SAIC-J- 6703 Rev 0
Transcript of SAIC-J- 6703 Rev 0
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Review Quality documentation for Material Receiving.Schedule Q,
Att, IV, Sec. 3.1.
A. Document Review
A1
B. General Requirements
A3 Documentation for traceability reviewed and implemented. Schedule Q, Att, IV, Sec.3.3.
B2
Purchase Order and Instrument specification sheet criteria shall be
confirmed and compared with instrument stainless steel tags / labels
and nameplates, and shipment checked for damage, prior to acceptance
of the shipment
Schedule Q,
Att IV, Sec. 7.1.
A2 Identification Procedure reviewed and implemented.Schedule Q,
Att, IV, Sec.3.2.
B1 Verify that all the instruments are from technically acceptable vendors.
Partial list is attached as Attachment 1. Pl. refer to standard for detail list.
SAES-J-002,
Sec. 7
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
Cont ro l Valve E & I Mater ial Receiving (Class 600 and Lower) SAIC-J -6703 1-Oc t-05 INST
EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
LAYOUT DRAWING NUMBER
PLANT NO.EQUIPMENT ID NUMBER(S)
FAIL N/A RE-INSP DA
MH's SPENT TRAVEL TIMQUANTITY INSP.
WORK PERMIT REQUI
SCHEDULED INSPECTION DATE & TIME
ITEM
No. ACCEPTANCE CRITERIA REFERENCE PASS
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER
CONTRACTOR INSPECTION LEVELSAUDI ARAMCO INSPECTION LEVEL
ACTUAL INSPECTION DATE & TIME
EC / PMCC / MCC NO.REV. NO. PURCHASE ORDER NUMBER
SAUDI ARAMCO USE ONLY
A4
Contractor to provide documentations for Control Valve Maintenance
Support System as detailed below:
A PC based control valve maintenance support system shall be provided
for grass root facilities. This system shall interface with all control valve
digital positioners and converters, collect valve performance data,
provide diagnostic capabilities and maintenance reporting functions. The
contractor is responsible to deliver a consistent operating system being
fully compatible with all control valves.
The contractor shall prepare a specification to cover the PC based
control valve maintenance support system requirements in detail.
The contractor shall optimize the control valve flow characteristic for
each valve to facilitate constant controller gain over the required flow
range.
SAES-J-700,
Sec. 7.8
A5 New and Unsed - Instrumentation materials shall be new and unused.Schedule "G"
Sec. 4.1
A6
As Designed - Instrumentation materials shall be in accordance with the
Saudi Aramco-approved project-specific design drawings, diagrams,
schedules, lists, databases, and associated documents.
Schedule "G"
Sec. 4.1
A7 Free of Damage - Instrumentation materials shall be free of damage.
Schedule "Q"
Attachment lV
Sec 7.1
A8
QC Before Installation - Instrumentation materials shall conform to all
applicable requirements, standards, and specifications prior to release to
be used as part of the work.
Schedule "Q"
Attachment lV
Sec 7.1
A9
Identification - Instrumentation materials shall be identified by using
tags,stamps, color coding, stencils or labels. The location and method of
identification shall not affect the function or quality of the materials.
Schedule "Q"
Attachment lV
Sec. 3.2
A10
Traceability - Instrumentation materials shall be traceable from the
manufacturer and supplier through delivery, storage, fabrication,
erection, installation, repair, modification and use.
Schedule "Q"
Attachment lV
Sec. 3.3
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SAES-J-700,
Sec. 3.1
SAES-J-700,
Sec. 7.2B8
B4
Pneumatic tubing, valves and fittings shall be AISI 316 L stainless steel,
unless otherwise specified in the Purchase Order. Fittings shall be as
specified on the ISS, but be limited to Swagelok, Parker A-lock, Gyrolock
or other equivalent manufacturer approved by Supervisor
Instrumentation Unit, Process Instrumentation Division, Process andControl Systems Department, Saudi Aramco, Dhahran. Size of
pneumatic connectors, fittings, unions and nipples shall be minimum
0.25 inch NP [34-SAMSS-711, Sec 6.4.5]
B3
Materials of the pneumatic tubing, valves and fittings, which are to be
supplied by the control valve manufacturer, shall be a minimum of AISI
316 stainless steel. Carbon steel, copper, bronze, brass, and AISI 304
stainless steel materials shall not be used on a control valve and
actuator assembly. Air tubing, fitting or connection nipple sizes shall not
be less than ¼" NPT. Flexible metal hoses shall be used for air supply
and control connections to valves in potentially vibrating services.
Instrument air supply and distribution systems shall conform to SAES-J-
901, "Instrument Air Supply Systems".
