RTC magazine

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An RTC Group Publication The magazine of record for the embedded computing industry www.rtcmagazine.com OpenVPX: OpenVPX: October 2009 Solid State Drives Take a Bigger Role in Embedded Small Modules Power Medical Devices FPGAs Offer Choice of Soft or Hard-Wired CPUs LAUNCHING THE SPEC

description

October 2009

Transcript of RTC magazine

Page 1: RTC magazine

An RTC Group Publication

The magazine of record for the embedded computing industry

www.rtcmagazine.com

OpenVPX:OpenVPX:October 2009

Solid State Drives Take a Bigger Role in Embedded

Small Modules Power Medical Devices

FPGAs Offer Choice of Soft or Hard-Wired CPUs

LAUNCHING THE SPEC

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Intel® Atom™ processor Z510 or Z530

Dual display (VGA and LVDS)

Multiple USB ports

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Intel Atom™ processor N270 Mobile Intel 945GSE express chipset & ICH7-M Multiple USB ports IDE and SATA

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Portwell ruggedizes its new PEB-2738 ECX board with the new Intel® Atom™ processors Z510P, Z510PT, Z520PT and Z530P. The power optimized micro-architecture consumes very low power and operates at a wider temperature range. As a result, it creates an even more robust system with fanless configuration. Portwell’s PEB-2738 ECX solutions can be employed in far more embedded applications than those of other suppliers. Applications for the new PEB-2738 include military-grade computers, in-vehicle infotainment systems, outdoor computing systems, industrial automation and control applications and many more.

Intel® Atom™ processor (Z510P,

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TABLEOFCONTENTSOCTOBER 2009

Digital Subscriptions Avaliable at http://rtcmagazine.com/home/subscribe.php

Launching the SpecOpenVPX:

The OpenVPX 1.6 GHz Atom-based 3U VPX module from Concurrent Technologies comes with one XMC site, HMI I/O (DVI-D, USB, Audio, and RS-232/422/485), CANbus, GPIO, two 1000BaseBX Ethernets (for control plane), IPMI (for maintenance plane) and two FPs of PCIe (for data planes).

Hybrid Signal Processing 3U VPX Boards Teams DSPs with FPGAs

512U Acceleration Platform Supports Eight PCIe x16 Gen 2 I/O Cards in 21” Deep Chassis

48ATCA SBC with Dual Xeon 5500s, 64 Gbyte RAM to Improve Network Throughput

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Industry InsIghtRugged Applications

Communication Rack Mount Servers Move to New Levels of ReliabilityKeith Taylor, Kontron

systEM IntEgrAtIOnSmall Modules Power Medical Devices

Hardware Trumps Software in Medical DevicesP.J. Tanzillo, National Instruments

Industry WAtChFPGAs

Embedded FPGA Processing Platforms: Customization Meets PerformanceGlenn Steiner and Dan Isaacs, Xilinx

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tEChnOlOgy In COntExtDevelopments in VME

OpenVPX Promises VPX InteroperabilityWilliam Pilaud, Concurrent Technologies

Air and Conduction Cooling for 3U COTS Cards: An OverviewIvan Straznicky, Curtiss-Wright Controls Embedded Computing

sOlutIOns EngInEErIngSolid-State Drives

Extend SSD Lifetime Using the Network Database ModelJohn Pai, Raima Division of Birdstep Technology

SSDs Increase Performance and Reliability in Embedded ApplicationsGary Drossel, Western Digital

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dEpArtMEnts

EditorialPrint Is Not Dead, but Paper May Be

Industry InsiderLatest Developments in the Embedded Marketplace

Small Form Factor ForumThe Three Faces of Embedded

Products & TechnologyNewest Embedded Technology Used by Industry Leaders

EdItOr’s rEpOrtEurotech—from Sensors to SupercomputersTom Williams

RTC MAGAZINE OCTOBER 2009 3

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Publisher PRESIDENT John Reardon, [email protected]

Editorial

EDITOR-IN-CHIEF Tom Williams, [email protected]

CONTRIBUTING EDITORS Colin McCracken and Paul Rosenfeld

MANAGING EDITOR Marina Tringali, [email protected]

COPY EDITOR Rochelle Cohn

Art/Production

CREATIVE DIRECTOR Jason Van Dorn, [email protected]

ART DIRECTOR Kirsten Wyatt, [email protected]

GRAPHIC DESIGNER Christopher Saucier, [email protected]

GRAPHIC DESIGNER Maream Milik, [email protected]

DIRECTOR OF WEB DEVELOPMENT Marke Hallowell, [email protected]

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Editorial Office Tom Williams, Editor-in-Chief 245-M Mt. Hermon Rd., PMB#F, Scotts Valley, CA 95066 Phone: (831) 335-1509 Fax: (408) 904-7214

OCTOBER 2009

Published by The RTC GroupCopyright 2008, The RTC Group. Printed in the United States. All rights reserved. All related graphics are trademarks of The RTC Group. All other brand and product names are the property of their holders.

The magazine of record for the embedded computing

industry

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Spotlighting the Trends and Breakthroughs in the Design, Development and Technology of Embedded Computers.

Search Archived Editions along with the Latest News in the Embedded Community.www.rtcmagazine.com

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4 OCTOBER 2009 RTC MAGAZINE

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EDITORIALOCTOBER 2009

Tom Williams Editor-in-Chief

The usual argument over the question of whether or not print publishing is washed up as a medium usually is focused on magazines, newspapers and the Internet. Many of these ar-

guments center around the effectiveness of print vs. Web adver-tising because that is what sustains magazines and newspapers. However, there is another issue beginning to bubble to the surface and it certainly includes periodicals, but it is mainly concerned with books. Books traditionally do not carry advertising. You pay a price for the book and take it home as your property. Book sales sustain the author and the publisher. Today, a number of projects are underway to transform printed books into digital media.

One of these is the Google book-scan project, whose dream is to scan and digitize all the world’s books, including ancient and out-of-print books. However, the idea of e-books is not new. What is coming is a new way that they will be read and distributed. As a wearer of bifocals, I definitely do not enjoy the prospect of sitting at my desk or sitting with a laptop on my lap to read War and Peace. I want to sit in my comfy chair and hold a familiar-sized object in my hands and be able to scribble notes in it or highlight text. I want one of these new tablets that are com-ing out—but I’m going to wait until certain issues are resolved.

Most people have at least heard of the Amazon Kindle, a small, tablet-sized device that can download e-books over 3G wireless and display them as text and gray-scale illustrations with what it calls E-Ink. Over 350,000 books are supposed to be available for the Kindle, but many potential users are still waiting for a color version, which Amazon is currently still struggling to perfect. Now the big boys are starting to get into the act. Microsoft and Apple are both reported to be working on tablet devices that will be capable of displaying e-books.

The Microsoft Courier will open like a book and have a display on each side. So far the leaked information positions it more like a Web-connected touch-screen device with a lot of other functionality beyond books and magazines. The as-yet unnamed tablet from Ap-ple will no doubt have a similar wide range of capabilities, but Apple appears to be more intent on moving print content to this new tablet. In fact, there are reports that Apple aims to actually redefine print. Apple has reportedly been in talks with textbook publishers includ-ing McGraw-Hill, and with the New York Times. I’m going to predict that if devices like the Kindle, the Courier and the Apple tablet be-come widespread and economical, print—far from being dead—will be revived. It is paper that will go largely to the wayside.

Of course, before all this can happen and become a mass mar-ket or even a paradigm shift, certain technical and commercial is-sues must be resolved. The Kindle users I have talked to say they are not too disturbed by the gray-scale graphics and especially ap-preciate the fact that the E-Ink is not on a backlit screen and does not glow at them. Not everyone will be content with gray scale, however. Far more significant is the issue of standards. Currently, Amazon owns the Kindle standard, which works fairly well for them since there are no competing devices on the market and it al-lows them to digitize and distribute books and magazines through their Web site. Yet even Amazon has had to move to be a little more inclusive and natively support additional formats like PDF and MP3, and others like DOC and HTML through conversion.

Wait for the day that owners of Microsoft or Apple tablets ask why they can’t download Kindle format (AZW) books to their device when they’re willing to buy them from Amazon. Ama-zon will come under irresistible pressure to open up the format and even license other publishers to distribute using AZW. If they don’t, they will limit the market. On the other hand, we may see what so often happens in the tech industry—a proliferation of standards and a shakeout with one survivor. Which ever way it happens, there will be a universal standard format for distributing digital publications for electronic print. For once, folks, can’t we agree to take the less painful path? I’m talking to you, Amazon.

The potential being opened up by the Microsoft and Apple tablet developments really will redefine print. In addition to color, it will be possible to have embedded audio and video. Textbooks could have interactive video for demonstrations and homework problems. The one thing I dread is that I might get an uninvited diet soda ad right in the middle of an intense conversation in The Brothers Karamazov. We can only hope there will be ways of avoiding things like that. Yet the possibility of ancillary applications will become very attractive. Some people like to highlight text and scribble notes in the margins. Others, such as scholars, need to be able to copy out and organize highlighted text in the form of notes for research and citation. Moving paper print to digital print will not kill print; it will revitalize it.

And yet, for those of us who are bibliophiles, nothing will really replace the feel of a room of shelves stacked thick with old familiar vol-umes, and volumes yet inviting our explanation. It’s hard to form a pic-ture of sitting with a pipe and smoking jacket reading a tablet. I’ll try.

Print Is Not Dead, but Paper May Be

RTC MAGAZINE OCTOBER 2009 5

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INDUSTRY INSIDEROCTOBER 2009

Pico-ITXe and Pico-I/O Specifications for Smaller Stackable Embedded Systems

The Small Form Factor Spe-cial Interest Group (SFF-SIG), a collaboration of suppliers of em-bedded component, board and sys-tem technologies, has announced the availability of revision 1.0 of both the Pico-ITXe and Pico-I/O Specifications for small, rugged, stackable embedded systems.

The Pico-ITXe Specification builds on the momentum of the pop-ular, but de facto and unexpandable Pico-ITX standard, to enable stack-able I/O expansion using SFF-SIG’s flexible Stackable Unified Module Interface Technology (SUMIT) interface. Pico-ITXe boards are the same size (72 x 100 mm) and have the same mounting hole place-ment as Pico-ITX boards, allowing easy migration to support SUMIT-based, stackable I/O modules. To

speed and simplify the design of tiny Pico-ITXe SBCs, the Pico ITXe Specification offers a high level of flexibility in comparison to other stackable SBC specifications by allowing the Pico I/O module stack to be placed anywhere within the outline of the Pico-ITXe SBC. Two example placements are shown in the specification.

The Pico-I/O Specification defines small 60 x 72 mm stack-able I/O expansion modules for use with Pico-ITXe or, in fact, any other SBC form factor that incor-porates SUMIT expansion with Pico-I/O mounting holes. Through the inclusion of one or two 52-pin SUMIT connectors, a Pico-ITXe SBC can provide PCI Express (up to five x1 lanes or two x1 and 1 x4 lanes), four USB 2.0, LPC, I2C and/or SPI interfaces to the Pico-I/O modules. The Pico-ITXe designer has the flexibility to pro-vide all or any subset of these in-terfaces. A Pico-I/O module may

be implemented using any one or more of these interfaces.

In anticipation of the release of these Specifications, a Pico-ITXe SBC is already available from member company Via Tech-nologies, and Pico-I/O modules are available from member com-panies Acces-I/O and WinSystems as well as Via. Both Specifications are free and available online at the SFF-SIG’s website. The Pico-ITXe and Pico-I/O Specifications may be downloaded from www.sffsig.org/picoitx.html.

OpenVPX Draft Specification V0.9.4 Completed

The OpenVPX Industry Work-ing Group (www.openvpx.org), an alliance of VITA member defense and aerospace prime contractors and embedded computing systems suppliers focused on addressing VPX (VITA 46) system-level in-teroperability issues, has announced the completion of the OpenVPX draft V0.9.4 specification.

The OpenVPX working group established an aggressive schedule to address interoperability improve-ments in the VITA 46 specification in a timely manner. The member companies have come together and have been working to meet these goals. As a result of the focused ef-forts within the OpenVPX Technical Working Group, the specification is nearing completion and is on sched-ule. Plans call for the specification to transition into the VITA 65 working group following submission of the completed OpenVPX V1.0 Specifi-cation in October, with the objective of VITA Standards Organization (VSO) ratification before year’s end.

The OpenVPX draft defines the VPX Systems Specification, an architecture that manages and constrains module and backplane designs. The VPX Systems Specifi-cation includes the definition of pin-outs and sets interoperability points within VPX, while maintaining full compliance with the existing VPX specification. The OpenVPX V1.0 Specification, developed by VITA members, is on track to be turned over to the VSO in October

as VITA 65 for final comment, bal-lot and ratification as a standard.

An OpenVPX Media Press Conference shall be held at the upcoming MILCOM tradeshow in Boston on October 19th. Press Conference details shall follow prior to the show. For more infor-mation on the OpenVPX Indus-try Working Group, visit www.openvpx.org. OpenVPX is a trade-mark of VITA. For an in-depth preview of the specification, see the article titled, “OpenVPX Promises VPX Interoperability” in this issue of RTC.

ATCA Market Resilient in Economic Downturn

Analysts tracking the market for AdvancedTCA-based products say the economic downturn has had a relatively small effect on revenues compared with other embedded computing segments and technol-ogy markets in general. The latest forecast data from VDC Research Group indicates the total 2009 ATCA market will be comparable to 2008 levels, which reached $483 million. For 2010, analysts predict the ATCA market to experience a return to stable growth along with the general economy.

“While some embedded computing segments will con-tract by double digits this year, our ATCA market sizing research indicates that 2009 will be within a few percentage points of what we saw in 2008,” said Eric Heik-kila, Director of VDC Research Group’s Embedded Hardware and Systems practice. “The key is the relative stability of investment in new applications, which has been a sweet spot for ATCA. Tier II and III Network Equipment Provid-ers have broadly adopted ATCA and those are the firms producing much of the innovative equipment that is still driving new revenue for Service Providers.”

VDC Research Group’s interviews with more than 50 network equipment providers (NEPs) show that nearly 80 per-cent of Tier II and III NEPs are commercially implementing the

Kontron Acquires Digital-LogicKontron has acquired the non-public Digital-Logic, headquartered

near Solothurn, Switzerland. Kontron takes over a 78 percent majority of Digital-Logic, which has specialized on highly reliable and compact rugged embedded computer boards and systems since 1992. Kontron intends to increase its ownership of the company with 15 million Euros revenue and 100 employees to 100%.

With the acquisition, Kontron further increases its market share strengthening the market position in Central Europe, and complements the product portfolio for the strategically important markets of Railway/Trans-portation, Military/Aerospace/Security and Medical. All of those markets need embedded computers with high reliability and longevity. The portfolio comprises of: small form factor single board computers PC/104, PC/104-Plus and PCI/104-Express, as well as fanless, rugged and compact em-bedded computers for stationary and mobile applications. The products are designed and manufactured to withstand extended temperature range and high shock/vibration in harsh environments. Kontron management says it sees synergies for the new member in the Kontron group utilizing Kontron´s strong global Sales/Marketing channels and supply chain.

