Safety Break-away Couplings - Breaking Bolt Series B...

17
69 DPL411 877.963.4966 • www.dixonvalve.com Dry Disconnect Fittings B Dry Disconnect Safety Break-away Couplings - Breaking Bolt Series The breaking bolt industrial breakaway coupling is designed to minimize spillage and damage associated with drive away and pull away incidents designed to be installed between a fixed point (pipe, pump, manifold) and a hose coupling automatically senses an excessive load, closes the valves and disconnects high flow rate / low pressure drop female NPT is standard, optional ANSI / DIN flanges or male NPT are available stainless steel or aluminum working pressure: stainless steel 360 PSI and aluminum 230 PSI at ambient temperature (70°F) Viton ® is standard seal Size Width Length Weight in Lbs. Flow Rate/ GPM stainless aluminum 2" 3" 4" 5" 6" 8" 4.5" 6.8" 8.3" 10.6" 12" 13.5" 7" 11" 12" 14" 16" 17.7" 5 18 34 71 101 157 3 8 14 27 35 66 200 650 800 1100 1500 3700 Industrial Version How it Works Marine Version The breaking bolt marine version break-away coupling is designed to minimize spillage and damage associated with pull-away incidents. designed to be installed within a hose string where the coupling will have a length of hose attached to both sides typical applications include: ship-to-offshore platform and ship- to-ship product transfer operations coupling automatically senses an excessive load, closes the valves and disconnects release is executed when force causes bolts to break female NPT is standard, optional ANSI / DIN flanges or male NPT are available working pressure: 360 PSI at ambient temperature (70°F) 316T1 stainless steel body with Viton ® O-rings Size Width Length Weight in Lbs. Flow Rate/ GPM 2" 3" 4" 5" 6" 8" 4.5" 6.8" 8.3" 10.6" 12" 13.5" 7" 11" 12" 14" 16" 17.7" 5.7 18.8 34.1 71 101 157 200 650 800 1100 1500 3700 Optional Non-Closure Design The non-closure design is an economical alternative which allows the coupling to break away due to pull-away/drive-away incidents thus protecting piping systems and equipment. This design allows spillage of product in these instances due to the lack of valving in the coupling. Useful in applications where non-hazardous product is being conveyed and where there are no environmental concerns. Available in both Industrial and Marine versions. Consult the factory for more information. 1 150# ASA flange 1 150# ASA flange Size DN Stainless Steel Part # Price/E 2" 3" 4" 5" 6" 6" 8" 50 80 100 125 150 150 200 MSBC200SS MSBC300SS MSBC400SS MSBC500SS MSBC600SS MSBC600SSFL 1 MSBC800SSFL 1 $4272.00 7555.00 11610.00 POR 35890.00 37566.00 POR Size DN Stainless Steel Aluminum Part # Price/E Part # Price/E 2" 3" 4" 5" 6" 8" 50 80 100 125 150 200 SBC200SS SBC300SS SBC400SS SBC500SS SBC600SS SBC800SSFL 1 $3561.00 6296.00 9670.00 POR 32630.00 POR SBC200AL SBC300AL SBC400AL SBC500AL SBC600AL --- $1662.00 3228.00 4937.00 POR 23990.00 --- Safety break-away couplings have three external break bolts. In the case of axial tension all of the bolts take up the force corresponding to the break force on the hose with a safety margin. Non-axial forces concentrate the tension forces more strongly on one bolt, so that the safety break-away coupling reacts in a natural way to the reduction of the hose break forces. The safety break-away valve consists of two halves, each with a valve that has an O-ring seal. BEFORE emergency disconnect When the safety break-away couplings separate, it allows the valves to close. The two valves close rapidly, minimizing exposure to personnel and the environment. AFTER emergency disconnect

Transcript of Safety Break-away Couplings - Breaking Bolt Series B...

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Dry Disconnect Fittings

BDryDisconnect

Safety Break-away Couplings - Breaking Bolt Series

The breaking bolt industrial breakaway coupling is designed to minimize spillage and damage associated with drive away and pull away incidents• designed to be installed between a fixed point (pipe, pump,

manifold) and a hose• coupling automatically senses an excessive load, closes the

valves and disconnects• high flow rate / low pressure drop• female NPT is standard, optional ANSI / DIN flanges or male

NPT are available• stainless steel or aluminum• working pressure: stainless steel 360 PSI and

aluminum 230 PSI at ambient temperature (70°F)• Viton® is standard seal

Size Width LengthWeight in Lbs. Flow

Rate/GPMstainless aluminum

2"3"4"5"6"8"

4.5"6.8"8.3"

10.6"12"

13.5"

7"11"12"14"16"

17.7"

5183471

101157

38

14273566

200650800110015003700

Industrial Version

How it Works

Marine VersionThe breaking bolt marine version break-away coupling is designed to minimize spillage and damage associated with pull-away incidents.• designed to be installed within a hose string where the

coupling will have a length of hose attached to both sides• typical applications include: ship-to-offshore platform and ship-

to-ship product transfer operations• coupling automatically senses an excessive load, closes the

valves and disconnects• release is executed when force causes bolts to break• female NPT is standard, optional ANSI / DIN flanges or male

NPT are available• working pressure: 360 PSI at ambient temperature (70°F)• 316T1 stainless steel body with Viton® O-rings

Size Width Length Weight in Lbs. Flow Rate/GPM

2"3"4"5"6"8"

4.5"6.8"8.3"

10.6"12"

13.5"

7"11"12"14"16"

17.7"

5.718.834.1

71101157

200650800110015003700

Optional Non-Closure DesignThe non-closure design is an economical alternative which allows the coupling to break away due to pull-away/drive-away incidents

thus protecting piping systems and equipment. This design allows spillage of product in these instances due to the lack of valving in the coupling.

