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    Instrucciones de BPS-3500/LD Nivel de Calderas Of. Tcnica

    9842 V086-1 11/02/05 17:34 HI-BPS-3500LD-050211.doc 1 de 3

    CONEXIONADO DEL BPS-3500/LD

    DESCRIPCIN DE LOS ESTADOS DEL BPS-3500/LD

    Entradas de las seales de la sonda:

    Borne 15 Entrada del Contacto del nivel de la sonda (Varilla de la sonda) (1)Borne 11 Entrada del Contacto del Test (Sensor de test) (2 y 3)Borne 14 Entrada de la Masa de la sonda (Racor y tierra de la caldera) (GND)

    Leds de sealizacin:

    Led Verde Indica (parpadeando) que el aparato est funcionando correctamenteLed Amarillo Indica que se esta realizando el test de seguridad y de integridadLed Rojo Indica que el liquido ha bajado del nivel o que hay un falta de seguridad

    Rels de salida de Alarmas:

    Y1 (5 - 6 - 7) 6 - 7 Cerrados si el nivel es correcto (led rojo OFF)5 - 6 Cerrados y 6 - 7 Abiertos si el nivel baja del punto mnimo (led rojo ON)

    Y2 (8 - 9) Cerrado si hay situacin de seguridad y de integridadAbierto si el test da situacin de error (led rojo ON)

    DESCRIPCIN DE LA SONDA LDP-400

    Masa de la sonda

    Sensor de test

    Punto bajo de nivel

    ControladorBPS-3500/LD

    SondaLDP-400

    Borne 14 : Masa de la sonda (Racor)

    Borne 11 : Test Sensor de test

    Borne 15 : Nivel de la sonda Varilla

    Bornes 5-6-7 : Rel Alarma Nivel bajo

    Bornes 8-9 : Rel Indicador Alarma

    Bornes 12-13 : Com. RS-485 Modbus

    Bornes 1-2 : Alimentacin de red

    GND

    1

    2

    3

    Conexinde sondaLDP-400

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    Instrucciones de BPS-3500/LD Nivel de Calderas Of. Tcnica

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    FUNCIONAMIENTO DEL CONJUNTO

    A la puesta en marcha se encienden los tres leds de estados (verde, rojo y amarillo) delcontroladorBPS-3500/LD indicando que est realizando el Test de Inicio de comprobacindel buen funcionamiento del equipo.

    Una vez acabado el Test de Inicio, y durante el funcionamiento del equipo, el led verdeparpadear siempre, indicando que el controlador funciona correctamente.

    En situacin de nivel correcto, el rel Y1 tendr cerrado 6 - 7 e Y2 tendr cerrado 8 - 9.

    En esa situacin, si el nivel baja del punto establecido por el extremo de la varilla de lasonda, se activa el led rojo (indicador de error), y 4 seg. despus desactiva el rel Y2abriendo 8 - 9 (situacin de error) y adems conmuta el rel Y1 (parada de seguridad)abriendo 6 - 7, para duplicar la seguridad, permaneciendo as hasta la restitucin delliquido a su nivel correcto.

    Mientras el nivel es correcto, el equipo est programado para realizar rutinas de test deestado de la sonda automticamente cada 2 min. simulando dos condiciones de alarma:

    1 Seguridad del controlador y 2 Seguridad de la sonda

    Por tanto, la rutina de test consiste en comprobar peridica y automticamente elfuncionamiento del controladorBPS-3500/LD y de la sonda LDP-400, as como susconexiones, tanto internas como exteriores, mediante un la deteccin de depsitosconductores o humedad en la zona de test (ver figura) de la sonda.

    El test tiene una duracin de 1 segundo durante el cual se cruza automticamente elsensor de test a masa y se enciende el led amarillo. Esta accin provoca que se activela alarma de situacin de error,encendiendo el led rojo durante 1 segundo,indicandoas que el sistema de vigilancia de la sonda de nivel ha funcionado bien, pero sin llegar a

    accionarlos rels Y2 (de indicacin de error) ni Y1 (de parada de seguridad) quepararan la caldera. A continuacin, si el controlador est bien, al apagarse el led rojo(estado de alarma) desconectar la accin de test que la origino (led amarillo), indicandoas, que el controlador ha cerrado la rutina de test sin problemas.

    En el supuesto que el sistema de seguridad detectara un fallo en la integridad delcontrolador, de forma que no cerrase el ciclo de test, ambos leds (amarillo y rojo) sequedaran encendidos y los rels de alarma y de seguridad se desconectaran 4 seg. mstarde, parando la caldera, permaneciendo en esa situacin indefinidamente hasta que seeliminase el origen del problema.

    En el otro supuesto, que algn cable se hubiera desconectado o que la sonda estuvieramal, slo elled rojo permanecera encendido y los rels de alarma y de seguridad sedesconectaran 4 seg. ms tarde, parando la caldera, permaneciendo en esa situacinindefinidamente hasta que se eliminase el origen del problema.

    Si, por el contrario, no se detecta error, pasado el tiempo de test,se apagan el ledamarillo y el led rojo volviendo al modo de medida normal durante otros 2 minutos.Pasado ese tiempo (2 min.) vuelve a realizar la rutina de test (1 + 1 seg.) de formasecuencial.

    La funcin del sensor de test es para que si se depositasen residuos, incrustaciones ohumedad entre el sensor de nivel y el metal de la caldera, o el nivel alcanzase ese puntode test, se producira una seal de error. Esta error provocara la activacin del led rojo,y 4 seg. despus desactivara el rel Y2abriendo 8 - 9 (situacin de error) y adems

    conmutara el rel Y1(parada de seguridad)

    abriendo 6 - 7, para duplicar la seguridad,

    permaneciendo as hasta la limpieza de los depsitos o que volviera a su nivel correcto.

