SAB 128R and SAB 163R Mk4 Screw compressor · PDF fileScrew compressor units SAB 128R and SAB...

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arts man

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Screw compressor unitsSAB 128R and SAB 163R Mk4

en

Spare Parts Manual SSaAB SAB128RandSAB163R Mk4

EN

Spare Parts manualSAB 128R and SAB 163R Mk4

The screw compressor and unit can be fittedwith different equipment, depending on theirfunctions and requirements.

Some of these equipment is described in thisinstruction manual even though they are notfitted on your particular unit.

A cross (x) in the following table indicateswhich variants that are fitted on your unit --with the compressor no stated below.

Both compressor and unit are safeguarded.

Instrumentation

Oil cooling

Type of drive

Refrigerant

Compressor no

Designation

Ex-execution

Compressor SAB 128 SAB 163

(Male drive)

R717 Other __________

UNISAB II and manual regulation of the Vi slide

Water-cooled oil cooler OWRF/OWTF

Refrigerant--cooled oil cooler OOSI

UNISAB II and automatic regulation of the Vi slide

Refrigerant injection into discharge pipe BLI

Vessel type HESS

Closed system and vessel type EOSE

Open system and vessel type SVER

Economizersystem(ECO--system)

ContentsSpare Parts Manual SAB 128R and SAB 163R Mk4

2010.10

Contents

This Spare Parts Manual contains the following Standard Documents:

18. Spare Parts List and Tool List

19. Spare Parts Drawings

ContentsSpare Parts Manual SAB 128R and SAB 163R Mk4

18. Spare Parts List and Tool ListSpare Parts Manual SAB 128R and SAB 163R Mk4

18--00173--530--EN

18. Spare Parts List and Tool List

Table of Contents

List of parts for SAB 128R Mk 4 18--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spare parts survey for SAB 128 R Mk4 unit 18--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tools for compressor SAB 128 R Mk4 18--11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .List of parts for SAB 163R Mk 4 18--15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spare parts survey for SAB 163 R Mk4 unit 18--21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tools for compressor SAB 163 R Mk4 18--26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


18--1 0173--530--EN

List of parts for SAB 128R Mk 4

Pos. Designation Qty. Part noCompressor complete 4161--180Compressor housing

10 Rotor housing, SAB 128 1 3011--052Bearing cover at suction end

20 Suction cover for SAB 128 1 3013--39121 O-ring 304.39 x 3.53 1 1331--11222 Cylindrical pin ø16 x 40 2 1445--01323 Cylinder screw M12 x 35 16 1413--38724 Plug with collar 1/2” RG 1 1343--02725 Dowty-ring 1 1331--43026 O-ring 14.00 x 1.78 2 1331--190

Bearing cover at discharge end40 Bearing cover 1 3013--47743 Cylinder screw M10 x 35 6 1413--37344 Adjusting screw 2 2111--12245 Stop screw M6 x 10 4 1413--23146 Plug with collar 1/8” RG 1 1343--02447 Dowty-ring 1 1331--426

Cover for Vi-regulating cylinder51 O-ring 82.14 x 3.53 1 1331--07752 Cylinder screw M10 x 35 3 1413--37355 Cover for Vi-slide 1 3013--286

Shaft seal cover81 O-ring 85.32 x 3.53 1 1331--07882 Cylinder screw M10 x 35 4 1413--37383 Driving pin ø4 x 6 1 1446--01186 Hose connecting branch 1/4” 1 1345--14387 Clear plastic hose 3/16” x 300 mm 1 1241--190

Cap cover90 Cap cover 1 3013--42191 O-ring 85.32 x 3.53 1 1331--07892 Cylinder screw M10 x 35 4 1413--37393 Dowty-ring dia. 15.88/11.84 x 2 1 1331--42694 Plug with collar 1/8” RG 1 1343--02495 Nozzle for bearing lubrication 1 3447--53796 O-ring 14.00 x 1.78 1 1331--190

Cover for slide stop100 Cover 1 3013--057101 O-ring 66.27 x 3.53 1 1331--072102 Cylinder screw M10 x 35 3 1413--373103 Retainer for spindle bearings 1 3044--013104 Cylinder screw M6 x 20 4 1413--341105 Locking plate 1 2114--043


18--20173--530--EN

Pos. Designation Qty. Part noRotor and suction end bearings

110 Rotor set for SAB 128, HR 1 3024--300111 Roller bearings 2 1513--016112 Retainer pin for male rotor 1 3021--012113 Spirolox-ring 1 1437--217114 Washer for bearings 2 3021--035115 Cylinder screw M12 x 35 2 1413--387118 Driving pin ø4 x 8 1 1446--019119 Retainer for female rotor 1 3021--017

Discharge end bearings, female rotor130 Balance piston dia. 64 1 3025--066131 Radial roller bearings 40/90 x 33 1 1513--016132 Four point bearings 40/90 x 23 1 1513--027133 Shim dia. 70/90, for adjustment of

distance between rotor and discharge ports.Comprising: 1 of thickness 0.49 mm

1 of thickness 0.52 mm1 of thickness 0.55 mm1 of thickness 0.58 mm1 of thickness 0.61 mm1 of thickness 0.64 mm1 of thickness 0.67 mm

1 2124--080

Discharge end bearings, male rotor135 Balance piston dia. 64 1 3025--066136 Radial roller bearings 45/100 x 36 1 1513--012137 Four point bearings 45/100 x 25 1 1513--028138 Shim dia. 80/100, for adjustment of

distance between rotor and discharge ports.Comprising: 1 of thickness 0.49 mm


1 2124--081

Discharge end ports140-1 Discharge port (male rotor) Vi 4.5 1 3031--063141-1 Discharge port (female rotor) Vi 4.5 1 3031--064140-2 Discharge port (male rotor) AC-operation Vi 3.0 1 3031--068141-2 Discharge port (female rotor) AC-operation Vi 3.0 1 3031--069142 Cylinder screw M8 x 120 6 1413--314143 Steel sealing ring ø13.5/8 x 4/2 6 3049--006146 Plug with collar 3/8” RG 2 1343--026147 Locking screw M10 x 10 2 1413--250148 Adjusting screw M10 x 20 2 1413--032149 Dowty-ring dia. 23.80/17.35 x 2.03 2 1331--427