Useful in applications where non-hazardous product is being conveyed and where there are no environmental concerns. Available in both Industrial and Marine versions. Consult the factory for more information.

1 150# ASA flange

1 150# ASA flange

Size DN Stainless SteelPart # Price/E

2"3"4"5"6"6"8"

5080100125150150200

MSBC200SSMSBC300SSMSBC400SSMSBC500SSMSBC600SSMSBC600SSFL 1

MSBC800SSFL 1

$4272.007555.00

11610.00POR

35890.0037566.00

POR

Size DN Stainless Steel AluminumPart # Price/E Part # Price/E

2"3"4"5"6"8"

5080100125150200

SBC200SSSBC300SSSBC400SSSBC500SSSBC600SSSBC800SSFL 1

$3561.006296.009670.00

POR32630.00

POR

SBC200ALSBC300ALSBC400ALSBC500ALSBC600AL---

$1662.003228.004937.00

POR23990.00

---

POR32630.00

POR23990.00

Safety break-away couplings have three external break bolts. In the case of axial tension all of the bolts take up the force corresponding to the break force on the hose with a safety margin. Non-axial forces concentrate the tension forces more strongly on one bolt, so that the safety break-away coupling reacts in a natural way to the reduction of the hose break forces.

The safety break-away valve consists of two halves, each with a valve that has an O-ring seal.

BEFOREemergency disconnect

When the safety break-away couplings separate, it allows the valves to close. The two valves close rapidly, minimizing exposure to personnel and the environment.

AFTERemergency disconnect

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Dry Disconnect Fittings

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Disconnect

Dry Disconnect CouplingsDry disconnect couplings are designed for the quick and spill free connection and disconnection of hoses and pipelines when transferring expensive hazardous product that is costly to clean up, reprocess or dispose of. Dry disconnects are used by producers of ink, adhesives, fatty acids, pharmaceuticals, liquid soaps, petroleum, chemicals, agricultural and a wide variety of common caustic and specialty acids.

How it Works

Interchanges with Avery Hardoll and Todo-matic®

The principle of operation is identical for all sizes of couplings.

Closed:• Turn and pull it's released - no spillage

Open:• Push and turn it's coupled - full flow

• Easy to handle - push and turn - free flow, turn and pull - closed

• Time saving - no need to drain hoses or pipe systems• Economical - no loss or spillage of liquids at connection or

disconnection• Safety - the valve cannot be opened until the unit is coupled• Environment friendly - accidental spillage eliminated when

proper used• Safe and reliable - due to rugged construction• Product life - uncomplicated design and high quality

materials ensures long product life• Selectivity - To avoid product contamination caused by

connecting a coupler to the wrong adapter, selective versions of the adapters are available. Contact the factory for further information.

• produced according to NATO standard STANAG 3756 and ATOFINA SGM 2049.TUY.C.

• Working Pressure (at ambient temperature (70°F): aluminum: 300 PSI, up to 4" brass/ gunmetal *: 300 PSI, up to 4" stainless steel: 360 PSI• Optional seals: EPDM NBR - nitrile Kalrez®

Chemraz®

Perlast®

• Seal kits are available

* produced to US government bronze specification G

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Dry Disconnect Fittings

BDryDisconnect

Dry Quick Disconnect Couplers

Coupler - Hose Unit

• coupler has built-in swivel• stainless steel ball bearings• shaft journal in stainless steel embedded in PTFE (Teflon®)

to eliminate seizure• riveted piston pin to minimize the risk for failure under

extreme pressure conditions• the protective ring is a specially formulated, weather

resistant and electrically conductive rubber compound

Dust Plugs for Couplers

Size Body SizePolyeten PE-HD 300Part # Price/E

¾" and 1"1½" and 2"

3"3"4"6"

56 mm70 mm105 mm119 mm164 mm238 mm

DDDP075DDDP150DDDP300105DDDP300DDDP400DDDP600 *

$104.75109.05112.50112.50224.95679.05

* 6" dust plug is aluminum

dry quick disconnect couplers x female NPT with Viton® seals

Female NPT Body Size316 Stainless Steel Anodized Aluminum Brass / Gunmetal *Part # Price/E Part # Price/E Part # Price/E

¾"1"

1½"2"3"3"4"6"

56 mm56 mm70 mm70 mm105 mm119 mm164 mm238 mm

DDC075SSDDC100SSDDC150SSDDC200SSDDC300SS105DDC300SSDDC400SSDDC600SS

$2130.002130.003586.003586.005527.005556.009657.00

24660.00

DDC075ALDDC100ALDDC150ALDDC200ALDDC300AL105DDC300ALDDC400ALDDC600AL

$1112.001112.001499.001499.001665.001681.003669.00

15860.00

DDC075BRDDC100BRDDC150BRDDC200BRDDC300GM105DDC300GMDDC400GM---

$1560.001560.001823.001823.002421.002718.005039.00

---

¾" and 1" design

1½" and 2" design

3" and 4" design

6" design

• all wetted parts are stainless steel• stainless steel couplers: rollers are Hastelloy C276 on the

stainless steel shaft• aluminum and brass couplers: rollers are aluminum-bronze

on the stainless steel shaft• Composite (Polyeten PE-HD 300) plugs provide very good

protection against corrosion and withstand hot and cold environments.

* produced to US government bronze specification G

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Dry Disconnect Fittings

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Disconnect

Dry Quick Disconnect Adapters

Adapter - Tank Unit

• adapter is usually installed on the tank or manifold• conical valve seat reduces the risk for piston blow out• PTFE (Teflon®) bearing between the piston shaft and the

piston guide eliminate the risk for seizure• available in female NPT, 150# ASA flange or TTMA• Composite (Polyeten PE-HD 300) caps provide very good

protection against corrosion and withstand hot and cold environments.