Ulrich Gehrmann, CEO of Kontron says, “The philosophy toward highest quality and excellent customer relationship of the Digital-Logic team is well aligned with our strategy, and from the complementary product offerings in the area of standard and customized rugged compact computers, our custom-ers will benefit a lot. The location of Digital-Logic close to our headquarters will ease the integration and management of the new team.” Digital-Logic will be integrated under the Kontron as “Kontron Compact Computers.”

6 OCTOBER 2009 RTC MAGAZINE

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ATCA form factor, while nearly 60 percent of Tier I NEPs are bas-ing equipment on the standard. By 2013, VDC Research Group forecasts that a significant ma-jority of these NEPs will source commercial-off-the-shelf (COTS) ATCA building blocks and inte-grated platforms rather than build in-house.

Products based on the xTCA specifications—which include the MicroTCA and AdvancedMC stan-dards in addition to AdvancedT-CA—are also garnering significant interest beyond the telecommuni-cations industry. In the Military and Aerospace sector, for example, MicroTCA has become an increas-ingly popular option. PICMG, the standards organization that devel-ops and manages the xTCA speci-fications, is working with members on a hardened, conduction-cooled version of MicroTCA intended specifically for use in military and aerospace applications. PICMG is also considering new ATCA speci-fications tailored to address the data center market.

Braidwood—NAND on the Motherboard—Expected to Undercut 2010 SSD Demand

With all the recent advances in solid-state drive (SSD) technolo-gy, there is at least one wet blanket being thrown on the enthusiasm. According to a report from Ob-jective Analysis, Intel’s upcoming Braidwood technology may act to stifle SSD acceptance. PC purchas-ers who were considering an SSD upgrade will find NAND on the motherboard to be a cheaper al-ternative with nearly all the same benefits. Objective Analysis’ report titled Intel’s Braidwood: Death to SSDs? explains the technology, ex-plores its market, and predicts the outlook for the coming years.

“NAND has a role in the PC platform and Braidwood promis-es to be the right implementation at the right time,” said Jim Handy, the report’s author. “Although this isn’t the first time that Intel has tried to bring NAND into the PC, the earlier Turbo Memory product failed for a number of reasons.”

This 50-page report is a re-view of the market for NAND in the PC, exploring Braidwood technology, implementation costs and expected benefits, as it ex-plains how those benefits compare against alternatives like SSDs, larger DRAMs and standard PCs.

The report projects how the move to NAND in PCs will boost the NAND market, soften the SSD and DRAM markets, and pose problems for those NAND makers who are not poised to produce ONFi NAND flash. The technology’s impact is discussed for NAND makers Samsung, Toshiba, Hynix, Intel, Micron and Numonyx, along with DRAM manufacturers and SSD suppli-ers. The implications for develop-ers of embedded systems might show up in the form of costs for SSDs not dropping as much as ex-pected due to the lack of volume consumed by the PC market.

Updated ETSI Standard Promises Increased Broadband Capacity

A new version of a European Standard published recently by ETSI promises significantly in-creased broadband capacity to meet the ever-growing demands foreseen for European commu-nications. The latest version of the standard, which is known as ETSI Harmonized Standard EN 302 217-3 (“Fixed Radio Systems; Characteristics and requirements for point-to-point equipment and antennas”), was published at the end of July and adds new frequen-cy bands to those specified in ear-lier versions of the document.

Microwave links are typical-ly used for backhauling cellular radio networks such as UMTS, LTE and WiMAX as well as for private links for very high point-to-point data capacity, includ-ing Multi-gigabit Wireless LAN Extensions (MGWS-FLANE) applications. Given that such networks are evolving to provide greater and greater broadband ac-cess to end users, it is clear that the associated backbone networks

have to accommodate massive in-creases in high-speed data and voice transmissions. Most net-work operators use microwave links to support this demand. The availability of the frequency bands covered by this Harmo-nized Standard ensures that net-work operators will have enough backbone capacity to cope with the broadband demands for well into the future.

The standard now covers mi-crowave links that operate in the frequency bands 57 to 59 GHz, 59 to 64 GHz, 64 to 66 GHz, 71 to 76 GHz and 81 to 86 GHz. Much of this is completely new spectrum, therefore providing genuinely ad-ditional capacity.

ETSI is responsible for the preparation of Harmonized Stan-dards in support of the European Commission’s Radio and Tele-communications Terminal Equip-ment (R&TTE) Directive (Direc-tive 1999/5/EC). Harmonized Standards are a special class of European Standard, produced in response to “Mandates” from the European Commission, that en-able providers of equipment and services to demonstrate compli-ance with the requirements of the Directive, and thus be able to sell, deploy and operate them within the European Union. Specifically, this Harmonized Standard cov-ers the provisions of article 3.2 of the Directive, which concerns the efficient use of radio communica-tions spectrum.

Under the terms of the Di-rective, the frequency allocation authorities in each European member state are required to make the relevant spectrum avail-able if they have not already done so. Frequency allocation in Eu-rope is managed nationally but within a pan-European regulatory framework.

Zigbee RF4CE Specification Available for Download

The ZigBee Alliance has an-nounced that the ZigBee RF4CE specification for advanced remote controls is now available for pub-lic download. ZigBee RF4CE

replaces infrared (IR) with radio frequency (RF) communication in remote controls, allowing non-line-of-sight operation, greater range and longer battery life for consumer electronic (CE) remote controls used with HDTV, home theater equipment, set-top boxes and other audio equipment.

The ZigBee RF4CE wireless platform enables CE manufactur-ers to create consumer products and features that are unique, se-cure, low-cost, easy to deploy and interoperable with other ZigBee RF4CE-certified prod-ucts. Freescale Semiconductor and Texas Instruments have Zig-Bee RF4CE-certified platforms. Other platform suppliers are now able to seek platform certification and further broaden the already strong ZigBee supply chain.

Announced in March 2009, ZigBee RF4CE is a standard-ized specification for RF remote controls that enables faster, more reliable and greater flexibility for devices to operate from longer distances. It removes the line-of-sight and field-of-vision barriers in today’s IR remotes, and by sup-porting two-way communication, it opens the door for a whole new set of capabilities. The ZigBee RF4CE specification is designed for a wide range of products, in-cluding home entertainment de-vices, lighting control, security monitoring, keyless entry systems and many more.

The ZigBee RF4CE specifi-cation is based on IEEE 802.15.4. MAC/PHY radio technology in the 2.4 GHz unlicensed frequency band and enables worldwide op-eration, low power consumption and instantaneous response time. It allows omni-directional and reliable two-way wireless com-munication, channel agility for enhanced co-existence with other 2.4 GHz wireless technologies, simple secure set-up and configu-ration. The specification can be downloaded from: http://www.zigbee.org/Products/Technical-DocumentsDownload/tabid/237/Default.aspx.

RTC MAGAZINE OCTOBER 2009 7

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SMALL FORM FACTORFORUMColin McCracken & Paul Rosenfeld

Do you ever find it a challenge to explain to your spouse or children what you do for a living? Everybody knows PCs—in fact, in many ways our children know them much

better than we do. But this embedded thing takes some splainin’. It’s sort of intuitive that there are tiny processors in almost ev-erything—cars, medical equipment, cell phones, appliances and those nasty little check-in kiosks at the airport. Most people don’t think twice about this.

But we’re among those people who remember when we used to call this the embedded control market, describing what these microprocessors under the skins did. The embed-ded control market consumed virtually all microprocessors sold until the PC came along in the early 1980s. And until the mid to late ’90s, there were two distinct markets—the PC market and the embedded market. At that time, those proces-sors defined as embedded rarely crossed into the PC space (with Apple a notable exception) and those processors defined as PC rarely crossed into the embedded space—with Ampro and a few other small companies as the notable exceptions. Embedded processors never worried about a graphical user interface—they just pushed bits in and out very fast while us-ing very little power. And PC processors never worried much about power consumption.

About this time, things started getting confusing. More em-bedded (“dedicated”) applications had user interface requirements than ever before, and PC processors started to make inroads into this market. To make matters worse, applications designed for use by humans (such as cell phones, PDAs, video games and the like) demanded low-power solutions and were built using proces-sor architectures originally designed for headless deeply embed-ded control applications, with a primitive graphical user interface glued on the side.

Today, there are three broad categories of application: • Headless, deeply embedded control applications such as ma-

chine control or network communications elements.• User-oriented “dedicated” processing applications—e.g., your

friendly check-in kiosk. • Hybrid applications that provide control functionality but also

involve a graphical user interface. More than a few medical applications fit in this category.

Distinct families of processors are targeted to each of these categories. The first area is targeted by the 68xxx/PowerPC and its derivatives along with ultra-low-power, application-specific RISC CPUs based on ARM or other CPU cores and a wide vari-ety of microcontrollers. The dedicated, user-oriented applications are dominated by Intel-architecture processors. For many years, the third application type was typically implemented with two or more processor elements—a microcontroller or RISC CPU to implement the control features with a separate, x86 architecture CPU to provide the user interface—connected by all manner of communications channels from RS-232 to Ethernet.

Over the past few years things have become a bit muddled as both camps charged after unified solutions to the third category. Somewhat primitive graphics support became an option for the RISC CPUs and even some microcontrollers. And Intel finally discovered how to do low power (sort of), enabling an entry into some types of control applications. Board vendors promoted the idea of a single processor solution that can do both the control portion and the user interface portion of an application. We must confess that we are guilty of promoting such a position in our earlier lives.

Sounds tempting. But looking a little deeper demonstrates cause for concern. Implementation of a general-purpose graphi-cal user interface on a RISC CPU or microcontroller can be a nightmare of custom configurations, new and expensive tools, and supposed compatibility that isn’t quite compatible. And for all Intel’s good efforts to reduce power consumption (and heat dissipation) with their new family of processors, they don’t hold a candle (bad pun) to RISC CPUs or microcontrollers that oper-ate well under a watt with standby power measured in tens of milliwatts.

Today, options abound for interesting, intriguing solutions to all facets of embedded applications. And with enough time and brute force, you can most likely get that square peg forced into that round hole. So if you have the patience, money and time on your schedule, there are myriad opportunities to bring RISC or microcontroller solutions to these hybrid applications. Similarly, if you can support a cooling fan or a humongous heat sink and are willing to put up with a lack of determinism and an obtuse I/O architecture, you can do deeply embedded with an x86 CPU. If not, you’d best stick with the proven approach.

The Three Faces of Embedded

8 OCTOBER 2009 RTC MAGAZINE

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EDITOR’s REPORT

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What kind of embedded comput-ing company also produces Petascale supercomputers—

computers running at over 1,000 Tera-flops—and considers them integral to their embedded business? The answer is Amaro, Italy-based Eurotech, which has recently introduced its Aurora scal-able supercomputer. But Eurotech is very much an embedded systems com-pany offering a wide range of embedded boards, stationary and mobile integrated devices as well as wearable integrated systems such as their wrist wearable Zypad computer. In fact, the company says it gets over half its revenue from integrated, application-ready box-level

embedded systems. And a scalable su-percomputer too??

According to company president and CTO Arlen Nipper, “Without embedded systems, IT wouldn’t have anything to do.” Well, maybe not much to do, but the con-verse would seem to imply that because of embedded systems, specifically connected embedded systems, there is so much data and so much knowledge that can be made use of at higher levels that IT-scale sys-tems need to be greatly expanded to deal with it all and need to be thought of as an integral part of what embedded systems are designed to do.

The application areas addressed by Eurotech’s products and technologies are not exactly exotic—mass transportation, logistics, machine automation and process control, medical instrumentation to name a few. However, the concept of a multi-

layered, interconnected information envi-ronment based on those embedded devices is something that is being promulgated throughout the company’s self image—and thus to its customers. In fact, having strug-gled through terms like cloud computing and pervasive computing, Eurotech has coined its own description, called Every-ware, to encompass the boards, systems, routers and gateways, integrated boxes, software components and tools as well as the supercomputer environment.

Consider a transportation system like a train or a truck fleet. Managing such systems is often cited as a prime example of “machine-to-machine” systems tech-nology, and this is indeed the case. The hierarchy of devices in the vehicle alone comprises a small network representing different aspects of a vehicle’s operation such as bearing wear, fuel, vibrations and GPS location. Depending on the type of transportation system, there will also be other subsystems such as surveillance, passenger count, freight load and des-tinations and more. The individual ve-hicle collects all this data in an onboard system—often a rugged mobile computer built into the vehicle—and is then linked to the larger fleet management system via

by Tom Williams, Editor-in-Chief

The number of intelligent devices is lurching toward the trillions and the number of people interacting with them is in the billions. Making all the data and functionality available and useful requires a comprehensive ecosystem.

Eurotech—from sensors to supercomputers

FIGURE 1

This Eurotech DuraCOR DC 1200 is an example of an Atom-based rugged integrated computer that can be used in mobile applications to gather and preprocess data from sensors and embedded modules and communicate over wireless links with larger administrative applications.

10 OCTOBER 2009 RTC MAGAZINE

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EDITOR’s REPORT

satellite, WWAN or other wireless con-nection (Figure 1).

By the same token, industrial plants, hospitals and gambling casinos consist of devices from sensors, cameras, machine controllers and more all connected to a local network, sometimes with a local hu-man interface, but also usually to a much larger supervisory system where “islands of knowledge” can be evaluated and used together for even larger goals. Imagine, as a simple example, that an anomalous pattern showing up at the blackjack table could alert an operator and at the same time direct the security camera to that ta-ble. Thus, even the wearer of a PC-based wrist computer with a wireless connection is an integral part of a much larger appli-cation (Figure 2).

Of course, such systems are already being implemented with diverse hardware elements, supervisory mainframes and software components plus specialized ap-plication programming. The Everyware environment seeks to offer components for the entire range of the hierarchy rang-ing from components and devices for real-world applications to connectivity platforms making heavy use of wireless technology to build the edge and on up to the “big iron” that enables the cloud where information is collected, processed, used by human operators and redistributed to devices that need it.

These then must be knitted together with a compatible set of software modules that enables the system developer to begin adding value at a higher level than oper-ating systems and board support pack-ages. Starting with bootloader/BIOS and operating system at the board level, the software environment must enable the do-main experts to begin assembling systems and then adding value without having to struggle with their non-core competen-cies.

To this end, Eurotech is launching its Everyware Software Framework (ESF), on its Atom-based embedded platforms (Figure 3). The ESF offers open source Eclipse-based development tools along with the Java Micro Edition Virtual Ma-chine built up on board support software

(BIOS, operating systems, drivers, etc.) for the various hardware platforms ranging from its Atom-based Catalyst module to the new Helios programmable edge con-troller to the DuroCOR 1200/1400 rugged mobile computers, to name a few.

Beyond the Java level, however, there is an OSGi application framework con-sisting of “bundles” that represent a sort of embedded middleware that lets appli-cation developers get started at an even higher level. Foundation bundles are func-tional packages such as device virtualiza-tion, diagnostics, security, firewall, WiFi management and so forth that are com-mon to a great many applications. Beyond that are some more domain-specific bun-dles that are common to various applica-tion domains such as GPS and passenger

FIGURE 2

This configuration of a Zypad wrist computer is equipped with a bar code reader for inventory and logistics applications. Its wireless link with a larger system on the warehouse floor and also with a corporate system makes its data available to a wide range of applications that can utilize it.