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    Instrucciones de BPS-3500/LD Nivel de Calderas Of. Tcnica

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    Este test de seguridad tambin puede hacerse manualmente, cerrando durante 1 seg.mx. los bornes 10 y 11 mediante un pulsador exterior. Esta accin slo permitir lacomprobacin de la sonda, no as la del controlador.La secuencia que se producir ser la misma que la que se generara automticamentemediante el modo automtico que dispone el controlador.

    Las seales de error, estados de alarma, as como la medida de conductividad relativa,etc., pueden ser transmitidas a distancia, a un controlador PC o un PLC remotos por lacomunicacin RS-485 Modbus que el controladorBPS-3500/LD dispone de serie.

    Figuras correspondientes a los posibles estados de nivel y de alarma:

    Nivel NormalLed Verde parpadeaLed Amarillo apagadoLed Rojo apagadoRel Y2 8-9 cerrados

    Rel Y1 6-7 cerrados

    Nivel bajo o Depsitos en sonda o Nivel excesivo Led Verde parpadeaLed Amarillo apagadoLed Rojo se enciende y 4 seg. despusRel Y2 8-9 abiertosRel Y1 6-7 abiertos

    Led Rojo se queda encendido

    Test de sonda encuentra errorLed Verde parpadeaLed Amarillo se enciende 1 seg. y despusLed Rojo se enciende y 4 seg. despus abrenRel Y2 8-9 abiertosRel Y1 6-7 abiertos

    Led Rojo se queda en ON y el Amarillo en OFF

    Test encuentra error en el ControladorLed Verde parpadea o se queda fijoLed Amarillo se enciende 1 seg. y despusLed Rojo se enciende y 4 seg. despus abrenRel Y2 8-9 abiertosRel Y1 6-7 abiertos

    Leds Rojo y Amarillo se quedan encendidos

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    NF-Precios2005-PBS-3500-DL-es-050109.doc

    Mas informacin en www.desin.com Tel.:93 358 6011 yFax.:93 357 6850

    Sistema Inteligente para Seguridad para Calderas

    Modelos

    BPS-3500/LD Controlador inteligente de Nivel con RS-485 MODBUS 665

    LDP-400 Sonda de nivel de mnimo con autocontrol. Ajust. 400...600 mm. 625

    Consulte Dtos. por cantidad

    Es un sistema de seguridad de nivel de calderas de vaporformado por una sonda de nivel mnimo LDP-400 contoma intermedia para autocontrol, y un controladorinteligente BPS-3500/LD con autocomprobacin de lapropia integridad y del estado de la sonda (s/ DIN 0116).

    El autocontrol consiste en que el controlador genera cadacierto tiempo una seal de error para comprobar que elequipo activa la alarma en cualquier situacin de fallo.

    El controlador dispone de comunicacin RS-485 Modbuslo que permite conectarlo a una red de control paracalderas: Temperatura, Nivel continuo, EC de Purga, etc.

    Presin mx. de caldera: 35 bar Prueba hidrulica: 60 bar

    Temperatura mx.: 250 C

    Toma a proceso: 1/2 NPT

    Material: Inox A-316 y PFA

    Homologacin TV en curso

    La sonda de seguridad de nivel

    para calderas de vaporLDP-400

    dispone de toma de autocontrol

    y un sensor de nivel bajo.

    Si el agua baja por debajo de

    este nivel, el controlador detecta

    este estado y genera una alarma

    de seguridad.Si se produce alguna derivacin

    a tierra por depsitos, suciedad,

    o incrustaciones, el autocontrol

    detecta esta posibilidad de errory activa la alarma de seguridad.

    SondaLDP-400

    BPS-3500/LD

    BPS-3500/LD

    pvp 665

    pvp 625

    RS-485 MODBUS

    Control deTemperatura

    Controlde Nivel

    Control ECpara Purga

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    STEAM SPECIALITIES

    abcde

    Produced in accordance with Article 3, paragraph 3 of the PED - European Pressure Equipment Directive - 97/23/EC.Produzido em conformidade com o Artigo 3, pargrafo 3 da PED -Directiva Europeia 97/23/EC ( Decreto-Lei 211/99 ) .

    We reserve the right to change the design and material of this product without notice.

    SAMPLE COOLERS

    SC 32 - SC 132DESCRIPTION

    ADCA sample coolers are specially designed for

    taking samples of boiler water for analysis.

    Sample coolers prevent steam flashing-off from hot

    pressurised liquid samples, wich can be dangerous

    and will result in a incorrect water sample.

    This devices may be used for boiler water analysis

    and other sampling or cooling applications

    compatible with construction materials.

    Connections are female screwed.

    MAIN FEATURESSC32/SS : Corrosion-resistant body and internals.

    Self draining design (eliminates possibility of

    sample retention).

    OPTIONS: Sample inlet needle valve DN 1/4 with

    two compression fittings .

    Cooling water inlet valve.

    Copper coil.

    Bolted top plate.

    Different connection sizes and materials

    under request agaisnt extra price.

    USE: Steam boilers.Cold and hot water systems.

    AVAILABLE

    MODELS: SC32/SS and SC132/SS - stainless steel body.

    SC32/SS - recommended for boilers up to 20 bar.

    SC132/SS - recommended for boilers up to 32 bar.

    SIZES: 1/2 cooling water connections.

    1/4 x 8mm compression fitting - sample connection .

