Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety...

17
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H Safety over EtherNet/IP with Compact GuardLogix, Kinetix and PowerFlex drives

Transcript of Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety...

Page 1: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900H

Safety over EtherNet/IP with Compact GuardLogix, Kinetix

and PowerFlex drives

Page 2: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Integrated Safety Architecture

Shared assets across standard & safety control drives cost savings.Adds significant value throughout the manufacturing process.

Page 3: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Introducing – Compact Guardlogix® 5370

Status indicator

status at glance

SD card slot

Mode Switch

Reset Button

Integrated USB Port

Easy to program

and configure

Status indicator

Safety Status at

glance

Ethernet Port

2 ports, DLR

>25% improvement

on Network PPS

compare to L4S

CIP Safety

Connector to 1769 I/O -

Wide range of standard

I/O modules to meet

virtually any need

Page 4: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Kinetix® 5500 Integrated Safety Servo Drive

Single cable solution reduces installation errors

inventory and wiring pathways

Innovative common bus system eliminates hardware,

reduces installation timeand lowers costs

Induction motor support simplifies inventory and

maintenance

50% smaller reduces cabinet & associated costs

Zero stacked drives, no backplane or

power rail required reduces inventory,

cabinet space & installed cost

Supports global requirements,

195 – 528V AC input, reducing inventory

24V DC control power,reducing overall

power consumptionsafer commissioning and troubleshooting

Integrated SafetySIL 3/PLe

Page 5: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Kinetix® 5700 Servo System

5

Power dense design

saves cabinet space

Multiple motor types

supported, including

DSL Single Cable

Technology

Advanced motor

control technology

200A common DC bus

for shared energy

usage and savings

Advanced tuning

technologies that

help improve

performance and

eliminate tuning

Combined Safety Technology.

Integrated or Hardwired

Safety - Safe Torque Off SIL

3/PLe

DC Bus

Supplies Single Axis

Servos

Dual Axis

Servos

Page 6: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

PowerFlex 527 AC Drive

HIM

Multi-lingual LCD display

with QuickView™ scrolling text

Terminal Blocks

Removable terminal blocks ease installation

Safety – SIL 3/PLe

Integrated Safety for safety over EtherNet/IP and

embedded Safe Torque Off for hardwired safety

Communications

Embedded dual port EtherNet/IP

Switch supporting Ring or Linear

Control and Programming

Configure, control, and monitor

PowerFlex® drives in a single control

platform

Page 7: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Kinetix® 5700

Safety Technology

7

Integrated Safety: Reduces Installation Wiring; Simplifies Zoning and Changeover Time

Page 8: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Integrated Safety on EtherNet/IP

Single wire – two connections

Flexibility with safe and standard connection configurations

Motion and Safety Motion only Safety only

Page 9: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Integrated Safety on EtherNet/IP

How it works

Capable of SIL 3 / PLe for Safe Torque Off

> Duality

> Diagnostics

> Diversity

Safety MessageSafety Message

Time Stamp SectionData Section

CRC-B

Producer to Consumer

Time_Stamp CRC

Producer to Consumer

Data B

normal data

inverted data

Data A CRC-AMode

Output BOutput A

A B

STO STO

Change to one axis

Page 10: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Application Example #1

Zone 1Zone 2

Zone 1

Zone 2 Zone 2

GuardLogix® allows machine flexibility for Motion and Safety

Zone 2

Page 11: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Zone 1

Safety Zoning in Logix Designer

11

Zone 2Zone 1

Zone 2

Zone

1

Zone

2

• Machine safety is configured in the safety task of

Logix Designer.

• Safety connections made through EtherNet/IP.

• No additional wiring is required.

Programmatically change the safety zones in Logix Designer

Page 12: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Safety Zoning in Logix Designer

12

Zone

1

Zone

2

• Machine safety is configured in the safety task of

Logix Designer.

• Safety connections made through EtherNet/IP.

• No additional wiring is required.

Programmatically change the safety zones in Logix Designer

Zone 2Zone 1

Zone 1

Zone 2

Page 13: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Application Example #1

Zone 1Zone 2

Zone 1

Zone 2

GuardLogix® allows machine flexibility for Motion and Safety

Zone 2

Page 14: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Application Example #2:GuardLogix® for Safety and CompactLogix™ for Motion

Machine flexibility with separated control for Motion and Safety

Zone 1 Zone 2 Zone 3

Page 15: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Logix Configuration

15

• Add axis to the I/O tree• Select Kinetix 5500/5700 or PowerFlex® 527 integrated safety drive.

Page 16: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Logix configuration

16

3 selections• Motion and Safety• Motion Only• Safety Only

Page 17: Safety over EtherNet/IP with Compact GuardLogix, Kinetix ......Safety –SIL 3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque Off for hardwired safety Communications

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900H

www.rockwellautomation.com

Thank you!