SaintyCo-Tablet&Capsule Counting Line
Transcript of SaintyCo-Tablet&Capsule Counting Line
Tablet&Capsule Counting Line
Capsule/Tablet
Counting Line
Tablet&Capsule Counting Line
TABLET/CAPSULE COUNTING LINE
MACHINES
Three layer vibration is adopted. Material delivery is stable, in order and no overlapped pills will happen.
Slot pad can be detached via the oneration upon the user‐interface.
Tablet&Capsule Counting Line
A user interface both in Chinese and English.
The high‐speed PLC controlling system can adjust parameters, check automatically, do unit testing and monitor the operating process.
Bottle‐holding filling funnel is adopted in this machine. When the vessel fixes its position, it will hold the mouth accurately so as to avoid the tablets slipping put of the bottle when filling.
In changing the vessels into different heights, users may only need to press the”operation platform up/down” button on the interface. It’s convenient and easy.
Bottle Unscrambler LP Series SP Series LPB‐700 GLP Series Tablet&Capule Counter SL‐12A SL‐12B SL‐16A SL‐16B SL‐24B SL‐24C SL‐32B SL‐32C Cotton Inserter LSM‐50 Desiccant Inserter LGD‐50 LGL‐100 Automatic In‐Line Capper SGP‐200 Chute Capping Machine SGX‐50 Aluminium Foil Sealer FL‐2000 Pressure Sensitive Labeler TPY‐2000
Bottle block performing mechanism
As soon as the photoelectric sensors receive the signal, the rail closes or opens according to the PLC programming and makes the bottles in the right position.
It is easy for the bottle block mechanism to adjust itself right and left, back and forth, up and down according to the vessel size.
If automatically remove the in‐side‐out caps to avoid affecting the normal operates.
Copper and ALU foil inspecting and rejecting unit(optional part)
Tablet&Capsule Counting Line
Bottle Unscrambler LP Series Information LP Series Automatic Bottle Unscrambler is one part of the bottling‐producing line. It can scramble the bottles while the turn table is turning, inputting these bottles in the producing line in order. Whether the bottles are going smoothly of blocked, the sensors will give fine control upon the turn‐table. For different sizes of bottles, the turn table and the bottle conveying channels are replaced to others.
SPECIFICATIONS LP
Capacity 60‐100 bottles/minute Turn Table Diameter Φ700‐Φ800 mm
Turn Table Speed Transduction stepless speed regulating 2‐7 r/min
Vessel Diameter Ø25‐Ø27mm Suitable for different sizes of turn table
Vessel Height 30‐120 mm Turn Table
Decelerate Motor AC 220V (△) 3P 200W
i:1/90 Bottle Scratch
Decelerate Motor AC 220V 1P 15W i:1/25
Power Supply AC 220V 1P 50‐60 Hz Power Consumption 0.3KW
Dimension (L×W×H) 800×800×1100~ 900×900×1200mm
Bottle UnscramblerSP Series Information
SP Series Bottle In‐Feed Loading Turntable & Bottle Accumulating Turntable. is one part of the filling line equipments. Its responsibility is to feed the bottles into the bottle unscrambler and pass the bottles to the conveyor in order for further production.
For bottles of different sizes, users may just need to adjust the bottle feeding lanes
SPECIFICATIONS SPCapacity 20‐100 bottles/minute
Turn Table Diameter Φ700‐Φ1200 mm
Turn Table Speed
Electronic stepless speed regulating
Transduction stepless speed regulating
Vessel Diameter 30‐250 mm
Turn Table Decelerate Motor
AC 220V 1P 40W i:1/100 orAC 220V (△) 3P 100W
i:1/200 Power Supply AC 220V 1P 50‐60 Hz
Power Consumption 50W or 150W
Dimension (L×W×H) 800×800×1000~1300×1300×1100mm
Bottle UnscramblerLPB‐700 Plastic round bottles, plastic square bottle, some plastic heterogenic bottles. Information
6” Touch Screen with Intelligent Self‐Programmed provides for ease of operation.