ApplicationBusiness Logic

OSGI

App

licat

ion

Fram

ewor

k

Stepstone

GPSServices

MQTTClient

TerminalServer

SNTP

DHCP

Diagnostics

WatchdogMngmt

CPUMonitor

JUnitTest

SystemLog

DeviceManagement

DeviceConfiguration

DeviceVirtualization

ServletEngine

WifiMngmt

BluetoothMngmt

CellularNetwork Mngmt

Security InterfaceConfig

NAT VPN Firewall

TerminalClient

JAVA Virtual Machine (JVM)

Bootloader/BIOS/Operating System

Hardware Platform

802.11 802.15.4 Ethernet Bluetooth RS-485 RS-232 Discrete I/O

Serial PortMngmt

ModbusProtocol

SNMP ArchiveMngmt

uBroker Legacy BackendProtocol Adaptors

JSR 172Web Services

PassengerCounter

OBD II(JBUS)

Bluetooth MedicalDevice Profile

USB MedicalDevice Profile

ApplicationBusiness Logic

ApplicationBusiness Logic

Eclipse IDE

Medical Bundles

System Specific andCustomer Bundles

Transporation Bundles

Enterprise Bundles

IndustrialBundles

FoundationBundles}

JNI

GPS PC/104 GSM HSDPA CDMA EVDO PCIe

FIGURE 3

The Everyware Software Framework combines basic board-level software with development tools and embedded middleware to help users more quickly address their specialized application needs.

RTC MAGAZINE OCTOBER 2009 11

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EDITOR’s REPORT

counters for transportation or Bluetooth and USB profile bundles for medical de-vices.

At the top of the pyramid and tying it all together is a very unusual system for an embedded vendor to produce let alone to engineer as an integral part of its em-bedded vision, and that is the Aurora scal-able supercomputer. Aurora is based on a compute node built around two Intel Xeon 5500 series quad-core processors (for-

merly code-named Nahalem). Each pro-cessor is equipped with up to 12 Gbytes of DDR3-1333 RAM and interfaces via a 5520 chipset to three system networks: a unified general-purpose network based on QDR InfiniBand, a second network based on a switchless toroidal topology, and a third global synchronization network that provides a pacing mechanism at the system level. Each compute node uses a solid-state drive for local storage, and the

InfiniBand network supplies access to the larger storage area network (Figure 4).

Each compute node can supply over 93 Gflops of peak performance and up to 32 compute nodes can be plugged into a 6U chassis amounting to 3 Teraflops of peak performance. A chassis consists of two 16-node 19-inch racks set back-to-back with the liquid cooling system between them. The liquid cooling system moves coolant through cooling plates mounted against the devices on both sides of each board. These are connected via leak-free push-to-connect devices to help enable the hot-swap capabilities of the boards. Chas-sis can be arranged in a rack containing eight full chassis for a peak performance of 24 Teraflops. Connecting up to 42 such racks can deliver a peak performance of 1 Petaflops—over 1,000 Teraflops.

As intelligent electronic devices con-tinue to shrink in size and grow in power, they become an ever more natural part of everyday life. Eventually, we may so take them for granted that we accept them as extensions of our own perceptions and sensations. But behind that natural accep-tance is an ever growing and ever more complex infrastructure that must work seamlessly and intuitively. Thanks to this, it seems like IT does have something to do after all. And it may also just have the means to do it.

FIGURE 4

In the Aurora supercomputer, each of the 16 modules in this chassis is liquid-cooled and hot-swappable. Each has two Xeon 5500 processors for 93.76 GFLOPS of peak performance. Two of these chassis back-to-back with liquid cooling between can be stacked in a rack of eight. A 3D toroidal network can be used for nearest neighbor communication configurations for massive parallel operations.

Untitled-1 1 10/19/09 12:12:57 PM12 OCTOBER 2009 RTC MAGAZINE

Page 13: RTC magazine

©2009 National Instruments. All rights reserved. CompactRIO, LabVIEW, National Instruments, NI, and ni.com are trademarks of National Instruments. Other product and company names listed are trademarks or trade names of their respective companies. 2009-10794-305-101-D

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Untitled-5 1 4/15/09 3:16:53 PM

Page 14: RTC magazine

TEChNOLOGY INCONTEXT

OpenVPXPromises

VPX Interoperability

Developments in VME

14 OCTOBER 2009 RTC MAGAZINE

Page 15: RTC magazine

TEChNOlOgy IN CONTEXT

VPX has great promise. VPX lever-ages the Eurocard 3U and 6U form factors. MIL/Aero system integra-

tors have used these types of modules, like VME and CompactPCI boards, in rugged embedded applications for many years. Similarly, the VPX module has provisions for PMC and/or XMC I/O mezzanines, but adds a P0 connector for power, reference clocks, geographical pin assignments, JTAG, non-volatile write protection, sys-tem reset and out-of-band management. VPX also specifies a new connector to support the latest serial fabric technology, special alignment posts, card keying, safe-ty grounds and 160 (3U) or 480 (6U) signal connections. Adding VPX-REDI (VITA 48) defines module ESD covers, larger horizontal pitch widths to accommodate the latest high-performance silicon, and every type of cooling imaginable.

The key differentiator of the VPX form factor is the new connector, the Multi-Gig RT2 (Figure 1). This wafer-based connec-tor provides special ESD ground planes, single-ended connections for bused-type signals, and differential paired (diff-pair) traces specifically designed to route high-speed SerDes type communications be-tween modules on a backplane. Tyco has designed the Multi-Gig RT2 connector to support greater than 5 GHz signal speeds, which accommodates USB 2.0, PCIe 2.0, sRIO 2.1, 10GigE, FPGA SERDES and other high-speed serial fabrics.

Other VITA standards like VITA 60 and 63 have specified compatible connec-tors that could replace the Multi-Gig con-nector for even more vibration and shock intense applications, as well as connectors

for special signal capability like optical (VITA 66) and radio frequency (VITA 67). VPX, VPX-REDI and all of the other related VITA specifications should sup-port current and future processing and data-communication technologies for the MIL/Aero market.

VPX - The IssueRegardless of the connector strategy,

the problem with serial fabrics is that they are point-to-point. Therefore, when defin-ing the backplane for two or more VPX modules with serial fabrics, the designer must connect each differential pair, or diff-pair, to exactly one other module’s diff-pair. Most serial fabrics are duplex communications such that one lane re-quires four connection pins (one module’s diff-pair transmits to another modules diff-pair receive port and vice versa).

If there are more VPX modules in the system, then more connection pins are nec-

essary for data communications. Design-ers can aggregate the diff-pairs together for larger data bandwidth, but this takes even more connections. Even with 480 (for 6U) or 160 (for 3U) pins available to the VPX module designer, high-bandwidth se-rial communications with many modules to connect can quickly utilize most of the available pins, leaving very few for spe-cialized module I/O (Figure 2).

Open VPXVPX and VPX-REDI define a mod-

ule’s dimensions, connectors, power, utility connections and fabric protocols; they do not define how to use these specifications at the system level. Depending on fabric choice, bandwidth need, module capabil-ity and I/O selections, there are many ways to create a system. To address this issue, a group of companies created OpenVPX.

OpenVPX is a working group de-signed to accelerate the ability for custom-

by William Pilaud, Concurrent Technologies

The need for a new Eurocard standard is greater than ever with the availability of higher performance processor silicon and large bandwidth data-communications subsystems. The VPX standard is finally ready for the Mil/Aero Market and OpenVPX paves the way.

RuggedWafer Design

Single EndedConnection

ESD ground plane and ground traceon back sides of all wafers.

Grounds Differential pairFIGURE 1

Multi-Gig RT2 wafer and connector.

RTC MAGAZINE OCTOBER 2009 15

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TEChNOlOgy IN CONTEXT

ers to buy interoperable VPX development systems and modules from independent vendors. Most VITA members are part of this working group, which will release the OpenVPX specification for VSO rati-fication into VITA 65 by the end of 2009.

It is the hope that VPX vendors will re-fer to new VPX modules and systems as OpenVPX to communicate the new in-teroperable, easy-to-develop and ready for the future Eurocard standard.

Everything Is in the TaxonomyOpenVPX defines a pipe as connec-

tions made up of diff-pairs. For example, an Ultra-Thin Pipe (UTP) is two diff-pairs or four connections on a Multi-Gig con-nector. A Thin-Pipe (TP) is four diff-pairs, and a Fat-Pipe (FP) is eight diff-pairs. Fat-Pipe grouping expands to Double Fat Pipe (DFP), Quad Fat Pipe (QFP) and Octal Fat Pipe (OFP) to describe the largest band-width plane needed (Table 1). The plane is the type of communication that uses pipes. OpenVPX defines planes as interoperable data connections between modules. For example, if a plane has 1.0 Generation PCIe fabric on an UTP, this would equal one lane (x1) of PCIe at 2.5 Gigabits per second duplex. Finally, profiles are classes of modules, slots, backplanes and chassis, which define a system.

Planes and User I/OOpenVPX makes a distinction be-

tween planes and user-defined pins. Planes are wafer pins routed through the back-plane to other wafer pins. For example, if a backplane topology calls for one fat pipe routed to another slot, that connection pipe is a plane. User-defined wafer pins connect through the backplane to the rear transition module (RTM) and there is no slot-to-slot connection of these pins. The VPX module developer could use these user-defined pins for any purpose without worrying about interoperability with other modules. Fabric connections that are not part of a plane have no connection to another slot or to the RTM. With this type of system-level specification, OpenVPX defines interoperability at the mechanical, module and backplane level.

For example, a simple two-slot back-plane can connect two boards with one DFP interconnect (Figure 3). Figure 3 also shows how a three-slot backplane can connect three VPX modules with slot 1’s FP A connected to slot 2’s FP A and slot 1’s FP B connected to slot 3’s FP A.

Alternatively, by lowering the slot-to-slot bandwidth and adding more slots, a six-slot backplane could connect six VPX modules together by slots 1’s FP A connected to slot 2’s FP A. The backplane can further separate Slot 1’s FP B into four UTPs and each one of these pipes routed to different slots (Figure 4). OpenVPX defines many different data-plane strategies to optimize fabric connec-tions for optimal bandwidth and slot count.

Pin 3Pin 1

Pin 1Pin 2

Pin 3Pin 2

Many possibilitiesfor backplane

topologies

FIGURE 2

Slot-to-Slot SerDes example.

2 - Fat Pipes Data Plane

1 - Ultra Wide Fat Pipe Data Plane

Not Connected

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1234

{

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Three Slot BackplaneTwo Slot Backplane

UtilityJO

J1J1 J1

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J2

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J1

UserDefined

J2

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UserDefined

J2

UserDefined

J2

UtilityJO

J1

UserDefined

J2

UtilityJO

UtilityJO

FIGURE 3

3U 2-Slot and 3-Slot Example.

16 OCTOBER 2009 RTC MAGAZINE

Page 17: RTC magazine

TEChNOlOgy IN CONTEXT

OpenVPX ProfilesOpenVPX defines four types of pro-

files: slot, module, backplane and chas-sis. Interoperability starts at the module level, so the fundamental profile is the slot profile, which has basic definitions of planes (type, number and size) and user-defined pins. A backplane profile defines how slot profiles are connected. Chassis profiles add mechanical specifications, input power and slot number to specify a chassis. Finally, the module profile defines how module vendors apply specific fabrics to the slot profiles as well as definitions of fundamental module characteristics. With these four profiles, system integrators can integrate different VPX vendor modules, backplanes and chassis into a system.

The slot profile is the physical connec-tion basis of module-to-module interoper-ability. OpenVPX defines slot profiles as groupings of wafer pins into planes and user I/O. Slot profiles also define which types of planes are utility, maintenance, expansion, control and data. The rest of the pins are user-defined, and not routed to another slot. OpenVPX states that these user pins could be customized to any application-specific backplane, but are normally routed to the RTM. The utility plane is common to all VPX modules ex-cept for power. The maintenance plane is a serial bus between the modules for low-level module identification, module health monitoring and chassis control. The con-trol plane is a separate pipe from the main data plane; typical module profiles specify this as some sort of Ethernet. Finally, the data plane is the main data communica-tions pipe through the backplane.

The example 3U slot profile in Fig-ure 5 shows where the data, control, utility and maintenance planes are located on a 3U VPX module. The rest of the pins are user-defined. There are different module types for payload (PAY), switches (SWH), bridges (BRD), peripherals (PER) and storage modules (STO). However, module types do not dictate board function, so pe-ripheral boards may use payload profiles and vice versa. The 2F2U describes the data plane as two FPs and the control plane as two UTPs in size. The slot profile allows smaller data plane sizes on the FP like two TPs or four UTPs. Simply put, the slot pro-file defines the maximum plane size and location relevant to interoperability.

Module profiles define how these planes are instantiated, along with other module information like module voltage requirements and cooling specifications. The module profiles provide module-spe-cific information to define everything but the physical pins used and improve system interoperability by specifying necessary fabric information. Module profiles define the different fabrics options for the data and control planes. In Table 2, all the control planes are 1GigE physical interfaces, and the fat pipes are sRIO, PCIe, or 10GigE.

Backplane profiles connect slot pro-files together to make the different back-

plane topologies intended for development systems as well as specific implementa-tions that conform to the slot profiles. While some of these profiles are ideal de-velopment systems, the OpenVPX mem-bers tried to address specific market needs that may be very useful for the Mil/Aero customer. The following are two examples of OpenVPX backplane profiles.

The first example, Figure 6, is a nine-slot system with minimal bandwidth. The backplane profile calls out one slot profile (SLT3-PER-2F) and one module profile (MOD3-PER-2F) for each slot. The slot profile makes it possible to create a cen-

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1234 1

11

1

J1

x4 PClex1 PCIe

UserDefined

J2

UserDefined

J2

UserDefined

J2

UserDefined

J2

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J2

UserDefined

J2

J1 J1J1

J1J1

UtilityJO

UtilityJO

UtilityJO

UtilityJO

UtilityJO

UtilityJO

FIGURE 4

3U 6-Slot Backplane Example—Six-slot Backplane; 1 Fat Pipe with 4 Ultra-Thin Pipes Data Plane.

Ultra Thin(UTP)

Thin(TP)

Fat(FP)

Double Fat(DFP)

Quad Fat(QFP)

Octal Fat(OFP)

LanesDiff-pairsConnections/Pins

124

248

4816

81632

163264

3264128

Ethernet 1000Base BX 1000Base-T 10GBase-K4 (XAUI)

Two 10GBase

PCIe – lanes x1 x2 x4 x8 x16 x32

PCIe Gen 1 2.5 Gb/s 5 Gb/s 10 Gb/s 20 Gb/s 40 Gb/s 80 Gb/s

PCIe Gen 2 5 Gb/s 10 Gb/s 20 Gb/s 40 Gb/s 80 Gb/s 160 Gb/s

TABLE 1

Pipe Definitions.

RTC MAGAZINE OCTOBER 2009 17

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TEChNOlOgy IN CONTEXT

tral controller with eight UTP connections and a peripheral slot with one UTP con-nection. The backplane topology connects the central controller to the peripherals in a star fashion.

The nine-slot OpenVPX example with module profile for Gen 1 PCIe cre-ates a system with a peak data-plane band-width of 250 Mbytes/s in each direction per duplex pipe. This equates to a total system peak bandwidth of up to 2 Gbyte/s simultaneous data communications. If the modules in the system use Gen 2 PCIe module profile, the data-plane bandwidth would increase from 250 Mbyte/s to 500 Mbyte/s (duplex), making peak data-plane bandwidth 4 Gbyte/s. The type of module integrated into the system defines the sys-tem; if the system integrator wanted to use sRIO then the backplane would not need to change, just the modules.

