Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight...

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Russian Headlight Assemblies Part XXX - 3: Headlight Cavity for Dnepr K - 750 / K - 750M / MB - 750 / MB - 750M (Also See Part XXX - 1 to - 12) Ernie Franke [email protected] 02 / 2018

Transcript of Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight...

Page 1: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Russian Headlight Assemblies

Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M

/ MB-750 / MB-750M(Also See Part XXX-1 to-12)

Ernie [email protected]

02 / 2018

Page 2: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr (Днепр) K-750 Motorcycle with Sidecar

Safety Fuse

Master SwitchGenerator Charging Indicator

Spark Advance Lever

Horn Button

Bowden Cable to Hi/Lo Beam Switch

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Page 3: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr K-750 (ДНЕПР К-750)

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Page 4: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

MB-750 and MB-750M (www.russiancycles.com)

MB-750M MB-750

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Page 5: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

K-750 Headlight Assembly (http://www.ural-hamburg.de)

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Page 6: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

650184-b Front Lamp

Fits: K-750M and others, w/ ignition switch

List Price: 140€ new

(www.henriksson.ee)

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Headlamp, Old Style

Fits: K-750, M-72 und BMW

List Price: 79.00€, US $108.57

(www.ebay.com)

Headlight Assemblies for Dnepr K-750 Motorcycles

Page 7: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Headlight Assembly Фара ФГ-116 (FG-116) on K-750M, MB-750 and MB-750M

K-750

1. Master Switch2. Speedometer / Odometer3. Cavity Body4. Lamp Holder and Hi/Lo Beam Lamp5. Flexible Shaft Speedometer Cable6. and 7. Bundles of Wires8. Parking Light Bulb Socket9. Lamp Holder10. Lens11. Dual Filament (Hi/Lo) Beam Lamp12. Reflector13. Ring (rim) of Lens and Reflector

Central Switch

1. Cavity Shell2. Ring (rim) of Lens and Reflector3. Reflector4. Dual-Filament Hi/Lo Beam Lamp5. Parking Light6. Central Switch7. Ignition Key8. Speedometer Light9. Speedometer Mounting Hole

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Page 8: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Headlight Cavity for K-750 Showing Hi/Lo Beam Switch, Central Switch and Fuse Holder Hole, and Generator Charge

Lamp Holder (www.oldtimergarage.eu)

Safety Fuse Holder

Hole for Master Switch

Generator Charging Indicator

Hi/Lo Beam Switch

www.ural-hamburg.de

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Page 9: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Components for K-750/MB-750 Headlight Cavity(www.oldtimergarage.eu)

Fuse Holder Part #: 000.772

List Price: €12.10

Parking Light Bulb HolderUral/Dnepr Part #: 72177-БPar#: 000.768List Price: €5.04

Headlamp Bulb ConnectorPart #: 000.848List Price: €4.54

Headlamp Rubber GasketM72/K750/MB750Part #: 001.912List Price: €2.02

Dual-Beam Headlamp, 6V, 32/21W Ural/Dnepr Part #: 72176-БPart #: 001.551List Price: €7.06

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Page 10: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Components for K-750/MB-750 Headlight Cavity (moto-boxer.com)

Generator “Charge” Warning Bulb Part#: 6V 0.25A.List Price: 7.08€

15-Amp FuseList Price: 1.00€

Hi/Lo Dimmer Switch for HeadlightList Price: 40.12€

Headlamp CasingList price: 40.12€

Dual-Filament Headlamp, 6VPart #: A6V 32+21WList Price: 4.72€

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Page 11: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr K-750 Three-Position Headlight Cavity Switch

Ignition Switch Key M-72 (www.oldtimergarage.eu)•Part Number: 000.789•List Price: €14

Фары ФГ-6

Б

Л

CC

З/C

Я

Ф

Ignition On/Off

Contacts

Fuse

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Page 12: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr: K-750 Master Switch Schematic (IggyMo on Dneprheads)

П(56)

Ф(58)

Я(61)

СС(55)З/С

(15)

ЛС

Б(30/51)

Generator“Charge”

Light

Fuse

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Page 13: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Ignition Key for Dnepr K-750, M-72, MT-9, MT-10

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Page 14: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Ignition Master Switch

•Activated by a Key that Can Be Pulled Out–Insert the Key Straight Down and You Get Ignition-Only–Put the Key Half-Way In and Turn Left or Right without Activating the Ignition–Pull the Key Out in Any Position

•Black Dust Cover–Push Forward to See the Key-Slot

•Push-In to Turn-On Ignition•Turn Right or Left to Turn-On Various Accessories–Left or Right Will Be Different Accessories, Depending upon Wiring

Slide Mechanism

Cover OpenCover Closed

Chrome-Plated Ignition Lock/Switch Cover (moto-boxer.com)

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Page 15: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

.

.

K-750 Headlight Cavity

.

.

.