Variable speed control. Bottle Orientating assembly is accurate,
adjustable and user friendly. All 304 Stainless Steel Construction to meet
the cGMP Standard.
SPECIFICATIONS LPB‐700Output Up to 120 pcs/minTurntable diameter 600‐750mm
Bottle body diameter (25 mm ~ 75 mm)
Bottle Height 30 ~ 120 mmPower
Consumption 0.7Kw
Voltage 220V 50/60HzMachine
Dimensions 1065x1600 x1260 mm
Bottle Unscrambler GLP Series GLP Series Automatic Hi‐Speed Bottle Unscrambler is designed with stainless steel housing and Plexiglas enclosures for operator's safety and protection from dust. Information
6” Touch Screen with Intelligent Self‐Programmed provides for ease of operation.
Variable speed control. Bottle Orientating assembly is accurate,
adjustable and user friendly. All 304 Stainless Steel Construction to meet
the cGMP Standard.
SPECIFICATIONS GLP Bottle size range
Diameter: (30 mm ~ 85 mm)
Bottle opening Min: 25 mm ~ 85 mm Bottle Height: 50 ~ 160 mm
Bottle body height min: 45mm
Output: Up to 260 Power Consumption: 3.4 Kw
Compressed Air Pressure: 85 psi
Compressed Air Consumption:
3.5 cfm (100 liters/min) w/ air rising system: 28
cfm (800) Machine Dimensions 2263 x 1327 x 1403 mm Machine Weight 2,100 pounds
Tablet&Capsule Counting Line
Tablet&Capsule Counter SL‐12A SL‐12A used for hard or soft capsule, tablet and other solid‐state pills. Information
Adopted the secondary oscillations and strength is adjustable.
Adopted 6+6 vibratory mode ,tow bottles is filling together.
SL‐12A two layer vibration is adopted.
SPECIFICATIONS SL‐12A Number of Counting
Channels 12(12)
Feeding Hopper 38L Container Height
Range 40 ~ 240 mm
Container Opening 25 ~75 mm Product
Specifications Tablet Diameter 3 ~ 22mm;
Capsule #00 ~ 5 Capacity 48,000‐240,000 pcs/hour Power AC 220V/380V 3P 50‐60Hz
Compress Air Pressure 0.4‐0.6Mpa
Dimension 1200×1550×1750mm
Tablet&Capsule CounterSL‐12B SL‐12B used for hard or soft capsule, tablet and other solid‐state pills. Information
Adopted the secondary oscillations and strength is adjustable.
Adopted 6+6 vibratory mode ,tow bottles is filling together.
SL‐12B three layer vibration is adopted.
SPECIFICATIONS SL‐12BNumber of Counting
Channels 12(6+6)
Feeding Hopper 38LContainer Height
Range 40 ~ 240 mm
Container Opening 25 ~75 mmProduct
Specifications Tablet Diameter 3 ~ 22mm;
Capsule #00 ~ 5 Capacity 48,000‐250,000 pcs/hourPower AC 220V/380V 3P 50‐60Hz
Compress Air Pressure 0.4‐0.6Mpa
Dimension 1200×1550×1750mm
Tablet&Capsule CounterSL‐16A SL‐16A Counter is suitable for counting hard gelatin capsules, softgels, tablets, round pills and other solid materials. Information
Suitable for counting any sizes and shapes of tablets and capsules w/o changing parts.
Sensor Control Double Rail Conveyor for Double Counting & Filling.
The products dropped by two‐stage vibration and dedusting system without scratch to the tablets or capsules, which is conformed to the cGMP standards.
SL‐16A two layer vibration is adopted.
