standard equipment list

Equipment ListCLIENTISOLUX INGENIERIA S.A.PROCESS EQUIPMENT LISTPRAJ INDUSTRIES LTDLOCATIONCOLOMBIAPRAJ HOUSE, PUNE, INDIA - 411021PLANT480,000 LITERS/DAY ETHANOL PLANTPROJECT NUMBERS-10010DOCUMENT NO. S-10010-3-EQL-1101REVCODETAG NO.OPSBEQUIPMENT NAMEBRIEF DESCRIPTIONSCOPEPRINCIPAL SECTION (AREA)MATERIAL OF CONSTRUCTIONOPERATING PRESSUREkg/cm aDESIGN PRESSURE kg/cm aOPERATING TEMPERATURECDESIGN TEMPERATURE CCAPACITYmm/hrAm/hrHEAT TRANSFER AREA mINSIDE DIAMETERmmLENGTH / HEIGHT / TUBE LENGTHmmDIFFERENTIAL HEAD MLCPOWER kWDUTY (C / I)INSULATIONINSULATION THICKNESS mmREMARKS ON CHANGE3AG14311 to 14312-20Agitator for Yeast Activation Vessel-I/II with MotorSide Entry PropellerPVFermentationWetted Parts CF81.8X34.0X-----2.2I--3AG14411 to 14414-40Agitator for Fermentor-I to IV with MotorSide Entry PropellerPVFermentationWetted Parts CF82.2X34.0X-----7.5I--3AG14511-10Agitator for Beer Well with MotorSide Entry PropellerPVFermentationWetted Parts CF82.2X34.0X-----7.5C--3AG14612-10Agitator for Yeast Cream Collection Tank with MotorTop Entry PropellerPVFermentationWetted Parts CF81.4X34.0X-----5.5C--3AG14712-10Agitator for Nutrient Dosing Tank with MotorTop Entry PropellerPVFermentationWetted Parts CF81.2X32.0X-----1.5I--3AG14713-10Agitator for Additive Dosing Tank with MotorTop Entry PropellerPVFermentationWetted Parts CF81.2X32.0X-----1.5I--3BL14701A/B11Air Blower with Motor, Filter and Liquid SeparatorBlower: Water Ring Type Filter:HEPAPVFermentationD.I.2.0X34.0X700----55.0C--3CN14502A/B/C/D31Yeast Centrifuge Separator with FilterCentrifuge SeparatorPVFermentationWetted Parts CF85.6X34.0X95---90.0C--3E14102A/B11Juice CoolerPlate Heat ExchangerPVFermentationPlates AISI 316 / Frame CSHot Side 3.5Cold Side 5.0Hot Side XCold Side XHot Side In 70Hot Side Out 32Cold Side In 30Cold Side Out 40Hot Side XCold Side X-X----C--3E14204-10Cooler For CV -IIIPlate Heat ExchangerPVFermentationPlates AISI 316 / Frame CSHot Side 3.5Cold Side 5.0Hot Side XCold Side XHot Side In 34Hot Side Out 32Cold Side In 30Cold Side Out 32Hot Side XCold Side X-X----I--3E14321 - 14322-20Cooler for Yeast Activation Vessel - I/IIPlate Heat ExchangerPVFermentationPlates AISI 316 / Frame CSHot Side 3.7Cold Side 4.9Hot Side XCold Side XHot Side In 34Hot Side Out 32Cold Side In 30Cold Side Out 32Hot Side XCold Side X-X----I--3E14421 - 14424-40Fermentor Mash Cooler I - IVPlate Heat ExchangerPVFermentationPlates AISI 316 / Frame CSHot Side 4.2Cold Side 4.8Hot Side XCold Side XHot Side In 34Hot Side Out 32Cold Side In 30Cold Side Out 32Hot Side XCold Side X-X----I--3K14501-10Beer WellCylindrical, Vertical Shell with Conical Top and Conical BottomCFFermentationAISI 3041.01.132.090.01100-1073012000--C--3K14503-10Over Head TankCylindrical, Vertical Shell with Flat Top and Sloping BottomCFFermentationCS1.01.032.070.045-37504500--C--3K14601-10Mash ChargerCylindrical, Vertical Shell with Conical Top and Conical BottomCFFermentationAISI 3041.01.032.090.0350-76507500--C--3K14602-10Yeast Cream Collection TankCylindrical, Vertical Shell with Dished EndsCFFermentationAISI 3041.01.032.090.045-37303750--C--3K14702-10Nutrient Dosing TankCylindrical, Vertical Shell with Dished EndsPWFermentationAISI 3041.01.032.070.04-15801875--I--3K14703-10Additive Dosing TankCylindrical, Vertical Shell with Dished EndsPWFermentationAISI 3041.01.032.070.04-15801875--I--3K14704-10Antifoam Dosing TankCylindrical, Vertical Shell with Flat Top and Sloping BottomPWFermentationCS1.01.035.070.02-14501250--I--3K14705-10Acid Dosing TankCylindrical, Vertical Shell with Flat Top and Sloping BottomPWFermentationCS1.01.035.070.02-14501250--C--3K14801-10CIP TankCylindrical, Vertical Shell with