S I INTER PACK (ISO/TS 16949:2009 certified )

Trim Cover Manufacturing Company

1 Company Profile Presentation

Date- 10.04.2014, Rev.No.-01

2

UNIT-I

Gurgaon, Haryana

UNIT-II ( Head Office )

Gurgaon,Haryana

UNIT-III

Hinjewadi,Pune,Maharashtra

UNIT-IV

Nasik, Maharashtra

UNIT -V

Sanand, Gujarat

S I AUTO PACK

Rudrapur,Uttaranchal

Plants Location In India

UNIT -VI

Chakan , Pune , Maharashtra

UNIT -VII

Dharwad , Karnataka

UNIT- VIII

Nasik, Maharashtra

UNIT-IX

Chennai , TamiInadu.

Date- 10.04.2014, Rev.No.-01

3 Plant’s location address

Date- 10.04.2014, Rev.No.-01

•Unit I : 35th Mile Stone, N.H - 8, VII, Naharpur, Gurgaon.

•Unit II: 238. Phase 6 sector 37 Udhyog Vihar Gurgaon.

•Unit III:Survey No.209/2, Behind Tata Technologies Taluka Mulshi, Hinjewadi, Pune

•Unit IV :E-39, MIDC, Ambad, Nashik.

•Unit V : 7, Natraj Industrial Estate, Sanand, Gujrat

•Unit VI:D-1/2,MIDC Industrial Area, Chakan, Pune.

•Unit VII: 173-D, Belur Industrial Estate, Dharwad, Karnataka.

•Unit VIII :E-39, Ambad MIDC , Nashik-422101 , Maharashtra.

•Unit IX :374 Pace City 2 sector 37 Udhyog Vihar Gurgaon

•S I Auto Pack : B – 6, Industrial Estate, Kicha Bay Pass Road,Rudrapur , Uttrakhand

•Unit XI :483/2B1, Sengundram Industrial Area, Melrosapuram, Maraimalainagar . TamiInadu,603204

•Unit XII : 580 Pace City 2 sector 37 Udhyog Vihar Gurgaon.

4 Introduction of S I Inter Pack Group

Date- 10.04.2014, Rev.No.-01

Units Date of Inception Product Range Customers Manpowers

Unit I Jun. 1996 i)Polythene Covers for Car Seats.

i) Krishna Maruti Ltd.

ii) SKH Auto Components Ltd. 80

Unit II Nov. 2003

i) Trim Cover for Car

ii) Trim Cover for Cinema

iii) Head Rest Assay

i) Krishna Maruti Ltd.

Ii) Sawaraj Automotive Ltd. 230

Unit III Dec. 2007 i) Trim Covers for Car , Bus ,

Commercial Vehicles

i) Johnson Control Automotives Ltd.

ii) Lear Automotive India Ltd.

iii) MSKH Seating System Pvt. Ltd.

iv) CVG Seating (I) Pvt Ltd.

110

Unit IV Mar.2009 i) Trim Covers for SUV Car i) Lear Automotive India Ltd. 180

Unit V Apr.2010 i) Trim Covers for Car i) Johnson Control Automotives Ltd. 85

Unit VI Mar.2011 i) Trim Covers for Car i) Lear Automotive India Pvt Ltd .Chakan

ii) IAC , Chakan 55

Unit VII Apr.2011 i) Trims for Bus & Commercial

Vehicle i)Johnson Control Automotives Ltd. 60

Unit VIII Jul.2011 i) Soft Luggage Mfg. i) VIP Industries Ltd. 100

Unit IX Jun.2013 i) Soft Luggage Mfg. i) VIP Industries Ltd. 59

S I Auto Pack Apr.2008 i) Trims for Commercial Vehicle

i) Johnson Control Automotives Ltd.

ii) Lear Automotive India Ltd.

iii) Harita Seating System India Ltd .

230

Unit XI Aug.2012 i) Trim Covers for Car

i) Johnson Control Automotives Ltd.

ii) Lear Automotive India Ltd.

iii) NHK F Seating System Pvt. Ltd.

185

Unit XII Jan.2014

i) Trim Cover for Car

ii) Ornamental Pieces for Car Door

Trims & Shrink Wrap Films

i) TS TECH Co. Ltd .

ii) KML

iii) Sumi Motherson

120

5 Mission , Vision , Value

Mission

We at S I Inter Pack , are committed to build the world class organization for Trim Manufacturer, and

cater supplies to all automotive & others customers.