18--3 Rev. 2012.07 0173--530--EN

Pos. Designation Qty. Part noRotor adjustment parts

151 Inner cover (male rotor) 1 3013--422152 O-ring 91.67 x 3.53 2 1331--080153 Inner cover (female rotor) 1 3013--423154 O-ring 82.14 x 3.53 2 1331--077155 Nozzle for oil 2 3447--537

Shaft seal160 Shaft seal type 680 1 1332--068

Inner shaft seal165A Shaft seal cover 1 3013--420165B Balance piston 1 3025--065165C Slide ring with sleeve 1 3025--062165D Radial seal 1 1332--077165E Inner ring 1 3025--058165F O-ring 39.34 x 2.62 2 1331--137165G O-ring 59.99 x 2.62 2 1331--142165I Counter sunk screw M4 x 10 4 1413--060165J O-ring 14 x 1.78 1 1331--190165K Oil distribution ring 1 3026--067165L Spirolox-ring 1 1437--260

Suction filter170 Suction filter 1 3042--081

Adjusting system for Vi--glider180 Spindle for slide stop 1 3044--012182 Sealing washer for slide stop 1 3044--014183 Sealing ring 28/22 1 1331--503184 O-ring 44.04 x 3.53 1 1331--065186 Axial ball bearing 2 1512--015

Vi-regulating slide193 Cylinder screw M10 x 12 1 1413--408200 Capacity slide 1 3043--246

Parts for suction gas inlet251 Hexagon head screw M12 x 30 8 1424--215252 O-ring 132.94 x 3.53 1 1331--093254 Cylinder screw M14 x 45 8 1413--413


18--40173--530--EN

Pos. Designation Qty. Part noNon-return valve

260 Non-return flap 1 3042--148261 Intermediate flange 1 3013--424262 O-ring dia. 183.74 x 3.53 1 1331--104263 Hinge fastener 1 3042--150264 Cylinder screw M8 x 80 2 1413--366265 Hinge 1 3042--149266 Shim 8 x 14 x 0.5 2 1436--149267 Cylindrical pin dia. 8 x 32 1 1445--092268 Sleeve for hinge 1 3042--152269 Wave spring ø18.8 x ø13.2 x 0.2, h=1.6 1 1523--099270 Counter sunk screw M8 x 25 1 1413--103

Economizer290 ECO-plug 1 3013--426291 Cylinder screw M10 x 30 2 1413--372292 O-ring 29.74 x 3.53 1 1331--025293 Cylinder screw M8x25 1 1413--357

HLI inlet300 HLI plug 2 3013--136301 Cylinder screw M10 x 30 4 1413--372302 O-ring 20.22 x 3.53 2 1331--019

Parts for internal oil channel320 Non-return valve EMB RVS 1 1364--277321 Dowty-ring 1 1331--433322 Plug with collar 3/4” RG 1 3013--491323 Plug with collar 3/8” RG 1 1343--026324 Dowty-ring 1 1331--427325A Nozzle for rotor injection (R717) 1 3041--039325B Nozzle for rotor injeciton (R22) 1 3041--040326 Dowty-ring 6 1331--428327 Plug with collar 1/4” RG 6 1343--025328 Dowty-ring 2 1343--026329 Plug with collar 3/8” RG 2 1331--427

Oil filter parts450 Cover 1 3013--474452 O-ring 132.94 x 3.53 1 1331--093453 O-ring 101.19 x 3.53 1 1331--083455 Locking nut M10 1 1433--080456 Cylinder screw M12 x 35 4 1413--387458 Stay bolt 1 2111--131459 Magnet 4 1517--022460 Intermediate ring 4 3424--039461 Rubber gasket 2 1334--012


18--5 0173--530--EN

Pos. Designation Qty. Part no470 Filter cartridge 1 1517--150471 Gas outlet device 1 3042--158472 O-ring 101.19 x 3.53 1 1331--083473 Cover 1 3013--374474 Cylinder screw M12 x 35 1 1413--387475 O-ring 132.94 x 3.53 1 1331--093476 Float switch 1 1553--262477 Cylindrical pin 3 x 12 1 1445--054478 Plug with collar 1/4” 1 1343--025479 Dowty-ring 1 1331--428480 Plug with collar 3/4” 1 1343--028481 Dowty-ring 2 1331--433

Safety valve system700--1700--2700--3700--4700--5

Back pressure independent safety valve BSV8, 18 barBack pressure independent safety valve BSV8, 20 barBack pressure independent safety valve BSV8, 21 barBack pressure independent safety valve BSV8, 22 barBack pressure independent safety valve BSV8, 25 bar- Other valve types are available on request

11411

2416--2022416--2032416--2042416--2242416--205

701 Connecting pipe, POV 40, ø12 1 2332--711702 Cylinder screw M12 x 35 4 1413--387703 O-ring 85.32 x 3.53 1 1331--078704 Intermediate pipe with POV 40 1 3014--027716 Cylinder screw M14 x 35 4 1413--412717 O-ring 72.62 x 3.53 1 1331--074718 Safety valve cover 1 3013--425719 O-ring 183.75 x 3.53 1 1331--104720 Male stud coupling 2 1349--053726 Reducer 3/4” -- 3/8” RG 1 2312--038727 Al. Ring 24/13 x 1.5 1 2356--127730 Union nut G1” 1 2313--017731 Nipple G3/8”, NV17 1 2311--065732 Al. Ring 30/16 x 1.5 1 2356--137733 Dowty-ring 1 1331--427734 Cylinder screw M14 x 40 8 1413--410

Temperature/pressure transducers751 Pressure transmitter at suction end 1 1373--249752 Pressure transmitter after oil filter 1 1373--271753 Pressure transmitter before oil filter 1 1373--271755 Male stud coupling EMB VADKO 2 1349--137756 Screw connection EMB VBDKO 1 1349--233761 Temperature transmitter 1 1373-343762 Temperature transmitter 1 1373--345765 Dowty-ring 1 1331--428


18--60173--530--EN

Spare parts survey for SAB 128 R Mk4 unit

The following list comprises all componentsthat can be fitted on a compressor unit.

