCADA/MES
SoftMotion Controller
IPC
Machine Vision
Drive
Motor
I/O System
… (More Axes)
Sensors
System
Architecture
Highly Integrated Control Solution
IPPC1670PP2E
SCADA/MES
SoftMotion Controller with
Machine Vision
PLCopen logic IEC 61131-3.
PLCOpen motion control through
GB storage for user program and data.
Support PROFINET, EtherNet/IP, EtherCAT, Modbus TCP.
PROFIBUS and DeviceNet are available.
M60 Performance
• Intel Celeron/ Core i3/i5.
• 0.5ms cycle time.
• support 1024+ DI/O points.
• 64 axes
• Expansion slots for advancing PC applications.
• High-computing power for complex control and applications.
M20 Performance
• Intel Atom/Celeron.
• 0.5ms cycle time.
• support 1024 DI/O points.
• 24 axes
• Expansion slots for advancing
PC applications.
SoftMotion Controller Portfolio P
erf
orm
an
ce
Flexibility and Expandability
M10 Performance
• Intel Atom.
• 1ms cycle time.
• support 512 DI/O points.
• 12 axes
NIFE100 NIFE101
NIFE100
APPC1245T
APPC1540T APPC1245T
NIFE300
IPPC1640P IPPC1560PP2E IPPC1770PP2E
NIFE200 NIFE200P2E NIFE101
NIFE200 NIFE200P2E
IPPC1640P IPPC1570PP2E
Restore to Default by F11
One Exclusive-Core The Other Multi-Cores
Value-added Software
System Configurations
Automation Runtime Engine
HMI Runtime Engine (Trial Version for 30 Days) System Diagnostic Utility
Remote I/O Modules
HMI Runtime
FBI Modules
1MB NVRAM
Available Options
Description Version Code P/N
NISK-NVRAM 10JKNVRAM00X0
FBI90E-DNM 10J50090E10X0
FBI90E-PBM 10J50090E09X0
FBI90E-REM 10J50090E08X0
License of JMobile Studio V1.91.0.254 6014500029X00
License of JMobile Runtime PC V1.91.0.254 6014500020X00
Note: Both the licenses of JMobile Studio and JMobile Runtime charge.
Supported Protocols
Protocols
Functions
DeviceNet PROFIBUS EtherNet/IP EtherCAT PROFINET
I/O for
SoftPLC SoftMotion
By FBI-90E-DNM
By FBI-90E-PBM
By
Internal Driver
By
Internal Driver
By FBI90E-REM
FB of
and Drive for
SoftPLC SoftMotion
By
Internal Driver
IPC Control
Software
HMI I/O
System
Unified Control Software
Cyber-Physical
System
Industry 4.0
Unified
Mobility
Scalable
Comprehensive
Industrial
Automation
Robotic
Control
Advanced
Control
Cloud Gateway
SoftMotion RTE
Distributed I/O
Development System
Control RTE
PLCHandler.ini
PLCHandler-
>ConnectViaGateway3
C
The IDE and Runtime Engine
Download
Coding
Integrated Program Design: Control Programming Tool
&
Device Configuration Tool
A Professional IEC 61131-3
Development Utility & Automation Software
Integrated Program Design: Control Programming Tool
&
Device Configuration Tool
A Professional IEC 61131-3
Development Utility & Automation Software
A Powerful Controller Kernel for
Variety of Industrial Applications
Integrated Functionalities for all Automation Applications With PLC, Motion Control, CNC, Robot and HMI.
Integrated and Easy-to-Use Development Environment for Coding, Configuration, Downloading, Debugging, Simulation and
Management.
Open, Standard, Modularized and Reusable based on PLCopen logic(IEC 61131-3), PLCopen motion control, DIN 66025.
Comprehensive and Flexible Communication Protocols including EtherCAT, PROFIBET, PROFIBUS, EtherNet/IP, DeviceNet, Modbus
TCP, OPC Server(V2.0), OPC UA.
Reliable, High-Performance and Portable Runtime Engine with one-Exclusive CPU core in micro second Jitter.
Powerful and Expandable Control Libraries for SoftMotion, CNC and Robot.
Advanced and Seamless OT/IT Integration PC/IoT applications are available through C/C++ActiveX.
