Running and Future Projects at Helsinki University
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Transcript of Running and Future Projects at Helsinki University
CLIC-WS2013 M. Aicheler
Running and Future Projects at Helsinki University
M. Aicheler31.01.2013
CLIC-WS2013 M. Aicheler
CLIC RF structure R&D
Test setup for DVM development in Helsinki
• high-precision assembly & machining R&D for CLIC RF structures (in collaboration with VTT & Finnish companies…)
• model thermo-mechanical behaviour of CLIC module during operation• industrialisation & cost study for CLIC RF structures• development of technique for dynamic vacuum measurement (DVM)
& for internal geometry measurement for CLIC accelerating structure (in collaboration with prof. E. Haeggström, University of Helsinki)
RF structure prototype disk manufactured in Joensuu @ North Karelia University of Applied Sciences.
CLIC-WS2013 M. Aicheler
MeChanICs
• FP7/People/IAPP (Industry-Academia Partnerships and Pathways) project MeChanICs, “Marie Curie linking Industry to CERN”
• start September 1st 2010, end 30th of August 2014
• budget: ~ 1 M€
• to enhance knowledge exchange between Partners in high precision manufacturing by two-way intersectoral secondments and dissemination workshops
CLIC-WS2013 M. Aicheler
MeChanICs
Objective: enable & enhance long term industry participation in CLIC, Compact LInear Collider, RF structure R&D
Participation in each step of RF structure manufacturing- 5 Work Packages
CLIC-WS2013 M. Aicheler
Secondments and recruitments
Todayhttp://www.hip.fi/mechanics/For more information:
CLIC-WS2013 M. Aicheler
‘TAVAKS’ (~”To Habit”)
Customer oriented development of ultrahigh precision manufacturing in Finnish industry
TArkuuusValmistuksen Asiakaslähtöinen valmiuksien Kehittäminen Suomalaisessa teollisuudessa
Project introduction 27.9.2012
University of Helsinki, Helsinki Istitute of Physics, HIPTechnical Research Centre of Finland VTT
North Carelia University of Applied Science, NKUAS
CLIC-WS2013 M. Aicheler
The aim of the project is to increase the knowhow and capability of manufacturing ultra-high precision components and assemblies in Finnish industry.
Productions steps from raw material to finalized components and assemblies are considered as well as the requirements and interaction between different steps in the production chain.
6 work packages:WP 1 Material researchWP 2 Ultra-high precision machining&Pre-machiningWP 3 Diffusion bonding and laser weldingWP 4 State of the Art and Market analysisWP 5 International cooperationWP 6 Coordination
Development work is based on CLIC components and assemblies. One goal is to establish capability to produce CLIC disks and test components and support CLIC development work.
TAVAKS Objectives
CLIC-WS2013 M. Aicheler
MectalentMetsoLewel
CERN
TAVAKS
MeChanICs
Lewel Metso Loval
Mectalent
Tarkmet
CLIC
UH/HIPSecondments, work shops; knowledge exchange
Company, production R&D
2010 2011 2012 2013 2014 2015
Loval Tarkmet
Protoshop Comatech
Luvata Metlab Mikes
MeChanICs TAVAKS
CLIC-WS2013 M. Aicheler
Research OrganisationsHelsinki Istitute of Physics UH/HIPTechnical Research Centre of Finland VTTNorth Carelian University of Applied Science NKUASIndustrial partnersLoval Oy, bonding (MeChanICs)Tarkmet Oy, laser welding (MeChanICs)Protoshop Oy, machiningComatec Oy, FE-modeling
Luvata Oy, material delivery for project needsMetlab Oy, metallurgical analysisCentre for Metrology and Accreditation MIKES
Funding has been applied from TEKES separately for the individual projects. (TEKES=Finnish Funding Agency for Technology and Innovation).Project is planned to last 2 years, from 2012 to 2014.
TAVAKS partners and funding
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Collider Linking Initiative to Medical applications and Beyond
ESR = Early stage researchers
• PEOPLE - MARIE CURIE ACTIONS• Marie Curie Initial Training Networks (ITN)• Call: FP7-PEOPLE-2013-ITN• Multi-Partner ITN
• Budget: 4 mio Euros• Timeframe: 4 years • Status: under evaluation
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Full Participants
University of HelsinkiCERNUppsala UniversityWuppertal UniversityLoval OyLT-UltraPaul-Scherrer-InstituteCEA SacleyTERAUniversity of ValenciaNational Technical University of Athens
Associated PartnersUniversity of TartuEcole Polythenique Federale de LausanneLiverpool University
CLIMB structure
• Number of involved countries (full partners): 7
• Number of CERN hosting ESRs: 2
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The effect of discharges in ESEM Uppsala WP-1High Gradient Studies: Physical processes on surfaces during high power operation HIP WP-1Systematic investigation of the current stability of field emitters on Cu-based materials Wuppertal University WP-1Instrumentation for characterization of discharges in Accelerating Structures Uppsala WP-2Ultra high precision joining and assembly studies Loval WP-2Ultra high precision machining studies LT-Ultra WP-2Klystron development for 5 MW @ 12 GHz CEA Saclay WP-2Coating development for low temperature Vacuum CERN/TE WP-2Design and Development of Electro-Magnetic and Hybrid Tunable Magnets Systems CERN/TE WP-2Development of an advanced design of strip line kickers CSIC-UV WP-2Optimized design of a novel high-gradient accelerating structure for a therapy cyclinac TERA WP-3Cyclinac conception, integration and implementation NTUA WP-3Compact boosters for medical cyclotrons PSI WP-3
• ESRs will interact with each other for mutual information and understanding
• Common seminars and training weeks
CLIMB S&T topics
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Thanks for your attention
CLIMB (expected) dates
• Result of the evaluation: 04/2013• Decision for funding: 05/2013• Negotiations: 09/2013• Project launch: 01/2014
… more details next year on CLIC-WS2014!!!
CLIC-WS2013 M. Aicheler
Spare slides
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COOLING TUBE
VACUUM MANIFOLD & COOLING SYSTEM
COOLING FITTING
WAVEGUIDEINTERCONNECTION
WFM WAVEGUIDE
VACUUM FLANGE
BONDED DISK STACK
RF FLANGE ALIGNMENT
VACUUM PORT
VACUUM PORT
BEAM
DIRECTION
WP 1 MeChanICs Design, Lewel Group
• participation of CLIC accelerating structures design (containing all necessary systems) • 3 TeV CLIC will have 143 000 such structures
Added value for Lewel: learnt vacuum techniques
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WP 2 MeChanICs material, Metso
Material research:• HIP-diffusion bonding of copper disks• The effect of heat treatment to diamond turned
copper surface• The effect of HIP-treatment to physical properties of
solid copper• HIP compaction of copper powder• Brazing of copper with electrodeposited coating
Added value for Metso: learned more about Cu
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WP 3 MeChanICs machining, Tarkmet
26 high-precision machined disks (OFE Cu, shape accuracy 2.5 m, surface roughness 0.025 m, 45 to 88 mm) in each accelerator structure
Topics of the work:Precision machiningLaser weldingMetrology
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WP 4 MeChanICs brazing, Loval
Bonding of the disk stack in partial H2 pressure
26 high-precision machined disks (OFE Cu, shape accuracy 2.5 m, surface roughness 0.025 m, 45 to 88 mm) bonded together
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WP 5 MeChanICs assembly, Mectalent
• prototypes of CLIC accelerating structures• assembly, tooling, test module, environment, thermomechanical
behaviour, metrology, validation• large series production design
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Content
• MeChanICs• TAVAKS• CLIMB