Conical Top and Sloping BottomCFFermentationCS1.01.132.093.050-38204500--IP503K14802-10Spent Lees Collection TankCylindrical, Vertical Shell with Dished EndsPWFermentationAISI 3041.01.082.593.010-20003000--IP503K14803-10Caustic Dosing TankCylindrical, Vertical Shell with Dished EndsPWFermentationAISI 3041.01.032.070.01-10001250--I--3NO14203-10Cleaning Nozzles for CV IIISelf Operated with 360 RotationPVFermentationAISI 3049.9X32.0XX-----I--3NO14301 to 14302A/B40Spray Nozzles for Yeast Activation Vessel - I/IISelf OperatedPVFermentationAISI 3047.7X32.0XX-----I--3NO14303 to 14304-20Cleaning Nozzles for Yeast Activation Vessel - I/IISelf Operated with 360 RotationPVFermentationAISI 3049.4X32.0XX-----I--3NO14401 to 14404-40Cleaning Nozzles for Fermentor I to IVSelf Operated with 360 RotationPVFermentationAISI 3049.0X32.0XX-----I--3NO14405 to 14408A/B80Spray Nozzles for Fermentor I to IVSelf OperatedPVFermentationAISI 3047.5X32.0XX-----I--3NO14501-10Cleaning Nozzle for Beer WellSelf Operated with 360 RotationPVFermentationAISI 3049.0X32.0XX-----I--3NO14601-10Cleaning Nozzle for Mash ChargerSelf Operated with 360 RotationPVFermentationAISI 3049.4X32.0XX-----I--3P14203-10Cell Mass Transfer Pump with MotorCentrifugal PumpPVFermentationWetted Parts CF83.5X34.0X35---21.95.5I--3P14301 to 14302-20Yeast Activation Vessel - I/II Pump with MotorCentrifugal PumpPVFermentationWetted Parts CF83.7X34.0X300---2230.0I--3P14401 to 14405-41Circulation Pump & Motor for Fermentor I to IVCentrifugal PumpPVFermentationWetted Parts CF84.2X34.0X1100---28.2125.0I--Stand by Pump shall be in Ware House/ Stores3P14501A/B11Beer Well Transfer Pump with MotorCentrifugal PumpPVFermentationWetted Parts CF86.6X32.0X285---51.455.0C--3P14601A/B11Mash Transfer Pump with MotorCentrifugal PumpPVFermentationWetted Parts CF85.6X32.0X270---41.655.0C--3P14602A/B11Yeast Cream Transfer Pump with MotorCentrifugal PumpPVFermentationWetted Parts CF85.0X32.0X45---55.415.0C--3P14702A/B11Nutrient Pump with MotorCentrifugal PumpPVFermentationWetted Parts CF83.9X32.0X5---23.51.5I--3P14703A/B11Additive Pump with MotorCentrifugal PumpPVFermentationWetted Parts CF84.7X32.0X9---31.31.5I--3P14704A/B11Antifoam Dosing Pump with MotorCentrifugal PumpPVFermentationC.I.8.5X32.0X4---65.52.2I--3P14705A/B11Acid Pump with MotorCentrifugal PumpPVFermentationAlloy 207.2X35.0X3---33.52.2C--3P14801A/B11CIP Pump with MotorCentrifugal PumpPVFermentationWetted Parts CF810.3X32/82.5X50---86.430.0I--3P14803A/B11Caustic Dosing Pump with MotorCentrifugal PumpPVFermentationWetted Parts CF85.7X40.0X2---41.11.1I--3P14804A/B20Fermentor Washing Transfer Pump with MotorCentrifugal PumpPVFermentationWetted Parts CF84.0X32.0X50---29.17.5I--3R14201-10Culture Vessel - ICylindrical, Vertical Shell with Dished Ends with JacketPWFermentationAISI 304Shell 1.0 Jacket 4.5Shell # Jacket 5.3Shell- 32.0 Jacket 120.0Shell 120.0 Jacket 130.01-10001250--I--3R14202-10Culture Vessel-IICylindrical, Vertical Shell with Dished Ends with JacketPWFermentationAISI 304Shell 1.0 Jacket 4.6Shell # Jacket 5.3Shell- 32.0 Jacket 120.0Shell 120.0 Jacket 130.06.5-20001875--I--3R14203-10Culture Vessel-IIICylindrical, Vertical Shell with Conical Top and Conical BottomCFFermentationAISI 3041.01.134.0120.045-35004500--I--3R14301 to 14302-20Yeast Activation Vessel - I/IICylindrical, Vertical Shell with Conical Top and Conical BottomCFFermentationAISI 3041.01.134.0120.0330-74407500--I--3R14401 to 14404-40Fermentor I to IVCylindrical, Vertical Shell with Conical Top and Conical BottomCFFermentationAISI 3041.01.134.090.011001073012000--I--3T14431 to 14434-40CO2 Scrubber For Fermentor I to IVTray Type-Sieve Tray, No. of Trays- 6, Tray Spacing- 250 