SPECIFICATIONS SL‐16ANumber of Counting
Channels 16(16)
Production Output Up to 60 bottles/min
Product Specification Tablet Diameter 5 ~
22mm; Capsule #00 ~ 5
Capacity 60,000‐350,000 pcs/hourPower AC 220V/380V 3P 50‐60HzWeight Approx. 1000 Kg
Dimension 1980×1870×1740 or 78"×74" × 68"
Tablet&Capsule Counter SL‐16B SL‐16B Counter is suitable for counting hard gelatin capsules, softgels, tablets, round pills and other solid materials. Information
Japan's HMI Touch Screen Control Technology & Color Touch Screen Panel for reliable operations.
Suitable for counting any sizes and shapes of tablets and capsules w/o changing parts.
Sensor Control Double Rail Conveyor for Double Counting & Filling.
SL‐16B three layer vibration is adopted.
SPECIFICATIONS SL‐16B Number of Counting
Channels 16(8+8)
Production Output Up to 70 bottles/min
Product Specification Tablet Diameter 5 ~
22mm; Capsule #00 ~ 5
Capacity 60,000‐360,000 pcs./hour Power AC 220V/380V 3P 50‐60Hz Weight Approx. 1000 Kg
Dimension 1980×1870×1740 or 78"×74" × 68"
Tablet&Capsule Counting Line
Tablet&Capsule Counter SL‐24B SL‐24B Counter is suitable for counting hard gelatin capsules, softgels, tablets, round pills and other solid materials. Information
Japan's HMI Touch Screen Control Technology & Color Touch Screen Panel for reliable operations.
Suitable for counting any sizes and shapes of tablets and capsules w/o changing parts.
Sensor Control Double Rail Conveyor for Double Counting & Filling.
SL‐24B three layer vibration is adopted.
SPECIFICATIONS SL‐24B Number of Counting
Channels 24(12+12)
Feeding Hopper 1.06 cubic feet (30 liter) Container Height
Range 40 ~ 240 mm
Container Opening 20 ~ 115 mm Product
Specifications Tablet Diameter 5 ~ 22mm;
Capsule #00 ~ 5 Capacity 100,000‐500,000 pcs./hour
Max Speed up to 80 bottles/min. Power AC 220V/380V 3P 50‐60Hz Weight Approx. 1,990 lbs
Dimension 2850 ×1758×1848 mm
Tablet&Capsule CounterSL‐24C SL‐24C Counter is suitable for counting hard gelatin capsules, softgels, tablets, round pills and other solid materials. Information
Japan's HMI Touch Screen Control Technology & Color Touch Screen Panel for reliable operations.
Suitable for counting any sizes and shapes of tablets and capsules w/o changing parts.
Sensor Control Double Rail Conveyor for Double Counting & Filling.
SL‐24C three layer vibration is adopted.
SPECIFICATIONS SL‐24CNumber of Counting
Channels 24(6+6+6+6)
Feeding Hopper 38LContainer Height
Range 40 ~ 240 mm
Container Opening 25 ~75 mmProduct
Specifications Tablet Diameter 3 ~ 22mm;
Capsule #00 ~ 5 Capacity 48,000‐240,000 pcs/hourPower AC 220V/380V 3P 50‐60Hz
Compress Air Pressure 0.4‐0.6Mpa
Dimension 1200×1550×1750mm
Tablet&Capsule CounterSL‐32B SL‐32B Counter is suitable for counting hard gelatin capsules, softgels, tablets, round pills and other solid materials. Information
Adopted the primary, secondary and tertiary oscillations, strength is adjustable.
Adopted 16+16 vibratory mode, two bottles is filling together.
All parameters are able to preset and adjust. SL‐32B three layer vibration is adopted.
SPECIFICATIONS SL‐32BNumber of Counting
Channels 32(16+16)
Feeding Hopper 38LContainer Height
Range 40 ~ 240 mm
Container Opening 25 ~75 mmProduct
Specifications Tablet Diameter 3 ~ 22mm;
Capsule #00 ~ 5 Capacity 48,000‐240,000 pcs/hourPower AC 220V/380V 3P 50‐60Hz
Compress Air Pressure 0.4‐0.6Mpa
Dimension 1200×1550×1750mm
Tablet&Capsule Counter SL‐32C SL‐32C Counter is suitable for counting hard gelatin capsules, softgels, tablets, round pills and other solid materials. Information
Adopted the primary, secondary and tertiary oscillations, strength is adjustable.