The second system is an example of a rugged ultra-high-bandwidth system with a data plane communication of four lanes (10 Gigabit/s per slot or greater) or one FP. The example shows a topology for a seven-slot system with optimized bandwidth by using a central switched slot.

Figure 7 shows one FP connected to a central switch slot. In addition, this backplane profile has the similar defini-tion for a one-UTP control plane by us-ing the XXX-PAY-2F2T slot and module profiles and the appropriate switch profile. Again, the type of module integrated into the system defines the system; if the sys-tem integrator wanted to use 10GigE then the backplane would not need to change, just the modules.

Chassis profiles collect backplane, cooling and physical characteristics into a set of definitions for OpenVPX develop-ment systems and could provide the basis for production-ready systems. This part of the specification instantiates chassis type, slot count, power input, module cooling, backplane profile, pitch, power capability and chassis manager. The idea to standard-ize development chassis is OpenVPX’s path to interoperability. Module providers can build to readily available chassis and start the process of system integration, which will grow the VPX ecosystem.

Defining a new Eurocard standard is not easy; the flexibility and capability of VPX leads to countless choices. Now with OpenVPX, the VPX standard can thrive.

Data Plane Control Plane

Fat PipeDP01

Fat PipeDP02

UT PipeCPUTP 01

UP PipeCPUTP 02

MOD3-PAY-2F2U-x.x.x-1

Serial Rapid I/O 1.3 @ 3.125Gbaud

1000Base-Bx

MOD3-PAY-2F2U-x.x.x-2

Serial Rapid I/O 1.3 @ 5 Gbaud 1000Base-Bx

MOD3-PAY-2F2U-x.x.x-3MOD3-PAY-2F2U-x.x.x-4

PCIe Gen 1

PCIe Gen 2

1000Base-Bx

1000Base-Bx

MOD3-PAY-2F2U-x.x.x-5

10GBase-Bx4 1000Base-Bx

MOD3-PAY-2F2U-x.x.x-6

10GBase-Kx4 1000Base-Bx

MOD3-PAY-2F2U-x.x.x-7MOD3-PAY-2F2U-x.x.x-8

Serial Rapid I/O 2.0 @ 5 Gbaud

Serial Rapid I/O 2.0 @ 6.25 Gbaud

1000Base-Bx

MOD3-PAY-2F2Ux.x.x-9

Serial Rapid I/O 2.1 @ 5 Gbaud 1000Base-Bx

MOD3-PAY-2F2U-x.x.x-10

Serial Rapid I/O 2.1 @ 6.25 Gbaud 1000Base-Bx

TABLE 2

Module Profile - MOD3-PAY-2F2U-x.x.x.

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Diff - Differential pins

All Green is a PlaneDefined by Slot RuleUtility Plane - Power, Clocks

Management Plane

Utility Plane - GDDiscrete, VBAT,

SYS_CON

Utility PlaneMaskable Rest

All Yellow isUser Defined

Data Plane 1 FP

Data Plane 1 FP

Control Plane 2 UTP

User DefinedConnected to

RTM

SE - Single Ended pins

SE

SE

SE

P0/JOSE

P1/J1Diff

P2/J2Diff

UserDefined

}

}

}

}

} }

}}

FIGURE 5

Slot Profile Example – SLT3-PAY-2F2U.

18 OCTOBER 2009 RTC MAGAZINE

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TEChNOlOgy IN CONTEXT

It is now a true open standard with easy to understand rules and guidelines to define interface points and minimize incompat-ibility. Innovation can still happen, but now with a well-defined process in VPX to describe interoperability. With the cur-rent processor and data-communications technologies that are available now and in the near future, OpenVPX will have

a specification that fits that technology enough for the customers to evaluate, de-velop and deploy with the VPX Eurocard form factor.

Concurrent TechnologiesWoburn, MA.(781) 933-5900.[www.gocct.com].

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GigE

FIGURE 7

OpenVPX 3U Seven-Slot Example – BKP3-CEN07-6P1S-1F1D1U. Seven-slot Backplane 1 PCIe Switch with GigE Control Fabric.

UtilityJO

UtilityJO

UtilityJO

UtilityJO

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UtilityJO

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J1

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12345678910111213141516FIGURE 6

OpenVPX 3U Nine-Slot Example – BKP3-CEN09-8U1D. Nine-slot backplane, 8 Ultra-Thin Pipes Data Plane.

MEN Micro, Inc.24 North Main Street Ambler, PA 19002Tel: 215.542.9575E-mail: [email protected]

www.men.de/cpci-plus

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Untitled-11 1 9/17/09 3:29:03 PMRTC MAGAZINE OCTOBER 2009 19

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TEChNOLOGY INCONTEXT

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There are many trends at the die level and circuit card level that can drive the decision of which cooling meth-

od to use for 3U COTS cards in rugged applications. One of these trends is the in-creased use of multicore processors on 3U cards. Placing more processor cores on a die increases power dissipation. However, as more cores are placed on a die, the size of the die increases, which actually de-creases the power density in terms of W/cm2 (Figure 1). This is a good thing from a thermal standpoint because it reduces the spreading resistance down the heat removal path. Unfortunately, increasing device power dissipation, combined with the long-term trend of decreasing junction temperatures (i.e., from 125°C to 105°C, or 100° or less), tends to override the small benefit obtained from the decrease in power density.

One of the main causes of increased power dissipation for processors is the trend toward increasingly smaller transis-

tor geometries, which results in large in-creases in static (or leakage) power. Some modern processors use new types of tran-sistor materials that reduce the amount of static power. For example, Intel uses hafnium dioxide on its 45nm processors. These new transistor materials reduce the amount of gate oxide tunneling and sub-threshold leakage current, two of the

dominant forms of leakage current. At the board level, component min-

iaturization and the use of more highly integrated devices are increasing the functional density on 3U cards, which is directly related to heat density. As the amount of processing power per square inch per 3U card has increased, it has driven up heat density. Another factor

by Ivan Straznicky, Curtiss-Wright Controls Embedded Computing

Thermal knowledge and innovation continue to improve cooling limits for air-cooled and conduction-cooled cards, and this benefits 3U cards greatly due to their shorter width and lower power.

Air and Conduction Cooling for 3U COTs Cards: An Overview

Developments in VME

Power (W)

Processor Generation

1 2 3 4 5

60

50

40

30

20

10

0

Power density (W/cm2)

FIGURE 1

Rising power dissipation and peaking heat density on successive processor generations.

20 OCTOBER 2009 RTC MAGAZINE

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We’ve Hatched the Next Generationof Software Radio Solutions

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Untitled-9 1 9/10/09 3:05:50 PM

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TEChNOlOgy IN CONTEXT

driving up allowable power dissipations on 3U cards is the support for higher volt-ages in the new VPX (VITA 46) stan-dards. VITA 46 defines support for 12V and even 48V, compared to the standard, traditional 3.3 and 5V supported by VME. VPX also supplements the traditional 0.8” pitch of VME with 0.85” and 1.0” pitches. This increase in pitch enables the use of more, hotter devices on the rear side of the circuit card, increasing the power dissipa-tion per unit area and volume. The out-come is an almost exponential increase of power at the circuit card level. Suscepti-bility to this trend depends on the card’s functionality. The higher power cards are typically DSP cards that have multiple multicore processors on board for number crunching. In comparison to DSP cards, general-purpose processor and I/O cards typically follow more of a flat curve in terms of power.

While direct air and conduction cool-ing have been able to keep up with these power increases to date, it has been a challenge. The amount of thermal design, analysis and testing that is required on a rugged military COTS 3U card is many times what it was five years ago. This in-creased work is basically the result of the increase in power dissipation.

Direct Forced Air CoolingDirect forced air cooling is typically

the starting point in terms of cooling ap-

proaches for military COTS cards simply because most software and system devel-opment begins in a laboratory environ-ment with air-cooled cards in a benchtop rack. Consequently, these cards are usu-ally commercial temperature rated and not rugged.

Cooling begins at the device die and on most modern, high-power devices, the die is exposed. This is because most commercial cooling approaches employ an air-cooled heatsink on top of the die, which provides the shortest and lowest resistance heat removal path to the air. While forced air cooling takes advantage of this arrangement, it may not always be desirable to have a large piece of metal on the die. For this reason a heat spreader is sometimes placed between the heatsink and the die to spread the heat and to pro-vide some protection for the die. Unfortu-

nately, for today’s higher power devices, standard off-the-

shelf aluminum heatsinks, with a few fins per inch, may

be insuffi-cient. To address

these hotter devices the heatsink will likely

need to be optimized. Sys-tem designers can use compu-

tation fluid dynamics (CFD) tools to design the heatsink they require

for air cooling. There are subroutines available within CFD tools to design the heatsink’s optimum number of fins per inch, thickness of fins, optimum gap and height, etc. Another trend in air cooling today is the availability of higher flow and pressure fans and blowers, which provide increased airflow for such high pressure drop heat sinks.

These new approaches coupled with advances in air cooling have resulted in significantly improved cooling numbers. For example, today, a 150W 6U card can be sufficiently cooled with a 71°C air inlet. Just five years ago, many designers would have been hard pressed to believe this was achievable. For 3U cards, air cooling is even more attractive because there are far fewer hot components on the card that need to be cooled by the same air stream

FIGURE 2

Photo of 3U air-cooled product.

Untitled-5 1 10/12/09 3:07:36 PM22 OCTOBER 2009 RTC MAGAZINE

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TEChNOlOgy IN CONTEXT

(by virtue of the 3U geometry, i.e. 100 mm in the airflow direction vs. 233 mm).

There are, however, drawbacks for air cooling. Air-cooled cards are typically not very stiff compared to conduction-cooled cards. Unlike conduction-cooled cards, they lack a metal stiffener plate on top to increase the stiffness. When air-cooled cards are subjected to significant vibra-tion, they can displace quite a bit and end up experiencing fatigue problems more quickly than on stiffened cards. With that said, this is less of a problem for air-cooled 3U cards than for 6U cards, because they have a much shorter span between guide rails (Figure 2).

Another drawback for air cooling stems from the use of non-sealed chas-sis to enable air to be blown directly over the electronics. Because the chassis isn’t sealed, the cards and electronics may be exposed to contaminants, such as salt fog/sand/dust, etc., in the ambient environ-ment. Filtering the air will remove some of these contaminants, but will come at the cost of an increase in pressure drop due to the filter.

One more drawback associated with air cooling that is worth noting is that be-cause air is compressible and has low heat capacity and low thermal conductivity, it is not a very good coolant. Because of these properties, an increase in airflow rate over a card can result in an asymptotic curve with respect to cooling vs. airflow. At the same time, the pressure drop is increas-ing steadily so the cooling limit is reached relatively quickly with airflow cooling.

Conduction CoolingConduction cooling is a popular

choice and used quite widely for deployed 3U systems because it is inherently more rugged (Figure 3). The “backbone” of conduction cooling is the stiffening and thermal frame, typically made of alumi-num. Today’s increased power dissipation levels are leading to increased use of cop-per as well.

Because of copper’s high density it is used only where needed, for heat spreading for example. Composite materials are also showing some promise, not necessarily as a replacement for the thermal frames, but localized in areas of the thermal frames. However, most composites are orthotropic

with regards to thermal conductivity, with the in-plane thermal conductivity being quite high. For example, the claimed ther-mal conductivity for pyrolytic graphite is very good—about 1500 watt per meter per degree Kelvin (W/m°K) in either in-plane direction. Compared to aluminum, which is 180 W/m°K, pyrolytic graphite should provide performance almost an order of magnitude better. However, the through thickness thermal conductivity for pyro-lytic graphite is only around 20 W/m°K, and needs to be taken into account. If large amounts of heat are being moved across large planes or long distances, a composite can be a good solution. But try-ing to move heat through the thickness is more difficult. There are several research groups working on developing materi-als that have isotropic conductivity better than copper (which is 400 W/m°K), have the density of aluminum or lighter, and can be produced at reasonable cost. How-ever, because they are highly engineered, cost often ends up being an issue.

Another option for increasing the thermal conductivity of thermal frames on 3U cards is to use phase change devices such as heat pipes or vapor chambers. Curtiss-Wright has undertaken substan-tial research and development with heat pipes and has successfully implemented them in rugged products. Heat pipes are very effective at moving heat with a very low temperature drop. A drawback of heat pipes though, is that that they are orienta-tion dependent, which makes it critical to understand how they behave under the ef-fects of body forces such as acceleration, vibration and gravity. The various perfor-mance limitations of heat pipes, such as capillary, entrainment and condenser lim-its, also must be understood to implement them properly. When properly imple-mented, heat pipes can handle fairly high power densities and power dissipations. A heat pipe implemented in the axial direc-tion provides effective conductivity in the thousands of W/m°K, which is an order of magnitude higher than the metals used for cooling.

Advances in conduction-cooled cards now make it possible to cool in excess of 170W at an 85°C card edge temperature, the upper limit of what is seen with mili-tary COTS circuit cards. A standard chas-

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Untitled-1 1 8/14/09 9:54:54 AMRTC MAGAZINE OCTOBER 2009 23

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TEChNOlOgy IN CONTEXT

sis with air-cooled sidewalls, though, is not capable of cooling even one of these cards. Air cooling through the side of a chassis wall, with conduction cards slot-ted between rails, is just not capable of cooling the level of power density at the circuit card edge. In such a case, other ap-proaches, such as a liquid-cooled chassis, in which liquid is flowed through the side-walls, must be employed.

Thermal resistances in the heat path of a conduction card have improved greatly, for example thermal interface materials, over the last decade. Ten years ago the best thermal interface material you could find was in the order of 1-3 W/m°K. Now there are several in the order of 10-15 W/m°K, which is basically an or-der of magnitude improvement. However, you do have to be careful with some of these materials. When tested, some that have been advertised as having a certain thermal conductivity actually exhibited only 1/10th of that value. Had that mate-rial been designed into products without testing, thermal failures may have re-sulted. Because these materials have been designed for use in commercial applica-tions, they also need to be tested for rug-ged properties such as long-term thermal cycling, exposure to humidity, etc., to en-sure that they can be used in rugged ap-plications.

The perceived “Achilles’ heel” of conduction cooling is the thermal con-

tact resistance between the conduction card edge and the chassis rail that results from metal-to-metal contact. These metal surfaces are not truly flat and smooth at the microscopic level. Metal peaks, called asperities, contact each other and create low resistance paths through which much of the heat flows. The heat flowing across this junction is a surprisingly complex phenomenon. The thermal contact resis-tance for a given pair of surfaces depends on a complicated combination of variables including contact area, contact pressure, surface flatness, surface roughness and hardness.

Typical values of thermal contact re-sistance used for VME or VPX cards are in the range of 0.3-0.5°C per watt. So for a 100W card, with 50W going to either card edge, the 50W is multiplied by the .5°C per watt resulting in a 25°C temperature difference across that interface. This is

huge in terms of the temperature budget between the coolant and the electronics. For example, the temperature budget for cooling a part that has 100°C maximum junction temperature with 55°C ambient air is only 45°C. By investigating and opti-mizing the contributing factors to thermal contact resistance, much lower values in the range of 0.1-0.2°C/W can be achieved. Note that these values are at sea level and they will change (increase) at altitude. With these numbers and our example of a 100W card, a temperature difference of only 5 to 10 degrees can be obtained. This is still significant and must be accounted for in system level thermal analyses, but 5-10°C is certainly more appealing to system integrators than 25°C. These im-provements should be sufficient for 3U cards for the foreseeable future, making the 3U form factor a good choice for small form factor (SFF) electronics.