Dust Caps for Adapters

dry quick disconnect adapters x female NPT with Viton® sealsFemale

NPTBody Size

316 Stainless Steel Anodized Aluminum Brass / Gunmetal *Part # Price/E Part # Price/E Part # Price/E

¾"1"

1½"2"3"3"4"6"

56 mm56 mm70 mm70 mm105 mm119 mm164 mm238 mm

DDA075SSDDA100SSDDA150SSDDA200SSDDA300SS105DDA300SSDDA400SSDDA600SS

$775.25775.25

1179.001179.001478.001399.002740.00

10560.00

DDA075ALDDA100ALDDA150ALDDA200ALDDA300AL105DDA300ALDDA400ALDDA600AL

$558.90558.90454.15454.15561.45574.35

1133.007226.00

DDA075BRDDA100BRDDA150BRDDA200BRDDA300GM105DDA300GMDDA400GM---

$635.30635.30522.00522.00753.75789.80

1844.00---

Construction:• aluminum adapter - aluminum poppet, stainless steel internal parts• stainless steel adapter - stainless steel poppet, stainless steel internal parts• brass / gunmetal * adapter - brass poppet, brass and stainless steel internal parts

dust capcomposite

dust caprubber

female NPT x adapter

150# flange x adapter

TTMA flange x adapter

dry quick disconnect adapters x 150# ASA flange with Viton® seals150#

FlangeBody Size

316 Stainless Steel Anodized Aluminum Brass / Gunmetal *Part # Price/E Part # Price/E Part # Price/E

¾"1"

1½"2"3"3"4"6"

56 mm56 mm70 mm70 mm105 mm119 mm164 mm238 mm

DDA075SSFLDDA100SSFLDDA150SSFLDDA200SSFLDDA300SS105FLDDA300SSFLDDA400SSFLDDA600SSFL

$1444.001444.001409.001409.001561.001952.003344.00

11250.00

---DDA100ALFLDDA150ALFLDDA200ALFLDDA300AL105FLDDA300ALFLDDA400ALFLDDA600ALFL

---$993.30717.70717.70834.45931.45

1353.007656.00

---DDA100BRFLDDA150BRFLDDA200BRFLDDA300GM105FLDDA300GMFLDDA400GMFL---

---$1129.00

997.55997.55

1105.001215.002272.00

---

* 6" dust cap is aluminum

Size Body Size Polyeten PE-HD 300Part # Price/E

¾" and 1"1½" and 2"

3"3"4"6"

56 mm70 mm

105 mm119 mm164 mm238 mm

DDDC075DDDC150DDDC300105DDDC300DDDC400DDDC600 *

$170.00186.30206.05229.25431.00

2198.40

dry quick disconnect adapters x TTMA flange with Viton® sealsTTMA Flange Body Size

Anodized AluminumPart # Price/E

3"3"4"

105 mm119 mm164 mm

DDA300AL105TTMADDA300AL119TTMADDA400AL164TTMA

$834.45931.45

1353.00

Size Body Size RubberPart # Price/E

2"3"

71 mm119 mm

DGDC200DGDC300

$97.90228.40

DGDC200DGDC300

* produced to US government bronze specification G

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Dry Disconnect Fittings

BDryDisconnect

Dry Aviation Couplings

Coupler - Hose Unit

Technical Information:• body: high strength aluminum• coupling ring: gunmetal (procuced to U.S. government

bronze specification G)• bayonet flange and inner parts: stainless steel, aluminum• all wetted parts are aluminum and stainless steel

Dry aviation couplings are designed for use in aviation refueling systems. Manufactured to accept the international standard 2½" point bayonet, hose end refueling nozzles according to: ISO45 / MS24484 / STANAG 3105 / British Aerospace Spec. 2C14. They are not configured for under-wing refueling.

• 150 PSI working pressure at ambient temperature (70°F)• Composite (Polyeten PE-HD 300) plug provides good

protection against corrosion and withstands hot and cold environments.

aviation couplers x female NPT with Viton® seals

Female NPT Body SizeAluminum

Part # Price/E2½"3"

ISO 45ISO 45

DAC250ALDAC300AL

$2137.002137.00

• stainless steel ball bearings• gunmetal coupling ring minimizes the risk of seizure• stainless steel shaft journal embedded in PTFE (Teflon®) eliminate seizure• PTFE (Teflon®) bearings between the driving plate and the piston guide eliminate the risk of

seizure• riveted piston pin minimizes the risk of failure under extreme pressure conditions• the protective ring is a specially formulated, weather resistant and electrically conductive

rubber compound

aviation couplers x female BSP with Viton® seals

Female BSP Body SizeAluminum

Part # Price/E2½"3"

ISO 45ISO 45

DAC250ALBSPDAC300ALBSP

$2137.002137.00

female thread x coupler

Sight Flow Indicator with Filter / Screen

Dust Plug for Couplers

Size Body SizePolyeten PE-HD 300

Part # Price/E2½" ISO 45 DADP250 $264.45

• filter / screen can be inspected through the sight glass• filter / screen is easily removed if cleaning is required• screen is 100 mesh

aviation sight flow indicator with filter / screenFemale Thread Male Thread

AluminumPart # Price/E

2½" NPT3" NPT

2½" NPT3" NPT

2½" BSP3" BSP

2½" NPT3" NPT

ASFI25T25BASFI30T30BASFI25T25TASFI30T30T

$1448.001448.001448.001448.00

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Dry Disconnect Fittings

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Disconnect

Dry Aviation Couplings

aviation adapters x female NPT with Viton® seals

Female NPT Body SizeAluminum

Part # Price/E2½"3"