    CONNECTIONS: Female screwed ISO 7/1 Rp (BS21)

    INSTALLATION: Vertical installation.

    OPERATION: Cooling water must be flowing before open or

    or close the sample inlet valve.

    PRESSURE / TEMPERATURE RATINGS:Coil : Design pressure 32 bar

    Design temperature 300 C

    How to order: i.e. Sample cooler SC32/SS

    MATERIALS

    POS. NR. DESIGNATION MATERIAL

    1 BODY STAINLESS STEEL AISI 304/3162 COVERS STAINLESS STEEL AISI 304/3163 COIL STAINLESS STEEL AISI 304/316

    4 COMPRESSION FITTINGS PLATED CARBON STEEL

    5 DISCHARGE TUBE STAINLESS STEEL

    6 SAMPLE INLET VALVE STAINLESS STEEL7 COOLING WATER INLET VALVE NICKEL PLATED BRASS

    DIMENSIONS (mm)SIZE A B C D E WEIGHT

    DN Kg

    SC32 90 420 300 30 26 3,9

    SC132 90 520 400 30 26 4,8

    IS 9.201 E 04.02

    Body : Design pressure 16 bar

    Design temperature 100 C

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    Produc t Range

    P 400.005 e

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    Overview

    Sensors, Syst em s, Ser v ic e

    For most applications involving flow

    metering, we offer you the right sensors

    and our professional expertise in

    translating your needs into effective

    reality. Since nowadays the jobs

    concerned invariably entail more than

    simply the functions of the individual

    components incorporated, the knowledge

    of the Bopp & Reuther group of system

    engineering is invaluable in mastering

    the increasing complexity involved in

    automating your application processes.

    We are there to help you, from initial

    advice on constructing turnkey

    installations for gas and liquid custody

    transfer in pipeline, loading and dosingmodes, plus inspection and calibration

    equipment in any desired degree of

    automation, right down to the detailed

    engineering.

    We provide responsive support all the

    way through to handing over of the

    completed system, and offer you therequisite maintenance service for

    ongoing operation.

    Thanks to long decades of accumulated

    experience, we are able to offer you a

    user-oriented system package with

    up-to-the-future metering technology for

    almost any application. We are always

    at your disposal with our sensors, oursystems, and our service.

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    Overview

    Branches o f indus t r y

    Wherever liquid, vaporous and gaseous

    media need to be reliably metered,

    controlled and regulated, that's where our

    company's products are used.

    Whether the job involves problems of

    process engineering in the chemical or

    petrochemical industry, questions of

    mechanical engineering or equipment

    manufacture, or highly specific

    requirements in a food or beverage

    process - our comprehensive range of

    top-quality measuring instruments

    enables us to offer you the right solution

    for each and every application.

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    Sensors

    Oval Wheel Meter s

    Application

    Measuring the volume flow rate of liquids and liquefied gases and in

    loading systems in the chemical and petrochemical industry, in the mineral

    oil industry, in the food and beverage industry.

    Reliability High accuracy over many years

    High reliabilty and long service life

    Special features

    No up- and downstream meter tube

    necessary

    Large measuring range

    High viscosities

    Broad range of materials for large

    number of fluids

    Mechanical and electronic counters

    Approved for fiscal metering

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    Sensors

    Oval Wheel Met er

    Flexibility

    DN 6 to DN 4003 10 l/h to 1,200 m /h

    0.3 to 100,000 mPas

    -40C to +290C

    Up to 100 bar Current and pulse output, HART

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    Sensors

    Turbine Met er

    Application

    Measuring liquids and liquefied gases in the chemical and petrochemical

    industry, in the mineral oil industry, in the food and beverage industry and

    loading systems, especially for high operating pressures and low

    viscosities.

    Special features

    High flow capacity

    Approved for fiscal metering

    Flexibility

    DN 10 to DN 3003 0.15 to 4,500 m /h

    0.2 to 50 mPas

    -196C to +250C

    Up to 320 bar Current and pulse output, HART

    Reliability High accuracy over many years

    High repeatability

    Proven and reliable measuring system

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    Sensors

    Vor t ex Meter

    Application

    The VTX2 vortex meter is used for flow and volumetric measurements of

    conductive and non-conductive fluids, gases and vapours in all industrial

    branches. Applications include volumetric measurements for balancing

    (compressed air systems, heat carriers, vapours, chemical products, for

    example), process control and high throughput applications.

    Reliability Extremly rugged and stable measuring instrument

    Maintenance-free

    Special Characteristics

    Excellent metrological characteristics

    Insensitive to pulsations, pressure bursts and temperature shocks

    With auto-adaptive digital signal processing

    Three simultaneously and independently usable signals(analog, digital, pulses)

    Suited for high operating temperatures

    No diaphragms

    Wide measurement range

    Flexibility

    DN 15 - DN 300

    (larger connections upon request)3 0.4 - 20,000 m /h

    -40C to + 260C

    Up to PN 40 Current output with HART ,

    or current pulses and scalable pulse

    output acc. to NAMUR

    Eight digit display up front

    With operating keys

    DTM and AMS drivers are available

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    Sensors

    Com pact Or i f i ce

    Applications

    The Oriflow compact orifice is used for flow measurements of conductive

    and non-conductive fluids, gases and vapours in all industrial branches.

    Applications include flow measurements (volume/mass) for balancing

    (compressed air systems, heat carries, vapours, chemical products, for

    example), process control and high throughput applications.