Curtiss-Wright Controls Embedded ComputingLeesburg, VA.(703) 737-3660. [www.cwcembedded.com].

FIGURE 3

Photo of 3U conduction-cooled product

Untitled-9 1 8/11/09 2:29:04 PM24 OCTOBER 2009 RTC MAGAZINE

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VPX Solutions: X-ES Is The VPXpert

Extreme Engineering Solutions (X-ES) has the broadest range of proven VPXsolutions available for rugged COTS applications. From systems to single boardcomputers, switches, storage, graphics, and I/O, look to X-ES for industryleading VPX support.

VPX systems are revolutionizing rugged COTS applications and deliveringextreme performance in extreme environments. As a proven supplier of ruggedVPX components and systems, X-ES has the hardware, software, and experienceto deliver VPX to your most demanding applications and custom COTS solutions.

Come discover why X-ES is the VPXpert. Call or visit our website today.

Untitled-10 1 9/17/09 3:26:19 PM

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solutionsengineeringsolid-state Drives

to write the endurance number of cycles to the whole disk for it to be in any danger.

Flash SSDs are not likely to continue performing at the same level as when first operated. That’s important to know, given the speed with which SSDs have prolifer-ated in the marketplace amid claims that they’re faster, use less power and can be

Solid-State Drives (SSDs) have evolved to become a viable option to replace rotating Hard Disk Drives

(HDDs) in many embedded systems. This is because SSDs eliminate the single larg-est failure mechanism in many embedded systems—the moving parts of HDDs.

Despite the obvious need for these new technology trends, designers are al-ready beginning to face a number of chal-lenges as next-generation devices find their way into embedded applications. The most significant challenges include endurance, limited storage and storage management issues that affect product life and space utilization. Consequently, designers must properly arm themselves with accurate knowledge of these concerns and guidance for how to overcome the limited lifetime of a flash-based SSD and limited capacity of a RAM-based SSD due to the RAM cost.

Device Lifespan and PerformanceWhen deciding on the appropriate

SSD for a project, system designers ba-sically have two practical options, the flashed-based SSD or RAM-based SSD.

System designs with flash-based SSD

have various strategies to deal with write en-durance management, but have the common issue of scoring how many times a block of memory has been written to, and then dy-namically and transparently reallocating physical blocks to logical blocks in order to spread the load across the disk. In a well-designed flash SSD, the system would have

Extend SSD Lifetime Using the Network Database Model

Solid-State Drives are emerging as a replacement storage device for traditional hard drives and flash systems in embedded devices. Efficiently managing data on these devices is increasingly important to meet the application needs without increasing the size of SSDs or recalling due to ‘bad blocks’.

by John Pai, Raima Division of Birdstep Technology

Product Table

Product A

Product A - 1

Product A - 2

Product A - n

Product B

Inventory Table

Relational Model (key based)

Index 1

Index 2

B-Tree

# Records

Minimum Cost = 3 Disk I/O + B-Tree Calculation

Tim

e

Figure 1

Relational Model (left). The cost of Relational Model as the database grows. (right).

26 OCTOBer 2009 rTC MAgAZiNe

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SoLUtioNS ENgiNEEriNg

cess is write-intensive and unpredictable due to the required fullness of the tree and where in the tree the change must be made. The more nodes a tree contains, the greater the chance of a larger reorganiza-tion, which may be space- and time-con-suming as well as write intensive. Also, the reorganization process may require the operating system to devote large amount of computing resources to reorganizing in order to meet the time constraints. After the reorganization process, the database can perform a write operation to reference the new record in the B-Tree.

In a network model, adding a record is relatively simple, is less write intensive, wastes no space from duplication of data, and is predictable. The process involves adding a new record and setting pointers

to owner, previous and next record. Subse-quently, set the owner’s last pointer to the new record. This process is fast, predict-able, and does not require reorganization of a B-Tree. Most importantly, it requires minimal write cycles, thus, minimizing wear on the SSD, reducing re-claiming cycles, and optimizing space by removing unnecessary duplication.

Further examination of the differ-ences between relational and network model databases reveals space savings from the network model. This saving is a result of the network model making rela-tionships through set pointers instead of unnecessary data duplication and indexes. In the network model, data is inserted with minimal overhead. A record requires

on solid-state drives. The network model is conceived as a flexible way of represent-ing objects and their relationships. The network model predates the relational model and can be viewed as a superset. This implies that anything expressed in the relational model can be expressed in the network model, even SQL support. The main advantage is the way the rela-tionships are modeled.

A primary distinction to the relational data model is that the network model al-lows designers to describe relationships between records using “sets,” where point-ers are used to relate objects directly and navigate between them (Figure 2). A set is a linked list representing a one-to-many re-lationship, which contains pointers to the next and previous member link of the set.

network Model Streamlines Writes and Minimizes Footprint

When compared to the relational model, the network model is faster, more reliable, more efficient with disk space, and requires less I/O to perform the same tasks. In both read and write operations, data structured in the relational model have costly overheads due to the primary key and foreign key relationship.

Consider writing a record into a rela-tional model, where a write operation can be expensive. After a record is inserted into the table, the database inspects the B-Tree to locate the record’s index position. If there is no room available in the B-Tree, the tree needs to be reorganized to main-tain efficiency. This reorganization pro-

more reliable since there are no moving parts. Flash SSD performance and endur-ance are related because the management overhead of a flash SSD is related to how many writes and erases to the drive take place. The more write/erase cycles there are, the shorter the drive’s service life.

Flash memory cells are nominally guaranteed for only one million write cycles. Once the quota is reached, the disk can become unreliable. Special firmware or flash SSD controller chips help mitigate this problem with dynamic reallocation rather than rewriting files to a single location.

Although less popular than its flash counterpart, the RAM-based SSD is sig-nificantly faster at both read and write operations. A typical RAM SSD does not face the same write cycle limitation as flash SSD because most of the I/O is performed in SSD RAM. The data is then copied from volatile memory to non-volatile memory when instructed or when powering down. RAM SSDs are usually armed with their own batteries, which last long enough to preserve data in case the system unexpectedly powers off.

Two Data Management StrategiesEmbedded system designers have a few

basic options when deciding on data man-agement strategy for embedded SSD de-vices. Currently, the most widespread data management model is a relational model.

The relational model stores data in ta-bles composed of columns and rows. When data from more than one table is needed, a joint operation relates these different data us-ing a duplicate column from each table (Fig-ure 1). While the relational model is flexible, performance is limited by the need to create new tables holding the results from relational operations, and storing redundant columns. Even when designed efficiently, there are sev-eral sources of overhead. The main source of overhead comes in the form of data duplica-tion to help preserve the relational database integrity, and a need for a foreign key to ef-ficiently manage relationships. The overhead results in excess in file size and extra I/O needed to perform basic database operation. Such overhead is especially expensive in both flash- and RAM-based SSD devices.

Embedded systems designers can exploit the network database model for significant advancements in data manage-ment to mitigate the lifespan limitations

Network Model (pointer-based)

Minimum Cost = 1 Disk I/O

# Records

Tim

e

Product Table

Product A

Product A

Product A - 1

Product A - 2

Product A - n

Inventory Table

Figure 2

Network Model (left). The cost of Network Model as the database grows. (right).

rTC MAgAZiNe OCTOBer 2009 27

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SoLUtioNS ENgiNEEriNg

Data Management StrategiesTo further extend the life or maxi-

mize space of an SSD, there are several data management strategies in addition to the network model that designers can con-sider to enhance performance, minimize disk space and minimize write cycles. The design strategies that designers can add to a network database include sparse index-ing, optimizing cache, and combining the use of an in-memory database.

Sparse indexing can save space by referencing the indexed data rather than duplicating it. Traditional databases dupli-cate the indexed data for search efficiency because of data locality, but this uses vast amounts of space. Referencing data is a non-issue for RAM SSD, allowing appli-cation designers to specify full duplica-tion, partial duplication, or no duplication of data to reduce storage utilization.

Cache optimization customizes the cache to be large enough to minimize write cycles by updating the database only at the end of transactions. Then, when data is inserted into the files, it writes to each file sequentially. This will write the updated pages in each file in ascending order by offset in the file, which may also lengthen the service life of a flash SSD.

The use of an in-memory database can be critical to keeping unnecessary write cycles in main memory. Similar to cache optimization, a hybrid in-memory database can reduce unnecessary writes and disk usage by storing the ordered du-plicate, key information in main memory to preserve the data, maintaining the transactional integrity of the system. Such a strategy may also prolong the life of a flash SSD, reduce the re-claiming fre-quency and maximize storage space.

There are many ways to extend the life of a flash SSD and save space for a RAM SSD. With minimum resources and overhead required, a network database along with a combination of sparse index-ing, cache optimization and in-memory database will yield an optimal data man-agement solution to help prolong the ser-vice life of a solid-state device.

Raima Division, Birdstep Technology Seattle, WA. (206) 748-5300.[ www.ramia.com ]

repeated inserts, a flash-based SSD with a network database will endure a longer life by at least 25%, due to the 30% rela-tional model overhead. Similarly, a RAM-based SSD will have at least 30% extra storage and thus reduce the space reclaim frequency. Once an SSD reaches a cer-tain point, the operating system reclaims space. With the reduced overhead of the network model, the frequency of reclama-tion from the operating system is signifi-cantly reduced as well.

only data and pointers. On the average, one can expect a relational model to re-quire at least 30% more space than a net-work model database. When considering which data management model to use for the system, remember that the relational model overhead is expensive. Consider in-serting 1 Mbyte of data into the SSD with the network model. Inserting the same data in a relational database balloons the size to a minimum of 1.3 Mbytes.

In this comparison, after multiple

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Untitled-4 1 1/8/08 4:12:38 PM

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solutionsengineeringsolid-state Drives

enhanced Performance and reliability

How do today’s SSDs increase per-formance and reliability beyond their in-herent rugged qualities? To answer this question requires a little history. During the last twenty years of innovation, break-throughs in SSD technology have resulted in lower costs per gigabyte and massive adoption in consumer devices such as iP-

in 1999, solid-state drives (SSDs) in their nascent 3.5-inch form factors cost as much as $42,000 for 14 Gbytes and were

used primarily for high-end military and industrial embedded applications that had a severe pain threshold for any component that could become a point of failure. For storage subsystems deployed in a flight data or mission recorder, radar or sonar system or tactical computer, failure is not an option.

SSD performance and reliability dur-ing this time were predicated on the inher-ent qualities of solid-state storage technol-ogy—no moving parts to wear out or fail, and being impervious to extreme tempera-tures and the high shock and vibration that comes with deployment in a rugged, often high-risk area. The price for peace of mind was a hefty $3,000 per Gbyte.

Fast forward 10 years and SSDs are mainstream storage solutions for military, in-dustrial and now consumer and commercial applications. SSDs have become comple-mentary storage systems to hard disk drives (HDDs), and have long been deployed in the same embedded systems. SSDs offer a valu-able system-level enhancement to HDDs in terms of speed, ruggedness and durability

in harsh environments. SSDs today are be-ing used as fast boot drives or to cache “hot data” that is frequently accessed, increasing overall system performance while mini-mizing power and space. In addition, SSDs can be cost-effective replacements for hard drives in applications requiring a small foot-print, low power and the high performance and reliability to outlast a 10-year plus de-ployment cycle.

SSDs increase Performance and reliability in Embedded Applications

The increased performance and reliability achieved by solid-state storage technologies work together to address critical OEM reliability concerns such as storage system endurance, elimination of drive corruption, and the ability to forecast useable life.

by Gary Drossel, Western Digital

Usage Model

x=

SSD Technology

Life(Years)

Wear-Leveling

ECC

NVMConfig

OverProvisioning

Performance

NVMSpecs

WriteAmplification

StorageBudget

Capacity

Randomnessof data

WriteDuty Cycle

Data Size

Figure 1

For enhanced system reliability, it is important to accurately forecast SSD usable life by evaluating the SSD technology and the application usage model.

30 OCTOBer 2009 rTC MAgAZiNe

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SoLUtioNS ENgiNEEriNg

storage technologies integrate self-mon-itoring early warning systems so OEMs can monitor drive life in real time with no application downtime. The ability to read and display the remaining amount of a drive’s useable life eliminates unantici-pated drive failures due to wear, and al-lows network administrators to set usage model thresholds to schedule field main-tenance and drive replacement without in-curring expensive unscheduled downtime. Improving reliability by preventing unex-pected drive failure allows companies to save hundreds of thousands of dollars per year in lost data, emergency maintenance and system downtime costs.

In many embedded applications, SSDs need to last 5 to 10 years or more and per-form in every type of usage model and en-vironment. OEM designers, supply chain managers and end-customers need to be confident that their storage system choice exceeds the application requirements.

Advanced solid-state storage technol-

ogies include a wide array of system-level and firmware-level technologies to deliver industry-leading data integrity and a prod-uct life that exceeds its scheduled deploy-ment life. Included are sophisticated error correction code (ECC) algorithms to thwart the effects of signal noise and data distor-tion, and to prevent bit-flip errors caused by overcharged memory cells switching cell content from 0 to 1 or visa versa.

• How are SSDs designed to guaran-tee reliability and endurance over several years of use?

• What methodologies are available to accurately forecast SSD life in months or years?

When power goes out from an anomaly such as an ungraceful power down, brown-out or power spike, this can frequently cause drive corruption and ruined data. The result is costly unscheduled downtime as field technicians reformat drives, reinstall operat-ing systems or return products. The pos-sibility of a power disturbance is something design engineers need to strongly consider. If the host system loses power in the middle of a write operation, critical system files may be overwritten or sector errors may result, causing the drive to fail. It is estimated that a majority of embedded system field failures are due to power-related corruption.

Advanced solid-state storage technol-ogies are available with integrated voltage detection circuitry that detect low voltage

situations and signal the host system to stop sending data to the media so critical files will not be overwritten or corrupted. Over the deployment cycle of the drive, this significantly reduces maintenance, warranty and other unscheduled down-time costs, thus increasing reliability of the system.

Traditional SSDs simply operate un-til they fail. Today’s advanced solid-state

ods and MP3 players. As a result of the advancements in innovation, consum-ers demanded products with even faster speeds and smaller form factors. For SSD manufacturers, faster host system inter-faces and shrinking process geometries yielded smaller form factor and higher ca-pacity products but caused significant de-sign and cost challenges. How could they meet the demand for smaller and faster devices without sacrificing performance and reliability? The answer is age old: paying customers.

Nolan Bushnell, an entrepreneur and founder of Atari, had what he called the “Universal Trade Show Theory.” The theory reasoned that the Western world at the time developed and brought more technology to market because of trade shows. Bushnell witnessed that most in-novation happened two months prior and two months after a major trade show. An engineer invented something and a cus-tomer wanted it. Voilà.

The prediction that SSD innovation will exceed Moore’s Law over the next few years is coming true for the same rea-son; the market is now big enough and the cost per gigabyte is dropping low enough that “customers” on all fronts, enterprise, commercial and end-user, are signaling that they will pay for new solid-state stor-age innovations. SSD manufacturers now have incentive to integrate additional per-formance and reliability technologies into SSDs that were cost-prohibitive and pre-mature for the market in the past.