Open, Standard, Re-usable, Expandable, Advanced
and Comprehensive Motion Algorithm
SoftMotion RTE For single and multi-axis motion control
Note: The SoftMotion supports Drives. (v: supported functions, ✽: alternation by 3S functions)
The SoftMotion Library Follows the Part 1, 2 & 3
Administrative Motion
Single Axes Multi Axes Single Axes Multi Axes
MC_Power v MC_CamTableSelect v MC_Home v MC_CamIn v
MC_ReadStatus v MC_Stop v MC_CamOut v
MC_ReadAxisError v MC_Halt v MC_GearIn v
MC_ReadParameter v MC_MoveAbsolute v MC_GearOut v
MC_ReadBoolParameter v MC_MoveRelative v MC_GearInPos v
MC_WriteParameter v MC_MoveAdditive v MC_PhasingAbsolute ✽
MC_WriteBoolParameter v MC_MoveSuperimposed v MC_PhasingRelative ✽
MC_ReadDigitalInput ✽ MC_MoveVelocity v MC_CombineAxis
MC_ReadDigitalOutput ✽ MC_MoveContinuousAbsolute ✽
MC_WriteDigitalOutput ✽ MC_MoveContinuousRelateive ✽
MC_ReadActualPosition V MC_TorqueControl ✽
MC_ReadActualVelocity V MC_PositionProfile v
MC_ReadActualTorque V MC_VelocityProfile v
MC_ReadAxisInfo MC_AccelerationProfile v
MC_ReadMotionState
MC_SetPosition V
MC_SetOverride
MC_TouchProbe V
MC_DigitalCamSwitch V
MC_Reset V
MC_AbortTrigger V
MC_HaltSuperimposed
Supported Drives of CODESYS SoftMotion
: BECKHOFF EL2521/EL5101
Control Techniqes Digitax, Mentor und Unidrive
Copley Accelnet
FESTO CMMP EtherCAT
Generic CiA DSP402
Infranor XtrapulsPac
JAT Ecovario
KEB F5, H6
Kollmorgen AKD/ AKD Servodrive
Metronix ARS 2000-Serie
OMRON G5
Parker compax3, SBC
Schneider Electric Lexium32/ Lexium32i
Servotronix CDHD
Stöber Posidrive, SD6
Function Blocks of PLCopen motion control Version 2.0
March 17, 2011
MC_ (Since V1.0)
MC_ (Since V2.0)
SoftMotion libraries at a glance Robotic: Articulated, Delta, SCARA
Note: The Libraries includes SoftMotion RTE & SoftMotion CNC RTE
SoftMotion libraries at a glance Robotic: Articulated, Delta, SCARA
More SoftMotion libraries
Note: The Libraries includes SoftMotion RTE & SoftMotion CNC RTE
Applications by SoftMotion
Encapsulation Labeling
Tracking Dancer Control
Distributed I/O
CODESYS
Gateway V3
PLCHandler
CODESYS
OPC Server C/C++/ActiveX
Visualization/ Data Base/ Services/
Value-added applications
SCADA/MES
CODESYS Runtime
CODESYS
Gateway V3
PLCHandler and OPC Server –
The PC-Enabled Communication Technology
User Application
(HMI/Data Base/Machine Vision/… algorithm)
CODESYS
Gateway V3
Seamless OT/IT Integration
Kernel Space Driver
HW
Windows Kernel
Win32 Libraries
CODESYS
Runtime
Engine
IEC 61131-3
Applications
Real-time Engine on one exclusive CPU core
PLC Program C/C++ Program
HAL
Proprietary
Library
CODESYS
PLCHandler
Library
IEC 61131-3
Logic
Library
PLCopen
motion control
Library
CNC
Library
Safety
Library
IPC Control
Software
HMI
I/O
System
Mobility HMI
Cyber-Physical
System
Industry 4.0
Unified
Mobility
Scalable
Comprehensive
Industrial
Automation
Robotic
Control
Advanced
Control
Cloud Gateway
Remote Access
Distributed I/O
JMobile Studio (IDE)
JMobile Runtime PC + Control RTE/ SoftMotion RTE
Advanced HMI Software
Panel Controller & HMI
Download
Windows Client
VNC Client ActiveX for IE
(Limitation: 3x Clients + 1x VNC Client)
Features
Intuitive UI & IDE
Iconic & Complete Industrial
Components
Sensitive Interaction &
Fast Response
High Resolution &
Scalable Size
Advanced Functions
Remote Access and Web-enabling Capabilities
Permission Management
Multi-Language
Mainstream PLC Drivers
Advanced Functionalities & Widgets Trends
Report
Alarm
Events
Scheduler
Recipes
Media Player
IP Camera
JavaScript
IPC Control
Software
HMI I/O
System
Comprehensive I/O System
Cyber-Physical
System
Industry 4.0
Unified
Mobility
Scalable
Comprehensive
Industrial
Automation
Robotic
Control
Advanced
Control
Cloud Gateway
• Extendable: With up to 64 signal and function modules per interface.