From this list we have selected the compo-nents that are used on a particularunit and which are indicated on the pipingdiagram of this instruction manual.The position numbers on the piping diagramare a reference to the ”Pos.” columns of thislist.

The piping diagram is dedicated to the com-pressor number stated on page 1 of this in-struction manual.

The components in the shaded areas arevariable. This may be due to voltage, re-frigerant, approved pressure etc.

On ordering spare parts it may be an advan-tage to receive them in sets selected for yourspecific compressor unit.

A list of sets can had on request fromSABROE’s local representative.

Designation

PT1 Pressure transducer

Pos. Part no.

PT2

TT5

--1 -- 9 bar--1 -- 25 bar

PT100

Pressure transducer

1 Relay print

Temperature transducer

1373-2491373-271

1373-264

UNISAB II

1613-002

3448-004

3 Jumpers2 Fuses

1 CPU-module

1 EPROM extractor

GT8 Position transmitter (capacity)GT9 See GT8

PT3PT4

See PT2See PT2

UNISAB II Frontpanel 1573-0071572-0261574-016

1613-0031 EEPROM extractor1 EEPROM 1571-018

1572-0181 Screw driver

Regulating&Controldevice

g

Temperature transducerTT6/71373-282


18--7 0173--530--EN

DesignationPos.

Set of gaskets for SVA--ST 100

Set of gaskets for SNV 824, 48, 64

Oil separator, general:

Sealing ring dia. 42/49 x 6,5

Heating rod, 250 V

30

Oil return:

Discharge:

Oil return valve completeRepair kit

O-ring dia 329,57 x 5,33

50--54

55

204

Set of gaskets for SVA--ST 8020 O-ring dia 132,94 x 3,53

Heating rod, 115 VHeating rod, 230

(for cover)

30

55 Oil seperating element


O-ring dia 78,97 x 3,53

Safety valves:

Spring 25 bar Opening pressure

DSV 32 gasket kit

28

O--ring 15,54 x 2,62Spring 20 bar Opening pressure

SFV 15

Suction:

34, 35,47

O-ring dia 52,07 x 2,6231Sight glass

(sight glass)

Refrigerantsystem

Part no.

1377--422

2453-053

1349-213

3181-038

3447--5261377--246

1331-184

1377--4211331-093

3181-0393181-040

1517-062

1377--420

1331-076

2453--065

2161--0052161--0041331--015

1331-1401226-017

Set of gaskets for SVA--ST 125 1377--423

Set of gaskets for SNV 8 or

2453-092

29

Set of gaskets for QDV 15


18--80173--530--EN

DesignationPos. Part no.

Flange connection, oil tubeGasket, dia 57/43 x 2 2356-260

1331-071O-ring dia 59,92 x 3,53 (compr.)

Oil pump

1377--417Set of gaskets for SVA 1565

Set of gaskets for SVA 25601375--083Filter element FIA D2561

148B--4016

2453--053Set of gasket, SNV 864

Thermostatic three-way valve, type RT5

O-ring, Neoprene 1331-383

46

Thermo element, 48 C 1365-005

Oilsystem 1524--227

°

Valve housing EVM (NC)Gasket set for EVM (NC/NO)Coil 10 W 220 V 50/60 Hz

110 V 50/60 Hz240 V 50/60 Hz

Valve housing EVM (NO)

1372-3351336-0241372-5371372-5381372-539

O--ring 10,82 x 1,78

72

Solenoid valve:71

Solenoid valve block70

1331--008

CapacityregulationOnlyHF/HM

Throttle valve

Coil 10 W 220 V 50/60 Hz110 V 50/60 Hz240 V 50 Hz

1372-5371372-5381372-539

1372-337

O--ring 4,47 x 1,78Gasket 19/14

1331--0052356--283


18--9 0173--530--EN


82 Solenoid valve EVRA20

Gasket set (for EVRA 15)Repair kit (for EVRA 15)

1377-0931377-099

82 Solenoid valve EVRA15(when TEAT 20 is selected)

See pos 70


1377-0941377-069

(when TEAT 85 is selected)

Coil 10 W 220 V 50/60 Hz110 V 50/60 Hz240 V 50 Hz

g

Coil 10 W 220 V 50/60 Hz110 V 50/60 Hz240 V 50 Hz

g See pos 70

Gasket set for SVA--ST 15--20

Gasket set for FA15Repair kit for FA15

1377--417

1377-0781377-250

80 - 84

Filter FA15:81


1377-0791377-251

Filter FA20:81

(When TEAT 20 is selected)


HLIO

ilcooling


18--100173--530--EN

83


Injection valve TEAT 20

Nozzle insert 20-8Nozzle inset 20-12Nozzle insert 20-20Thermal part 35-65 deg. C

Injection valve TEAT 85Nozzle insert 85-33Nozzle insert 85-55

Nozzle insert 85-85Thermal part :

1371-203

1371-2041371-2061371-255

1371-2071371-208

1371-209

83

HLIO

ilcooling

Thermal part 55-95 deg. C 1371-253

20/85 068G3260

Injection valve PMFL 80Gasket setPiston rod

1377-040

83

1377-086

Spare parts set for coupling S952 size 225

Sheets, bolts, nuts & slices

Stop screw M10 x 10

1524-124

1413-250Spacer bushing 1526-002

Combination wrench 9/16”Box wrench 9/16”

Compr.Tools

Alignment motor - compressor

Discs (motor up to IEC 280)