Application Challenges Drive Advanced SSD Technologies

The requirements for higher and higher levels of storage reliability in em-bedded systems that run 24/7 have led SSD suppliers to develop advanced solid-state storage technologies. The increased performance and reliability achieved by these new technologies work together to answer some of the storage industry’s toughest questions.

• How are SSDs engineered to protect against drive corruption resulting from power anomalies, the number one cause of storage system field failures?

• What technology is available to monitor and report SSD useable life to prevent wear out and SSD failure?

Figure 2

Silicon Drives from Western Digital provide advanced storage technologies that meet the high-performance, high-reliability and multi-year product lifecycle demands of embedded systems.

rTC MAgAZiNe OCTOBer 2009 31

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SoLUtioNS ENgiNEEriNg

ance ratings of the media. For example, a 70 nanometer multilevel cell (MLC) SSD may have an endurance rating of 10,000 writes. At 50 nanometers, the endurance rating may be 5,000 writes and at 20 nanometers, 1,000 writes.

NAND media endurance is directly related to data retention. Most NAND en-durance is rated at one year of data reten-tion per JEDEC standards. Relaxing the data retention requirement can increase the endurance rating and may be consid-ered in applications where data is transient or is backed up to another system.

New methodologies to accurately forecast SSD life in months or years are now available to answer the questions. Us-age model is the key. For example, using Western Digital’s LifeEST methodology, an 80 Mbyte/s 60 Gbyte SATA SSD in an extremely write-intensive application that writes 1.645 terabytes per day would have an approximate lifespan of 9.7 years. The same SSD writing a mere 200 Gbytes per day would last approximately 82 years. By evaluating real-world usage calculations, designers can effectively balance perfor-mance and reliability (Figure 1).

WD’s SiliconDrive III SSD product family delivers the advanced technologies that ensure high reliability for embedded system and data streaming applications. Integrated technologies in every Silicon-Drive III SSD solve the storage industry’s toughest problems (Figure 2).

SSDs have become mainstream stor-age solutions for a wide range of embed-ded system, consumer and commercial applications. As complementary stor-age systems to hard disk drives (HDDs), SSDs are being deployed as system-level enhancement in the same embedded systems. SSD manufacturers have inte-grated new advanced solid-state storage technologies to address the requirement for higher and higher levels of storage reliability in embedded systems that run 24/7.

Western Digital Lake Forest, CA. (949) 672-7000. [www.wdc.com].

data centers. The “new rugged” is the ap-plication’s usage model. Many embedded system applications require 24/7, always-on capability with heavy write cycles ver-sus the almost unlimited read cycles.

Furthermore, to achieve the increased capacities and smaller form factors de-manded by customers, SSD manufactur-ers must continue to incorporate NAND components at ever smaller process geom-etries. This comes at a cost of shorter ser-vice life per gigabyte due to lower endur-

Also standard is advanced wear-level-ing technology that allows data to be writ-ten evenly over the entire drive, greatly expanding endurance. Advanced wear-leveling gives customers peace of mind that their SSDs will not wear out and fail because SSD write cycles are limited.

SSDs are now deployed in many ap-plications that are not in harsh or extreme environments. Applications like voice data systems or media streaming appliances may reside in environmentally controlled

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inDustryinSighTrugged Applications

ing gateways, operational system support, mobile location service and media servers. Likewise, IP network servers are used in a broad range of data network applications that have large I/O requirements. These servers offer the long life, ruggedness and reliability required for network security and other enterprise-based applications.

The growing demand to maximize uptime, performance and reliability of networked systems has led to the

design of more rugged server solutions. Moreover, these types of rugged solu-tions often require servers to be installed in space-constrained environments with required system longevity of three to five years or even longer. These demands are especially important in the telecommu-nications environment, where computing suppliers must adhere to very specific Network Equipment Building Systems (NEBS) or European Telecommunica-tions Standards Institute (ETSI) require-ments that specify stringent carrier class features to guarantee operation under the environmental extremes found in a central office or data center.

Communication rack mount servers are standard building blocks used in a variety of telecom and network applications, and are important for satisfying the demanding re-quirements and limited space of the telecom central office and data centers. These rug-gedized servers are also growing in demand for a broad range of military, aerospace, gov-ernment, medical and energy market appli-

cations. Two common types of communica-tion rack mount servers deployed today are carrier grade servers and IP network servers. For the most part, carrier grade servers are NEBS-3 and ETSI-compliant and are used as solutions for Telco applications such as unified messaging, services over IP (SoIP), video on demand (VoD), media and signal-

Communication rack Mount Servers Move to New Levels of reliabilityFor systems in rugged environments, fan and general system vibration can be the cause of under-performing systems that affect the throughput of sensitive hard disk drives. The good news is that there are new vibration suppression technologies designed to protect hard drives and avoid system disruption or performance degradation.

by Keith Taylor, Kontron

Figure 1

The Kontron TIGH2U is a NEBS-3 and ETSI-compliant 2U rack mount server that features high performance and energy efficiency in a rugged, carrier-grade design.

34 OCTOBer 2009 rTC MAgAZiNe

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iNDUStry iNSight

in a server can increase reliability for a rugged application. To increase MTBF reliability, servers that include redundant power supplies with a choice of AC or DC input options are a good choice. DC power is also an important requirement for most central office installations and can reduce overall power losses in any application environment. Plus, servers that specify a higher MTBF design point for power sub-systems add to the reliability factor.

Ruggedization and thermal management in servers go hand in hand. System reliability is threatened by extreme temperatures that can be caused by external sources as well as those within the system itself. For these types of systems, high-quality ball-bearing fans provide the best thermal solution without negatively impacting overall system MTBF. Enhancing capabilities for rugged appli-cations can mean incorporating new ball-bearing fans as opposed to sleeve-bearing fans as a superior source for friction reduc-tion and heat dissipation. In addition, multi-speed fans that feature tachometer signals are preferred when choosing a server solution as these types of fans not only support thermal management, but also server fault detection. It is also recommended to have redundant cooling and fan designs that allow continued operation with a single fan fault.

Designing for rugged applications is more than designing features to withstand harsh environments. Lifecycle support, too,

temperature and voltage monitoring and remote system management. Unexpected system downtime can costs hundreds of thousands of dollars for a telecommuni-cation service company, not to mention the costs associated with warranty, main-tenance, reduced resources and lost cus-tomer trust.

A highly reliable server starts with a rugged chassis design. The chassis hous-ing for servers in rugged applications should have a minimal use of plastic, and if plastic is required, then a higher grade burn-resistant plastic that is UL 94-V0 certified should be used. Thicker sheet metal should be used along with features that improve the overall rigidity of the chassis. Post-plated exterior sheet metal is preferred as opposed to pre-plated, which is prone to rust on cut or sheared edges, and Zinc Chromate plating that offers a greater degree of rust prevention than Nickel.

Server cables, too, play an impor-tant role for rugged applications. Internal cables using high-quality connectors that feature locking mechanisms, shrouds and thicker 30-micro-inch gold contacts are preferred. Even better are systems that reduce or eliminate cables by integrating multiple functions on one board or by di-rectly docking boards together, which in-creases serviceability for the customer.

Likewise, the type of power supply

evaluating Servers for rugged Applications

There are several key considerations that system designers should weigh when choosing a rugged server. Of particular importance is meeting the requirements for NEBS certification standards from Tel-cordia for equipment used in Telco central offices. Servers integrated into carrier fa-cilities must be NEBS-compliant to han-dle power management, electrical shield-ing, disaster preparation, environmental safety and specific hardware interfaces.

Telecommunications equipment, in particular, must meet NEBS Level 3, which is the most demanding set of re-quirements in the NEBS specification. This level requires equipment to be de-signed to prevent damage or failure from environmental conditions or events such as temperature and humidity, vibration and airborne contaminants. It must also be fire resistant and able to withstand a Zone 4 earthquake shock, as well as provide for improved space planning and simplified equipment installation.

For NEBS certification, servers are tested for shock and vibration tolerance, operating temperatures of 40°C, high alti-tudes and fire resistance, as well as many other very specifically defined tests. Also, to ensure operation in rugged environ-ments, certain server manufacturers are performing demonstrated mean time be-tween failure (MTBF) testing.

Another vital standards organization is the ETSI, which produces technology specifications for fixed, mobile, radio, converged, broadcast and Internet equip-ment applications. Particularly for Euro-pean Union countries, this certification ensures that servers deployed in this mar-ket adhere to specific criteria for telecom-munication equipment.

Defining ruggedness in telecom-munication and networking applications mandates looking at Reliability, Avail-ability and Serviceability (RAS) features in communication rack mount servers. Features that should be prioritized to minimize system faults while provid-ing maximum uptime and improved ease of service include redundancy and hot-swap capability of power supplies, fans and RAID-supported hard disk drives, as well as Telco-grade components, onboard

Figure 2

As this test screen shows, without vibration suppression technology reading performance is reduced but writing performance is reduced to zero when fan speed is toggled between normal and high speeds. The user sees hourglass or error message that indicates drive is not available when performance is at zero Mbyte/s throughput. If this is an OS drive, it could cause a blue screen.

rTC MAgAZiNe OCTOBer 2009 35

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iNDUStry iNSight

By taking an in-depth evaluation of the persistent telecommunication equipment issues, it had become apparent that new technologies were needed to counteract the uncontrolled vibration found in to-day’s high performance servers that can result in significantly lower performance and can even render a system completely non-operational. Vibration is often the culprit for under-performing systems, but generally goes undiagnosed.

The primary source of internally gen-erated vibration is system fans. Because today’s higher-power systems require more airflow, fans have had to greatly increase their rotational speeds, with some fans now spinning at over 18,000 RPM. This has re-sulted in the increase of both the amplitude and frequency of system vibration.

The system performance problem has arisen from hard disk drives that are more sensitive than ever to vibration. Rotational speeds and bit densities for hard drives continue to increase making them more susceptible and vulnerable to reliability issues due to mechanical structure. Perfor-mance issues can mount when reads and writes to the drive occur at the same time that the fans are running at high speed in response to thermal situations. During these situations, system performance can degrade to zero, causing a non-responding drive or a blue screen if the drive is run-ning the operating system.

Innovations in vibration suppression are being integrated into servers to main-

is an ongoing consideration for telecommu-nication equipment manufacturers in their rugged system applications. While most enterprise-class servers have an expected lifespan of 18 months before the supplier end-of-lifes (EOLs) the product, telco ser-vice providers typically require equipment that will be in production for three to five years or even longer. In addition, service and support for these systems must con-tinue for another two to three years after production has ended. This lifecycle sta-bility enables customers to reduce costs by staying with same product longer with more time to scale operations.

Maintenance and qualification costs are also reduced, due to fewer product releases to manage simultaneously and fewer validation cycles. In conjunction with the long product life commitments from server suppliers, it is important that they have also designed the server with ruggedness and reliability from the ground up to further ensure its capabil-ity to remain operational during this ex-tended time, and that service and support is available throughout and beyond the stated production life.

new Developments in ruggedization: Vibration Suppression

Technologies developed to satisfy rugged system requirements are not only designed to prevent failures, they can also be implemented to enhance performance.

Untitled-7 1 11/10/08 10:01:37 AM

Figure 3

With vibration suppression, this test indicates that reading/writing performance is improved and writing is no longer at zero when the fan speed is toggled between normal and high speeds. The result—hard disk drives are always available without error and no blue screen.

36 OCTOBer 2009 rTC MAgAZiNe

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iNDUStry iNSight

Kontron Poway, CA. (888) 294-4558. [www.kontron.com].

considerations is adhering to very specific NEBS-3 and ETSI requirements, and this level of compliance can often be applied to other types of rugged applications as well. Additional considerations to ensure the server is designed for rugged applica-tions include Reliability, Availability and Serviceability (RAS) features, chassis de-sign, fans and thermal management, the choice of cables and power supplies and product longevity.

tain performance and thermal conditions while protecting the hard drive so that reads and writes continue with no disrup-tion to system operations eliminating read/write errors or a system crash. These new servers also employ high-quality fans with carefully balanced blades and high-quality bearings that are guaranteed and tested to meet specific vibration limits. As systems become more powerful, it is important that there be a continual evaluation process of both fan and disk drive products looking for improvements and monitoring them to make sure systems can deliver the best per-formance and reliability possible.

As an example, Kontron has devel-oped a proprietary vibration-suppression design in its communication rack mount servers to significantly reduce the amount of vibration by isolating both vibration-generating devices and vibration-sensitive devices. The company’s 1U and 2U Car-rier Grade and IP Network servers utilize a unique vibration-absorbing material al-lowing its designers to isolate the fans from direct contact with the system’s metal in-frastructure so they literally “float” inside the chassis (Figure 1).

By engineering the system from the ground up and isolating the disk drives themselves, the design of the Kontron serv-ers reduces the effects of the drive’s own ro-tational vibration on itself and other drives. It also reduces vibration effects coming from sources external to the system itself. Furthermore, Kontron recommends enter-prise-class drives that it has tested to meet specific vibration-tolerant requirements, and is continually requalifying drives to meet its server and vibration specifications. Figures 2 and 3 show the test results of system vibration from a server before and after vibration suppression technology has been integrated into its design.

Communications Rack Mount Serv-ers (CRMS) are being deployed in a va-riety of telecom and network applications to satisfy the demanding and rugged en-vironment requirements of the telecom central office and data center. These ap-plications mandate maintaining maxi-mum uptime and reliability. There are several key considerations that should be weighed when choosing a rugged server for the telecommunications environment. For servers installed in a carrier facility such as a central office, foremost of these

Untitled-2 1 10/19/09 12:14:48 PMrTC MAgAZiNe OCTOBer 2009 37

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SyStEM iNtEgrAtioNsmall Modules Power Medical Devices

Let’s start by looking at the facts. Medical device recalls reached an all-time high in 2008—up 43 percent from 2007. The experts at the Food and Drug Administration (FDA) have

narrowed the primary causes to two main sources—poorly manu-factured raw materials and poorly developed software. Most of the allegedly tainted materials are manufactured overseas, so to address this issue the FDA has opened several new offices world-wide, including three in China. The software issue is far more difficult to address, however, and as the number of lines of code in devices increases, the problem will only worsen (Figure 1). Without line-by-line scrutiny by the FDA, the burden of safety shifts to you, the medical device designer. With ever increasing pressure to get your device to market, how are you to manage quality of an ever growing code base?

There is a potential solution to this problem, but it’s not only in more testing, code reviews and structured development pro-cess. Instead, you could write less software and push more of the logic into hardware elements like application-specific integrated

circuits (ASICs) and field-programmable gate arrays (FPGAs). Let’s look at some of the common causes of software failure and how they can be addressed with FPGAs.

Multitasking and MultithreadingMost modern devices need to be able

to handle multiple tasks at the same time, yet most modern embedded processors are still limited to one processing core. This limits the processor to executing one in-struction at a time, and parallel processes are made to share the main CPU. In addi-tion, other shared resources like network communication, hard disk and user inter-face (UI) elements present opportunities for deadlock, or the condition when two or more processes are waiting for each other to release a resource.