ISO 45ISO 45

DAA250ALDAA300AL

$1264.001264.00

Adapter - Tank Unit• gunmetal coupling ring minimizes the risk of seizure• PTFE (Teflon®) bearings between the piston shaft and the piston guide eliminate the risk of

seizure• conical valve seat eliminates the risk of piston blow out when extreme pressure is used

aviation adapters x 150# ASA flange with Viton® seals

150# Flange Body SizeAluminum

Part # Price/E2½"3"

ISO 45ISO 45

DAA250ALFLDAA300ALFL

$1467.001467.00

Dust Cap for Adapters

Size Body SizePolyeten PE-HD 300

Part # Price/E2½" ISO 45 DADC250 $181.15

female thread x adapter

150# flange x adapter

Technical Information:• body: high strength aluminum• coupling ring: gunmetal• bayonet flange and inner parts: stainless steel, aluminum• all wetted parts are in aluminum and stainless steel

Dry aviation couplings are designed for use in aviation refueling systems. Manufactured to accept the international standard 2½" point bayonet, hose end refueling nozzles according to: ISO45 / MS24484 / STANAG 3105 / British Aerospace Spec. 2C14. They are not configured for under-wing refueling.

• 150 PSI working pressure at ambient temperature (70°F)• Composite (Polyeten PE-HD 300) cap provides good

protection against corrosion and withstands hot and cold environments.

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Dry Disconnect Fittings

BDryDisconnect

1½" and 2" coupler x female NPT

3" coupler x female NPT

Dry Break Cam and Groove Dry Disconnect CouplingsCouplers

Female NPT

Coupler Size Seal Material

Max. PSI at

70°

Stainless Steel 1

Part # Price/E

1½"2"

2"2½"

Teflon® Encapsulated Viton® & Kalrez®

Teflon® Encapsulated Viton® & Kalrez®210150

DBC77-150-GLDBC77-200-GL

$2620.552891.00

greaseless coupler x female NPT

Locking Kit for CouplersDescription Aluminum

Part # Price/Efor use with 1½" and 2" dry disconnect couplers

for use with 3" dry disconnect couplersDBCL-200DBCL-300

$165.55165.55

Must be used with a DBA style adapter for coupler to operate.Adapter sold separately.1 stainless steel corrosion resistance is comparable to 304 stainless steel2 Kalrez® gasket, main seal O-ring and handle O-ring. Teflon® seals on cylinder assembly, stuffing box, and seal under poppet

screw. coupler x female NPT

Female NPT

Coupler Size Seal Material

Max. PSI at

70°

Aluminum Stainless Steel 1

Part # Price/E Part # Price/E

1½"2"3"

1½"2"3"

1½"2"3"

1½"2"3"

1½"2"3"

1½"2"3"3"

2"2½"4"2"

2½"4"2"

2½"4"2"

2½"4"2"

2½"4"2"

2½"4"4"

Buna

Viton®

Teflon® Encapsulated Silicone & Kalrez®

EPT

Kalrez® and Teflon® 2

Teflon® Encapsulated Viton® & Kalrez®

Viton® B

210150120210150120210150120210150120210150120210150120120

DBC61-150DBC61-200DBC61-300DBC62-150DBC62-200DBC62-300DBC63-150DBC63-200DBC63-300DBC64-150DBC64-200DBC64-300---DBC66-200------------DBC69-300

$702.50739.70

1540.95762.50828.85

1719.951730.151982.853212.551096.101216.251993.50

---4585.20

------------

2097.15

DBC71-150DBC71-200DBC71-300DBC72-150DBC72-200DBC72-300DBC73-150DBC73-200DBC73-300DBC74-150DBC74-200DBC74-300DBC76-150DBC76-200DBC76-300DBC77-150DBC77-200DBC77-300DBC79-300

$1636.251818.053803.301696.001913.804006.102376.752731.355372.501696.001917.804006.105090.255520.30

11122.502436.502709.204979.654205.90

coupler x 90° swivel female NPT

Female NPT

Coupler Size Seal Material

Max. PSI at

70°

Aluminum

Part # Price/E

2"2"2"

2½"2½"2½"

BunaViton®

Teflon® Encapsulated Silicone & Kalrez®

150150150

DBS61-200DBS62-200DBS63-200

$897.201034.001982.85

• dry disconnect coupler has automatic closing poppet assembly• heavy duty stainless steel crank and link provide long service

life• stainless steel handle allows product exposure to corrosive

chemicals or washdown service• strong handle attachment prevents bending of crank assembly• fully interchangeable with Kamvalok (OPW trademark) style

fittings

• aluminum fittings have stainless steel internals1

• for pressure ratings at other temperatures, contact the factory

• Dixon EZ Boss-Lock cam arms provide high security from accidental opening due to vibration or snagging on 1½" and 2" fittings

• large paddle type cam arms allow for an easy grip on 3" fittings

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Dry Disconnect Fittings

BDry

Disconnect

Dry Break Cam and Groove Dry Disconnect Couplings

• two-piece adapter design for easy rebuilding of adapters• fully interchangeable with Kamvalok (OPW trademark) style fittings• aluminum fittings have aluminum nose piece and brass piston• for pressure ratings at other temperatures, contact the factory

Adapters

Compatible with most cam and groove style dry disconnects. The Bayco dry disconnect helps prevent spillage from normal or accidental disconnects. A spring loaded sealing device is designed to snap closed should the valve become disconnected with the poppet open, significantly limiting liquid loss.

Our dry disconnect couplings are available in a wide range of sizes, metals, and seal materials. Please refer to our product description cross-reference chart for details. Contact the Dixon at 800-355-1991 for chemical compatibility, size, and material selection. Special configurations can be designed for your application.