Tools

2221-067

3183-104Discs ( motor from IEC 315) 2221-076

Compr.connections

85--3385--5585--85

068G60701371--2471371--248

Nozzle insert 20-5 1371-202


18--11 0173--530--EN

Tools for compressorSAB 128 R Mk4

40.-- 50.-- 51.-- 52 53 54.-- 55 56 57

T0177095

30

15

42

31

43

20.--

44.-- 45.--

46

33 3432.--

1

6 7 8.--

2 3

21

9 10

4

23.--

22.--

24

11

5

25


18--120173--530--EN

Line no A401 = Normal set (part no. 3083-044)Line no. A402 = Extended set (part no 3083-046)Line no. B401 = Tools for coupling alignment (part no 3183-104)Line no. B402 = Tools for shaft seal removal, oil pump (part no 3083-160)

Tool no. Designation Part no. A401 A402 B401 B402

1 Puller for bearings 3083-060 1 12 Thrust ring for the puller, female 3083-043 1 13 Thrust ring for the puller, male 3083-127 1 1

4 Tool for fitting the bearings 3083-062 1 1

5 Ring for the puller 3083-042 1 1

6 Tool for pressing out the rotors 3083-063 1 1

7 Tool for fitting the bearings 3083-061 1 1

8.1 Retaining cup for male rotor 3083-097 1 1

8.2 Retaining cup for female rotor 3083-098 1 1

9 Tool for dismounting the bearings 3083-041 2 2

10 Thrust washer 3083-002 1 1

11 Locking tool for rotor 3083-126 1 1

15 Punch f. locking the rotor 3083-358 1 1

20.1 Threaded pin M10 x 160 2112-129 4 4

20.2 Threaded pin M12 x 275 2112-148 1 1

21.1 Hexagon head screw M16 x 130 1424-271 1 1


22.2 Socket cap screw M8 x 35 1413-359 1 1





23.1 Nuts M8 1432-063 2 2

23.2 Nuts M10 1432-064 4 4

23.3 Nuts M12 1432-065 1 1

24.1 Washer dia. 24/13 x 2.5 1436-036 1 1

24.2 Washer dia. 35/13 x 5 1436-140 3 3

25 Guide pin M16 x 300 2112-147 2 2


18--13 0173--530--EN


30 Tool for adjusting the bearings 3083-096 1 1

31 Special screw for adjusting the bearings 3083-095 1 1

32.1 Eye bolt M12 1427-150 1 1

32.2 Eye bolt M16 1427-156 1 1

33 Alignment device for coupling 3183-104 134 Feeler gauge 1622-050 136 Tools for shaft seal removal, oil pump

Consist of:

36,1 Puller for shaft seal, oil pump 3083-157 136,2 Cap screw M10 x 75 1424-201 136,3 Threaded pin M8 x 150 3083-156 336,4 Nut M8 1432-063 336,5 Punch dia. 18 x 80 3083-158 136,6 Punch dia. 22/16,5 x 100 3083-159 140.1 Torque wrench (Ratchet) 5 - 50 Nm 1/2” 1

40.2 Torque wrench 40-200 Nm (14 x 18) 1

42 Extension 1/2” 1

43 Converter for torque wench(14x18) - 1/2” 1

44.1 Hexagon bit adapter 1/2” - 4mm 1






45 Box spanner insert 1/2” - 19mm 1

45.1 Box spanner insert 1/2” - 24mm 1



45.4 Box spanner insert 1/2” - 1/2” 1

46 Open end spanner (14x18) - 19mm 1


18--140173--530--EN


50.1 Combination spanner 17mm 1612-276 1


50.3 Combination spanner 1/2”

51.1 Allen key for socket cap screw 3mm 1612-395 1






52 Magnetic Fixture for dial indicator 1

53 Dial indicator 1

54.1 Retaining ring pliers 1

54.2 Retaining ring pliers 1

55.1 Hammer 1612-012 1

55.2 Plastic hammer 1612-042 1

56 Steel punch 8 mm 1

57 Pliers for driving pin 1612-190 1


18--15 0173--530--EN

List of parts for SAB 163R Mk 4Hovedstykliste : 4169--020

Pos. Designation Qty. Part noCompressor complete, male, Man. Vi 1 4161--170Compressor housing

10 Rotor housing, SAB 163 H 1 3011--051Bearing cover at suction end

20 Suction cover for SAB 163 H 1 3013--37221 O-ring 380.37 x 5.33 1 1331--18722 Cylindrical pin dia. 16 x 50 2 1445--09123 Cylindrical screw M16 x 45 16 1413--43324 Plug with collar 1/2” 1 1343--02725 AL gasket dia. 27/21 x 1,5 1 2356--13326 O-ring 14.00 x 1.78 2 1331--190

Bearing cover at discharge end40 Bearing cover 1 3013--47543 Cylinder screw M10 x 35 6 1413--37344 Adjusting screw M20 2 2111--12245 Stop screw M6 x 10 2 1413--23146 Plug with collar 1/4” 1 1343--02547 Dowty-ring 20.75/13.74 x 2.03 1 1331--428

Cover for Vi-slide51 O-ring 107.54 x 3.53 1 1331--08552 Cylinder screw M12 x 40 3 1413--38855 Cover for slide housing 1 3013--287

Shaft seal cover81 O-ring 113.89 x 3.53 1 1331--08782 Cylinder screw M12 x 35 4 1413--38783 Driving pin dia. 4 x 6 1 1446--01186 Hose connecting branch 1/4” 1 1345--14387 Clear plastic hose 3/16”x300 mm 1 1241--190

Cap cover90 Cap cover 1 3013--37191 O-ring 113.89 x 3.53 1 1331--08792 Cylinder screw M12 x 35 4 1413--38793 Dowty-ring dia. 15.88/11.84 x 2.0 1 1331--42694 Plug with collar 1/8” 1 1343--02495 Nozzle for bearing lubrication 3 3447--53796 O-ring 14.00 x 1.78 1 1331--190


18--160173--530--EN

Pos. Designation Qty. Part noCover for slide stop

100 Cover forSlide stop 1 3013--068101 O-ring 78.97 x 3.53 1 1331--076102 Cylinder screw M12x35 4 1413--387103 Bearing housing 1 3021--018104 Cylinder screw M6x20 4 1413--341105 Locking plate 1 2114--043