Deadlock can be very difficult to re-produce and debug, since the situation of-ten relies on multiple processes and usu-ally requires a specific and synchronized sequence of events to occur. Unit testing alone will not catch most deadlock issues—they are usually uncovered by code reviews, adept system testers, or luck. To understand why, you need an intuitive feel for the rea-sons behind deadlock. Imagine that you and I both want to make pasta for dinner. We both need a kitchen, ingredients, water,

a pot and a spoon. If we were to test our pasta-making ability in separate kitchens, after debugging the recipe, we should have no problems at all. However, the moment we try to share the same kitchen, problems can arise because we are contending for the same resources (spoons, pots, registers) in a single kitchen (processor core) to concurrently make two batches of pasta. This is deadlock, and it’s easy to see how it emerges outside of traditional, logical testing.

Now let’s look at the same issue, instead using an FPGA to implement the design. Here, “processes” that are independent have their own physical circuitry on the FPGA, and therefore, there are no shared resources. On each clock tick, combinatorial logic latches in each circuit, and values are stored in separate reg-isters. No deadlocking can occur, because neither process relies on the other’s resources. This allows you to put much more faith in the results of simulation and unit testing, since other unknowns like resource contention are no longer an issue. Returning to our pasta analogy, this would be the equivalent of giving each of us our own kitchen containing only the utensils that we would need to cook our meals. Once we know that we have everything that we need, no scheduling anomaly can pop up to stop us.

by P.J. Tanzillo, National Instruments

Hardware technologies like FPGAs and ASICs can remove some of the performance burden from the processor while simultaneously guarding against some of the most common software bugs.

hardware trumps Software in Medical Devices

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SyStEM iNtEgrAtioN

output to the SPI driver but the SPI driver crashes, then obviously there is a problem. If you then decide to modify the SPI driver, you need to validate the entire software stack again. This can be-come very cumbersome, and the delays can compound and cause your schedule to slip

In the case of an FPGA, there is still the concept of external IP (commonly called IP cores), and your use of this IP needs to be validated just like software IP. However, once you have validated all of your use cases, you can have confidence that it will behave as expected when integrated with other components. Let’s look at our FFT example again. If you used an FPGA, you would acquire or generate an FFT IP core and validate its nu-merical correctness for your use case—this is the same as with the software. However, the risk of intermittent failure decreases drastically because the middleware has been removed. There is no longer an RTOS, and the SPI driver is its own IP core whose operation does not directly affect the FFT. Furthermore, if you modify the SPI driver implementation, there is no need to re-validate the unaffected areas of the system.

Buffer OverflowMost of us know about buffer overflow through cryptic

hacker exploits and subsequent Microsoft patches, but this is also a common error when developing embedded devices. Buf-fer overflow occurs when a program tries to store data past the end of the memory that is allocated for that storage, and it ends up overwriting some adjacent data that it shouldn’t. This can be a really nasty bug to diagnose, since the memory that was over-written could be accessed at any time in the future, and it may or may not cause obvious errors. One of the more common buf-fer overflows in embedded design is a result of high-speed com-munication of some sort—perhaps from a network, disk, or A/D converter. When these communications are interrupted for too long, their buffers can overflow, and these need to be accounted for to avoid crashes.

This can be helped by an FPGA in two ways. In one example, the FPGA can be used to manage a circular or double buffered transfer, and it can offload that burden from a processor. In this case, the FPGA serves as a coprocessor that reduces the inter-rupt load on the processor. This is a common configuration, es-pecially among high-speed A/D converters. In a second example, the FPGA can be used as a safety layer of protection where all of the patient-facing I/O is routed through the FPGA before it gets to the processor. In this case, you can add additional safety logic to the FPGA so that your outputs can be placed in a known and safe state in the event of a software crash on the processor. In this case, the FPGA serves as a watchdog, and correctly implemented logic ensures that the patient risk is lowered despite a software failure. With the architectural decision of placing an FPGA in the primary signal chain, these two methods can be combined to guard against buffer overflow and to better handle it if it does occur (Figure 2).

In the end, we’re really discussing the differences between

MiddlewareWhen developing embedded software, you almost never

implement every line of code from scratch. Instead, various tools are available to make the firmware designer more productive; these range from simple drivers to network stacks to operating systems and even code generation tools. Though these systems are generally well tested individually, no real-world software is bug-free. With so many possible combinations of tools and li-braries, the likelihood of your using components together in a novel way is relatively high.

For this reason, the FDA mandates that for all off-the-shelf software used in medical devices, you need to validate that the software stack works for your specific use case. What does that mean? Well, say that you are using a signal processing library that contains a fixed-point fast Fourier transform (FFT), and you are detecting the presence of a certain frequency component. You do not need to validate that the FFT returns the correct answer for all possible inputs, but rather you need to validate that it returns what you expect for all valid inputs according to your specifi-cations. For example, if you are detecting only human audible tones, there is no reason to test that the function returns correct values for inputs over 20 kHz.

Unfortunately, as we learned here, software components that seem independent are not necessarily so. Therefore, if you are us-ing that software stack with an SPI driver with a real-time operat-ing system (RTOS), you need to validate all of these components together to have confidence in the FFT. If the FFT passes a valid

Figure 1

The FDA does not validate source code. Rather, they validate the process that you use to develop the code. This shifts the burden of safety to the maker of the device.

rTC MAgAZiNe OCTOBer 2009 39

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SyStEM iNtEgrAtioN

Another related characteristic of software

is the speed and ease with which it can be

changed. This factor can cause both software

and non-software professionals to believe

that software problems can be corrected eas-

ily. Combined with a lack of understanding of

software, it can lead managers to believe that

tightly controlled engineering is not needed

as much for software as it is for hardware.

In fact, the opposite is true. Because of its

complexity, the development process for soft-

ware should be even more tightly controlled

than for hardware, in order to prevent prob-

lems that cannot be easily detected later in

the development process.

Software will always be a part of electronic medical devices, and as devices become more sophisticated, this software will naturally become more complex. Thanks to FPGAs and ASICs, you can reduce the impact of this complexity by implementing more features in hardware, therefore eliminating some of the most common errors in embedded software design.

National Instruments Austin, TX. (512) 794-0100. [www.ni.com].

implementing components in software versus hardware. Both are necessary in almost all electronic medical devices, and the balance between the reliability of hardware and the flexibility of software must be struck for every system uniquely. However, when developing safety-critical systems like medical devices, the complexity and flexibility delivered by software can have an ad-verse effect on the safety of the device. Maybe the FDA says it best in Section 3.3 of the guidance titled “General Principles of Software Validation,” which states the following:

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Figure 2

This example is taken from a single-board computer used in the development of a multi-modal medical imaging system. Here, an FPGA is located in the primary signal chain to guard against buffer overflow and provide a redundant safety system.

Untitled-7 1 4/7/09 9:44:07 AM40 OCTOBer 2009 rTC MAgAZiNe

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INDUSTRYWATCH

Typically, developers choose the sili-con device based on system price/perfor-mance goals. Next, they implement one or more customizable soft processors and/or depending on device selection, choose to utilize an integrated hard processor core based on the desired level of performance. They then select only the peripherals and memory configuration needed to meet the design requirements. Further optimiza-tions can be made, such as adding a soft floating point unit (FPU) or creating cus-tom peripherals to accommodate system requirements. With a soft processor, de-

Embedded processing with field pro-grammable gate arrays (FPGAs) combines the ultimate in customization and scal-able performance. Their ability to adapt and quickly respond to changing system requirements provides significant advan-tages across a broad range of applications. Simply put, FPGAs are general-purpose platforms upon which developers can de-velop customized single or multiprocessor systems.

Discrete off-the-shelf processor AS-SPs or ASIC-based devices have a fixed selection of processor(s), peripherals and performance. With the embedded pro-cessing capability in FPGAs, whether us-ing integrated hard processor blocks or configuring FPGA fabric as soft process-ing blocks, developers can tune systems to meet their specific application require-ments. FPGAs are not constrained by pre-defined system architectures and are in-herently programmable and configurable. In effect, they can achieve the perfect balance between a processor perform-ing command and control functions and FPGA logic capable of high-performance data processing.

Build Your Custom FPGA Processor

For embedded systems, perform-ing certain software tasks in hardware can be expensive in terms of the logic devices required. Conversely, perform-ing some hardware tasks in software can be too slow to meet system specifi-cations. With FPGA-based processors, developers have the built-in flexibility to create entire systems in a single de-vice and make architectural trade-offs as needed between feature mix, perfor-mance and cost.

Embedded FPGA Processing Platforms: Customization Meets PerformanceToday’s advanced FPGAs offer the possibility of implementing multiple soft processors in the FPGA fabric or alternatively using hard-wired CPUs embedded in the fabric. There are design considerations for each choice and also for a combination of the two.

by Glenn Steiner and Dan Isaacs, Xilinx

FPGAs

Soft Processor 4Soft Processor 3Soft Processor 3

Soft Processor 2

Soft Processor 1

Soft Processor 2

Soft Processor 1

Soft Processor 5

Soft Processor 6

Figure 1

FPGA Soft Processors for Motor Control Enable Extensible Robotics Architecture.

42 OCTOBer 2009 rTC MAgAZiNe

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INDUSTRY WATCH

With code compatibility from one product to the next and from one generation to the next, soft processors protect and preserve investments in application code.

Soft processors are customizable with processing elements that can be configured to the exact needs of the em-bedded application, effectively scaling processor performance and size. Such ele-ments include barrel shifter, divider, mul-tiplier, instruction and data caches, FPU, hardware debug logic, and interfaces for connecting standard or custom peripher-als. Some soft processors also offer op-tional virtual memory and memory pro-tection support, so larger applications and multiple programs can run on powerful operating systems such as Linux. These capabilities make soft processors espe-cially well suited to applications requir-ing robust security and reliable software development. They also support program swapping techniques, which enable soft processors to execute operations with less physical memory, thereby reducing costs and power consumption.

Code acceleration is also possible with soft processors using custom copro-cessing engines (hardware accelerators). These are connected via a high-speed data path to and from the soft CPU, typically either by bus interface or point-to-point link. Bus-based accelerators are simpler from a system interface perspective. They are ideal for sharing large blocks of data

via a common memory, and the accelera-tors look just like standard peripherals. However, performance can be reduced due to contention issues with buses shared by multiple masters. Point-to-point inter-faces such as the MicroBlaze Fast Simplex Link (FSL) or the PowerPC Auxiliary Processor Unit (APU) enable low-latency data streaming to and from the proces-sor, and data can be transferred between the FPGA and processor via one or more high-performance dedicated channels. These channels can be as simple as FIFO interfaces connecting directly to the pro-cessor data pipe.

In terms of design considerations, soft processor cores take up area in the FPGA and must be synthesized and mapped to the FPGA. Fortunately, design tool ad-vancements and common software plat-forms have greatly simplified the imple-mentation process with predefined device drivers and protocol stacks, automated wizards and board support packages, etc. In addition, pre-assembled systems (base reference designs) utilizing prevalidated peripherals and memory controllers available in IP libraries that come with some development tools enable engineers to start with an ASSP-like solution and fully customize the processor based on product needs.

As an example application, consider a multi-axis robotics system where each motorized robotic joint is controlled by

velopers can also optimize the CPU core architecture itself.

Developers can also choose to maxi-mize system performance by implement-ing accelerated software instructions in the FPGA hardware (fabric logic). These custom coprocessing engines are used to offload compute-intensive and/or complex repetitive tasks to accelerate processing. FPGA-based coprocessing acceleration methods have been shown to provide five to greater than twenty times the perfor-mance than can be achieved by rewriting software code. Experience tells us that code optimization typically provides only small incremental improvements in performance.

Soft FPGA Processors: Have it Your Way

Soft FPGA processors deliver config-urability and portability so products can get to market faster and stay in the market longer. Implemented using general-pur-pose logic, soft processors utilize the flex-ible FPGA fabric at the silicon level and are readily combined with customizable intellectual property (IP) to meet perfor-mance, capability and cost targets.

Developers can create a highly flexi-ble, configurable processing system that is optimized for system-level performance at the lowest cost, all within a single de-vice. First, they select and configure IP for the optimal balance of feature, size and cost. They can also integrate custom logic and continually modify and fine-tune the system architecture throughout the development cycle, even accommo-dating late-arrival change requests. Be-cause soft processors are easily adapted for new features or standards, they miti-gate the cost and market risk associated with product obsolescence.

Soft processors are highly flexible because they are implemented using the programmable logic primitives (cells) of the FPGA. They can be instantiated nu-merous times in a single device and cover a range of performance and price points.

Image Processing & Control Unit

Camera Head UnitTo External Display Unit

Ethernet Interface

Figure 2

Multiple FPGA hard processors provide video image acquisition, processing and communication to remote host for display.

rTC MAgAZiNe OCTOBer 2009 43

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INDUSTRY WATCH

ating at up to half the frequency of the hard embedded processor.

Unlike soft processors, hard cores do not require logic synthesis. Designers don’t have to worry about mapping, placement and routing of the hard processor core. These are important design considerations when iterations are of major concern. Hard processors take less silicon area for a given function than soft processors, thus yielding a lower system-level cost.

By way of application example, medi-cal imaging systems typically require the use of multiple hard processors to meet the performance requirements for data pro-cessing and image transfer. Depending on the system-level requirements, functional partitioning can be accomplished in sev-eral different manners. In one example, the first processor would be responsible for image acquisition from a remote cam-era head along with performing calibration and control of the camera unit. In addition to image acquisition, this processor passes the parsed image to a second processor for filtering, distortion correction and image enhancement. The processed image would then be sent to an external host system for display. The second processor would also run an operating system responsible for system-level management and data com-munications to the external host, including managing multiple Gigabit Ethernet chan-nels with TCP/IP acceleration. In this sce-nario, processor size, task complexity and performance goals, as well as response time requirements, dictate the need for multiple hard processors. Figure 2 illus-trates a system-level view in which the FPGA is using multiple hard processors.

Complementary by Design While soft and hard FPGA proces-

sors each have their unique advantages, they are also complementary and can co-exist in a design to provide greater levels of integration and parallelism. For devel-opers, the benefits of utilizing both soft and hard cores for embedded processing are definitely worth considering and include optimal hardware and software functional partitioning to maximize parallelism along with a unified architecture and mecha-nism for migrating IP across hard and soft processors. In addition, they offer tighter integration between control pro-

a dedicated soft processor. Doing so, dis-tributes the processing load. To eliminate latency and simplify code, the design uses one processor per joint. The processors are replicated with each assigned to a joint axis. In this scenario, as illustrated in Figure 1, a small system might have three joints and three processors, while a more capable system might have six joints and six processors.

Hard FPGA Processors: Maximum Performance

Hard FPGA processors are imple-mented at the transistor level in the sili-con device to deliver maximum speed and performance. When combined with FPGA-based soft coprocessing, these hard-coded, dedicated embedded cores offer a wide range of performance optimi-zation options.

Integration is the key with hard core processors. A fully integrated hard pro-cessor and data switch can provide higher processing performance than soft proces-sors while dramatically reducing system latency. Current-generation hard FPGA processors provide extraordinary levels of system integration that result in sig-nificantly higher performance and lower overall system cost with such features as:

• high-throughput non-blocking switch matrix (crossbar) enabling point-to-point connectivity with re-duced latency;

• integrated bus interfaces with dy-namic bus sizing capabilities for connecting soft peripherals;

• dedicated direct memory access (DMA) engines to maximize the

data throughput and performance of IP;

• simultaneous I/O and memory ac-cess maximizing data transfer rates; and

• high performance dedicated mem-ory controller interface with the flexibility to connect to vendor-pro-vided or custom memory controller.