mmPWFermentationShell AISI 304 / Trays AISI 3041.0#34.090.0--1300#--I--3Y14203-10Air/Steam Sparger for R-14203Spread Arm TypePWFermentationAISI 3042.50X32.0/120.0X------I--3Y14301 to 14302-20Air/Steam Sparger for Yeast Activation Vessel -I/IISpread Arm TypePWFermentationAISI 3042.50X32.0/120.0X------I--3Y14401 to 14404-40Fermentor Safety System I to IVBreather ValvePVFermentationWetted Parts AISI 3041.0X34.0X------I--3D15203A/B20Vapor Bottle for Rectifier Condenser-ICylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3040.21.8/045.7130.0--500600--CH503D15205-10Vapor Bottle for Rectifier Condenser-IICylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3040.21.8/045.7130.0--500600--CH503D15211-10Feed Bottle for Rectifier ColumnCylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3040.25.6/065.0130.0--500600--CH503D15301-10Feed Bottle for Exhaust ColumnCylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3040.55.6/075.5130.0--500600--CH503D15504-10Vapor Bottle for Aldehyde Condenser-ICylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3041.11.978.0130.0--250400--CH503D15506-10Vapor Bottle for Aldehyde Condenser-IICylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3041.11.978.0130.0--250400--CH503E15101A/B11Fermented Mash PreheaterPlate Heat ExchangerPVDistillationPlates AISI 316 / Frame CSHot Side 5.1Cold Side 3.4Hot Side XCold Side XHot Side In 94.5Hot Side Out 36.5Cold Side In 32.0Cold Side Out 73.0Hot Side XCold Side X-X----C--3E15202A/B20Rectifier Condenser-IShell and Tube Heat Exchanger (Orientation Horizontal) (4 Tube Side Passes)PWDistillationShell AISI 304 / Tubes AISI 304Shell Side 0.2Tube Side 2.7Shell Side 1.8/0Tube Side 6.0Shell Side 45.7Tube Side In 33.4Tube Side Out 39.0Shell Side 130.0Tube Side 75.0-1281.223506000--CH753E15204-10Rectifier Condenser-IIShell and Tube Heat Exchanger (Orientation Horizontal) (1 Tube side pass)PWDistillationShell AISI 304 / Tubes AISI 304Shell Side 0.2Tube Side 2.2Shell Side 1.8/0Tube Side 6.0Shell Side 45.7Tube Side In 32.0Tube Side Out 33.4Shell Side 130.0Tube Side 75.0-481.916504500--CH753E15402-10FO Cooler for Rectifier ColumnShell and Tube Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWDistillationShell AISI 304 / Tubes AISI 304Shell Side 1.5Tube Side 3.2Shell Side 3.7Tube Side 6.0Shell Side In 59.6 Shell Side Out 34.0Tube Side In 32.0Tube Side Out 33.9Shell Side 130.0Tube Side 75.0-204402000--CP503E15502-10Aldehyde ReboilerShell and Tube Heat Exchanger (Orientation Vertical) (1 Tube side pass)PWDistillationShell AISI 304 / Tubes AISI 304Shell Side 1.6Tube Side 1.5Shell Side 2.7Tube Side 2.1Shell Side 91.2Tube Side 83.4Shell Side 260.0Tube Side 130.0-651.118703000--CH753E15503-10Aldehyde Condenser-IShell and Tube Heat Exchanger (Orientation Horizontal) (2 Tube Side Passes)PWDistillationShell AISI 304 / Tubes AISI 304Shell Side 1.1Tube Side 2.2Shell Side 1.9Tube Side 6.0Shell Side 78.0Tube Side In 33.1Tube Side Out 37.6Shell Side 130.0Tube Side 75.0-48.96103000--CH753E15505-10Aldehyde Condenser-IIShell and Tube Heat Exchanger (Orientation Horizontal) (1 Tube side pass)PWDistillationShell AISI 304 / Tubes AISI 304Shell Side 1.1Tube Side 2.0Shell Side 1.9Tube Side 6.0Shell Side 78.0Tube Side In 32.0Tube Side Out 33.1Shell Side 130.0Tube Side 75.0-19.23703000--CH753E15508-10Technical Alcohol CoolerShell and Tube Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWDistillationShell AISI 304 / Tubes AISI 304Shell Side 1.8Tube Side 3.2Shell Side 4.1Tube Side 6.0Shell Side In 78.0Shell Side Out 34Tube Side In 32.0Tube Side Out 32.5Shell Side 130.0Tube Side 75.0-3.8DN 2502000--CP503E15509-10Rectifier Alcohol CoolerShell and Tube Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWDistillationShell AISI 304 / Tubes AISI 304Shell Side 1.9Tube Side 3.2Shell Side 5.0Tube Side 6.0Shell Side In 83.4 Shell Side Out 34.0Tube Side In 32.0Tube Side Out 33.0Shell Side 130.0Tube Side 75.0-367.714403000--CP503K15206-10Rectifier Reflux TankCylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3040.21.8/0.045.7130.010-19603125--CH753K15303-10Fusel Oil Product TankCylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3041.01.8/0.034.0130.00.5-7001250--C--3K15401-10Fusel Oil Draw TankCylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3040.21.8/0.059.6130.00.5-7001250--CP503K15404-10Fusel Oil Washing TankCylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3041.01.8/0.032.0130.01-10001250--C--3K15507-10Aldehyde Condensate TankCylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3041.01.978.0130.01-10001250--CH753P15102A/B11Mash Column Bottom Pump with MotorCentrifugal PumpPVDistillationWetted Parts CF8M3.8X83.0X265---27.055.0C--3P15201A/B11Rectifier Bottom Pump with MotorCentrifugal PumpPVDistillationWetted Parts CF83.1X73.6X33---24.57.5C--3P15206A/B11Rectifier Reflux Pump with MotorCentrifugal PumpPVDistillationWetted Parts CF84.1X45.7X110---47.030.0C--3P15302A/B11Exhaust Column Bottom Pump with MotorCentrifugal PumpPVDistillationWetted Parts CF84.3X82.5X36---33.07.5C--3P15303A/B11Fusel Oil Product Transfer Pump with MotorCentrifugal PumpPVDistillationWetted Parts CF84.0X34.0X2---31.71.1I--3P15401A/B11Fusel Oil Draw Pump with MotorCentrifugal PumpPVDistillationWetted Parts CF83.6X59.6X2---33.32.2C--3P15404A/B11Fusel Oil Washing Pump with MotorCentrifugal PumpPVDistillationWetted Parts CF83.3X32.0X6---22.43.7C--3P15405A/B11Alcohol Scrubber Water Pump with MotorCentrifugal PumpPVDistillationWetted Parts CF83.0X32.0X6---23.53.7C--3P15406A/B/C21Distillation Vacuum Pump with MotorWater Ring Vacuum PumpPVDistillationC.I. with Wetted parts CF8M0.2X35.0X2600----90.0C--3P15501A/B11Aldehyde Column Bottom Pump with MotorCentrifugal PumpPVDistillationWetted Parts CF84.5X83.4X30---38.39.3C--3P15507A/B11Aldehyde Condensate Pump with MotorCentrifugal PumpPVDistillationWetted Parts CF83.7X78.0X11---33.55.5C--3S15403-10Fusel Oil DecanterCylindrical, Vertical Shell with Dished EndsPWDistillationAISI 3041.01.832.0130.0------C--3T15102-10Mash ColumnTray Type- Rh Grid Tray, No. of Trays- 20 +1, Tray Spacing- 750 mmPWDistillationShell AISI 304/ Trays AISI 3040.51.8/0.0Top: 73Bottom: 83130.0--415019350--CH753T15201-10Rectifier ColumnTray Type- Sieve Tray, No. of Trays- 44, Tray Spacing- 500PWDistillationShell AISI 304/ Trays AISI 304Top: 0.2Bottom: 0.51.8/0.0Top: 45.7Bottom: 73.6130.0--510024900--CH753T15302-10Exhaust ColumnTray Type- Bubble Cap Tray, No. of Trays- 14, Tray Spacing- 400PWDistillationShell AISI 304/ Trays AISI 3040.51.8/0.0Top: 75.5Bottom: 82.5130.0--18507850--CH753T15405-10Alcohol ScrubberTray Type- Sieve Trays, No. of Trays- 8, Tray Spacing- 300PWDistillationShell AISI 304/ Trays AISI 3040.21.8/0.032.0130.0--7303400--C--3T15501-10Aldehyde ColumnTray Type- Sieve Trays, No. of Trays- 50, Tray Spacing- 300PWDistillationShell AISI 304/ Trays AISI 304Top: 1.1Bottom: 1.21.9Top: 78.0Bottom: 83.4130.0--Top: 1400Bottom: 168019150--CH753Y15303-10Flame Arrestor for K-15303-PVDistillationWetted Parts AISI 3041.0X34.0X------I--3Y15404-10Flame Arrestor for K-15404-PVDistillationWetted Parts AISI 3041.0X32.0X------I--3Y15501-10Flame Arrestor for PSV-15501-PVDistillationWetted Parts AISI 3041.7X92.0X------I--3Y15505-10Flame Arrestor for E-15505-PVDistillationAISI 3041.0X78.0X------I--3E15702-10Feed PreheaterShell and Tube Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWDehydrationShell AISI 304/ Tubes