Rotor and suction end bearings110 Set of rotors for SAB 163HR 1 3024--343111 Radial roller bearings 2 1513--017113 Spirolox-ring 1 1437--287114 Washer for bearings 2 3021--007115 Cylinder screw M16 x 45 2 1413--341118 Driving pin dia. 4.0 x 10 1 1446--012119 Retainer pin 2 3021--009

Discharge end bearings, female rotor130 Balance piston dia. 81 1 3025--064131 Radial roller bearings dia. 55/120 x 43 1 1513--074132 Four-point bearings dia. 55/120 x 29 1 1513--076133 Set of shims dia. 100/120, for adjustment of distance be-

tween rotors and discharge portsComprising: 1 of thickness 0.49 mm


1 2124--082

Discharge end bearings, male rotor135 Balance piston dia. 81 1 3025--075136 Radial roller bearings dia. 60/130 x 46 1 1513--075137 Four-point bearings dia. 60/130 x 31 1 1513--077138 Set of shims, dia. 105/130, for adjustment of

distance between rotor and discharge portsComprising: 1 of thickness 0.49 mm


1 2124--083


18--17 0173--530--EN

Pos. Designation Qty. Part noDischarge end ports

140 Discharge port (male rotor) 1 3031--059140-1 Discharge port AC (male rotor) 1 3031--066141 Discharge port (female rotor) 1 3031--060141-1 Discharge port AC (female rotor) 1 3031--067142 Cylinder screw M10 x 150 6 1413--376143 Steel sealing ring dia. 16/10 x 2 6 2351--030146 Plug with collar 3/8” 2 1343--026147 Locking screw M10 x 10 2 1413--250148 Adjusting screw M10 x 16 2 1413--032149 Dowty-ring dia. 23.80/17.35 x 2.03 2 1331--427

Rotor adjustment parts151 Inner cover (male rotor) 1 3013--382152 O-ring dia. 123.42 x 3.53 2 1331--090153 Inner cover (female rotor) 1 3013--383154 O-ring dia. 113.89 x 3.53 2 1331--087

Shaft seal160 Shaft seal type 680 1 1332--162

Inner shaft seal165A Shaft seal cover 1 3013--380165B Balance piston 1 3025--063165C Slide ring with sleeve 1 3025--061165D Radiel seal 1 1332--079165E Inner ring 1 3025--055165F O-ring 50.52 x 1.78 1 1331--244165G O-ring 69.52 x 2.62 1 1331--145165I Counter sunk screw M6 x 12 4 1413--090165J O-ring 14.00 x 1.78 1 1331--190165K Oil distribution ring 1 3026--061165L Spirolox-ring 1 1437--260

Suction filter170 Suction filter 1 1517--151

Adjusting system for Vi slide180 Spindle for slide stop 1 3044--149182 Sealing washer for slide stop 1 3044--014183 Sealing ring 1 1331--503184 O-ring 44.04 x 3.53 1 1331--065186 Axial ball bearing ø42/25 x 11 2 1512--015

Vi regulating slide193 Cylinder screw M10 x 20 1 1413--370200 Capacity slide 1 3043--274


18--180173--530--EN

Pos. Designation Qty. Part noParts for suction gas inlet

251 Hexagon head screw M16 x 65 8 1422--634252 O-ring dia. 190.09 x 3.53 1 1331--105

Non-return valve260 Non-return flap 1 3042--146261 Intermediate flange 1 3013--376262 O-ring dia. 215.49 x 3.53 1 1331--108263 Hinge fastener 1 3042--150264 Cylinder screw M8 x 80 2 1413--366265 Hinge 1 3042--145266 Shim 8 x 14 x 0.5 2 1436--149267 Cylindrical pin dia. 8 x 32 1 1445--092268 Sleeve for hinge 1 3042--152269 Wave spring ø18.8 x ø13.2 x 0.2, h=1.6 1 1523--099270 Counter sunk screw M8 x 25 1 1413--103271 Cylinder screw M8 x 25 2 1413--357

Economizer290 ECO-plug 1 3013--377291 Cylinder screw M10 x 30 1 1413--372292 O-ring 37.69 x 3.53 1 1331--030293 Cylinder screw M8 x 25 1 1413--357

HLI inlet300 HLI plug 2 3013--127301 Cylinder screw M10 x 30 4 1413--372302 O-ring 23.39 x 3.53 2 1331--022

Parts for internal oil channel320 Non-return valvel EMB RVS 1 1364--272321 Dowty-ring 1 1331--437322 Plug with collar 1” RG 1 1343--030323 Plug with collar 3/8” 1 1343--026324 Dowty-ring 1 1331--427325A Nozzle for rotor injection (R717) 1 3041--031325B Nozzle for rotor injection (R22) 1 3041--035326 Dowty-ring 6 1331--428327 Plug with collar 1/4” 6 1343--025328 Dowty-ring 2 1331--430329 Plug with collar 1/2” 2 1343--027


18--19 0173--530--EN

Pos. Designation Qty. Part noOil filter parts

450 Cover 1 3013--474452 O-ring dia. 132.94 x 3.53 1 1331--093453 O-ring dia. 101.19 x 3.53 1 1331--083455 Locking nut M10 1 1433--080456 Cylinder screw M12 x 35 1 1413--387458 Stay bolt 1 2111--130459 Magnet 4 1517--022460 Intermediate ring 4 3424--039461 Rubber gasket 1 1334--012470 Filter cartridge 1 1517--121471 Gas outlet device 1 3042--153472 O-ring dia. 101.19 x 3.53 1 1331--083473 Cover 1 3013--374474 Cylinder screw M12 x 35 4 1413--387475 O-ring 132.94 x 3.53 1 1331--093476 Float switch 1 1553--262477 Cylindrical pin ø3 x 12 1 1445--054478 Plug with collar 1/4” 1 1343--025479 Dowty-ring 1 1331--428480 Plug with collar 3/4” 1 1343--028481 Dowty-ring 2 1331--433