Female NPSM

Adapter Size Seal Material

Max. PSI at

70°

Stainless Steel 1

Part # Price/E

2" 3" Teflon® 150 DBAV73-2030 $665.45

vapor adapter x female thread

1½" and 2" adapter

3" adapter

adapter x female NPT

Female NPT

Adapter Size Seal Material

Max. PSI at

70°

Aluminum Stainless Steel 1

Part # Price/E Part # Price/E

1½"2"3"

1½"2"3"

1½"2"3"

1½"2"3"

1½"2"3"

1½"2"3"3"

2"2½"4"2"

2½"4"2"

2½"4"2"

2½"4"2"

2½"4"2"

2½"4"4"

Buna

Viton®

Teflon® Encapsulated Silicone

EPT

Kalrez®

Teflon® Encapsulated Viton®

Viton® B

210150120210150120210150120210150120210150120210150120120

DBA11-150DBA11-200DBA11-300DBA12-150DBA12-200DBA12-300DBA63-150DBA63-200DBA63-300DBA64-150DBA64-200DBA64-300DBA66-150DBA66-200DBA66-300---------DBA69-300

$186.60202.25411.90190.50208.20426.95259.15298.45617.50239.55272.90530.10798.95983.45

1706.95---------

623.70

DBA71-150DBA71-200DBA71-300DBA72-150DBA72-200DBA72-300DBA73-150DBA73-200DBA73-300DBA74-150DBA74-200DBA74-300DBA76-150DBA76-200DBA76-300DBA77-150DBA77-200DBA77-300---

$486.35637.50

1228.30486.35624.90

1244.15491.60629.15

1442.00499.00510.45

1350.251071.251146.852595.00

540.90656.45

1314.40---

Female NPT

Adapter Size Seal Material

Max. PSI at

70°

Aluminum

Part # Price/E

2"2"

2"2"

BunaViton®

150150

DBA11-1520DBA12-1520

$195.00205.20

jump size adapter x female NPT

1 stainless steel corrosion resistance is comparable to 304 stainless steel

adapter x 150# ASA flange

FlangeSize

Adapter Size Seal Material

Max. PSI at

70°

Stainless Steel 1

Part # Price/E

2"

2"

3"

2"

2½"

4"

Viton®

Teflon® Encapsulated SiliconeEPT

Kalrez®

Viton®

Teflon® Encapsulated SiliconeEPT

Kalrez®

Viton®

Teflon® Encapsulated SiliconeEPT

Kalrez®

150

150

120

DBAF72-1520DBAF73-1520DBAF74-1520DBAF76-1520DBAF72-200DBAF73-200DBAF74-200DBAF76-200DBAF72-300DBAF73-300DBAF74-300DBAF76-300

$1138.201149.501149.501667.501175.551185.501185.501872.301872.401951.601951.603082.60

NEW for2011!!

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77DPL411 877.963.4966 • www.dixonvalve.com

Dry Disconnect Fittings

BDryDisconnect

Dry Gas Couplings

Coupler - Hose Unit

• safe handling of LPG• easy to use and saves time• reliable and easy to maintain• can be coupled to a tank unit with pressures up to 225 PSI• minimizes the risk of cold burns• minimizes spillage and product loss• minimizes health risks• keeps the environment free of hazardous vapors and liquids• compatible with existing dry disconnect couplings

Technical Information:• stainless steel and brass / gunmetal (produced to US

government bronze specification G)• Viton® seals• female NPT and ASA flanges• 360 PSI working pressure at ambient temperature (70°F)• Composite (Polyeten PE-HD 300) plugs provide good

protection against corrosion and withstand hot and cold environments.

Dust Plugs for Couplers

Adapter - Tank Unit

Dust Caps for Adapters

dry gas couplers x female NPT with Viton® seals

Female NPT Body Size 316 Stainless SteelPart # Price/E

1"2"3"

56 mm71 mm119 mm

DGC100SSDGC200SSDGC300SS

$2702.004071.005555.00

Size Body Size Polyeten PE-HD 300Part # Price/E

1"2"3"

56 mm71 mm119 mm

DGDP100DGDP200DGDP300

$97.90112.50112.50

dry gas adapters x 150# ASA flange with Viton® seals

150# Flange Body Size 316 Stainless SteelPart # Price/E

1"2"3"

56 mm71 mm119 mm

DGA100SSFLDGA200SSFLDGA300SSFL

$1590.001692.001952.00

female NPT x coupler

female NPT x adapter

Dry gas couplings are designed for safe loading and discharge of bobtails or intermediate bulk delivery trucks. They are quick and easy to connect and can be connected to a tank unit with pressures up to 225 PSI at ambient temperature (70°F). If the pressure is higher you can equip the couplings with a pressure relief valve. The easy to connect pressure relief valve dissipates trapped fluid pressure into the hose coupler without spillage. The primary application of dry gas couplings is in the handling of LPG - Propane and Butane.

150# flange x adapter

dry gas adapters x female NPT with Viton® seals

Female NPT Body Size 316 Stainless SteelPart # Price/E

1"2"3"

56 mm71 mm119 mm

DGA100SSDGA200SSDGA300SS

$970.101264.001398.00

Size Body Size Material Part # Price/E1"2"3"

56 mm71 mm119 mm

polyeten PE-HD300rubberrubber

DGDC100DGDC200DGDC300

$86.7597.90

228.40

dry gas adapters x female ACME thread with Viton® sealsFemale ACME Body Size 316 Stainless Steel

Part # Price/E1¾"3¼"

56 mm71 mm

DGA100SS175DGA200SS325

$1304.102117.90

NEW for2011!!