    Reliability Already over 2,000 units in operation

    Extremely rugged and stable measuring instrument

    Suited for exteme applications

    Special Characteristics

    Dry calibration is possible

    Highly reproducible results

    Easy to install without differentialpressure lines

    Flexibility

    DN 15 to DN 10003 0.4 - 20,000 m /h

    -40C to 170C

    +220C with angled piece

    Up to PN 40 (higher upon request) Current output with HART

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    Sensors

    Dens i ty Meter

    Application

    Continuous measurement of density and concentration of liquids.

    Reliability Special features Flexibility

    High accuracy Special calibration within DN 10 to DN 25, flanges

    Maintenance-free the required density range or Swagelok, sanitary

    Also for highly aggressive threads, sterile fittings3liquids, pastes and foams 0 to 5,000 kg/m

    Output signals scalable for -40C to +210C

    density and concentration Up to 300 bar Current output, HART ,

    Frequency output

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    Sensors

    Cent r i fugal Gas Separat ors

    Reliability

    Maintenance-free

    Complete emptying via outlet socket

    Special features

    With automatic float-dearation device or

    defined return to the process (orifice)

    Mandatory for fiscal metering with pump

    operation in Germany

    Flexibility

    DN 25 to 400

    Up to 20 mPas

    Up to 25,000 l/min

    Up to PN 50

    Application

    For avoiding measuring errors resulting from air or gas contained in

    liquids measured with volumetric meters

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    Sensors

    St ra iners for chemic a l indust r y

    Reliability

    The strainer can be completely drained usingthe drain stud at the lowest position of the

    strainer and the conical design of the device

    (only casted strainer)

    Special features

    Low pressure loss because of large filter

    area (up to 16 times larger than the pipeline

    cross section)

    Flexibility

    DN 15 to DN 400

    -200C to +300C3 Up to 3,000 m /h

    Up to PN 100

    Various materials

    Application

    For avoiding measuring errors and damage

    caused by foreign particles contained

    in the medium

    Special welded design

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    Sensors

    Com m unicat ive So lu t ions

    Reliability

    Menu mode in compliance with VDI/VDE 2187

    Runs on Windows 95, 98 and NT 4.0

    (32-bit application)

    Special features

    SensorPort can be integrated into a

    process control system via ActiveX

    Customer-specific and application-orientedsolutions can be implemented quickly,

    easily and effectively.

    Flexibility HART - capable products

    Software SensorPort for configuration

    of our SMART products Bopp & Reuther Messtechnik GmbH

    is a member of:

    - the HART Communication Foundation

    - the Profibus Nutzerorganisation e.V. (PNO)TM- the PACTware - cooperation

    Our SMART products support FDT technology HART device driver for Bopp & Reuther

    SMART products are integrated in PDM(Siemens) and AMS (Fisher Rosemount)

    Application

    We supply numerous converters or computer systems for our meters.

    With our configuration software SensorPort you can set the parameters for

    our meters and record and log measured values using the Trend Viewer.

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    Dosing

    MID-MDS Dosing Modul es

    Flexibility DN10 to DN40

    Various connections are available:

    e.g. hygienic connection for milk,

    TRI-CLAMP, sterile connection,

    sterile mini-flange

    3A approved

    Compact electronics

    Up to 540 filling stations can be added

    Application

    Modular dosing system for filling conductive liquids in

    packaging machinery.

    Reliability

    No moving mechanical parts Easy cleaning in comparison with piston fillers

    Easy adjustment of batch quantities

    No mechanical forces are applied to

    the product

    Special features

    Short dosing times of up to 100 ms possible

    Small dimensions of the transmitter Complete system for linear and circular

    filling machines

    PLC or PC interface

    Wide range of batch quantity with

    one nominal size

    Direct activation of the dosing valve

    CIP/SIP ability

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    System

    s

    Syst em Engineer ing

    Our group makes besides sensors also system engineering available.

    Marcon Ingenieurgesellschaft mbH., daughter of the Bopp & Reuther

    Messtechnik GmbH, represents this scope. From the

    consultation over the detail engineering and construction supervision to

    the commissioning we care for you in all your questions. Afterwards you

    profit

    Loading systems

    For oil industry and chemistry- Tank truck loading- Rail tank cars- Marine loading and unloading systems- Tank farm managementFiscal meteringSequencingCustomer and vehicle data management

    Interface to higher-level systems (e.g. SAP)

    Volume and flow metering of fluids and LPG- for billing purposes- for process controlProduct recognition and quality measurementsSkid-mounted units ready for operationControl and display

    Pipeline metering systems

    Vapor recovery units

    Recovery of valuable raw materialsEasing the burden of the environment

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    System

    s

    Syst em Engineer ing

    Gas metering systems

    Testing and calibration equipment

    Volume metering- for billing purposes- for process controlGas quality measurementProcess visualizationData handling and archivingQuality-optimized measuring range controlInterface to higher level data structures

    For all flowmeters and volume metersInspection cyclesMaster meter test equipmentCalibrated vesselsStationary and mobile versionsEquipment for calibration and inspection authoritiesSkid-mounted units for field service operationAutomatic sequencing and report generation

    Plant automation

    Clear automation conceptsHigh availability due to modular designCommon hardware for industrial purposestandard Software, adapted especially for theinstallationShop test with simulation of the peripheryCommissioning

    Training onlineDiagnosis

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    Service

    Maintenance

    Reliability

    Professional operation in accordance with

    Z 19 I WHG

    Certified to DIN EN ISO 9001 and

    SGU directives

    Well-trained expert personnel

    Special aspects

    Expert inspection of safety equipment (e.g.

    overflow protection devices or leakagemonitoring systems)

    Preparation of all the measures necessary

    for acceptance by a technical expert

    Flexibility

    Inspection, maintenance and repair

    Tanks and accessories

    Pipelines Hoisting and loading equipment

    Fittings, valves and safety equipment

    (e.g. overflow protection devices, leakage

    monitoring systems, double-bottom tanks

    or collectors)

    Electric and electronic control units

    Leakage tests Container

    Pipelines

    Application

    Maintenance and inspection of tank plants in accordance with VbF, TRbF,

    WHG and other statutory requirements.