AISI 304Shell Side 1.6Tube Side 2.5Shell Side 2.7Tube Side 5.0Shell Side 91.2 Tube Side In 83.4Tube Side Out 83.5Shell Side 260.0Tube Side 160.0-91.67902500--CH753E15704-10Vaporizer ReboilerShell and Tube Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWDehydrationShell AISI 304/ Tubes AISI 304Shell Side 1.9Tube Side 2.4Shell Side 2.3Tube Side 2.7Shell Side 118Tube Side 95.1Shell Side 160.0Tube Side 160.0-340.914003000--CH753E15801-10SuperheaterShell and Tube Heat Exchanger (Orientation Horizontal) (1 Tube Side Pass)PWDehydrationShell AISI 304/ Tubes AISI 304Shell Side 3.5Tube Side 1.9Shell Side 4.2 Tube Side 2.7Shell Side In 148.2 Tube Side In 95.1Tube Side Out 123Shell Side 170.0Tube Side 170.0-132.910602000--CH753E15803-10Regeneration CondenserShell and Tube Heat Exchanger (Orientation Vertical) (4 Tube Side Passes)PWDehydrationShell AISI 304/ Tubes AISI 304Shell Side 0.2Tube Side 3.5Shell Side 2.7/0Tube Side 5.0Shell Side In 118 Shell Side Out 33.5Tube Side In 30.4Tube Side Out 32.3Shell Side 310.0Tube Side 100.0-693.416605000--CH753E15804-10Regeneration PreheaterShell and Tube Heat Exchanger (Orientation Horizontal) (1 Tube Side Pass)PWDehydrationShell AISI 304/ Tubes AISI 304Shell Side 6.7Tube Side 1.6Shell Side 13.0 Tube Side 2.7Shell Side In 33.5 Shell Side Out 65.0Tube Side In 118.0Tube Side Out 91.2Shell Side 130.0Tube Side 260.0-40.05602500--CH753E15901-10Product Vent CondenserShell and Tube Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWDehydrationShell AISI 304/ Tubes AISI 304Shell Side 1.6Tube Side 2.5Shell Side 2.7Tube Side 5.0Shell Side 91.2 Tube Side In 32.3Tube Side Out 33.3Shell Side 260.0Tube Side 100.0-99.27503000--CH753E15903-10Product CoolerShell and Tube Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWDehydrationShell AISI 304/ Tubes AISI 304Shell Side 2.9Tube Side 3.5Shell Side 4.2Tube Side 5.0Shell Side In 91.2 Shell Side Out 33.0Tube Side In 30.0Tube Side Out 30.9Shell Side 130.0Tube Side 75.0-189.211002500--CP503E15904-10PCV CondenserShell and Tube Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWDehydrationShell AISI 304/ Tubes AISI 304Shell Side 1.0Tube Side 2.5Shell Side 2.7Tube Side 5.0Shell Side In 91.2 Shell Side Out 78 Tube Side In 30.0Tube Side Out 32.0Shell Side 260.0Tube Side 100.0-13.1DN 3502500--CH753E15906-10Regeneration CoolerPlate Heat ExchangerPVDehydrationPlates AISI 316 / Frame CSHot Side 11.0Cold Side 3.7Hot Side XCold Side XHot Side In 35.3Hot Side Out 33.0Cold Side In 30.9Cold Side Out 34.9Hot Side XCold Side X-X----C--3F15701A/B11Feed FilterBag Filter : Mesh Size 25 MicronPVDehydrationBags: Poly Propylene3.4X83.4X30-----C--3F15907A/B11Regeneration FilterBag Filter : Mesh Size 25 MicronPVDehydrationBags: Poly Propylene7.6X33.5X7.5-----C--3J15805-10Vacuum EductorSize :6"PVDehydrationAISI 3168.1X33.0X--XX--C--3K15703-10Vaporizer Flash TankCylindrical, Vertical Shell with Dished EndsPWDehydrationAISI 3041.92.795.1130.07.8-19302500--CH753K15902-10Product ReceiverCylindrical, Vertical Shell with Dished EndsPWDehydrationAISI 3041.62.791.2130.05.3-18101875--CH753K15905-10Regeneration ReceiverCylindrical, Vertical Shell with Dished EndsPWDehydrationAISI 3041.01.833.5130.05.3-18101875--C--3MS15802A/B11Molecular Sieve I/IICylindrical, Vertical Shell with Dished EndsPWDehydrationAISI 3040.1/1.80/2.7123.0310.037.0-32004270--CH1003P15902A/B11Product Pump with MotorCentrifugal PumpPVDehydrationWetted Parts CF83.5X91.2X22---21.511.0C--3P15905A/B11Regeneration Pump with MotorCentrifugal PumpPVDehydrationWetted Parts CF811.1X35.3X260---120160.0C--3Y15703-10Flame Arrestor for K-15703-PVDehydrationWetted Parts AISI 3042.3X100.0X------I--3Y15802-LOT0Sieve Bed Internals (Inserts)CylindricalPVDehydrationAISI 3160.1/1.8X123.0X------C--3Y15812-LOT0BallastDesiccants ( 1/4" Ballast- 1960Kg; 1/2" Ballast- 1960Kg; 1" Ballast- 7420 Kg)PVDehydration-0.1/1.8X123.0X------C--3Y15813-LOT0Molecular Sieve DesiccantsDesiccants :54320 KgPVDehydration-0.1/1.8X123.0X------C--3Y15904-10Flame Arrestor for E-15904-PVDehydrationWetted Parts AISI 3041.0X78.0X------I--3Y15905-10Flame Arrestor for K-15905-PVDehydrationWetted Parts AISI 3041.0X35.3X------I--3D22101-10Vapor Liquid Separator for Falling Film Effect 1Cylindrical, Vertical Shell with Conical Top and Dished BottomCFEvaporationAISI 3041.22.1 / 0.0105.1130.0139-53005000--CH753D22102-10Vapor Liquid Separator for Falling Film Effect 2Cylindrical, Vertical Shell with Conical Top and Dished BottomCFEvaporationAISI 3041.22.1 / 0.0105.1130.0151-55005000--CH753D22103-10Vapor Liquid Separator for Falling Film Effect 3Cylindrical, Vertical Shell with Conical Top and Dished BottomCFEvaporationAISI 3040.82.1 / 0.095.2130.0184-60005000--CH753D22104-01Vapor Liquid Separator for Falling Film Standby EffectCylindrical, Vertical Shell with Conical Top and Dished BottomCFEvaporationAISI 3040.52.1 / 0.083.7130.0184-60005000--CH753D22105-10Vapor Liquid Separator for Falling Film Effect 4Cylindrical, Vertical Shell with Conical Top and Dished BottomCFEvaporationAISI 3040.32.1 / 0.072.2130.092-46004375--CH753D22106-10Vapor Liquid Separator for Falling Film Effect 5Cylindrical, Vertical Shell with Conical Top and Dished BottomCFEvaporationAISI 3040.12.1 / 0.054130.092-46004375--CH753D22107-10Condensate Pot 1Cylindrical, Vertical Shell with Dished EndsPWEvaporationAISI 3041.22.1 / 0.0105130.00.7-7901250--CH753D22108-10Condensate Pot 2Cylindrical, Vertical Shell with Dished EndsPWEvaporationAISI 3040.82.1 / 0.094.5130.00.7-7901250--CH753D22109-10Condensate Pot 3Cylindrical, Vertical Shell with Dished EndsPWEvaporationAISI 3040.52.1 / 0.083130.00.7-7901250--CH753D22110-10Condensate Pot 4Cylindrical, Vertical Shell with Dished EndsPWEvaporationAISI 3040.32.1 / 0.071130.00.7-7901250--CH753E22201A/B11Vinasse CoolerPlate Heat ExchangerPVEvaporationPlates AISI 316 / Frame CSHot Side 5.4Cold Side 5.0Hot Side XCold Side XHot Side In 54Hot Side Out 35Cold Side In 30Cold Side Out 40Hot Side XCold Side X-X----C--3E22301A/B11Vinasse Feed Preheater 1Plate Heat ExchangerPVEvaporationPlates AISI 316 / Frame CSHot Side 4.7Cold Side 6.2Hot Side XCold Side XHot Side In 115Hot Side Out 83.7Cold Side In 79.7Cold Side Out 89.7Hot Side XCold Side X-X----C--3E22302-10Vinasse Feed Preheater 2Forced Circulation Heat Exchanger (Orientation Vertical) (8 Tube Side Passes)PWEvaporationShell AISI 304 / Tubes AISI 304Shell Side 1.2Tube Side 4.5Shell Side 2.1/0.0Tube Side 7.4/0.0Shell Side 105.0Tube Side In 89.7Tube Side Out 101.0Shell Side 130.0Tube Side 130.0-452.012709000--CH753E22305-10Surface CondenserForced Circulation Heat Exchanger (Orientation Vertical) (4 Tube Side Passes)PWEvaporationShell AISI 304 / Tubes AISI 304Shell Side 0.1Tube Side 4.2Shell Side 1.7/0.0Tube Side 5.0Shell Side 50.0Tube Side In 31.0Tube Side Out 40.0Shell Side 66.0Tube Side 55.0-985.019706000--CP503E22306-10Vent CondenserForced Circulation Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWEvaporationShell AISI 304 / Tubes AISI 304Shell Side 0.1Tube Side 4.1Shell Side 1.7/0.0Tube Side 5.0Shell Side 50.0Tube Side In 30.0Tube Side Out 31.0Shell Side 65.0Tube Side 55.0-91.08603000--CP503EV22101-10Falling Film Effect 1Falling Film Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWEvaporationShell AISI 304 / Tubes AISI 304Shell Side 1.7Tube Side 1.2Shell Side 2.1/0.0Tube Side 2.1/0.0Shell Side 115 .0Tube Side 105.1Shell Side 130.0Tube