s2 5 Cosmo Mrkawashimaefbc8dpresentation Data
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Transcript of s2 5 Cosmo Mrkawashimaefbc8dpresentation Data
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Flare Gas Recovery Project
at TAKREER Ruwais Refinery
The 31st International symposium
January 31, 2013
COSMO OIL CO., LTD.
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Abu Dhabi National Oil Company(ADNOC) has been actively
engaging in environmental countermeasures. Gas Conservation Task Force(1996)
Instruct the group companies to eliminate or minimizegas flaring.
Launch a health, safety and environmental managementprogram(1997~)
Reducing the flue gas and wasted materials.
Abu Dhabi Oil Refining Company(TAKREER) Tackle the environmental issues
Making effort to reduce the flare gas
1. Background and Objectives of the Project 1
We conducted joint implementation of
gas recovery project with JCCP
Reduce SO and CO2
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TAKREER
Cosmo Oil Co., Ltd.
Cosmo Engineering Co.,
Ltd.
Toyo Engineering
Corporation
Project management
Basic Design
EPC Project
It em 2005FY 2006FY 2007FY 2008FY
BasicDesign
Contract of EPC
EPC
Performance test
Technical support
evaluation
2. Project Schedule 2
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3. Ruwais Refinery 3
Crude Distillation Unit 120,000BPD
Condensate Splitters 140,000BPD 2 units
Naphtha, Kerosene, Gas oil Hydrodesulphurization Units
Vacuum Distillation Unit 46,000BPD
Hydrocracker 27,000BPD
Hydrogen Plant 60,000m3N/hr
Sulfur Recovery units 44/49 tons/day
Other
Our target is in theHydrocracker group
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Existing Units
NEW Flare gasrecovery unit
Gas treatingunit
BoilerFurnace
Reduce the
Fuel gas
Flare Stack
Fuel gasRecovery
the flare gas
The some units emitted a part of the gas to the flare gas header. And they
burn the flare gas in the flare stack.In this project, we executed the introduction of the flare gas recovery unitin the hydrocracker group.And we can recovery the flare gas and reduce the fuel gas.
Remove the H2S
CNG
4. Project Overview 4
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We have the following facilities for the flare gas recovery.
This system requires a large land by a Gas holder.
We have a lot of equipment for this system , so the operation is complex.
5. Conventional gas recovery system - 1 5
FlareStack
FlareGas
RecoveredFlare Gas
ReciprocatingGas Compressor
Conventional Flare gas recovery unit
M
Gas Holder
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5. Conventional gas recovery system - 2 6
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M
FlareStack
FlareGas
Recovered
Flare Gas
Gas Compressor
Spill Back control valve
New Flare gas recovery unit
Introduce the Liquid-Ring compressor and Spill Back Control.a) Stable against fluctuations of flare header.
b) The unit configuration is simple and easy to operation
C) Operating range is wide.( 0 1,000m3N/h)
6. Introduced gas recovery system - 1 7
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6. Introduced gas recovery system - 2 8
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Conventional system
50m 30m
7. FGR Plant Area 9
New system area25m 10m
New flare gas recovery unit is a very compact compared to the
conventional unit.
Image Figure
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Recovered Flare gas(m3N/h)
SOx reduction(ton/y)
CO2reduction(ton/y) About7,000
Operation
About400
About40
This project is the one greatly contributing to the environmental
improvement. Especially, it is the one to achieve the result to the
CO2 reduction greatly.
0
200
400
600
Feb-09 Mar-09 Apr-09 Jun-09 Jul-09 Aug-09
Operating result (m3N/h)
8. Project Result - 1 10
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This project is covered ADNOC News and TAKREER News.
8. Project Result - 2 11
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8. Project Result - 3 12
This project wins The Japan Petroleum Institute s Award for
International cooperation.
This news is also covered the Japanese newspapers.
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We not only achieved through this environmental
project, we were able to build a good relationship.
We will continue the good relationship as partners
in the future.
9. Finally 13