SAES-J-700,
Sec. 7.1
Pneumatic Diaphragm Actuators:
Spring-return pneumatic diaphragm actuators are preferred and shall be
used whenever feasible. Valve positioners shall be applied when
required. Typical justifications for digital positioners may include, but are
not limited to, the following:
a) minimize process variability
b) standardize on maintenance support management system
c) process systems with time lag
d) excessive dead band applications
e) minimum hysteresis requirements
f) split-range signal from analog controller
Exception:
This does not apply to DCS split range applications detailed in paragraph7.6.
g) valve characterization requirement to match installed system
characteristic to obtain constant unity gain
h) valve travel position indication
ITEM
No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DA
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
Valve E & I Material Receiving (Class 600 and Lower) SAIC-J-6703 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
Actuator springs shall be minimum of carbon steel with factory applied
corrosion resistant coating, unless other wise specified in the P.O.[34-
SAMSS-711, Sec 6.4.11]
SAES-J-700,
Sec. 3.1
B5
Connection of the shaft or stem to the actuator linkages shall be
adjustable with positive locking and be of an anti-rotating type.[34-
SAMSS-711, Sec 6.4.10]
SAES-J-700,
Sec. 3.1
B6
B7
Materials of actuator cylinders and diaphragm cases shall be steel, cast
iron or copper free aluminum (i.e., non-metallic, epoxy or fiber glass type
materials are not acceptable). For emergency de-pressurizing control
valves only steel or cast iron cylinder type actuator systems are allowedto be used.[34-SAMSS-711, Sec 6.4.12]
SAES-J-700,
Sec. 3.1
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ITEM
No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DA
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
Valve E & I Material Receiving (Class 600 and Lower) SAIC-J-6703 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
C Inspection of Accessori es , Positioners, Electro-Pneumatic ( I/P) Transducers and Boosters
C5
C1
Digital positioners shall be applied for all new applications, on control
valves that require positioners. Electro-pneumatic or pneumatic
positioners may be used for upgrades or retrofits to existing installations.
SAES-J-700,
Sec. 8.1.1
Limit Switches: Limit switch enclosures shall be hermetically sealed.SAES-J-700,
Sec. 8.3
C6Limit Switches: Switch contact outputs shall be at minimum, Single-Pole,
Double-Throw (SPDT).
SAES-J-700,
Sec. 8.3
C7Limit Switches: Contact rating shall be at minimum, 0.5 Amp inductive at
125 VDC.
SAES-J-700,
Sec. 8.3
B9
Actuator Systems other than Pneumatic Air OperatedControl valve actuator systems other than pneumatic shall be applied on
an exception basis only.
Application of actuator systems other than pneumatic (listed below )
requires prior written approval of the Supervisor, Instrumentation Unit,
Process Instrumentation Division, Process and Control Systems
Department of Saudi Aramco, Dhahran. Requests for approval shall
include justification's) and a technical specification for the subject
actuator system:
1- Electro- Hydraulic Actuators
2- Electric Motor-Operated Actuators
3- Nitrogen-Hydraulic Actuators
4- Process Gas as Actuating Medium
SAES-J-700,
Sec. 7.4
B10
The following actuator systems may be applied on an exception basis
only with prior written approval of the supervisor, instrumentation unitCSD, Dhahran:
• Process Gas as Actuating Medium: Actuator materials, specifically
the elastomers seals, shall be suitable for the particular process gas
application. All materials in the actuator and control instrumentation
shall be certified for the particular process gas services.
SAES-J-700,
Sec. 7.4
The following actuator systems may be applied on an exception basis
only with prior written approval of the supervisor, instrumentation unit
CSD, Dhahran:
• Process Gas as Actuating Medium: All enclosures shall be metallic
(i.e., non-metallic actuator systems shall not be used in sweet gas
services). Grounding of the complete system shall be in accordance with
NFPA 70.
SAES-J-700,
Sec. 7.4B11
C3
Handwheels
A hand wheel shall be provided on valves when local manual control is
required by the Proponent. Hand wheel installations shall meet the
following requirements:
a) Neutral position shall be clearly indicated.
b) Hand wheel mechanism shall not add friction to the actuator.
c) Hand wheel shall not be used as travel stops.
d) Hand wheel shall be fully accessible for operation.
SAES-J-700,
Sec. 8.2
C2
A positioner bypass valve shall only be provided for valves with a 3 - 15
psig pneumatic signal to spring-loaded actuators (e.g., only when the
input signal range is the same as the valve positioner output range). A
bypass valve shall not be installed on reversed- or reversible-type
positioners.
SAES-J-700,
Sec. 8.1.3
C4Limit Switches: Limit switches shall be actuated by mechanical switch or
proximity sensor.
SAES-J-700,
Sec. 8.3
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ITEM
No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DA
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
Valve E & I Material Receiving (Class 600 and Lower) SAIC-J-6703 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
C8Solenoid Valves: Requirements for solenoid valves shall be specified onthe subject control valve ISS. High temperature class "H" coil insulation
rated for continuous duty shall be used with viton elastomers (i.e., lower
class coil insulations or Buna-N elastomers are not acceptable).