Side 130.0-3408.0303012000--CH753EV22102-10Falling Film Effect 2Falling Film Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWEvaporationShell AISI 304 / Tubes AISI 304Shell Side 1.7Tube Side 1.2Shell Side 2.1/0.0Tube Side 2.1/0.0Shell Side 115.0Tube Side 105.1Shell Side 130.0Tube Side 130.0-3408.0303012000--CH753EV22103-10Falling Film Effect 3Falling Film Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWEvaporationShell AISI 304 / Tubes AISI 304Shell Side 1.2Tube Side 0.8Shell Side 2.1/0.0Tube Side 2.1/0.0Shell Side 105.0Tube Side 95.2Shell Side 130.0Tube Side 130.0-3408.0303012000--CH753EV22104-01Falling Film Standby EffectFalling Film Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWEvaporationShell AISI 304 / Tubes AISI 304Shell Side 0.8Tube Side 0.5Shell Side 2.1/0.0Tube Side 2.1/0.0Shell Side 94.5Tube Side 83.7Shell Side 130.0Tube Side 130.0-3408.0303012000--IH753EV22105-10Falling Film Effect 4Falling Film Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWEvaporationShell AISI 304 / Tubes AISI 304Shell Side 0.5Tube Side 0.3Shell Side 2.1/0.0Tube Side 2.1/0.0Shell Side 83.0Tube Side 72.2Shell Side 130.0Tube Side 130.0-1558.0208012000--CH753EV22106-10Falling Film Effect 5Falling Film Heat Exchanger (Orientation Vertical) (1 Tube Side Pass)PWEvaporationShell AISI 304 / Tubes AISI 304Shell Side 0.3Tube Side 0.1Shell Side 2.1/0.0Tube Side 2.1/0.0Shell Side 71.0Tube Side 54.0Shell Side 130.0Tube Side 130.0-1558.0208012000--CH753K22303-10Process Condensate Tank 1Cylindrical, Horizontal Shell with Dished EndsPWEvaporationCS1.72.1 / 0.0115.0130.011-20003125--CH753K22304-10Process Condensate Tank 2Cylindrical, Horizontal Shell with Dished EndsPWEvaporationAISI 3040.82.1 / 0.094.5130.011-20003125--CH753K22307-10Process Condensate Tank 3Cylindrical, Horizontal Shell with Dished EndsPWEvaporationAISI 3040.12.1 / 0.050.0130.011-20003125--CP503K22401-10Vinasse Feed TankCylindrical, Vertical Shell with Conical Top and Sloping BottomCFEvaporationAISI 3041.01.079.7130.051.3-36005000--CH753K22402-10Concentrated Vinasse TankCylindrical, Vertical Shell with Dished Top and Conical BottomPWEvaporationAISI 3041.01.054.085.010.1-20003125--CP503K2240310Nitric CIP TankCylindrical, Vertical Shell with Conical Top and Sloping BottomCFEvaporationAISI 304L1.01.050.075.048.4-35005000--IP503K2240410Caustic CIP TankCylindrical, Vertical Shell with Conical Top and Sloping BottomCFEvaporationAISI 304L1.01.050.075.048.4-35005000--IP503NO22101A/B/C/D40Spray Nozzle for Falling film Effect 1Full Cone Spray NozzlePVEvaporationAISI 3044.7X105.1X3.5-----I--3NO22102A/B/C/D40Spray Nozzle for Falling film Effect 2Full Cone Spray NozzlePVEvaporationAISI 3044.7X105.1X3.5-----I--3NO22103A/B/C/D40Spray Nozzle for Falling film Effect 3Full Cone Spray NozzlePVEvaporationAISI 3044.7X95.2X3.5-----I--3NO22104A/B/C/D04Spray Nozzle for Falling film Standby EffectFull Cone Spray NozzlePVEvaporationAISI 3044.7X83.7X3.5-----I--3NO22105A/B/C/D40Spray Nozzle for Falling film Effect 4Full Cone Spray NozzlePVEvaporationAISI 3044.7X72.2X3.5-----I--3NO22106A/B/C/D40Spray Nozzle for Falling film Effect 5Full Cone Spray NozzlePVEvaporationAISI 3044.7X54.0X3.5-----I--3P22101-10Recirculation Pump for Effect 1 with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M4.9X105.1X800---34110.0C--3P22102-10Recirculation Pump for Effect 2 with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M4.6X105.1X800---34110.0C--3P22103-10Recirculation Pump for Effect 3 with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M4.4X95.2X750---34110.0C--3P22104-01Recirculation Pump for Standby Effect with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M4.3X83.7X700---34110.0C--3P22105-10Recirculation