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    Service

    Cal ibrat ion

    Flexibility

    Testing of all makes

    Monitoring the recalibration periods and

    verification deadlines

    Over 20 locations in Germany with

    stationary and mobile proving equipment

    Application

    Proving and calibration of measuring systems

    subject to verification and internal measuring systems

    Issuing a verification document of each

    inspected or verified measuring system in accordance

    with EN 10204 or verification regulation

    Reliability

    Maintenance operation in accordance with

    Z 72 EO-AV

    Certified to DIN EN ISO 9001 and

    SGU directives

    Approved and certified proving

    equipment with trained technicians

    Special aspects

    Stationary proving equipment for volume3and mass for flow rates up to 1,200 m /h

    Mobile test vehicles for on-site calibration3for flow rates up to 800 m /h

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    Service

    Repai rs and Inst a l la t ions

    Reliability Special features Centralized workshops in Maintenance agreements

    Mannheim and Kln On-call duty

    Regional workshops

    Trained and experienced Flexibility

    service personnel Reliable and flexible customer service

    Efficient spare-parts service Stationary and mobile calibration equipment

    Professional operation in with standard measure, balance, master

    accordance with Z 19 I WHG meter, bidirectional prover loop or piston Certified to DIN EN ISO 9001 prover

    and SGU directives

    Application

    Metering systems, valves and fittings for liquids

    including liquefied gas.

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    Global ly loc al

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    Internet: www.burhm.de

    eMail: [email protected]

    Bopp & Reuther

    Messtechnik GmbH

    Postfach 1709

    67327 Speyer, Germany

    Am Neuen Rheinhafen 4

    67346 Speyer, Germany

    Phone +49 (6232) 657-0

    Fax +49 (6232) 657-505

    Marcon

    Ingenieurgesellschaft mbH

    Meiendorfer Strae 205

    22145 Hamburg, Germany

    Phone +49 (40) 64599-0

    Fax +49 (40) 64599-200

    Internet: www.marcon-ing.de

    eMail: [email protected]

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    Seite 1Esters Elektronik GmbH Otto-Hahn-Strae 2 D 63110 Rodgau Telefon 06106/3040 oder 3049 Fax 06106/18192 e-mail: [email protected]

    Datenblatt d 310Stand: 19.03.99

    Durchflumesser GD100

    und Signalumwandler GVPA-303fr Gase

    Besondere Merkmale:

    g Oszillierende Messung ohne bewegliche Teile

    g Hohe Megenauigkeit 1,5 % des Messwertes.Wiederholungsgenauigkeit innerhalb von 0,1 % des Messwertes.

    g Groes Signalwandler-ProgrammEin umfangreiches Programm an Signalumwandlern, die besonders fr den Durchflumesser GD-100vorgesehen sind, ist lieferbar.In unseren Sonderprospekten, die wir Ihnen gerne bersenden, sind verschiedene Typen mit Analog-und Impulsausgang, mit und ohne Korrektursignalen und in Standard- oder eigensicherer Ausfhrungbeschrieben.

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    Seite 2Esters Elektronik GmbH Otto-Hahn-Strae 2 D 63110 Rodgau Telefon 06106/3040 oder 3049 Fax 06106/18192 e-mail: [email protected]

    Allgemein

    Der Mewertgeber ist ein Fluidistor-Oszillator, dessen Schwingungsfrequenz direkt proportional derGeschwindigkeit des den Fluidistor durchstrmenden Gases ist.Das Verhltnis Frequenz/ Durchflugeschwindigkeit ist innerhalb eines groen Bereiches konstant.

    Der Fluidistor ist parallel zu einem Unterteil geschaltet, der eine Drossel mit dem gleichenDurchflukoeffizienten wie der Fluidistor besitzt. Nur ein bestimmter Anteil des gesamten Durchflussesstrmt ber den Fluidistor. Nachdem jedoch das Verhltnis zwischen den beiden Durchflumengen konstantist, gilt die Oszillations- oder Schwingungsfrequenz des Fluidistors als Ma fr den Gesamtdurchflu durchdas Megert.

    Das Bild oben rechts zeigt den Fluidistorteil. Der Teilstrom tritt von links in den Fluidistor ein und verlt ihndurch den rechten Anschlu.

    Der Gasstrom whlt abwechselnd den einen oder anderen der beiden Kanle unmittelbar stromaufwrts desAuslaufanschlusses. Die Schwingungen zwischen diesen beiden Kanlen werden durch die hin- undhergehende Strmung in dem U-frmigen Kanal, der die beiden Steuerffnungen verbindet, bestimmt.

    Die Oszillatorfrequenz, die der Wechselfrequenz entspricht, wird in diesem Verbindungskanal mit einemHeidrahtfhler gemessen.Der Fhler kann ohne Ausbau des Megerts aus der Leitung ausgewechseltwerden. Der Fhlerwechsel hat keinen Einflu auf die Eichung der Meeinrichtung.

    In einem Signalwandler werden die Schwingungen in ein Impuls- oder Analogsignal verstrkt, das z.B. voneinem Zhler und einem Anzeigeinstrument empfangen werden kann.