Safety valve system700-1 Back pressure independent safety valve BSV8, 18 bar 1 2416-202700-2 Back pressure independent safety valve BSV8, 20 bar 1 2416-203700-3 Back pressure independent safety valve BSV8, 21 bar 1 2416-204700-4 Back pressure independent safety valve BSV8, 22 bar 1 2416-224700-5 Back pressure independent safety valve BSV8, 25 bar

- Other valve types are available on request1 2416-205

701 Connecting pipe BSV8/POV 40/50 1 2332--685702 Cylinder screw M12 x 35 4 1413--387703 O-ring dia. 82,14 x 3,53 1 1331--077704--1 Intermediate pipe with POV 40 1 3014--019704--2 Intermediate pipe with POV 50 1 3014--021716 Cylinder screw M16 x 40 4 1413--432717 O-ring dia. 113,89 x 3,53 1 1331--087718 Safety valve cover 1 3013--375719 O-ring dia. 215.49 x 3.53 1 1331--108720 Male stud coupling 2 1349--053726 Reducer G3/4”--G3/8” 1 2312--038727 AL Ring ∅24/13x1,5 1 2356--127


18--200173--530--EN

Pos. Designation Qty. Part no730 Union nut G1” 1 2313--017731 Nipple G3/8” x ø30, NV17 1 2311--065732 AL Ring ∅30/16x1,5 1 2356--137733 Dowty-ring 1 1331--427734 Cylinder screw M16 x 40 8 1413--432

Temperature/pressure transducers751 Pressure transmitter at suction end 1 1373--249752 Pressure transmitter after oil filter 1 1373--271753 Pressure transmitter before oil filter 1 1373--271755 Male stud coupling EMB VADKO 2 1349--137756 Screw connection EMB VBDKO 1 1349--233761 Temperature transmitter 1 1373-343762 Temperature transmitter 1 1373-345765 Dowty-ring 2 1331--428


18--21 0173--530--EN

Spare parts survey for SAB 163 R Mk4 unit

The following list comprises all componentsthat can be fitted on a compressor unit.

From this list we have selected the compo-nents that are used on a particularunit and which are indicated on the pipingdiagram of this instruction manual.The position numbers on the piping diagramare a reference to the ”Pos.” columns of thislist.

The piping diagram is dedicated to the com-pressor number stated on page 1 of this in-struction manual.

The components in the shaded areas arevariable. This may be due to voltage, re-frigerant, approved pressure etc.

On ordering spare parts it may be an advan-tage to receive them in sets selected for yourspecific compressor unit.

A list of sets can had on request from SA-BROE’s local representative.

Designation

PT1 Pressure transducer

Pos. Part no.

PT2

TT5

--1 -- 9 bar--1 -- 25 bar

PT100

Pressure transducer

1 Relay print

Temperature transducer

1373-2491373-271

1373-264

UNISAB II

1613-002

3448-004

3 Jumpers2 Fuses

1 CPU-module

1 EPROM extractor

GT8 Position transmitter (capacity)GT9 See GT8

PT3PT4

See PT2See PT2

UNISAB II Frontpanel 1573-0071572-0261574-016

1613-0031 EEPROM extractor1 EEPROM 1571-018

1572-0181 Screw driver

Regulating&Controldevice

g

Temperature transducerTT6/71373-282


18--220173--530--EN

DesignationPos.


Set of gaskets for SNV 824, 48, 64

Oil separator, general:

Sealing ring dia. 42/49 x 6,5

Heating rod, 250 V

30

Oil return:

Discharge:

Oil return valve completeRepair kit

O-ring dia 329,57 x 5,33

50--54

55

204

Set of gaskets for SVA--ST 10020 O-ring dia 190,09 x 3,53

Heating rod, 115 VHeating rod, 230

(for cover)

30

55 Oil seperating element


O-ring dia 120,4 x 3,53

Safety valves:

Spring 25 bar Opening pressure

DSV 32 gasket kit

28

O--ring 15,54 x 2,62Spring 20 bar Opening pressure

SFV 15

Suction:

34, 35,47

O-ring dia 52,07 x 2,6231Sight glass

(sight glass)

Refrigerantsystem

Part no.

1377--423

2453-053

1349-213

3181-038

3447--5261377--246

1331-184

1377--4221331-105

3181-0393181-040

1517-061

1377--422

1331-089

2453--065

2461--0052461--0041331--015

1331-1401226-017

Set of gaskets for SVA--ST 150 1377--424

Set of gaskets for SNV 8 or2453-092

29

Set of gaskets for QDV 15


18--23 0173--530--EN


Flange connection, oil tubeGasket, dia 75/61 x 2,0 2356-220

1331-071O-ring dia 59,92 x 3,53 (compr.)

Oil pump

1377--417Set of gaskets for SVA 1565

Set of gaskets for SVA 25601375--083Filter element FIA 2561

148B--4016

2453--053Set of gasket, SNV 864

Thermostatic three-way valve, type RT5

O-ring, Neoprene 1331-383

46

Thermo element, 48 C 1365-005

Oilsystem 1524--227

°

Valve housing EVM (NC)Gasket set for EVM (NC/NO)Coil 10 W 220 V 50/60 Hz

110 V 50/60 Hz240 V 50 Hz

Valve housing EVM (NO)

1372-3351336-0241372-5371372-5381372-539

O--ring 10,82 x 1,78

72

Solenoid valve:71

Solenoid valve block70

1331--008

CapacityregulationOnlyHF/HM

Throttle valve

Coil 10 W 220 V 50/60 Hz110 V 50/60 Hz240 V 50 Hz

1372-5371372-5381372-539

1372-337

O--ring 4,47 x 1,78Gasket 19/14

1331--0052356--283


18--240173--530--EN


82 Solenoid valve EVRA20


1377-0931377-099

82 Solenoid valve EVRA15(when TEAT 20 is selected)

See pos 70


1377-0941377-069

(when TEAT 85 is selected)

