Sai Extrumech Company Profile

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SEPL Experts in Manufacturing of

Extrusion Lines, Lab Extrusion Line,

Extruder, Lab Extruder, Payoff & Take-up, Cooling Trough,

Piggy Back Extruder, Screw Barrel, Cross Heads(Fix Center,

Manual Centre, Triple Layer Quick Change

& By Pass system), Powder Applicator,

Tips & Dies, Breaker Plates and Extrusion Accessories.

Corporate Office

Sai Extrumech Pvt. Ltd.

Plot No 69 A, 16/5, Mathura Road Faridabad ,Haryana ,India

Contact No. +91-129-4054114 Mobile No. +91-9811323309

Web: www.saiextrusion.com www.saiextrumech.com

E-mail: [email protected]

About Us

Sai Extrumech Pvt. Ltd. was founded in January, 1998 with the motive of serving

quality products and services to the extrusion industry. We have been one of the

most preferred names in manufacturing extruder cross heads & spares. We have

made a mark in this industry by offering Extruder Cross Heads, Screw

Extruder, Tips & Dies, Breaker Plates, Clamps, In Line Heads, Extruders,

Extrusion Line for house wiring & control cable and others. Our organization is

committed to offer our range to wire & cable, pipe, medical tubing and other allied

industries. These are highly appreciated for its abrasion resistant, dimensionally

accurate and highly polished features. Our cutting edge technology helps us to

manufacture and offer our range as per client specifications and details.

Our modern production facilities, engineering excellence and dedicated approach

of our team has made us supply our wide range in the markets across India.

Profile

We at Sai Extrumech Pvt. Ltd. are engaged in manufacturing and supplying of extensive

array of extrusion tools & spares.

Maintaining the quality of our products, we have come up to deliver a range that meets the

needs of different extrusion industries. Known for their superior quality, these products have

better thermal stability and also enhance the appeal of the products.

We have developed and built up a strong infrastructure with all the latest technology and

high performing machines that deliver higher output and facilitate hassle free production.

With our experienced and qualified mentor and director, we reached new heights in the

extrusion industries.

“Customer Satisfaction”

Is

“Our Satisfaction

Premier position and achievement of Sai Extrumech Pvt. Ltd., is attributed to its philosophy of

“Customer Satisfaction” is “Our Satisfaction that has led to develop closely with its customers

to enhance mutual benefits thereby resulting in continuous support with repeat purchase as well

the status of first – choice – manufacture for new & emerging requirement.

Product Portfolio

· Extrusion Lines

· Lab Extrusion Line

- Payoff & Takeup

- Capstan

- Cooling Trough

· Extruder

· Lab Extruder

· Piggy Back Extruder - Powder Applicator

· Screw & Barrel

· Cross Heads

· Tips & Dies

· Breaker Plates

Extrusion Line

We supply highly advanced range of insulation line which is used for house wiring and control cables offers good flexibility. The insulation line also incorporates dual extrusion system helps in providing skin, single line, and dual line through the piggy back mobile extruder. Our piggy back extruder offers the advantage of space saving and could be easily changed for any line direction. With the base fixed to the ground, the extruder can be rotated 360 degree. It has the head which is self centered and helps in removing the problem of centering the cable and thus, minimum start up time is achieved. The efficient workmanship and the efficient designing make sure the minimum change over time and helps in giving the advantage of changing size and color numerous times during production. It includes the mumtipass cooling system which gives the good cooling solution in the production process, primarily in high-speed lines. In this cable gets the necessary time for proper cooling, the addition of dual take up system with two pay off in line facilitates the line to run consistently and helps in removing the stoppages during bobbin shifting resulting in high productivity.

All the machines are in synchronization with each other hence, the controlling is easy through one pot which gives the best results. The option PLC and non- PLC facilitates the customer to choose varied budget and requirements. The dual insulation lines are offered in three options which include:

· 30mm Extrusion Line · 45mm Extrusion Line · 50mm Extrusion Line · 65mm Extrusion Line · 65mm + 45mm Dual Extrusion Line · 65mm + 45mm +30mm Triple Layer Extrusion Line.