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Dry Disconnect Fittings

BDry

Disconnect

Flomax Part Number Cross-reference

Dixon Part # Caterpillar®

part #Wigginspart #

Engine Oil NozzlesR-ENR-EN-PR-EN-PLUG

Engine Oil ReceiversR-ERR-ER-CR-ER-CAP

Coolant Fluid NozzlesR-CNR-CN-PR-CN-PLUG

Coolant Fluid ReceiversR-CRR-CR-CR-CR-CAP

Hydraulic Oil NozzlesR-HNR-HN-PR-HN-PLUG

Hydraulic Oil ReceiversR-HRR-HR-CR-HR-CAP

Transmission Fluid NozzlesR-TNR-TN-PR-TN-PLUG

Transmission Fluid ReceiversR-TRR-TR-CR-TR-CAP

---------

---------

---------

---------

---------

---------

---------

---------

R15------

R16------

R11------

R12------

R17------

R18------

R13------

R14------

R Series Connectors

Dixon Part # Caterpillar®

part #Wigginspart #

NozzlesFN600FN600BLFN600B-PLUG

ReceiversFRSFRS-CFRAFRA-CFR-CAPFR2FR2-CFR2-RGFR-0GFR-45GFR-90GFR1-0GFR1-45GFR1-90FNSFNS2FN600SFNS10

---

---

269000---

269000---

9D0630---------------------------------------

ZZ99A1

---

ZN2AZNC2AZN2A

ZNC2AZC20P

---------

ZN6A---

ZN6BZN6B

---ZN6BZS9---------

Diesel Fueling System

Dixon Part # Caterpillar®

part #Wigginspart #

VT VT7 VT9 VTT

6G7803---------

ZV10------

ZV10C

Fuel Vent Series

Standard Series Connectors

Dixon Part # Caterpillar®

part #Wigginspart #

Engine Oil Nozzles ENBL ENBL-P ENBL-PLUG ERJEngine Oil Receivers ERS ERS-C ERS-CAPCoolant Fluid Nozzles CN CN-P CN-PLUGCoolant Fluid Receivers CR-S CR-C CR-CAPHydraulic Oil Nozzles HN HN-P HN-PLUGHydraulic Oil Receivers HR HR-C HR-CAPTransmission Fluid Nozzles TN TN-P TN-PLUGTransmission Fluid Receivers TR TR-C TR-CAP

9S9273---

9S9274---

9S9271---

9S9272

108-5455---

108-5456

IQ5459---

5P3587

108-5433------

108-5454---

IQ-5468

126-7538------

108-5456---

SP3587

OS2OSP2OP-12ON6

ON2ONC2AO3B12P

EC280B8---

1209-8

EC285A8---

1208-8

6000B12---

6009-12

6005A12---

6008-12

C-1807---

P-1844

P-1804---

P-1880

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79DPL411 877.963.4966 • www.dixonvalve.com

Dry Disconnect Fittings

BDryDisconnect

standard

double

Flomax Diesel Fueling System

Diesel Fuel Nozzle

Designed for on-site refueling of construction, mining, forestry and agricultural equipment. Interchanges with Caterpillar® and Wiggins systems.

• 1½" female NPT• integrated high flow swivel• integrated sealing plug• plug/bumper assembly gives complete nose seal• stainless steel dog latch mechanism and ball lock styles

available

• tested to 180 gallons per minute• investment cast aluminum housing• anodized aluminum non-wear parts• heat treated stainless steel wear components• Delron® bushings eliminate metal-to-metal wear

Diesel Fuel Receiver

Diesel Fuel Swivels

• 2" male NPT• available in anodized aluminum or nickel-plated steel

• stainless steel male threaded base• stainless steel ball bearings

• hand black anodized female threaded nut• fluorosilicone sealing O-rings

• FR2 receiver allows replacement of wear components without draining the fuel tank

• O-ring sealed aluminum cap• cap has set screw attached vinyl coated cable lanyard

• FR2 receiver has an aluminum base with nickel-plated steel nose

Thread Size Description Part # Price/E

1½" male NPS x 1½" female NPT used with FN600 FN600S $343.75

Thread Size Description Part # Price/E

1½" male NPT x 1½" female NPT2" male NPT x 1½" female NPT

1½" female NPT x 1½" female NPT

standardstandarddouble

FNSFNS2FNSID

$343.75357.50398.75

Description Part # Price/E

dog latch mechanism with sealing plugball lock with sealing plug

sealing plug for FN600sealing plug for FN600BL

FN600FN600BLFN600B-PLUGFN600B

$2787.252629.75187.45187.45

one-piece bodyDescription Material Part # Price/E

one-piece receiver without capone-piece receiver with cap

one-piece receiver without capone-piece receiver with cap

cap for receiver

nickel-plated steelnickel-plated steel

anodized aluminumanodized aluminumanodized aluminum

FRSFRS-CFRAFRA-CFR-CAP

$371.25431.75371.25431.75123.75

two-piece bodyDescription Part # Price/E

two piece receiver with removable stainless sleeve without captwo piece receiver with removable stainless sleeve with cap

removable sleeve replacement for two piece receiver

FR-RSFR-RS-CFR-RS-R

$664.00695.65223.15

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80 DPL411877.963.4966 • www.dixonvalve.com

Dry Disconnect Fittings

BDry

Disconnect

GFR-0

GFR-90

Flomax Diesel Fueling System

Flomax Fuel Vent Series

Diesel Fuel Gravity Fill Receiver

Size DescriptionAnodized Aluminum

Part # Price/E1-3/8"1-3/8"1-3/8"

1"1"1"

straight45°90°

straight45°90°

GFR-0GFR-45GFR-90GFR1-0GFR1-45GFR1-90

$494.95522.45522.45522.45549.95549.95

• used with the FN600 or FN600BL to convert to gravity fueling

• 2" male NPT• billet cap provides superior impact resistance• easily serviced all metal construction• rigid ball cage for positive seal• available with: • threaded outlet • half coupling • anti-vandalism mounting

Description Part # Price/E

with 5" tubewith 7" tubewith 9" tube

with 5" tube and threaded outlet

VTVT7VT9VTT

$453.70467.45481.20509.90

VTT

Flomax Service BoxNEW for2011!!