Coil 10 W 220 V 50/60 Hz110 V 50/60 Hz240 V 50 Hz

g

Coil 10 W 220 V 50/60 Hz110 V 50/60 Hz240 V 50 Hz

g See pos 70

Gasket set for SVA--ST 15--20


1377--417

1377-0781377-250

80 - 84

Filter FA15:81


1377-0791377-251

Filter FA20:81



HLIO

ilcooling


18--25 0173--530--EN

83


Injection valve TEAT 20

Nozzle insert 20-8Nozzle inset 20-12Nozzle insert 20-20Thermal part 35-65 deg. C

Injection valve TEAT 85Nozzle insert 85-33Nozzle insert 85-55

Nozzle insert 85-85Thermal part :

1371-203

1371-2041371-2061371-255

1371-2071371-208

1371-209

83

HLIO

ilcooling

Thermal part 55-95 deg. C 1371-253

20/85 068G3260

Injection valve PMFL 80Gasket setPiston rod

1377-040

83

1377-086

Spare parts set for coupling S952 size 262

Sheets, bolts, nuts & slices

Stop screw M10 x 10

1524-125

1413-250Spacer bushing 1526-003

Combination wrench 9/16”Box wrench 9/16”

Compr.Tools

Alignment motor - compressor

Discs (motor up to IEC 280)

Tools

2221-067

3183-104Discs ( motor from IEC 315) 2221-076

Compr.connections

85--3385--5585--85

068G60701371--2471371--248


18--260173--530--EN

Tools for compressorSAB 163 R Mk4

40.-- 50.-- 51.-- 52 53 54.-- 55 56 57

T0177095

30

15

42

31

43

20.--

44.-- 45.--

46

33 3432.--

1

6 7 8.--

2 3

21

9 10

4

23.--

22.--

24

11

5

25


18--27 0173--530--EN

Line no. A401 = Normal set (part no. 3083-047)Line no. A402 = Extendet set (part no. 3083-049 incl. 3083-048)Line no. B401 = Tools for alining the coupling (part no. 3183-104)Line no. B402 = Tools for shaft seal removal, oil pump (part no 3083-160)

Tools no. Designation Part no. A401 A402 B401 B402

1 Puller for bearings 3083-131 1 12 Thrust ring for the puller, female 3083-130 1 13 Thrust ring for the puller, male 3083-054 1 1

4 Tools for fitting the bearings 3083-058 1 1

5 Ring for the puller 3083-053 1 1

6 Tools for pressing out the rotors 3083-132 1 1

7 Tools for fitting the bearings 3083-133 1 1

8.1 Retaining cup for male rotor 3083-102 1 1

8.2 Retaining cup for female rotor 3083-103 1 1

9 Tools for dismounting the bearings 3083-052 2 2

10 Thrust washer 3083-129 1 1

11 Locking tool for rotor 3083-365 1 1

12 Bearing dia 42/25 x 11 1512-015 1 1

15 Punch f. locking the rotor 3083-357

20.1 Threaded pins M10 x 160 2112-129 4 4

20.2 Threaded pin M16 x 325 2112-151 1 1








23.1 Nuts M8 1432-063 2 2

23.2 Nuts M10 1432-064 4 4

23.3 Nuts M16 1432-067 1 1

24.2 Washer dia. 45/17 x 5 3083-114 4 4

25 Guide pin M16 x 300 2112-147 2 2

30 Tools for adjusting the bearings 3083-101 1 1


18--280173--530--EN


31 Special screw for adjusting the bearings 3083-100 1 1

32.2 Eye bolt M16 1427-156 1 1

33 Alignment device for coupling 3183-104 134 Feeler gauge 1622-050 136 Tools for shaft seal removal, oil pump

Consists of:

36,1 Puller for shaft seal, oil pump 3083-157 136,2 Cap screw M10 x 75 1424-201 136,3 Threaded pin M8 x 150 3083-156 336,4 Nuts M8 1432-063 336,5 Punch dia. 18 x 80 3083-158 136,6 Punch dia. 22/16,5 x 100 3083-159 140.1 Torque wrench (Ratchet) 5 - 50 Nm 1/2” 1

40.2 Torque wrench 40-200 Nm (14 x 18) 1

42 Extention 1/2” 1

43 Converter for torque wench(14x18) - 1/2” 1

44.2 Hexagon bit adaptor 1/2” - 5mm 1





45 Box spanner insert 1/2” - 19mm 1



45.4 Box spanner insert 1/2” - 9/16” 1

46 Open end spanner (14x18) - 24mm 1


50.2 Combination spanner 9/16” 1


18--29 0173--530--EN








52 Magnetic Fixture for dial indicator 1

53 Dial indicator 1

54.1 Retaining ring plier 1

54.2 Retaining ring plier 1

55.1 Hammer 1612-012 1

55.2 Plastics hammer 1612-042 1

56 Steel punch 10 mm 1

57 Plier for driving pin 1612-190 1

19. Spare Parts DrawingsSpare Parts Manual SAB 128R and SAB 163R Mk4

19--00173--530--EN

19. Spare Parts Drawings

Table of Contents

Drawings for SAB 128R Mk 4 19--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Drawings for SAB 163R Mk 4 19--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