Vision

Be a Leader in our business through world class manufacturing practices, by upgrading latest

technology into the manufacturing process and improving manufacturing methods.

Value

1. Customer oriented approach in our all actions.

2. Meeting commitments to all associated parties.

3. Team work through trust amongst people.

4. Continual improvement.

Date- 10.04.2014, Rev.No.-01

6 Quality Policy & Quality Objective

Quality Policy

We, at S I Inter Pack, are committed to become a world-class supplier of trim components to the

automotive customers. Our supplied products shall be exceeding customer expectations & we shall

always strive to meet our customer requirements on cost, quality and timely delivery. We shall achieve

total Customer Satisfaction. And continually improve the effectiveness of Quality Management System.

Quality Objective

To shall strive to achieve 100% Customer Satisfaction.

To reduce costs of process & eliminate the waste.

To ensure consistent in quality and delivery as per customer need.

We shall strive for employee empowerment, teamwork and motivation, which we feel, shall be

significant contributor to the continual growth of the organization.

Date- 10.04.2014, Rev.No.-01

7 Organization Structure

Date- 10.04.2014, Rev.No.-01

Managing Director

Mr. Ajit Khullar

Business Head

A/C & Finance Head

Mr. Vinay Dewan

Unit- VII

Plant Head

Mr. Binay

Kumar

Unit- IX

Plant Head

Mr. Shaaju

Babu

SI AUTO

PACK-

Plant Head

Mr. Sanjay

Bhagat

Unit-II

Plant Head

Mr. Pathak

Unit-IV

Plant Head

Mr. R .P.Saini

Unit- V

Plant Head

Mr. R.K.

Saini

Operation Head

Mr.Raushan Choudhary

Group Quality

Head

Mr. Sagar

Agale

Unit-VIII

Plant Head

Mr. Pralhad

Wakchoure

Group Technical

head & Plant

Head Unit V1

Mr. Rajan Kumar

C

8 Product Range

1.Car Seat Trims 3.Railway seat Trims 4.Bus Seat Trims

5.Cinema Seat Trims 7.Ornamental pieces 8. Soft Luggage

2. Passenger Vehicle Seat Trims

6. Polythene covers

Date- 10.04.2014, Rev.No.-01

9

S I Inter Pack, is a experience of over a fourteen years in the field of Trim Manufacturing. The Group is known for its

high Quality, good service ,On time supply and right price. Groups commitment towards high quality is trusted

by various multinationals with whom the Group enjoys relationship of fourteen years . S I Inter Pack Group is

a established, resourceful, and diversified in Four segments namely –

Trim Covers - 76%

Polythene covers – 10%

Ornamental Pieces - 9%

Soft Luggage - 5%

The Groups strength is Trim Manufacturing in which it has been able to achieve new heights. The Group Trims

segment has a capacity of 6500 Sets / Day and is a preferred OEM supplier to multinationals like ……….

1) Johnson Controls Automotive Ltd 2) Krishna Maruti ltd .

3) Lear Automotive India Pvt. Ltd . 4) MSKH Seating system Pvt. ltd .

5) Harita Seating System Ltd. 6) TS TECH Sun India Pvt Ltd .

7) NHK F. Krishna India Automotive seating Pvt Ltd. (NFK) 8) CVG Seating (I) Pvt Ltd.

Strength ,Capability & Business

Date- 10.04.2014, Rev.No.-01

76%

10%

9% 5%

Segments

TRIM Covers Polythene Covers Ornamental Pieces Soft Luggage

10 Sales figure of Last 10 Years in Indian Rs. Cr.

Date- 10.04.2014, Rev.No.-01

2.45

10.58 14.67

22.01 27.63

44.02

89.77

135.19

150.78 145.45

165

190

0

20

40

60

80

100

120

140

160

180

200

2003-04 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15(Projected)

Sales fig. in Cr.

Sales fig. in Cr.

