Safe-Stop 180 TMA - Trinity Highway · 1 Safe-Stop® 180 TMA (Model 9182) Installation Manual...

1

Safe-Stop® 180 TMA(Model 91(Model 91(Model 91(Model 91(Model 9182)82)82)82)82)

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Pintle hook

Fittings Tube location

A 25 1/4"

44 1/4"OR

46 1/4"

2 3/4"

LOCATE AS FAR TOTHE REAR AS POS-SIBLE TO MAXIMIZECLEARANCE BE-TWEEN THE TAILGATEAND THE TMA FACE

The Quick Mount TMA interface brackets will account for a 2" variance in elevation on the bedframe. The dimension of 44 1/4" or 46 1/4" for the location to weld the mounting tubes intothe bed frame will locate the system for proper ride height. In addition, there is a 2" variancefor loaded/unloaded ride height.

44 ¼" or 46 ¼" provides a 2"variance for the start height ofthe System.

Pinning the System to one ofthese holes can change theloaded/unloaded ride height.

The first step in installing a 9182 Quick Mount TMA is to determine the truck dimensions andlocations of the installation tubes and interface plates. These tubes are welded into the dumpbed support frame and their location from the road surface is important. Also, determine ifthere are any protrusions from the back of the truck, i.e. pintle hook, hydraulic and air fittings,then modifications will be necessary to remove or relocate. See attached drawings.

BUILD UP ORSTAND OFF TOREQ'D DIMENSION

Part No. 2750092-0000

2



The second step is to locate the bearing plates for the toe of the interface brackets. The loweredge of the bearing plate is located 25 ¼” inches from center of the welded tubes and setback 2 ¾”. When the bed is raised the interface tubes move downward and the toe of theinterface bracket slips off allowing the bracket to move forward. This allows the TMA to tiltrearward as the bed lowers the system.

With the tubes welded into the bed frame, attach the interface brackets to the welded tubeswith the pins provided. Look at the toe of the interface bracket in relation to the surfaces onthe truck. The pintle plate or a build up of plates can provide the bearing surface needed forthe interface bracket toes to ride on. The edge of the bearing plate needs to be rounded witha smooth surface for the toes to move across. See attached drawings for details.

The 25 ¼” distance provides the cam action needed for the system to rock downward.

BEARING SURFACE

3



Detail B

With the interface brackets attached and properly supported, attach the 9182 shim spacers to theinterface brackets with the provided hardware. Now attach the 9182 system to the interfacebrackets with the supplied pins. See attached drawings.

INTERFACE BRACKET

SHIM PLATES FOR CORRECTINGSYSTEM ELEVATION

SHIM SPACER

4



12" +/- 1" RIDE HEIGHT

Next, the system needs to be leveled for the ride height of 12"+/- 1" with the provided shims.Insert the shims as needed in between the interface bracket and 9182 spacer. Tighten theattachment hardware after verifying the 12" +/- 1" ride height. See the TMA installationinstructions and drawings.

Make all electrical connections, i.e. lights, hydraulic power and ground. Relocate truck taillightsif needed. Tilt the system to its 180-degree position checking for interferences or obstructions.

Insert the shim here

2" HEIGHT ADJUSTMENT ISLOCATED HERE. ADJUSTMENT ISMADE BY REMOVING THE PINS,MOVING THE TMA UP OR DOWNAND REINSERTING PINS.

STOW UPPER HITCH PINS HERE.

8" MINIMUM CLEARANCE BETWEENIMPACT FACE AND DUMP BED REAR FACE.

SHIM PLATES ARE INSERTED HERETO ELEVATE THE IMPACT FACE FORPROPER IMPACT HEIGHT.

Detail A

INSERT THE SHIM HERE

14"

2 3/4"

25 1/4"

5



Procedure to remove the 9182 TMAStep 1

Locate the truck and TMA on a level area.

Step 2

Attach the four jacks to the TMA; two near the backup and two near the mid-frame. Extend therear jacks to the ground and the front jacks to 1 1/2" from the ground.

Step 3

Raise the bed approximately 10 degrees. This should lower the TMA so that it rests on the jacks.It may REQUIRE that the TMA be unfolded about 1-10 degrees so the impact face misses thetailgate.

Once the upper pins are loose, slight adjustments are made with the front jacks. Remove theupper pins, stow them in the control box mounts. Disconnect the four electrical cables. Lower thebed and drive forward.

MINIMUM OF 8" CLEARANCE

B

Driver Side View

44 1/4" OR 46 1/4"

0-10 DEGREES

Detail B

STOW UPPER PINSIN THIS OPENING

6



Procedure to attach the 9182 TMAStep 1Back the truck up to the TMA until they touch attach the electrical connections. If there is inter-ference, unfold the TMA about 1-10 degrees and set the Emergency Stop button to hold the TMAin that position. Align the interface brackets to the bed rails, then tilt the bed about 10 degrees.With the TMA in an angled position, the rubber bumpers will be unloaded, freeing the two inter-face brackets. Align the holes in the bed rails with the large opening in the interface brackets.Insert the main pins into the interface brackets attaching the washers and keeper pins. Lower thebed to its rest position, this will lift the TMA release the Emergency Stop button and fold the TMA.

Step 2Remove the jacks from the system, two near the backup and two near the mid-frame. Stow themon the mounts provided on the sides of the backup.

Step 3Check the ride height. It should be 12" +/- 1".

There are two ways to adjust the ride height:

• If the ride height is not the same front to back, add or remove shims from the interfacebrackets and spacers.

• If the overall height is high or low, adjust the TMA height with the three holes and pin inthe interface brackets.

2" HEIGHT ADJUSTMENT ISLOCATED HERE. ADJUSTMENT ISMADE BY REMOVING THE PINS,MOVING THE TMA UP OR DOWNAND REINSERTING PINS.

STOW UPPER HITCH PINS HERE.

8" MINIMUM CLEARANCE BETWEENIMPACT FACE AND DUMP BED REAR FACE.

SHIM PLATES ARE INSERTED HERETO ELEVATE THE IMPACT FACE FORPROPER IMPACT HEIGHT.

14"

2 3/4"

25 1/4"

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Safe-Stop 180 TMA - Trinity Highway · 1 Safe-Stop® 180 TMA (Model 9182) Installation Manual...

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Transcript of Safe-Stop 180 TMA - Trinity Highway · 1 Safe-Stop® 180 TMA (Model 9182) Installation Manual...