SAES-J-700,
Sec. 8.4
C16 Accessories: Accessories shall operate from the power supply specified
on the ISS or Purchase Order. [ 34-SAMSS-711,Sec. 6.5.1]
SAES-J-700,
Sec. 3.1
C17 Accessories: Enclosures shall be minimum NEMA 4. [ 34-SAMSS-
711,Sec. 6.5.1]
SAES-J-700,
Sec. 3.1
C9
Solenoid Valves: Solenoid valves shall be selected from manufacturers
listed in SAES-J-002, section 827, "Solenoid Valves". See attachment 2.
Commentary Note: Solenoid valves shall not be used for process service
applications.
SAES-J-700,
Sec. 8.4
C10
Volume Tanks
Volume tanks shall be mechanically designed to withstand a maximum
pressure of 930 kPag (135 psig) at 82°C. Volume tanks shall be
manufactured in accordance with ASME VIII D1 (stamped UM)
requirements, or equivalent.
SAES-J-700,
Sec. 8.5
C11
Travel Stops
When travel stops are required, the adjustment must be lockable or beequipped with a jam-nut arrangement. Travel stop arrangements
through the hand wheel mechanism are not acceptable.
Travel stops used in applications where the Cv capacity impacts the
safety/relief valve capacity shall be made permanent. A permanent
locking system or a complete weld is acceptable; however, a jam-nut
arrangement or a tack welding arrangement is not acceptable.
SAES-J-700,
Sec. 8.6
C13
Marking and Identification: The direction of flow shall be cast or steel-
stamped on the valve body, or alternatively a stainless steel arrow shallbe permanently fixed to the body by rivets, for all appropriate valves
which have been designed or selected for a specific flow direction.
For butterfly valves, the vane position shall be indicated by an engraved
marking on the shaft end.
SAES-J-700,
Sec. 8.8.1
C12
C15
Accessories: Vendor shall supply the accessories specified on the ISS
and Purchase Order. Accessories shall be installed on the control valve
and actuator assembly. [ 34-SAMSS-711,Sec. 6.5.1]
SAES-J-700,
Sec. 3.1
C14
Anti-Static Devices
Control valve designs shall be evaluated for the presence of electrically
isolated metal parts when used in non-conductive fluid services.
Anti-static devices shall be provided to ensure electric continuity between
all isolated parts and the valve body. These shall fulfill the following
requirements:
a) Provide a discharge path with an electrical resistance of not greater
than 10 ohms.
b) Be of such a design that the valve cannot be assembled, or
reassembled, without the device.
SAES-J-700,
Sec. 9.4
Valve Position Indicator
Each control valve shall be provided with a valve position indicator. The
indicating pointer shall be directly connected to the stem or shaft. The
valve position shall be indicated on a reversible scale, with clearly
graduated markings at the 50% valve opening position and the words
OPEN and CLOSED at the valve travel limits.
SAES-J-700,
Sec. 8.7.1
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ITEM
No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DA
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
Valve E & I Material Receiving (Class 600 and Lower) SAIC-J-6703 1-Oct-05 INST
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
5. Remarks - This spec. is not applicable for ON /OFF Valves.
3. SAES-J-003-Instrumentation Basic Design, 31 May, 2004
T&I Wi tnessed QC Record Reviewed
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
Work Verified
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listin
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
1. Attachment 1-- Partial list of approved Vendors of control valves- For detail list, please refer SAES-J-002
Name, Initials and Date:
Performed Inspection Work / Rework May Proceed
Name, Initials and Date:
Saudi Aramco
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
PMT Representative
QC Inspector PID Representative
indicates compliance with appropriate standards or performance in a specified manner.
Construction Representative*
Name, Initials and Date:
Work is Complete and Ready for Inspection:
Name, Initials and Date:
ATTACHMENTS:
2. Attachment 2-- List of approved Solenoid Valve vendors. Please refer SAES-J-002 for details.
5. 34-SAMSS-711-Control Valves- General Services, 31 March, 2003
REMARKS:
4. SAES-J-700-Control Valves, 31 August, 2004
Contractor / Third-Party
REFERENCE DOCUMENTS:
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), July 1993
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FA
T&I Witnessed
Name, Sign and Date:
Quality Record Approved:Name, Organization,
Initials and Date:
T&I Witnessed
QC Supervisor Proponent and Others
QC Record Reviewed
Work VerifiedQC Record Reviewed
Work Verified
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1-Oct-05
Attachment 1-- Partial l is t of approved Vendors of control valves- For detailed
lis t, please refer to SAES-J-002.
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
Control Valve E & I Material Receiving (class 600 and Lower) INSTSAIC-J-6703
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SAIC-J-6703 1-Oct -05
Attachment 2-- List of approved Solenoid Valve vendors. Please refer to SAES-J-002
for details.
Control Valve E & I Material Receiving (class 600 and Lower) INST
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
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