• Designed to enclose receivers for diesel fuel, hydraulic oil, transmission fluid and coolant reducing contamination and weather related problems.

• normally installed on heavy duty earth mover equipment and drill rigs

• 12 gauge steel construction with heavy duty hinges• painted white - Imron® Primer

Part # Price/E

FSB $1615.00

does not include receivers shown in photo

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Dry Disconnect Fittings

BDryDisconnect

MaleThread

FemaleThread Description

Anodized AluminumNozzles

Part # Price/E

¾" NPT¾" NPT

---

---------

engine nozzle ball lockengine nozzle ball lock with plugengine nozzle plug

ENBLENBL-PENBL-PLUG

$618.70702.05104.50

Flomax Standard Series Connectors

Engine Oil (red)• universally fits all crankcase receivers, both R-series and

Standard series• incorporates 10 locking balls with a 40% deeper

engagement

The Flomax standard series connectors consist of four color-coded mating connectors. They have all-metal construction with stainless steel wear components and anodized aircraft grade aluminum non-wear components. Each has easily recognizable labeling and is fully compatible and interchangeable with industry standards.

• resistant to clogging with a greater ease of cleaning• smooth actuation• larger diameter pullback lanyard• bright red anodized aircraft grade aluminum

Coolant Fluid (teal)

MaleThread

FemaleThread Description

Anodized AluminumNozzles

Part # Price/E

½" NPT½" NPT

---

---------

coolant nozzle ball lockcoolant nozzle ball lock with plugcoolant nozzle plug

CNCN-PCN-PLUG

$412.50495.80104.50

• nickle-plated stainless steel nozzle nose and base• standard roll-pin locking mechanism

• ergonomically engineered pullbacks and caps• bright teal anodized aircraft grade aluminum

MaleThread

FemaleThread Description

Anodized AluminumReceivers

Part # Price/E

½" NPT½" NPT

---

---------

coolant receivercoolant receiver with capcoolant receiver cap

CR-SCR-CCR-CAP

$220.00303.35104.50

MaleThread

FemaleThread Description

Anodized AluminumReceivers

Part # Price/E

¾" NPT¾" NPT

---¾" JIC

¾" JIC

------------

---

engine receiverengine receiver with capengine receiver capengine receiver with JIC bulkhead baseengine receiver with JIC bulkhead base and cap

ERSERS-CERS-CAPERJ

ERJ-C

$261.25344.60104.50344.55

405.15

ERJ-C

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Dry Disconnect Fittings

BDry

Disconnect

Nozzles MaleThread

FemaleThread Description

Anodized Aluminum

Part # Price/E

---------

¾" NPT¾" NPT

---

hydraulic nozzlehydraulic nozzle with plughydraulic nozzle plug

HNHN-PHN-PLUG

$620.15702.05104.50

Flomax Standard Series Connectors

Hydraulic Oil (gold)• nickle-plated stainless steel wear components• 10 steel dog latching mechanism

The Flomax standard series connectors consist of four color-coded mating connectors. They have all-metal construction with stainless steel wear components and anodized aircraft grade aluminum non-wear components. Each has easily recognizable labeling and is fully compatible and interchangeable with industry standards.

• ergonomically engineered pullbacks and caps• bright gold anodized aircraft grade aluminum

Transmission Fluid (violet)

• nickle-plated stainless steel nose and base• 6 steel dog latching mechanism

• ergonomically engineered pullbacks and caps• bright violet anodized aircraft grade aluminum

Receivers MaleThread

FemaleThread Description

Anodized Aluminum

Part # Price/E

¾" NPT¾" NPT

---

---------

hydraulic receiverhydraulic receiver with caphydraulic receiver cap

HRHR-CHR-CAP

$500.45583.80104.50

Nozzles MaleThread

FemaleThread Description

Anodized Aluminum

Part # Price/E

½" NPT½" NPT

---

---------

transmission nozzletransmission nozzle with plugtransmission nozzle plug

TNTN-PTN-PLUG

$549.95633.30104.50

Receivers MaleThread

FemaleThread Description

Anodized Aluminum

Part # Price/E

---------

3/8" NPT3/8" NPT

---

transmission receivertransmission receiver with captransmission receiver cap

TRTR-CTR-CAP

$288.75372.10104.50

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Dry Disconnect Fittings

BDryDisconnect

MaleThread

FemaleThread Description

Anodized AluminumNozzles

Part # Price/E

---------

¾" NPT¾" NPT

---

R-series engine nozzleR-series engine nozzle with plugR-series engine nozzle plug

R-ENR-EN-PR-EN-PLUG

$482.35564.55104.50

Flomax R Series Connectors

Engine Oil (red)• all metal construction• standard roll-pin locking mechanism

The Flomax R-series connectors are fully compatible and interchangeable with industry standards. They have all-metal construction using anodized aircraft grade aluminum non-wear components.