    Druckverlust/Durchflu

    Das Diagramm gilt fr Gase mit einer Dichte von Luft beiNTP (0C und 1000 mbar). Der Druckverlust ist stetsproportional der Dichte des Gases.Bei z.B. 100% hherem Betriebsdruck liegt doppelterDruckverlust vor.

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    Seite 3Esters Elektronik GmbH Otto-Hahn-Strae 2 D 63110 Rodgau Telefon 06106/3040 oder 3049 Fax 06106/18192 e-mail: [email protected]

    Abmessungen und Gewichte

    DN mm Gewichtemm L D Dh H kg25 300 115 85 130 1032 300 140 100 140 11

    40 300 150 110 140 1250 300 165 125 145 1365 300 185 145 155 1480 300 200 160 160 20100 360 220 180 200 23125 300 250 210 230 20150 500 285 240 255 28200 350 340 295 280 36250 450 405 355 305 53300 500 460 410 330 70350 600 520 470 360 90400 800 580 525 380 120

    Kleinere als DN25 und grere als DN400 werden auf Wunsch

    angeboten. Grere Messer als DN400 mssen vor Ort mit Hilfeeines Wirkdruckmessers geeicht werden.

    EinbauanweisungDer Durchflumesser kann in waagerechter odersenkrechter Lage eingebaut werden. WennKondensat oder hnliches im Gas vorkommt,mu der Messer waagerecht eingebaut werden,mit dem Mekopf nach oben. Eine geradeEinlaufstrecke des Messers von 10x DN und eineAuslaufstrecke von 5x DN ist zu empfehlen.Im Rohrnetz vor dem Durchflumesser darf dieGasgeschwindigkeit nirgends dieSchallgeschwindigkeit berschreiten.berkritische Druckabflle mssen vermieden

    werden. Auch pulsierende Strmungen.

    Mebereiche

    DN m3/h

    mm 1 2 3

    Qmin Qmax Qmin Qmax Qmin Qmax25 0,2 20 0,35 35 0,7 70

    32 0,2 20 0,4 40 0,8 8040 0,2 20 0,9 90 1,8 18050 0,2 20 1,1 105 2,5 25065 0,9 90 1,7 170 4,5 45080 1,4 135 3 290 7,6 760

    100 2,7 265 6,5 650 8,5 850125 4 400 9 900 20 2000150 6 600 12 1200 30 3000200 12 1200 25 2500 60 6000250 20 2000 40 4000 75 7500300 30 3000 50 5000 115 11500350 40 4000 70 7000 140 14000400 50 5000 100 10000 200 20000

    MessgenauigkeitDie Dichte (oder eigentlich die Zhigkeit) desGases beeinflut bei niedrigenGeschwindigkeiten die Megenauigkeit. berdem Grenzwert Qt betrgt die Genauigkeit 1,5% des Messwertes. Unter Qt betrgt dieMessgenauigkeit 5% des Messwertes.

    Beispiele:Bei einer Dichte von 1 kg/m3 ist Qt = 8% von QmaxDie aktuelle Dichte soll mit der Formel:

    T

    TPDD 00 **=

    berechnet werden, wobei P = Druck (bar abs)T = Temperatur (K)D = Dichte (kg/m3)D0 = Dichte bei NTP (kg/m

    3) ist.

    Technische Daten

    Messergren DN20 bis DN1000Druckklassen PN10 (nicht Standard), PN16, PN25

    und PN40Temperatur -30 bis +120C. Gilt fr Gas und

    Umgebung.Max. 60C fr Ex-Ausfhrung.

    Werkstoffe Messergehuse:PN10,PN16 aus Gueisen, brigeaus Stahl Gehuse fr alleDruckklassen knnen auch ausW 1.4571 Edelstahl geliefertwerden

    Drosseleinsatz:rostfreier Stahl

    Mekopf:Polyphenylensulfid (PPS)

    Fhler: PlatinDichtungen:

    Silicon, Nitril oder Vitron

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    Seite 4Esters Elektronik GmbH Otto-Hahn-Strae 2 D 63110 Rodgau Telefon 06106/3040 oder 3049 Fax 06106/18192 e-mail: [email protected]

    Signalumwandler GVPA-303

    Der GVPA-303 wird zur Speisung des Fluidistor-Durchflumessers sowie zur Fernbertragung derMessignale verwendet.Die Pulsfrequenz wird verstrkt und in zwei verschiedene Ausgangssignale umgewandelt.

    Bauformen GVPA-303

    G Gas- Durchflumesser V Flssigkeits- Durchflumesser O Blind, ohne Anzeige DR Mit LCD-Anzeige fr Momentanwert und Zhler fr Totalmenge EX-GV Ex-eigensichere Ausfhrung (Eex ia)

    Technische Daten

    Speisung: 230V, -10 / +12%, 48 62 HzEingang: Gebersignal Fluidistor Impuls-Ausgnge: - 12VDC, max. 100mA

    - potentialfreier Kontakt, dekadisch, 250VAC, max. 3AStrom-Ausgang: 0-20 oder 4-20 mA, max. 500 Ohm

    Gehuse: fr WandanbauUmgebungstemperatur: - 10 bis + 50 CSchutzart: IP 65Zulssige Distanz: - max. 100 m zwischen GVPA und Gasmesser

    - max. 1000m zwischen GVPA und Flssigkeitsmesser

    Verbindungskabel: Bei Streinflssen ist abgeschirmtes Kabel zu verwenden, min. 0,5 mm2