Adopted 8+8+8+8 vibratory mode, four bottles is filling together.
All parameters are able to preset and adjust. SL‐32C three layer vibration is adopted.
SPECIFICATIONS SL‐32C Number of Counting
Channels 32(8+8+8+8)
Feeding Hopper 38L Container Height
Range 40 ~ 240 mm
Container Opening 25 ~75 mm Product
Specifications Tablet Diameter 3 ~ 22mm;
Capsule #00 ~ 5 Capacity 48,000‐240,000 pcs/hour Power AC 220V/380V 3P 50‐60Hz
Compress Air Pressure 0.4‐0.6Mpa
Dimension 1200×1550×1750mm
Tablet&Capsule Counting Line
Cotton InserterLSM‐50 LSM‐50 Automatic Cottoner is suitable for all type of bottles, bottle height, size and cap diameter can be adjusted‐‐ no change parts are needed!. Information
Cotton coil length can be set from 2” to 6” (straight length before folding).
Contact parts are made in stainless steel and PC material.
Bottle Opening: 1” – 2” (25 – 50+ mm). Power Consumption: 1.6 Kw.
SPECIFICATIONS LSM‐50
Bottle Opening 25‐100mm Compressed Air
Pressure 0.4‐0.6 Mpa
Compressed Air Consumption
80L/min
Production Capacity based on two units
120 cycles per min
Power 1PH AC 220V
50‐60Hz
Weight 100Kg
Dimension 600 × 600 × 1600 or
24″×24″×63″
Desiccant Inserter‐SackLGD‐50 LGD‐50 Desiccant Inserter is suitable for all type of bottles, bottle height, size and cap diameter can be adjusted no change parts are needed. Information
High quality All Stainless Steel Construction to meet the cGMP Standard.
Automatic lifting system for adjusting different bottle heights.
Multiple desiccants inserting without additional change parts.
Memory capacity to record 10 job settings.
SPECIFICATIONS LGD‐50
Capacity based on dual heads
120 pcs/min(single insertion)80pcs/min(double insertion) 50pcs/min(triple insertion)
Size of
The
Desiccant
Length 10‐40 mm
Width 5‐30 mm
Bottle Diameter 30mm ~ 110mmBottle Height 50‐200mm
Compressed Air Pressure 0.4‐0.6 Mpa
Air Consumption 50L/minPower Supply 1P AC 220V 50‐60Hz
Power 1.2 kw
Machine Dimensions 800 x 600 x 1900 mm
Machine Weight 100kg
Desiccant Inserter‐GranuleLGL‐100 LGL100 desiccant (granule type) Inserter is suitable for damp‐proof solids filling producing line, widely used in such fields as pharmaceutical, food, chemistry. Information
The machine is comprised of the machine box, two groups of material feeders, dual rail material feeding device (including the counting controlling devices) and photoelectric sensors.
The machine can be adjusted to fit various numbers (1‐3) to be filled into one bottle by adjusting the counting controlling device.
SPECIFICATIONS LGL‐100
Capacity based on dual heads
120 pcs/ min (single insertion) 100 pcs/ min (double insertion) 80 pcs/ min (triple insertion)
Bottle Diameter 30mm ~ 110mmBottle Height 50‐200mm
Material Container Volume 4 L × 2
Compressed Air Pressure 0.3‐0.4 Mpa
Air Consumption 50L/minPower Supply 1P AC 220V 50‐60Hz
Power 0.8 kwMachine
Dimensions 750 × 650 × 1450mm or
30″×26″×57″ Machine Weight 100kg
Automatic In‐Line Capper SGP‐200 SGP‐200 Automatic In‐Line/Spindle Capper is applicable for round, rectangular and most irregular bottles and containers. Information
Rejecting system for improperly capped bottles and/or missing foil cap liners. (optional).