109 mm
12,9 mm
Interface module Power module
Potential distributor
module
Function module
Signal module
Fieldbus Remote I/O –
VIPA SLIO
Open to all requirements:
If tasks increase you can easily extend SLIO and thereby your application and implementation due to its modularity.
Open to other systems:
SLIO can be fully integrated with other PLC/PAC systems.
Open to all protocols: For example: PROFIBUS, PROFINET, DeviceNet, EtherNet/IP, EtherCAT and Modbus TCP.
Fieldbus Remote I/O –
VIPA SLIO
The power modules do their work perfectly:
They separate the potential groups.
If necessary, they provide for a refresh of the power supply.
But these general features are also of interest to you:
The interface modules come including replaceable power module.
Locking hook
Bus terminal
• General isolation from electronic and installation level.*
• Optimal placement of the interfaces for space saving
connections.**
• Galvanic isolation between fieldbus and backplane bus.
• DIP-switches for address configuration with transparent cover.
• Electrical isolation between fieldbus and input/output level.
Electronic module
A SLIO Power Module
Fieldbus Remote I/O –
VIPA SLIO
Fieldbus Remote I/O –
VIPA SLIO
For each application the right module
Unified Architecture &
Integrated Control Solution
The total consultant service
One stop integration
Open standard
High-performance motion
High-computing power
Comprehensive portfolio
System Architecture
Consultant
Mechatronics
Integration Design PLC/PC/Motion
Program Design
Smarter and Advanced Applications
Intelligent High-speed
Powerful
1. Motion Control
2. Production Management
3. E-Traceability Service
4. Machine Self-diagnostic Service
5. Prediction Maintenance
6. Remote Management
…
Target Industries
Food & Beverage
Household &
Personal Care
Metals Handling
Automotive
Semiconductor
& Electronics
Water/ Wastewater
Renewable Energy Project SIs &
OEM SIs &
Machine Builders
High-computing power required
Complex HMI required
Massive sensor nodes deployed
Massive and real-time motion control required
Remote Management/Monitoring
Food & Beverage
Household & Personal Care
Metals
Print & Publishing
Semiconductor
& Electronics
Tire & Rubber
Water/ Wastewater
Renewable Energy
F&B Packaging Machine
HMI+PLC
DI:
Emergency Stop
AO:
VFD DI:
Photoelectric
Sensor
DI:
Light Screens
AO:
Heater
Portion Valve DO/Relay:
Actuator
AI:
Scale Meter
AI:
Flow Sensor
Pressure Sensor
Temperature Sensor
DI:
Push Buttons
DO:
Indicator
DI:
Interlocking
Switches
HMI + PLC + Motion:
1. Point to Point
2. Change Speed on the Fly
3. Dancer Control DO:
Tower Light
IPPC Series
Plate/Pipe Bending Machine
DO:
Tower Light
HMI
DI:
Photoelectric
Sensor
DI:
Light Screens
DO/Relay:
Actuator/
DO:
Indicator
DI:
Control Panel
PLC + Motion:
1. Loading & Unloading
2. Torque Control
3. Bending DI:
Interlocking
Switches
NIFE100
DI:
Push Buttons
&
Emergency Stop
AOI for Car Body Welding
3D Laser Sensor
Encoder
Inspection &
Measurement
3D Image Rendering
& Data Logging
Articulated Robot
for Welding
Upload
Water Treatment Process
…
Pressure
Sensor
Flow
Sensor
Level
Sensor
Temp.