Pump for Effect 4 with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M4.4X72.2X300---3355.0C--3P22106-10Recirculation Pump for Effect 5 with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M4.4X54.0X250---3355.0C--3P22303A/B11Process Condensate Pump 1 with MotorCentrifugal PumpPVEvaporationWetted Parts CF84.7X115.0X85---2822.0C--3P22304A/B11Process Condensate Pump 2 with MotorCentrifugal PumpPVEvaporationWetted Parts CF86.2X94.5X165---5475.0C--3P22307A/B11Process Condensate Pump 3 with MotorCentrifugal PumpPVEvaporationWetted Parts CF85.7X50.0X75---5530.0C--3P22308A/B11Evaporation Vacuum Pump with MotorWater Ring Vacuum PumpPVEvaporationWetted Parts CF8M Body C.I.0.08X50.0X1050----75.0C--3P22401A/B11Vinasse Feed Pump with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M6.4X79.7X265---5575.0C--3P22402A/B11Concentrated Vinasse Pump with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M5.9X54.0X25---407.5C--3P22403-10CIP Transfer Pump with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M4.8X50.0X50---3511.0I--3P22405-10CIP Drain Pump with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M5.6X30.0X50---4015.0I--3P22111-10Vinasse Transfer Pump with MotorCentrifugal PumpPVEvaporationWetted Parts CF8M3.5X54.0X25---247.5C--3Y22101-10Mist Eliminator for Falling Film Effect 1Wire Mesh TypePVEvaporationAISI 3041.2X105.1X------C--3Y22102-10Mist Eliminator for Falling Film Effect 2Wire Mesh TypePVEvaporationAISI 3041.2X105.1X------C--3Y22103-10Mist Eliminator for Falling Film Effect 3Wire Mesh TypePVEvaporationAISI 3040.8X95.2X------C--3Y22104-01Mist Eliminator for Falling Film Standby EffectWire Mesh TypePVEvaporationAISI 3040.5X83.7X------I--3Y22105-10Mist Eliminator for Falling Film Effect 4Wire Mesh TypePVEvaporationAISI 3040.3X72.2X------C--3Y22106-10Mist Eliminator for Falling Film Effect 5Wire Mesh TypePVEvaporationAISI 3040.1X54.0X-----C--AbbreviationsCFContractor Fabricated (Material Supplied by PRAJ & Fabrication by Contractor at Site)PVPRAJ Vendor (PRAJ Scope)PWPRAJ Workshop Fabricated (PRAJ Scope of Supply)SBStandbyAREA CODESREVRevision140FERMENTATIONHHot141Juice HandlingPPersonal Protection142Cell Mass PropagationCContinuous143Yeast Activation VesselIIntermittent144Fermentation#Will be confirmed after Detailed Engineering145BeerwellXWill be confirmed after Vendor Data146Mash holdingMAXMaximum147AuxiliariesMINMinimum148CIP System149Water distributionNOTES:150DISTILLATION AND DEHYDRATION1)In Vinasse Evaporation section, all the process parameters mentioned are by considering standby philosophy for Evaporators.151Mash Column2)Power mentioned is recommended motor rating for each drive.152Rectification Column3)Pump capacity mentioned is maximum capacity.153Exhaust Column154Decanter & Vacuum system155Aldehyde Column156Water distribution157Hydrous Alcohol Vaporization158Sieve Beds159Product & Regeneration handling system220VINASSE EVAPORATION AND STORAGE221Vinasse Evaporation I222Vinasse Cooling System223Juice Condensate , Process Condensate & Preheating section224Vinasse handling & CIP section226Vinasse auxiliary I227Vinasse auxiliary II228Vinasse auxiliary III229Vinasse Storage3March 11, 2011RAR/GSPDAA/SAJPASRevised as per Design Review Meeting in Madrid held from 21st Feb to 25th Feb 20112February 8, 2011GSPSAJPASRevised as per Change Order 001 for Vinasse Concentration.1November 25, 2010RAR/GSPDAA/SAJPASRevised as per new tagging Philosophy, Preliminary for Estimation PD1 Phase0November 10, 2010RAR/GSPDAA/SAJPASPreliminary for Estimation PD1 PhaseREVISIONDATEPREPARED BYCHECKED BYAPPROVED BYREMARKS

&Rpage &P of &NEquipment Type CodeArea CodeEquipment NumberOperating/StandbyE-15101 A/B