Sensor detection and rejection system available to remove off line improperly capped bottles and caps having missing foil cap liners.
Variable Speed Control. Standard option PLC Control w/Color Touch
Screen Panel
SPECIFICATIONS SGP‐200 Bottle Diameter &
Output 35 ~ 140 mm &
60‐100 bottles/min. Bottle Height 38 ~ 250 mm Cap Diameter 25 ~ 70 mm
Power Consumption 1.2Kw Main Machine
Dimensions(L xW xH)1300 x 850 x 1400mm
Main Machine Weight 600Kg Cap Dropper
Dimensions(L xW xH)1100 x 1200 x 2150
mm Cap Dropper Weight 190Kg
Tablet&Capsule Counting Line
Chute Capping Machine SGX‐50 The mechanical arm picks up the cap, then turns 90 degrees to transfer the cap to the capping position, which is just under the capping head. Information
No bottle, No Cap. Vibrating Cap Loading System. Adjustable cap holding pressure and amortize system ensures no
damage to the cap surface. All stainless steel construction to meet cGMP standard Simple and easy to change parts for different bottle and cap sizes.
SPECIFICATIONS SGX5001 SGX5002 SGX5003 SGX5004
Type spiral screw type
aluminum cap roll thread
crush type
aluminum cap crush
type
plastic cap crush type
Capacity 40‐50 bottles/min Cap Diameter Φ 25‐Φ 60mm
Vessel Diameter Φ 30‐Φ 90mm Vessel Height 50‐200 mm Compressed Air
Pressure 0.4‐0.6 Mpa / 0.4‐0.6
Mpa
Air Consumption 100 L/min / 80 L/min
Power Consumption 1.2 kw 1.0 kw
Power Supply 3PH AC 380V 50‐60Hz Dimensions (L ×
W × H) 2400 × 900 × 1800mm or 95″×36″×71″
Weight (kg) 650 620 600 550
Aluminum Foil Sealer FL‐2000 The electro‐magnetic induction aluminum foil sealing machine utilizes the principle of electro‐magnetic induction to obtain hermetic sealing by making the surface of aluminum foil instantaneously heat to adhere tightly on mouth of bottle. Information
High quality stainless steel construction to meet cGMP standard.
Panasonic variable drive motor and speed control. High operating efficiency and stable sealing. Most affordable automatic induction sealer in the industry. Composite aluminum foil for sealing is also produced.
SPECIFICATIONS FL‐2000Output 50‐160 bottles/min
Sealing Cap Diameter Ф 16 ‐ Ф 60 mmCap Height 30‐260mm
Power Supply 1P AC 200V 50‐60Hz 15APower 2Kw
Main Machine Dimensions(L*W*H)
600 ×450 ×1200 mm 24″×18″×48″
400 × 600 ×1060mm
16″×24″×42″Weight 90kg 82kg
Pressure Sensitive Labeler TPY‐200 TPY Series Pressure‐Sensitive Labeler (round bottle) is suitable for such fields as pharmaceutical, health care products, cosmetics, food, chemistry, petroleum, etc, in which round bottles are used. Information
Touch Screen Control Technology. Labeler length, lot number stamping and conveyor speed can be set and adjust.
Automatic sensor, troubleshooting, data display. Hot Stamp Printer‐‐Made in England Panasonic and brand components. Custom built labelers available for square bottle, both side
labeler and top labeler available
SPECIFICATIONS TPY‐200 Production Capacity 50~80 bottles/min Bottle Diameter Φ 30‐Φ 90mm Bottle Height 50‐200 mm
Compressed Air Pressure 0.4‐0.6 Mpa Air Consumption 50L/min
Power Consumption 1.0 KW Power 1PH AC 220V 50/60 Hz
Dimension (mm) (L × W ×H) 2400 × 1100 ×1150 mm or 95″×44″×46″