Sensor
PH
Sensor
Chemical
Sensor
Valve Pump AC Motor
…
VFD Soft
Starter
Control
Room Water
SCADA
MV Drive Remote I/O
Renewable Energy
Management & Monitoring
1. Generator/Gear/Speed/Torque/Vibration
- Control & Monitoring
2. Power Management
3. Visualization
4. Communication
1. Inverter Control
2. Solar Tracking
3. Power Management
4. Communication
1. Data Processing
2. Security Gateway
3. Front-end communication
Solution Pack to Go,
FAE to your site, SPEC in Service
PC-based EtherCAT SoftMotion Solution Pack with PAC Controller + HMI + I/O + Drive + Motor
F&B Packaging
Machine
System Architecture
SoftMotion
Features & Functions
Highly Integrated Controller for
Seamless OT and IT Applications
Flow,
Pressure,
Temperature
Sensors
3rd Party/Proprietary Library
PC
Peripherals M2M Clound
Services
Machine
Vision Data Base
Comm.
Services
APC Customized
Library
IT:
Seamless Integration
Ubiquitous
IoT Automation
SCADA, MES, APS …
CODESYS Gateway
Server
PLC Motion/CNC
CODESYS Runtime
PLCHanlder OPC Server
JMobile/
Server OT:
Reliable Control HMI IEC 61131-3
From Big Data to Cloud Services
Level 1 SoftPLC/ SoftMotion/
HMI/ Cloud Gateway
Level 3
Level 0 I/O
01
01
01
11
01
11
01
01
11
00
11
01
10
11
01
01
01
11
00
11
01
11
01
01
01
11
01
01
Level 2 Visualization
Level 4 PaaS/ SaaS
Au
tom
atio
n (IS
A 9
5)
Clo
ud
/ IoT
Cyber-Physical
System Industrial IoT Studio
An intuitive UI tool for data path definition
Drag & Drop connection
Quick deployment for protocol routing
Functions by visualized nodes
Protocol nodes for
Industrial Ethernet
Fieldbus
Cloud
Open resources on Github
From Industrial Field Devices
To Cloud Entry Point
NEXCOM Industrial IoT Studio
NEXCOM Value-added
Nodes
Advanced Nodes for MS Azure IoT Suite
Field Devices
IPC
Efficiently Configure and Debug
Efficiently Configure and Debug
Library – Protocol Library – Motion Control
Comprehensive IoT Automation Offering
NISE
NIFE
IPPC
APPC
On-board/FPGA
LAN Ports
Add-on
Motion Cards
CNC Controller -
NControl
3rd-Party Software
SoftMotion
CNC
SoftPLC
Target
Visue
Nex ECM
Visualization PC-Based Automation Industry 4.0
Consultant
Service –
FA/OEM
Consultant Service for
System Architecture
Design of PLC/PC/Motion Integrated Application
Mechatronics Integrated Design
Evaluation Service for
System Capacities
Protocol Conversion
Cross System Integration
CORE VALUE
Electrical
Signals
Automation Core
Communication
Interfaces
Wireless
Library – Protocol Library – Motion Control
Comprehensive IoT Automation Offering
NISE
NIFE
IPPC
APPC
On-board/FPGA
LAN Ports
Add-on
Motion Cards
CNC Controller -
NControl
3rd-Party Software
SoftMotion
CNC
SoftPLC
Target
Visue
Nex ECM
Visualization PC-Based Automation Industry 4.0
Consultant
Service –
FA/OEM
Consultant Service for
System Architecture
Design of PLC/PC/Motion Integrated Application
Mechatronics Integrated Design
Evaluation Service for
System Capacities
Protocol Conversion
Cross System Integration NISE/NIFE & IPPC/APPC Series
CORE VALUE
Control SW MAC Series NET
Series
Electrical
Signals
Automation Core
Communication
Interfaces
NControl
Series
IWF/
IoT
Wireless
iAutomation
Cloud Builder
NISE
NIFE
Control PPC
eLITE
MAC NET
EtherCAT
Robot
M. Vision
NControl
IWF
IoT
iAutomation Product Lines – CPS Ready
Thank You!