19--1 0173--530--EN

5255

51

4544

4340

155

153

154

115

114

119131

133

131

130

135 13

6138137 11

2155

151

152

143

142

455

470472471477453452

458461

460

459

461

450

456

765

761

455

753

251

252

250A

751756755762262 254

765

261

270

260

265

269

268

267266263

264

9290

93 9495

9691

8786949392

165A

165K

165L

165J

9183

160

165D

165I

165C

165G

165E

165F

165B

111

111

102

104 105

100

184

182

183

186

180

186

101

103

327

326

2524

2621

193

200

474473475

23326

327

26

110

140

14122

481

476

478

479

752

755

480

481

170719

718

734

703

701

720

720

726

727

700732731

730

733

702 71

6

717

326

327

148 147

149

146

302300301

328329

328

329

4746

320

321

322

148147149146

326

327324

323

292290291

327

326

323

324

325A

04.03

4161--T15

1/9

0662--760

Listofparts0662--761

SAB128RMk4


19--20173--530--EN

ABAB

B

Y

A

BA

B

M1

M1

I1I1

JJ

SS

NN


SAB128RMk4

2/9

0662--760

04.03

4161--T15


19--3 0173--530--EN

R

D D

C C

FF

E E

A A

B B

SECTIOND--D

302

300

301

SECTIONC--C

292

291

293

290

Economizer

Port

HLIPorts

04.03

4161--T15


SAB128RMk4

3/9

0662--760


19--40173--530--EN

CCE

SECTION

I1--I1

J--J

751

755

756

23 86 87

47 46 52 55 51

SEEDETAILA

04.03

4161--T15


SAB128RMk4

4/9

0662--760


19--5 0173--530--EN

04.03

4161--T15

FEMALE

MALE

SECTIONS--S

N--N

119

151

142

143

329

328

152

112

137

138

136

135

140

20111

327

326

4445

4043

153

329

328

115

154

155

114

132

133

131

130

141

10110

2621

111

95

969493929190

SEEDETAIL

B

5/9

0662--760


SAB128RMk4


19--60173--530--EN

SECTION

B--B

G--G

474

473

475

481

476

478

479

455

470

458

755

472

471

480

481

452

753

477

460

459

755

453

450

461

456

717

716

04.03

4161--T15

6/9

0662--760


SAB128RMk4


19--7 0173--530--EN

SECTION

A--A

734

719

702

703

250A

251

252

254

261

762

262

260

266

267

265

267

270

264

269

268

170

718

04.03

4161--T15


SAB128RMk4

7/9

0662--760


19--80173--530--EN

SECTION

M1--M

1

22

DETAIL

ASCALE

1:1

184

183

180

105

182

104

102

100

200

193

2524

103

186

101

04.03

4161--T15

DETAIL

BSCALE

1:1

118

165F

165E

165I

165D

165C

165L

165K

113165A

8382

160

165J

81165G

165B


SAB128RMk4

8/9

0662--760


19--9 0173--530--EN

04.03

4161--T15

G G

SECTIONF--F

148

147

149

146

SECTIONE--E

323

324

322

321

320

325A

SECTION

H--H

733

731

730

732

700

727

726

720

701

720


SAB128RMk4

9/9

0662--760


19--100173--530--EN

04.02

4161--T12_0

455

470472458

460

459

461471452

453

450

477

456

765

761

753

755

111

165B165F

165E

165G

165C

165I

165D

160

165L

165K81

113

9591

969493

9290

82326327

8687

165A

83165J

251250B

252762

765

271

751

755

261262

27026

0265269268

267

266

263

264

474

47347

5

4544

4340

153

95154

115

114

132

133

131

130

135

136

138

137

119

152

151

701

720

726

727

700

732

731730

733702

704

716

717

720

703

734

718

719

170

104105100182

184

102

183

186180

186

101103

23 327326

326

327

2025

2421

26

26118

110

193

200

140

141

22

146

149147148

326

327

5155

52

329

328

302300

301

476

481

478

479

752

755

480

481

292

29029329

1

325A

324323

320

321

322

329

328

143

142

4746

146

147

327

326


SAB163RMk4

1/10

0662--750

148

149

327

326


19--11 0173--530--EN

04.02

4161--T12_0

CC

DD

E E

FF

B

A A

SECTIONC--C

291

293

292

290

301

300

302

2/10

0662--750


SAB163RMk4


19--120173--530--EN

4161--T12_0

SECTIONK--K

L--L

762

765

755

756

751

9547 46119

5251

55200

193

2524

103

186

101

100

102

182

184

183

105

180

104

8786


SAB163RMk4

3/10

0662--750

04.02


19--13 0173--530--EN


SAB163RMk4

4/10

0662--750

04.02

4161--T12_0

SECTIONH--H I--I

J--J

142

143

137

138

136

135

140

1026

20111

114

151

115

45 44 152

40 43153

328

329

154

132

133

131

130

141

110

2621

111

9591

9694

9392

90

SEEDETAILA

DETAILA

SCALE

1:1

165B

165F

165G

165J

82160

83113

118

165E

165I

165C

165D

165L

165K

165A

81


19--140173--530--EN

04.02

4161--T12

SECTIONA--A

474

473

475

481

476

479

478

455

458

470

472

752

480

481

471

452

753

761 477

453

450

461

459

460

456

717

716


SAB163RMk4

5/10

0662--750


19--15 0173--530--EN

04.02

4161--T12_0

SECTIONB--B

261

270

269

268

260

251

252

250B

262

266

267

265

263

264

170

719

718

733

703

702

6/10

0662--750


SAB163RMk4


19--160173--530--EN

04.02

4161--T12_0

SECTIOND--D

148

147

149

146

SECTIONE--E

325A

320

324

323

321

322

SECTIONF--F22

SECTIONG--G733

731

730

732

727

700

726

720

701

720


SAB163RMk4

7/10

0662--750


19--17 0173--530--EN

04.02

4161--T12_0

22.5

ø138 13

5

A

8xø17.5BC250

8xM16X24

TT7

PT1

A

F2

BY

E2

D1

C2

W

8/10

0662--750


SAB163RMk4


19--180173--530--EN

04.02

4161--T12_0

I,Q,V

E1

KL

GH

PF1

Z

D2 C1

38

78

R10

R 28

56

94

H

ø35

29.5

30

R 10

G

M10X18

M8X

18

ECONOMIZERPORT

HLIPORT

9/10

0662--750


SAB163RMk4


19--19 0173--530--EN

04.02

4161--T12_0

35

S

NM

O

50

ø

S

SCALE

1:2

BCø96

10/10

0662--750


SAB163RMk4

SAB 128R and SAB 163R Mk4 Screw compressor · PDF fileScrew compressor units SAB 128R and SAB...

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Transcript of SAB 128R and SAB 163R Mk4 Screw compressor · PDF fileScrew compressor units SAB 128R and SAB...