Ground

to Rear Bike and Sidecar Lights

Mechanical Linkage (Bowden Cable) to Left Handlebar

from Battery Terminal and Б Terminal of Voltage Regulator

to “Я” Terminal of Г-11 Generator and PP-1 Voltage Regulator

to Rear Brake Light Foot Switch(in later K-750’s)

to Ignition Coil Terminal

Lamp

Ignition

Switch

Generator Charge (Red)

Fuse (8-Amp in Ural,

15-Amp in Dnepr)

Speedometer Backlight

Master Switch

Parking Lamp

Dual-FilamentHeadlight

Ground “Mass”

Hi/Lo Beam Slider Switch

Headlight Cavity

Central ignition switch supplies 6-Volts to the bike/sidecar lamps and either the hi/lo beam lamp or the parking light. The ignition switch

also supplies energy to the generator field coil, ignition coil and voltage regulator.

Master Switch Shown in “Off” Position

Fuse protects the Hi/Lo beam, parking and rear bike/sidecar lamps

Park

Run

Ignition SwitchShown in

“Off” Position

Б

CC

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Page 16: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

K-750M with PM-05 Ignition and Handlebar Control

1. Light Beam and Low Beam, 2. Key, 3. Fuse, 4. Lamp, 5. Master Switch, 6. Ground Wire, 26. Signal Horn

Button Switch, 27. Signal Wire, 28. Hi/Lo Beam Lever, 29. Cable Switch for Hi/Lo Light, 30. Driving and

Parking Light Switch 31. Warning Light 32. Parking Light Bulb 33. Backlight Speedometer

to Signal Horn

26. Horn Button28. Hi/Lo Beam Lever

1. Hi/Lo Beam Lamp

Hi/Lo Dimmer Switch in Headlight Cavity

35. Parking Light

6. Ground Wire

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Page 17: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Early K-750, MB-750

Breaker/Distributor(PM-05)

Hi/Lo Beam Switch

Bowden Control Cable to PM-05 Spark Advance

Hi/Lo Beam Lamp

Key

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Page 18: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

K-750 and MB-750 Headlight Cavity

Ignition KeyHi/Lo Dual-Beam Lamp

Parking Light

Hi/Lo Dimmer Switch

Ground “masse”

Generator “Charge” Lamp

Ignition On/Off

Contacts

Fuse

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Page 19: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

1 - hi/lo beam lamp A6-32+322 - key3 - fuse4 - ФГ-116 headlight assembly5 - central switch6 - ground wire "mass“7 - high tension wire8 - spark plug tip9 - spark plug А8У10 - high tension wire11 - ignition coil Б2Б (B2B)12 - overall lamp13 - headlight sidecar ПФ-20014 - horn С-37А

Dnepr K-750M, MB-750, K-650 and MB-750M

15 - front sidecar lamp wire16 - connector wires17 - taillight ФП-22018 - "Stop" A6-15 lamp19 - tail light bulb overall A6-320 – sidecar lamp wire21 - lamp switch brake wire22 - license plate illumination wire23 – foot brake-light switch24 – voltage regulator25 - DC generator Г-41426 - portable trouble lamp

(only MB-750 and MB-750M)27 - 47K socket

(only MB-750 and MB-750M)

28 - lead to a power outlet29 - battery ground-wire30 - battery31 - breaker contacts PM-0532 - horn button33 - signal wire34 - ignition advance lever35 - speedometer backlight36 - generator warning lamp A6-0.2537 - shift cable light38 - hi/lo beam dimmer switch39 - parking light A6-2

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Page 20: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

23. Breaker/Distributor(PM-05)

10. Ignition Coil (B2B)

18. Generator(Г-11A)

25. HornButton

12. Horn

17. Voltage Regulator(PP-31A)

16. FootBrake-Light

Switch

29. Hi/Lo BeamSwitch

19. Battery

Dnepr (Днепр) Early K-750 with PM-05 (Manual) Ignition

1 – hi/lo beam lamp beam, 2 – key, 3 – fuse, 4 - lamp, 5 - central switch, 6 - wire “ground", 7 - high voltage wire, 8 – spark

plugs, 9 - high voltage 10 - ignition coil, 11 – sidecar front light, 12 – horn, 13 – sidecar wire, 14 - tail light sidecar, 15 - tail

lamp of motorcycle, 16 – foot brake-light switch, 17 – voltage regulator, 18 – generator, 19 – battery, 20 - low voltage wiring

loom, 21 - battery ground wire, 22 - breaker, 23 - distributor, 24 - high voltage wire, 25 – horn button, 26 - wire signal, 27 -

advance ignition; 28 - cord switch driving and parking light, 29 – hi/lo switch (driving/dipped beam), 30 – “charge” indicator

lamp, 31 - parking light bulb, 32 – speedometer lamp, 33 - connecting jack wires, 34 - sidecar lamp wire, 35 - wire from the

sensor to stop lamp, 36 - wire from the connector to the lamp lighting plate

27. Hi/Lo Beam Lever

1. Hi/Lo Beam Lamp

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Page 21: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr (Днепр) K-750, K-750M, MT-12 and Ural (Урал) M-61)

Ignition Coil (B2B)

22. Battery (3MT-6 or 3MT-7)

7. Breaker/Distributor(PM-05)

28. HornButton

15. Generator

(Г-414)