• ergonomically engineered pullbacks and caps• bright red anodized aircraft grade aluminum

Coolant (teal)

MaleThread

FemaleThread Description

Anodized AluminumReceivers

Part # Price/E

1.625-12 UN-2A1.625-12 UN-2A

---

1.312-12 UN-2B1.312-12 UN-2B

---

R-series engine receiverR-series engine receiver with capR-series engine receiver cap

R-ERR-ER-CR-ER-CAP

$206.25289.60104.50

MaleThread

FemaleThread Description

Anodized AluminumNozzles

Part # Price/E

---------

½" NPT½" NPT

---

R-series coolant nozzleR-series coolant nozzle with plugR-series coolant nozzle plug

R-CNR-CN-PR-CN-PLUG

$454.85537.05104.50

• all metal construction• standard roll-pin locking mechanism

• ergonomically engineered pullbacks and caps• bright teal anodized aircraft grade aluminum

MaleThread

FemaleThread Description

Anodized AluminumReceivers

Part # Price/E

1.187-12 UN-2A1.187-12 UN-2A

---

.875-14 UN-2B

.875-14 UN-2B---

R-series coolant receiverR-series coolant receiver with capR-series coolant receiver cap

R-CRR-CR-CR-CR-CAP

$165.00248.35104.50

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Dry Disconnect Fittings

BDry

Disconnect

Nozzles MaleThread

FemaleThread Description

Anodized Aluminum

Part # Price/E

---------

1" NPT1" NPT

---

R-series hydraulic nozzleR-series hydraulic nozzle with plugR-series hydraulic nozzle plug

R-HNR-HN-PR-HN-PLUG

$530.70614.05104.50

Flomax R Series Connectors

Hydraulic Oil (gold)• all metal construction• standard roll-pin locking mechanism

The Flomax R-series connectors are fully compatible and interchangeable with industry standards. They have all-metal construction using anodized aircraft grade aluminum non-wear components.

• ergonomically engineered pullbacks and caps• bright gold anodized aircraft grade aluminum

Transmission Fluid (violet)

• all metal construction• standard roll-pin locking mechanism

• ergonomically engineered pullbacks and caps• bright violet anodized aircraft grade aluminum

Receivers MaleThread

FemaleThread Description

Anodized Aluminum

Part # Price/E

1.875-12 UN-2A1.875-12 UN-2A

---

1.625-12 UN-2B1.625-12 UN-2B

---

R-series hydraulic receiverR-series hydraulic receiver with capR-series hydraulic receiver cap

R-HRR-HR-CR-HR-CAP

$261.25344.60104.50

Nozzles MaleThread

FemaleThread Description

Anodized Aluminum

Part # Price/E

---------

¾" NPT¾" NPT

---

R-series transmission nozzleR-series transmission nozzle with plugR-series transmission nozzle plug

R-TNR-TN-PR-TN-PLUG

$426.25509.55104.50

Receivers MaleThread

FemaleThread Description

Anodized Aluminum

Part # Price/E

1.312-12 UN-2A1.312-12 UN-2A

---

1.062-12 UN-2B1.062-12 UN-2B

---

R-series transmission receiverR-series transmission receiver with capR-series transmission receiver cap

R-TRR-TR-CR-TR-CAP

$198.00281.35104.50

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Dry Disconnect Fittings

BDryDisconnect

Female NPTsize Description Anodized Aluminum NozzlesPart # Price/E¾" red nozzle with plug

gold nozzle with plugteal nozzle with plugviolet nozzle with plugnavy nozzle with plugcopper nozzle with plug

ENBL-PENBL-P2ENBL-P3ENBL-P4ENBL-P5ENBL-P6

$702.05702.05702.05702.05702.05702.05

• maximum flow rate of 45 GPM at 70 PSI• working pressure rating: 200 PSI

Consists of 6 nozzle and receiver sets that are color coded for quick identification of mating parts. Each color nozzle and receiver will only couple with their matching color component. This provides complete protection against cross contamination.

Flomax High Flow Series

• The standard mounting for the nozzle is a ¾" female NPT and for the receiver is a ¾" male NPT.

Male NPTsize Description Anodized Aluminum ReceiversPart # Price/E¾" red receiver with cap

gold receiver with capteal receiver with capviolet receiver with capnavy receiver with capcopper receiver with cap

ERS-CERS-C2ERS-C3ERS-C4ERS-C5ERS-C6

$344.60344.60344.60344.60344.60344.60

Female NPTsize Description Anodized Aluminum NozzlesPart # Price/E1" red nozzle with plug

gold nozzle with plugteal nozzle with plugviolet nozzle with plugnavy nozzle with plugcopper nozzle with plugblue/gray nozzle with plug

HFN-P1HFN-P2HFN-P3HFN-P4HFN-P5HFN-P6HFN-P7

$812.05812.05812.05812.05812.05812.05812.05

Each of the 7 nozzles and 7 receivers has the following performance:• The nozzle/receiver combination has a flow area equivalent

to a 1" schedule 80 pipe.• The fittings have a 500 PSI working pressure rating with

1500 PSI minimum burst pressure.• All wear parts are constructed of stainless steel for long life

and corrosion resistance.• All non-wear parts are constructed of colored anodized

aircraft grade aluminum for high strength, lightweight and corrosion resistance.

Consists of 7 nozzle and receiver sets that are color coded for quick identification of mating parts. Each color nozzle and receiver will only couple with their matching color component. This will provide complete protection against cross contamination.

• The standard mounting for the nozzle is a 1" female NPT and for the receiver is a 1" male NPT. The receivers also come with a 1" female NPT threaded base.

• The nozzle incorporates a "ball lock" mechanism to ensure smooth and reliable operation.

Physical Description:• nozzle length: 3.90" (99 mm)• receiver length: 3.44" (87 mm)• diameter: 2.50" (64 mm)• hex size: 2" (51 mm)• nozzle and receiver coupled length: 5.44" (138 mm)

Male NPTsize Description Anodized Aluminum ReceiversPart # Price/E1" red receiver with cap

gold receiver with capteal receiver with capviolet receiver with capnavy receiver with capcopper receiver with capblue/gray receiver with cap

HFR-C1HFR-C2HFR-C3HFR-C4HFR-C5HFR-C6HFR-C7

$509.55509.55509.55509.55509.55509.55509.55

Note: ERS series is available with JIC bulkhead base. Substitute 'J' for 'S'. Example: ERJ-C2

3/4" Series

1" Series