    Standardausfhrung

    50

    134

    19

    82

    13

    Mabild

    1

    2

    3

    4

    56

    7

    8

    9

    10

    12

    11

    1

    2

    Ausgang 0(4)-20mA+

    Relaisausgangpotentialfrei

    +

    Impulse12VDC, 100m

    Speisung230V/ 48-62HzErde

    -

    -

    Durchflumesser

    VD

    GD u LRM

    blau

    weiss

    braun

    braun+

    +

    -

    Klemmenleiste

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    Seite 5Esters Elektronik GmbH Otto-Hahn-Strae 2 D 63110 Rodgau Telefon 06106/3040 oder 3049 Fax 06106/18192 e-mail: [email protected]

    Ex-eigensichere Ausfhrung

    184

    193

    82

    135

    50

    Mabild

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    12

    11

    1

    2

    Ausgang 0(4)-20mA+

    Relaisausgang

    potentialfrei

    +

    Impulse12VDC, 100mA

    Erde

    -

    -

    13

    15

    14

    Erde

    Durchflumesser GD VDweiss

    braun

    blau

    braun

    Klemmenleiste

    Speisung

    230V/ 48-62Hz

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    TYPICAL ERROR GRAPH MODELS 420/421/422/425

    APPLICATION

    For remote transmission of flow rates, proportional control

    of pumps, m otors, etc. Metering with digital preselection of quantity

    FEATURES

    Cold water up to 30 C (safe up to 50 C)

    Warm water up to 90 C

    Horizontal installation

    Installation in rising pipes with housing

    Available as downpipe m eter for 90 C

    Overall and f lange dim ensions to DIN ISO 4064 Nominal diameters DN 15 - 50 m m

    Nominal operating pr essure PN up to 16 bar / DIN 2401

    Protection class IP 65

    Multi-jet im peller m eter in completely dry-running designwith magnetic coupling

    Only the impeller operates in the wet chamber to preventfaults due to unclean water

    Encapsulated, waterproof counter prevents condensationof the transparent c over; can be rotated to any position for

    easy reading

    Integrated measurement outputs as standard

    Sensors can be retrofitted on site for rem ote digitalreading and analogue flow rate measurement

    SPECIAL VERSIONS

    Available w ith plastic or car bide alloy bearing

    Nominal operating pressure PN up to 25/40 to DIN 2401on request

    Counter extension for use up to 1 20 C

    NOTE

    HYDROMETER model 42 3/4 24 contact w ater m eters canbe supplied calibrated if required. The m eter is tested forcompliance with the figures specified in the calibrationregulations.

    Head

    loss

    [bar]

    Flow rate [l/h]

    HEAD LOSS GRAPHS MODELS 422/425

    HEAD LOSS GRAPHS MODELS 420/421

    Flow rate [l/h]

    DATA SHEET CONTACT WATER M ETERS M - TXK / M - THXK M- TSXK / M - TFXK

    MODELS 420/ 421/422/ 425

    1,0

    0,50,40,30,2

    0,1

    0,050,04

    0,030,02

    0,010,5 0,6 0,8 1 1,5 2 3 4 5 10 15 20 30 40

    M-TSXK Qn 1,5 Qn 2,5 Qn 6 Qn 10

    Head

    loss

    [bar]

    Flow rate [l/h]

    1,0

    0,50,40,30,2

    0,1

    0,050,040,03

    0,02

    0,010,5 0,6 0,8 1 1,5 2 3 4 5 10 15 20 30 40

    M-TXK Qn1,5 Qn 2, 5 Qn 6 Qn 10 Qn 15

    Contact meter for installation of sensors

    D 836.131.55

    D 836.331.44

    up to 30 C

    up to 90 C

    + 5

    + 4

    + 3

    + 2

    + 1

    0

    - 1

    - 2

    - 3- 4

    - 5

    Error[%]

    Qmi n (B) Qtr (B)

    Qn Qmax

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    214224

    2520

    Available pulse rates:100 10 00 l/pulse. Other versions and pulse rates available on request.Note: Please indicate separately when ordering :Order the pulse output without resistance for a low-resistance load, e.g. mechanical counters.

    ORDER REFERENCES

    Model Qn/PN Type Overa ll Tem per atu re Conn ect ion *M etr ol. cl. Arti cle num ber

    designation length

    420 1.5 m 3/h / 16 M- TXK 16 5 mm 30 C G 3/4 B A H 420 000 01420 1.5 m 3/h / 16 M- TXK 19 0 mm 30 C G 1 B A H 42 0 00 0 00