3. Flasher Unit 25. FootBrake-Light

Switch

11. Manual Spark Advance

10. Hi/Lo Beam Lever

1. TurnSignal

Manual Spark-Advance Cable

Dimmer Switch Control Cable

27. Horn

8. Hi/Lo BeamSwitch

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Page 22: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr (Днепр) Early K-750, K-750M, MT-12 andUral (Урал) M-52, M-61 and M-72M, M-72K with

Manual Spark Advance PM-05 Breaker/Distributor and B2B Ignition Coil

17. Ignition Coil (B2B)

22. Battery 3T-6 or 3MT-7

Breaker/Distributor(PM-05)

27. Horn

15. Generator (Г-414)

1. Turn Signal Switch

8. Hi/Lo Beam Switch

Hi/Lo BeamLever

Bowden Control Cable to PM-05 Spark Advance

4. Hi/Lo Beam Lamp

Dimmer Switch Control Cable

Flasher Unit

25. Foot Brake-Light

Switch

1 - switch indicators P-201 11 - Shifters Ignition 21 - Lamp A6-15 stop-signals (only in the lamp, or OP-230 OP-246)2 - right front indicator lamp on a motorcycle 12 - fuse 15A 22 - battery 3MT-6 or 3MT-7 3 - flasher PC-419 13 - central switch (on M-72 & K-750 slightly different notation terminals) 23 - right rear indicator lamp on motorcycle-alone 4 - lamp head light headlamp A6-32, 21 or A6-32 +32 14 - bulb illumination A6-2 scale speedometer 24 – Voltage regulator 5 - parking light 15 - generator 25 – Foot Brake-Light Switch 6 - Left direction indicators 16 - control lamp of the generator A6-0.25 26 - headlight rear position lamps 7 – Breaker Points PM-05 17 - ignition coil KM-01 or B-2B 27 - Horn C-35 8 - light switch (located in the housing headlights) 18 - Distributor 28 - Horn button 9 - cable Shifters Ignition 19 - Indices turning right (sidecar) 10 - lever light switch 20 - front position lamp sidecar

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Page 23: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr K-750, K-750M and MT-12with Manual PM-05 Distributor/Breaker Points

Distributor/Breaker (PM-05)

Regulator(PP-1)

Hi/Lo BeamLever

Generator(Г-11)

Ignition Coil(KM-01)

Horn

HornButton

Battery

Hi/Lo BeamSwitch

2. Hi/Lo Beam Lamp

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Page 24: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

M-72 / K-750 Wiring Diagram

Generator Г-11

Voltage Regulator

(PP-1)

Ignition Coil(KM-01)

Distributor (PM-01)

Breaker Points(PM-01)

Battery(+ ground)

Hi/Lo Beam SwitchParking Light

(+)(-)

FuseCharge Light

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Page 25: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr (Днепр) Early K-750with PP-31A Regulator, PM-05 Breaker/Distributor and B2B Ignition Coil

Regulator(PP-31A)

Battery

Breaker/Distributor(PM-05)

Ignition Coil(B2B)

Generator(Г-11A)

Handlebar Control Switch (P-45)

Horn

Hi/Lo BeamLever

ManualSpark Advance

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Page 26: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr (Днепр) Later K-750 and K-750Mwith PP-302 Regulator, PM-05 Breaker/Distributor and B2B Ignition Coil

Breaker/Distributor(PM-05)

Regulator(PP-302)

Generator(Г-414)

Ignition Coil(B2B)

Horn(C-37)

Battery

Handlebar Control Switch(P-45)

Hi/Lo BeamLever

ManualSpark Advance

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Page 27: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr (Днепр) Early MB-750 (Military Version of MT-12) (1961)

Battery

VoltageRegulator(PP-302)

IgnitionCoil

(B2B)

Distributor/Breaker(PM-05)

Generator(Г-414)

Horn

(C-37)

Hi/Lo BeamLever

ManualSpark Advance

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Page 28: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

Dnepr (Днепр) Later K-750(with Breaker PM-11A, PP-302 and B201 for Automatic Control of Firing Angle)

Generator(Г-414)

Ignition Coil (B201)

Breaker/Distributor (PM-302)

14. Horn

FootBrake-Light

Switch

Regulator (PP-31A)

Oil-Pressure Sensor(MM-106A)

Battery

Dimmer Switch in Handlebar Control (P-25), No Spark Advance Lever

27. Horn Button

29. Hi/Lo BeamDimmer Switch

28. Signal Wire to Horn(Switch “Grounds” Lead to Energize Horn)

1. Hi/Lo Beam Lamp

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Page 29: Russian Headlight Assemblies XXX-3 - Headlight...Russian Headlight Assemblies Part XXX-3: Headlight Cavity for Dnepr K-750 / K-750M / MB-750 / MB-750M (Also See Part XXX-1 to-12) Ernie

K-750M with PM-302 (Automatic) Ignition System

22. Generator(Г-414)

9. Ignition Coil (B201)

Breaker/Distributor (PM-302)

12. Horn

20. FootBrake-Light

Switch

Regulator (PP-31A)

Battery26. Horn Button

1. Hi/Lo Beam Lamp

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