Moreover, it can be easily modified in compliance with client requirement and is delivered within stipulated time frame.

Lab Extrusion Line

We offer highly advanced lab extrusion line which are primarily used for tubes, stripe, compound

and cables. With small amount of raw material it helps in producing extrudates with the

simple cross section. The predictions by the plasticating extrusion software have been given

on the geometry of the screws. Furthermore, these are fabricated in accordance with international

standards and are delivered on time.

Extruder

The S a i Extrumech Pvt. Ltd. single s c r e w extruder i s a p r o d u c t o f 10 years o f research &

development. This confirms the dominance of SEPL in extrusion field. The Gear Box is designed for transmitting the high torques & for coping up with the maximum thrust load. It has space saving construction. High efficiency is achieved with helical gears of high quality forged steel, hardened & ground.

· The Thrust housing is designed for bearing the maximum force and not allowing the thrust pressure

to damage the reduction gears as SEPL provides high quality Thrust Roller Bearing. · Screw & Barrel are the most important elements of an Extruder. · The Barrel is made of special alloy steel, nitrided and honed designed for bearing the pressure of

maximum 1000 Bar. A spiral grooved barrel allows forced feeding, this increases output and guarantees remarkable stability and linearity over the entire speed range.

· The screw is made of special alloy steel, nitrided, polished, and bored throughout for oil heating cooling with thermo regulation system. The screw is combined with a special grooved barrel having a properly equilibrated geometry.

· The melting process is determined by the barrier zone. Separation between the solid and liquid phase is achieved, maintaining the solid bed up to the complete melting.

· The role of metering zone is to homogenize the molten material and give high output without pulsation.

· Extruder control is through a Modular Automation System which is assembled in line with customer requirement & optimizes the extruder as single unit and as a part of complete line.

Extruder

Technical Specification

MODEL SAI 25mm

SAI 30mm

SAI 45mm

SAI 50mm

SAI 65mm

SAI 80mm

No. of Heating Zones 3 3 4 4 4 5

Total Heating Power (KW) 6 6 12 12 19 24

Type of Cooling Power (KW) 3*0.25 3*0.25 4*0.24 4*0.25 4*0.5 5*0.75

Type of Cooling Process air air air air air air air

A/C Motor Electrical Power (KW) 5 5 15 15 30 40

Max. Screw Speed (RPM) 125 125 125 125 125 100

Max. Torque of the screw (daNm) 35 35 50 50 280 650

Indicative Output (In P.V.C. Kg./H) 30 35 90 95 165 300

HDPE / PE 22 25 55 60 125 200

Lab Extruder

The space saving Mobile Extruders usually operators in conjunction with the fixed horizontal extruder.

Thus in combination provides extra flexibility to insulate automotive wires, optical fibre buffering etc.

and also employed as an auxiliary extruder for skin insulation, striping & colouring. It is grounded by the

foundation bolt & provides mobility in all four directions. i.e. backward, forward and both side ways. It

ensure that its mobility leaves no impact on the quality of the products and provide the clearing,

changing of screw & cross head as well and manages the thermal expansion of main extruders.

Piggyback Extruder

The space saving Mobile Extruders usually operators in conjunction with the fixed horizontal extruder. Thus in combination provides extra flexibility to insulate automotive wires, optical fiber buffering etc. and also employed as an auxiliary extruder for skin insulation, striping & coloring. It is grounded by the foundation bolt & provides mobility in all four directions. i.e. backward, forward and both sideways.

It ensure that its mobility leaves no impact on the quality of the products and provide the clearing, changing of screw & cross head as well and manages the thermal expansion of main extruders.

SEPL offers following piggy back extruders:-

· 25mm Extruder

· 30mm Extruder

· 40mm Extruder

· 45mm Extruder

· 50mm Extruder

Payoff & Takeup

Sai Pay off Unit allows to keep the cable straight at all times during the haul off process. Bobbin load/unload, locking/unlocking and traversing operations are fully motorized.