    420 1.5 m 3/h / 16 M- TXK 19 0 mm 90 C G 1 B A H 42 0 00 0 35

    420 1.5 m 3/h / 16 M- THXK 19 0 mm 90 C G 1 B A H 42 0 00 0 64

    420 2.5 m 3/h / 16 M- TXK 19 0 mm 30 C G 1 B A H 42 0 00 0 06

    420 2.5 m 3/h / 16 M- TXK 19 0 mm 90 C G 1 B A H 42 0 00 0 39

    420 2.5 m 3/h / 16 M- THXK 19 0 mm 90 C G 1 B A H 42 0 00 0 65

    420 6.0 m 3/h / 16 M- TXK 26 0 mm 30 C G 11/ 4 B A H 420 000 14

    420 6.0 m 3/h / 16 M- TXK 26 0 mm 90 C G 11/ 4 B A H 420 000 43

    420 6.0 m 3/h / 16 M- TXK 26 0 mm 90 C G 11/ 2 B A H 420 000 93

    420 6.0 m 3/h / 16 M- THXK 26 0 mm 90 C G 11/ 4 B A H 420 000 67

    420 10.0 m 3/h / 1 6 M- TXK 30 0 mm 30 C G 2 B A H 42 0 00 0 22

    420 10.0 m 3/h / 1 6 M- TXK 30 0 mm 90 C G 2 B A H 42 0 00 0 51

    420 10.0 m 3/h / 1 6 M- THXK 30 0 mm 90 C G 2 B A H 42 0 00 0 68

    420 15.0 m 3/h / 1 6 M- TXK 27 0 mm 30 C Flange/ DIN 250 1 42 0 00 0 28

    421 1.5 m 3/h / 16 M- TXKZE 19 0 mm 12 0 C G 1 B A H 42 1 00 0 00

    421 2.5 m 3/h / 16 M- TXKZE 19 0 mm 12 0 C G 1 B A H 42 1 00 0 04

    421 3.5 m 3/h / 16 M- TXKZE 26 0 mm 12 0 C G 1 B A H 42 1 00 0 06

    421 6.0 m 3/h / 16 M- TXKZE 26 0 mm 12 0 C G 11/ 4 B A H 421 000 08

    421 10.0 m 3/h / 1 6 M- TXKZE 30 0 mm 12 0 C G 2 B A H 42 1 00 0 15

    421 15.0 m 3/h / 1 6 M- TXKZE 27 0 mm 12 0 C Flange DIN 250 1 42 1 00 0 20

    422 1.5 m 3/h / 16 M- TSXK 10 5 mm 30 C G 1 B A H 42 2 00 0 18

    422 2.5 m 3/h / 16 M- TSXK 10 5 mm 30 C G 1 B A H 42 2 00 0 01

    422 2.5 m 3/h / 16 M- TSXK 10 5 mm 90 C G 1 B A H 42 2 00 0 11

    422 6.0 m 3/h / 16 M- TSXK 15 0 mm 30 C G 11/ 4 B A H 422 000 04

    422 6.0 m 3/h / 16 M- TSXK 15 0 mm 90 C G 11/ 4 B A H 422 000 19

    422 10.0 m 3/h / 1 6 M- TSXK 20 0 mm 30 C G 2 B A H 42 2 00 0 07

    422 10.0 m 3/h / 1 6 M- TSXK 20 0 mm 90 C G 2 B A H 42 2 00 0 24

    425 2.5 m 3/h / 16 M- TFXK 10 5 mm 30 C G 1 B A H 42 5 00 0 01

    425 2.5 m 3/h / 16 M- TFXK 10 5 mm 90 C G 1 B A H 42 5 00 0 13

    425 6.0 m 3/h / 16 M- TFXK 15 0 mm 30 C G5/4 B A H 425 000 16

    425 6.0 m 3/h / 16 M- TFXK 15 0 mm 90 C G5/4 B A H 425 000 09

    Explanation of type designations

    M : multi-jet meter K: pulse output

    H: carbide bearing T: dry runner

    DATA SHEET CONTACT WATER M ETERS M - TXK / M - THXK M- TSXK / M - TFXK

    MODELS 420/ 421/422/ 425

    Subjecttom

    inortechn

    icalchangesinthecourseoffurtherdevelopment.

    TECHNICAL DATA

    M ODELS 420/ 421Coupling thread DN 15-40 / PN 16

    M ODELS 420/ 421Flange DN 15-40 / PN 16

    M ODELS 422/ 425Rising pipe/downpipe versionDN 15-40 / PN 16

    Type M-TXK / M- THXK M-TSXK / M-TFXK

    Nominal diameter DN mm 15 20 20 25 40 50 20 20 25 40Nominal flow rate Qn m

    3/h 1.5 1.5 2.5 6 10 15 1.5 2.5 6 10

    Flow rate at 1 bar head loss for 30 C (m ax. 5 0 C) m 3/h 4.6 4.8 7 12 24 34 3.4 6 12 22

    Flow rate at 1 bar head loss for 90 C m 3/h 3.2 3.4 5.1 12 20 34 3.2 5 12 20

    Maximum flow rate Qma x m3/h 3 3 5 12 20 30 3 5 12 20

    Transition flow rate Qt l/h 150 150 250 600 1000 1500 150 250 600 1000

    Low er measuring range lim it Qmi n l/h 50 50 90 120 200 280 50 90 120 200

    Starting flows l/h 12- 15 20- 25 40- 50 60-70 80-90 12 -15 20- 25 40- 50 60-70

    Coupling thread old designation AG inch R3/4 R 1 R 1

    1/4 R 2 Flange R 1 R 1

    1/4 R 2

    on meter DIN ISO 228 T1 new designation AG inch G3/4 B G 1 B G 1

    1/4 B G 2 B DIN G 1 B G 1

    1/4 B G 2 B

    Coupling thread to DIN 2999 inch R1/2 R

    3/4 R 1 R 1

    1/2 2501 R

    3/4 R 1 R 1

    1/2

    Overall length L mm 165 190 260 300 270 105 150 200

    L1 mm 245 288 378 438 - 203 268 338

    Height H mm 120 125 140 165 154 165 177

    h mm 35 45 50 83 15 32 22

    Cover diameter B mm 96 102 137 166 96 102 136Width A mm - 82 95 120

    Dial indication range min. 0.1 l / max. 100 000 m 3

    Measurement Reed sw itch model 570 k = m 3 0.1 / 1

    outputs IR transmitter model 571 k = l 0.05 0.1 0.05 0.1

    Weight w ithout coupling kg 1.5 1.7 2.5 4.7 11.7 2.1 3.1 5.5

    Weight w ith coupling kg 1.7 2.1 3.1 5.9 - 2.5 3.7 6.7