[ Financial Years ]

11 List of Machines

S.No. Machine Type Qty

Unit-I Unit-II Unit-III Unit-IV Unit - V Unit -

VI

Unit - VII Unit -

VIII

AUTO -

PACK

Unit -

IX

1 Extruder Machines 4

2 Sealing Cutting Mc 3

3 Hierodulic Clicking Mc 2

4 Air Compressor 6 2 1 1 1 1 1 1 1 1

5 Stitching Machines 142 96 102 72 34 30 60 195 115

6 PVC Welding Mc 1

7 Punching Press 1 1 1 1 1

8 PVC Cutting Machine 12 5 3 4 2 2 4 2

9 End Cutting Machine 4 4 2 2 2 2 2 2

10 Inter-Locking Mc 1 1

11 Lathe Mc 3

12 Milling Mc 1

13 Center less Grinder 1

14 MIG Welding Set 1

15 Hierodulic Press 1

16 Power Press 1

17 D G Set 1 2 1 1 1 1 1 1 1 1

18 CNC Cutting M/C 2

19 Quilting Machine 1

20 Air Bag stitching

Machine

1

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12 List of Instruments & Equipments

S.No Equipment Type

Qty

Unit-I Unit-II Unit-III Unit-IV Unit –V Unit –VI Unit –VII Unit –

VIII

AUTO-

PACK

Unit –IX

1 Weighing Scale 2 2 2 1 1 1 1 1 1 1

2 Thickness Gauge 1 1 1 1 1 1 1 1 1 1

3 Micrometer 1 1 1 1

4 Vernier Caliper 1 2 1 1 1 1 1 1 1

5 Scale 5 16 12 8 6 4 4 8 10 10

6 Volt Meter 6 2

7 Ampere Meter 6

8 Dial Gauge 1 1 1 1 1

9 Height Gauge 1 1

10 Radius Gauge 1

11 Angle Protector 1

12 Inrocess Receiver Gauge 4

13 Correction Gauge 4

14 Final Inspection Gauge 4

15 Inchi Tap 4 6 4 4 4 2 2 6 6 6

16 Temp Checking Instrument 3

17 Tensile Testor 1 1 1 1

18 Scan-O-Light Machine 1 1 1 1 1

19 Photo Spectrometer 1 1 1 1

20 Flammability Chamber 1 1

Date- 10.04.2014, Rev.No.-01

13 List of Materials

S.No Material Type Qty

Unit-I Unit-II Unit-III Unit-IV Unit – V Unit - VI Unit - VII

Unit -

VIII

AUTO

PACK

Unit - IX

1 L D Plastic Granules X

2 Plastic Ornamental Pieces X

3 Adhesive X

4 Plain PVC X X X X X X X

5 Dotted PVC X X X X X X

6 Blue Printed PVC X X

7 Design Fabric X X X X X X X X X X

8 Plane Fabric X X X X X X X X

9 Carpet X X X X X X X X

10 Teflon Strip X X

11 Plastic Eyelet X X

12 Fire Woven Cloth X

13 Railway Raxin X

14 Pipe Frames X

15 Ply Board X

16 P U Pad X

17 Foam X

18 Thread X X x x X X X x X

19 Bright Bar X

20 Steel Wire X

Date- 10.04.2014, Rev.No.-01

14 OEM for Which we work ....as a Tier -2 supplier

MARUTI :- Alto 800 , SX4 , WagaonR, Ecco, Versa, Zen , Alto K 10 , Swift dzire , Omini .

TATA MOTOR :- Manza , Aria , Indica Vista , Indigo , Indica , Sumo , Winger , Marina , Nano

,Micron Bus , School Bus , Tata ACE , Tata Magic .

M & M :- Scorpio , Xylo , Bolero , Maximo, XUV500 , Qunto , Verito .

GENERAL MOTOR :- Spark ,Beat.

VIP INDUSTRIES LTD :- Soft Luggage , Sky bags .

FORD MOTOR LTD :- Eco Sport .

RENAULT : Duster .

TOYOTA :- Etios .

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HONDA : Brio , Amenz .

NISSAN :- Terrano , Datsan

.

15 Achievement & Awards – Unit III

Year 2009-10 : Got Award from TJC for “Runner Up “ – Supplier Quality

Improvement .

Year 2007 -08 : Start Trim Manufacturing as Tier 2 Supplier for TJC .

Year 2008-09 : ISO 9001:2008 Certified .

Year 2010-11 : Got Award from TJC for “participation &

Improvement in Product Quality “

Year 2009-10 : Got Award from TJC for Supplier recognition certificate for the

excellent delivery & Quality performance.

Date- 10.04.2014, Rev.No.-01

Year 2008-09 : D & B D-U-N-S Certified .

.

16

Year 2011 -12 : Got award from TJC for participation for presenting & sharing the Quality

improvement Project as a part of Quality Month celebration Nov.2011 .

Year 2011 -12 : Got award from TJC As a “ Runner Up “ in Supplier Quality Improvement

Competition held during the Quality month Nov .2011.