When using dual pay off/take up, the front stand can be moved aside from the machine's center line, allowing using the rear stand thus getting a continuous run.

The machine is provided with MMI+PLC control system for pre-setting traversing pitch and for drum speed control. When using large cable, the payoff can be equipped with a speed detecting dancer for speed synchronization.

Sai’s Automatic Dual Take up is a robust structure enabling the continuous production of wire without stopping for changeover of bobbin. The complete structure is guarded for operator protection. The complete system is Pintle type and bobbin loading & unloading system is taken care by sensor actuated carriage system which is motor driven. The locking & unlocking of bobbin is also actuated by sensors.

The smooth automatic changeover of wire winding from one bobbin to another bobbin ensures that no time is wasted in changing the loaded bobbin and placing the empty bobbin.

Screw Barrel

SCREW Screw is barrier mixing design and made from alloy steel. Nitride up to 0.5mm depth with hardness up to 68 RC. The screw having such design which causes maximum output as well as homogeneous mixing.

BARREL Barrel material is suitable for all type of Thermoplastic material. Barrel in designed in such a manner it can bear 300 bars Pressure. The barrel is having mirror polishing in side.

We offer screw & barrel which is renowned among our valued clients for its corrosion resistant and high durability features. Our screw & barrel is highly appreciated in the market for its physical and chemical properties & can be easily modified in compliance with client requirement. Below mentioned are its noteworthy features:

· High efficiency · Robust construction · Resistant to wear and tear

Cross Head

Sai Extrumech Pvt. Ltd. manufactures Fixed Centre, Manual centre, Single layer, Multi layer (Skin layer)

Stripe/Marking and custom designed Cross-Heads for various types of plastics such as PVC, PE, PP,

XLPE,HFFR,THHN,ZFFR,Nylon etc. We use Good Quality Alloy Steel to Manufacture the Cross-Heads and

Guarantee a Concentricity of 0.01 mm (.0005”) in all our Cross-Heads.

Cross-Head

CROSS-HEAD TYPE Max. Dia. (mm) APPLICATION

MODEL Conductor Insulation

4/6 SCH/FC 4 6 Telephone & Building

4/6 DCH/FC 4 6 Telephone & Building

12/14 DCH/FC 12 14 Control Cable & Ins.

15/20 M/C 15 20 Sheathing application









35/75 D/H 35 75 Medium Volt Cables

35/75 TCH 35 75 Medium Volt Cables

Triple Layer Cross Head

Triple Extrusion Line for (PVC, XLPE, THHN, HFFR) Cable

TRIPLE EXTRUSION LINE – (TECHNICAL SPECIFICATION)

Conductor Cross Section Co/Ai. 25 Sq. mm -1000 Sq. mm

Wall Thickness

Inner Semi Conductor 0.4-1.5

Insulation (XLPE) 2.5-13.5

Outer Semiconductor 0.4-2.5

Maximum Cable Diameter Ø 75mm

Length of the line 100 Mtrs/110 Mtrs.

Max. Line Speed 20 Mtr/Min

Extruder Group 60/80/120

80/80/150

Triple Cross Head Ch-35/75

Extruder/Head Formation Consultation ‘y’ Type ‘w’ Type

Tip & Dies

Sai Extrumech Pvt. Ltd manufactures tips and dies with precision unmatched in the industry today.

Settling for less will lead to compromised product Quality. All tools are produced using certified and

documented Quality steel material specifically qualified for the polymer to be extruded. Sai designs tip

& dies for any application that you need, whether it is Multi-Layers, Stripe and Multiple Stripe, Wire &

Cable, Hose, Pipe, Tube, Fibre Optic.

Breaker Plates

We are engaged in manufacturing wide range of extruder breaker plates which are renowned among our

valued clients for its effective functioning. These plates are primarily used for increasing the output by

stopping the compound leakage and removing the dead spots. Our highly skilled tool specialists work

efficiently with the production engineers to offer good quality of breaker plate design. Furthermore, these

can be easily modified in compliance with client requirement and is delivered within stipulated time

frame.

Sai Extrumech Company Profile

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