Year 2011 -12 : Got Award from TJC for Best Delivery performance in year 2011

for trim commodity .

Year 2011 -12 : Got Award from TJC For Best Response in year 2011

for trim commodity .

Year 2011-12 : Got Award from TJC, Chinchwad for Best Kaizen exercise.

Date- 10.04.2014, Rev.No.-01

Year 2010-11 : ISO /TS 16949:2009 certified .

Achievement & Awards – Unit III

.

17

Year 2012 -13 : Got Award from TJC For Good Launch Support.

Date- 10.04.2014, Rev.No.-01

Year 2012-13 : Got Award from TJC For Best Delivery performance.

.

Achievement & Awards – Unit III

Year 2012 -13 : Got award from TJC As a “ Winner “ in Supplier Quality Improvement

Competition held during the Quality month Nov .2012

Year 2013-14 : Got award from JCAL for Sustainability for the Year 2013.

18 Achievement & Awards

Unit - II : Won 2nd Prize in

Quality Circle

Competition at Maruti Center for

Excellence in Jun.05

Unit – III : Awarded to M/S

S I Inter Pack pune for the

excellent Delivery & Quality

performance month Oct.09

Unit - II : Received Best Overall

Performance award from KML in

Dec.05

Unit - II : Awarded the outstanding

overall performance award for two year

running By Krishna group

at their vendor meet, for the Year 05-06.

Unit – III : Won Runner up Prize

in Quality Circle competition at TJC

, Hinjewadi for the year 09-10.

Unit – III : Got award from TJC for

participation for presenting & sharing the

Quality improvement Project as a part

of Quality Month celebration Nov.2011

Unit – III : Got award from TJC

As a “ Runner Up “ in Supplier Quality

Improvement Competition held during

the Quality month Nov .2011

Unit – III : Got Award from TJC

for Best Response performance in

year 2011 for trim commodity.

Date- 10.04.2014, Rev.No.-01

19 Achievement & Awards

Unit – V : Got Award as Best

Overall Performance Supplier for the

Year 2010-11

Unit – III : Got award from TJC ,

Chinchwad for Kaizen exercise &

participation in TATA MOTORS

journey towards.

Unit - IV : Awarded the

outstanding overall performance

award for the year of 2009-10 by

Lear corporation , Nashik

AUTO PACK : Awarded the 100%

Delivery & No customer concern

performance for the month of the Aug.09

from TJC , Rudrapur their Vendor meet for

the year 09-10.

AUTO PACK : Got the award

from TJC ,Rudrapuer for Best

supplier for the year 2009-10.

Date- 10.04.2014, Rev.No.-01

Unit – III : Got Award from TJC

for Best Delivery performance and

Good Launch support for the year

2012 -13.

Unit – III : Got Award from TJC

for Best Delivery performance in

year 2011 for trim commodity.

Unit – IV : SEMI FINAL WINNER

IN POKA YOKE COMPETITION

HELD IN MAHINDRA & MAHINDRA.

Month- Oct .2012

20 Achievement & Awards

SI AUTO PACK :

Got the award from TJC , Rudrapur

for Best Response for the year 2012 .

Date- 10.04.2014, Rev.No.-01

Unit – III : Got award from TJC As

a “ Winner “ in Supplier Quality

Improvement Competition held during

the Quality month Nov .2012

Unit – III : Got award from JCI for Sustainability for

the Year 2013 .

Unit –XI: Got award from Lear As a

“ Good Support “ for the Year 2013

21 Our Valuable Customer’s

Luggage Manufacturing Company :-

Car Seat Manufacturing Companies :-

Interior Parts Manufacturing

Companies :-

Date- 10.04.2014, Rev.No.-01

22 Upgrading Activities – Quality Circle

UNIT-III Single piece Flow

UNIT – II Single piece Flow UNIT-II Using 7QC tools & 8D

techniques

for resolve the Quality issues.

UNIT –III Activities & Training

for Quality Month Nov.2011

UNIT – III Quality Circle team

UNIT –II Presentation for

Quality Improvement .

UNIT –III Presentation for

Quality Improvement .

UNIT –III Awareness program

for Quality Improvement

Date- 10.04.2014, Rev.No.-01

23 Upgrading Activities – Automation

AIR BAG STITCHING MACHINE

QUILLTING MACHINE

LECTRA CNC CUTTING MACHINE

Date- 10.04.2014, Rev.No.-01

24 Thank You !!!

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