Of course, horsepower is king. Em-

bedded cores such as the PowerPC 440 processor can be clocked at 550 MHz, achieving up to 2200 DMIPS (1100+ DMIPS per processor) with the latest generation of FPGAs, operating at fre-quencies over twice those achievable by soft processors and with a significantly reduced footprint. This highly pipelined processor allows multiple transactions to take place simultaneously for more effi-cient instruction execution and data trans-fer. In addition, hard processors provide extremely efficient memory and bus ac-cess with two-fold larger instruction and data caches than previous generations and 128-bit data-bus width in the crossbar.

Like soft processors, hard FPGA pro-cessors also support the integration of cus-tom coprocessors. In the case of the Pow-erPC processor in Xilinx Virtex FPGAs, code acceleration is supported by a tightly coupled APU interface to the execution unit of the processor. The 128-bit APU interface enables quad word transfers in a single instruction, so CPU-intensive oper-ations such as image, signal and vector data processing can be efficiently offloaded. An optional FPU implemented in the soft logic FPGA fabric can also be integrated, oper-

Air DataAttitudeHeading

GPS Position...

Engine DataControl Feedback

Hard ProcessorFlight Control

Hard ProcessorNavigation Solution

Soft ProcssorSensor Processing

Soft ProcssorSensor Processing

Figure 3

Single FPGA Multiprocessor System for UAV Navigation and Flight Control

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INDUSTRY WATCH

cessor and slave processors to reduce latency (e.g., minimize latency between commands and joint movement in the multi-axis robotic example).

For vendors, the benefits are also nu-merous. Complementary hard and soft processor offerings can be delivered with a predictable and intelligently optimized set of domain-specific technologies, meth-odologies and targeted design platforms to enable faster design and more innovative embedded processing applications.

To further demonstrate the comple-mentary nature of hard and soft FPGA pro-cessors, let’s explore the application of an unmanned air vehicle (UAV) as illustrated in Figure 3. Flight management functions are divided into navigation and flight con-trol. Each subsystem relies on a variety of sensor inputs to provide the necessary data or control for successful flight operation. Soft processors can be used to collect, integrate and format sensor data relating to attitude, heading, altitude, airspeed and GPS position for the navigation com-puter. However, the added complexities of dealing with missing or erroneous sensor data (requiring sophisticated algorithms such as Kalman filtering) and navigating to avoid terrain and obstructions are bet-ter suited to the higher performance of a hard processor.

Likewise, when it comes to flight control functions, the use of both hard and soft FPGA processors is recommended. Soft processors collect, integrate and for-mat sensor input for the flight control pro-cessor, including engine data (fuel flow, oil temperature, turbine temperature, etc.) and feedback data from control actuators. The hard processor performs the heavy-lifting functions, such as processing navi-gation data with flight control sensor data to compute the pitch, roll, yaw and thrust of the UAV. For both the soft and hard processors, it is also possible to offload computational functions in a coprocessor. By using multiple processors in FPGAs, all navigation and flight control functions can be retained within a single device to decrease board space, reduce system costs and increase overall system reliability.

What It Means To YouEmbedded processors in FPGAs

provide highly flexible and customizable

platforms. Developers can rapidly scale the performance, capabilities, and cost of processing systems to meet their appli-cation requirements. Soft and hard core options permit the creation of optimized computational sub-systems all within a single part. Their extensible processor architectures support the integration of soft computational elements such as floating point units and configuration

of the exact mix of peripherals and fea-tures needed for the target application. Computationally critical tasks can be offloaded to coprocessors in the same FPGA to avoid software bottlenecks.

XilinxSan Jose, CA. (408) 559-7778.[www.xilinx.com].

Extreme performance across the board.

© 2008. Themis Computer, Themis, Themis logo, TC2D64 and XV1 are trademarks or registered trademarks of Themis Computer. All other trademarks are property of their respective owners.

Transformational.

When your mission-critical applications require high performance, turn to Themis SBCs.

In mission critical applications, there’s nosubstitute for high performance. The Themisfamily of single board computers includesQuad-Core Intel Xeon with the Intel 5100 MCH San Clemente chipset, also Penryn compatible, in addition to our leading UltraSPARC® products on VME and CompactPCI. So we can support applications in Solaris, Windows, Linux and UNIX®.

All Themis products offer maximum configurationflexibility and life cycle support for your technology refresh cycle process, reducingyour Total Cost of Ownership.

So when mission success depends on higherperformance, you can rely on Themis. Acrossthe board. www.themis.com (510) 252-0870

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• Quad-Core Intel® Xeon® 2.13 GHz processor• Up to 8 GB ECC DDRII SDRAM memory• CompactFlash™ slot• Up to two mezzanine slots on board• Up to three Gigabit Ethernet ports• Four USB ports and three SATA II ports• VITA 41 compliant • Solaris™ 10, Linux® and Windows® support• Up to 30G shock

• 1.5 GHz and 2.16 GHz Intel® Core™ 2 Duo Processors• Up to 4 GB ECC SDRAM Memory• CompactFlash• Two Gigabit Ethernet ports• Two SATA ports• Up to four PMC slots• On-board graphics controller• Four USB and four serial ports• Solaris 10, Linux and Windows support• Up to 30G shock

Untitled-2 1 5/12/09 2:13:33 PM

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PRoDUcTS &TECHNOLOGY

Rugged MPEG4-Compression PMC—A High-Definition Video Interface Module

A new MPEG4/H.264 high-definition video cap-ture/com-pression PMC interface card provides hardware acceler-ated MPEG4/H.264 compression using low-power ASIC technology. The rugged conduction-cooled PMC-281 from Curtiss-Wright Controls Embed-ded Computing joins the recently introduced XMC-280 JPEG2000 compression module, and the earlier Orion PMC, to expand the company’s embedded COTS video compression capabilities. Designed for demanding military applications, the PMC-281 facilitates the design of video distribu-tion and/or recording in applications such as mili-tary systems that provide situational awareness.

The PMC-281 supports two channels of MPEG4/H.264 video compression at resolutions up to 1920x1080 facilitating the distribution of multiple channels of high-definition video over standard Gigabit Ethernet (GbE) networks and storage on modestly-sized media. Its industry-standard PMC form-factor enables it to be rap-idly deployed in a variety of system types such as PCs, rack-mount systems and conduction-cooled enclosures.

Key features include two video Inputs (each can be Digital DVI, Analog RGB or PAL/NTSC composite) and support for one channel of 1080p60 or two channels of resolutions up to and including 1080i60. There are also two DVI-D digital outputs. The module supports compression and decompression using H.264 baseline and main profile up to L4.2 (MPEG4 Part 10/AVC) and of-fers support for both 4:2:2 YUV video coding.

It is available at Curtiss-Wright Controls Level 0 and conduction-cooled Level 200 environ-mental specifications. The PMC-281 is supported on Intel x86 and Power Architecture hosts under Windows, Linux and VxWorks operating environ-ments. Pricing starts at $3,500. Curtiss-Wright Controls embedded Computing Leesburg, VA. (613) 254-5112. [www.cwcembedded.com].

ATCA SBC with Dual Xeon 5500s, 64 Gbyte RAM to Improve Network Throughput

A new ATCA single board computer is designed for demanding telecommunications networks where it will enable significantly faster network performance than is currently possible. Typical applications include Control Plane func-tions for WiMAX, LTE (Long Term Evolution) and NGN (Next Generation Networks) networks. The A10200 ATCA SBC from GE Fanuc Intelligent Platforms features two Intel Xeon Nehalem 5500

Series dual or quad core processors and up to 64 Gigabytes of DDR3 SDRAM memory, and it delivers a combination of unsurpassed performance and low power dissipation.

For LTE applications, the A10200 is suited for Mobility Management Entity (MME) and Home Subscriber Server (HSS). MME has a stringent requirement for user handover latency, and the A10200 with its multiple processing cores, faster and less contentious memory interfaces and high-speed Ethernet connectivity options is well suited for this application. HSS holds the subscriber database and requires fast and reliable storage options, which the A10200 offers in the form of dual SAS drives. More demanding storage needs can be addressed by the use of a customized Rear Transi-tion Module (RTM) using dual Fibre Channel interfaces.

For NGN networks, the A10200 is well suited for media gateway controller (MGC) and multiple service layer servers. MGC, also known as a SoftSwitch, is at the center of the NGN architecture and is required to maintain the call state for every call in the network. It is tasked to perform call control, gateway access control, resource allocation, authentication, charging and so on. All these functions greatly benefit from multiple cores, 64 Gbytes of memory and dual high-performance SAS storage.

Keys to the performance of the A10200—which is optionally available as a single processor plat-form—are the size of its memory and the implementation of an asymmetric multiprocessing (AMP) architecture. The provision of 64 Gbytes of memory allows the storage of larger routing tables in main memory, reducing the number of time-consuming routing table swaps between main memory and the database because needed routing information is missing.

The A10200’s Asymmetric Multiprocessing Architecture means that each processor has its own memory bus and access to its own (up to 32 Gigabytes) memory, reducing the processing overhead caused by contention and bus sharing in platforms using Symmetric Multiprocessing Architecture (SMP).

Also contributing to the A10200’s leading-edge performance is its support for multiple Gigabit Ethernet and 10 Gigabit Ethernet interfaces, together with a Gigabit Ethernet maintenance port for remote management and trouble-shooting. The A10200 benefits from its implementation of Intel’s new 82599 Ethernet controller, which includes a new 40 Gigabits/second PCI Express interface and the ability to deliver up to a 250% improvement in network throughput.

Furthermore, the 82599 controller has sophisticated load sharing features allowing it to direct incoming Ethernet packets to a specific core within a specific processor based on hashed packet header values. This feature enables much higher data throughput due to parallel processing and is very valu-able for systems using virtualization. The software package provided with the A10200 includes stan-dard BIOS, device driver, and the hardware initialization resources required to support Linux environ-ments. An optional run-time BIT (Built-In Test) application package will also be availablege Fanuc intelligent Platforms, Charlottesville, VA. 800) 368-2738. [www.gefanucembedded.com].

FEATURED PRODUCT

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PRODUCTS & TECHNOLOGY

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VME Board Solution for Synchronization and Distribution of Timing Signals

Developers often need to synchronize large num-ber of multiple channels to satisfy their system require-ments. For larger systems, this means delivering timing signals to multiple boards and even multiple chassis. Examples are applications such as radar beamforming, direction finding and shipboard diversity reception and cellular wireless applications where multiple antennas are used to steer and/or improve the reception of signals. Us-ers can typically synchronize two, three or four boards by joining the timing signal connectors with a ribbon cable. In this case, one board acts as a driver and the other mod-ules as receivers. But as systems grow larger with more channels and more than four modules, a product such as the 6891 becomes essential.

The Model 6891 VME board from Pentek accepts clock, sync, gate and trigger signals as inputs, and deliv-ers buffered versions of these signals to other modules in the system to ensure synchronous sampling and data col-lection across all connected modules. The 6891 provides up to eight timing signal cables fully compatible with the multi-pin front panel timing signal connectors found on all recent Pentek PMC modules. Using this strategy, up to eight modules can receive a common clock up to 500 MHz along with timing signals. For larger systems, up to eight 6891 VME boards can be linked together providing synchronization for 64 I/O modules producing systems with up to 256 channels.

With the 6891, loading is no longer an issue because each board is driven over a dedicated timing signal cable by one of its eight dedicated drivers. What’s more, passing the clock, sync, gating and trigger signals through in-dividual cables guarantees better performance due to improved delay match-ing. From the standpoint of economy of packaging, the 6891 occupies a single VME slot. It often eliminates the need for a custom external timing signal generator chassis, providing a more compact and less expensive system solu-tion. The 6891 requires no additional software. The modules connected to the 6891 board are already fully supported by ReadyFlow board support pack-ages for Linux, VxWorks and Windows operating systems. Pricing starts at $3,995, which includes free lifetime support. Pentek, upper Saddle river, NJ. (201)818-5900. [www.pentek.com].

Selection of Rear Transition Module Solutions for Various Backplanes

A range of rear transition modules (RTM) is now available in VPX, VME64x, VME, CompactPCI and custom architectures. These products from Elma Bustronic are designed for various standardized or custom systems in military/aerospace, medical, industrial, communications and energy markets.

An RTM brings I/O signals out the rear side of the back-plane. By directly plugging into the backplane, the RTMs offer higher resistance to shock and vibration as compared to a ribbon cable connection style. Possible sizes include 3U x 80 mm, 6U x 80 mm, 8U x 80 mm and more depending on architecture. The modules come with or without injector/ejector handles. These handles help the board lock securely into place and the panel pro-vides attractive aesthetics. Bustronic has developed a wide range of custom RTM solutions as well as standard architectures.

Bustronic also offers contract assembly and design services for various boards, form factor extenders, adapters, system moni-tors and more. Pricing for RTMs starts under $1,000 depending on volume and type. elma Bustronic, Fremont, CA. (510) 490-7388. [www.elmabustronic.com].

800 kHz per Channel, Simultaneous USB Data Acquisition ModuleA multifunction, high-throughput, simultaneous USB data acquisition module allows the user

to sample six analog input channels independently at up to 800 KHz per channel. The DT9816-S from Data Translation is the latest addition to the ECONseries of USB data acquisition modules, providing a flexible yet economical series of multifunction data acquisition products. In addition to an extremely high throughput rate of up to 800 KHz per input channel, the DT9816-S offers a full set of features including 8 digital input lines, 8 digital output lines and a 16-bit counter/timer.

In addition to simultaneously sampling inputs at throughput rates up to 800 KHz per channel or 4.8 MHz total throughput across 6 channels, the DT9816-S, provides a 16-bit resolution analog input subsystems with signal sampling ranges of +/-10 V and +/-5 V. Event counting is supported with one 16-bit counter/timer and eight digital input and eight digital output lines support monitor-ing and control. The unit runs off a standard USB connector and is housed in a shielded, rugged enclosure for noise immunity.

The DT9816-S ships with free software allowing users to get up and running quickly. Users can develop their own software in a variety of languages, or use one of Data Translation’s ready-to-measure applications, including Measure Foundry, a drag and drop test and measurement ap-plication. The DT9816-S is priced at $595. Data Translation, Marlboro, MA. (508) 481-3700. [www.datatranslation.com].

rTC MAgAZiNe OCTOBer 2009 47

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PRODUCTS & TECHNOLOGY

2U Acceleration Platform Supports Eight PCIe x16 Gen 2 I/O Cards in 21” Deep Chassis

A 2UPCI Express acceleration platform supports up to eight PCIe x16 Gen 2 I/O cards. There are three versions of acceleration plat-forms that include either one or two PCIe x16 Gen 2 interfaces, allowing more than one host computer to access cards. Host cable adapters and one-meter cables are included with the plat-form. The 2U platform supports both single-wide and double-wide boards. Dual 850-watt power supplies provide redundant power for graphics

processing units (GPUs) or other high-speed I/O cards requiring high power output. The platform is equipped with superior cooling and an internal system monitor that reports parameter status through an Ethernet port on the rear of the enclosure.

The 21” chassis is 8” shorter than other conventional chassis currently available. In addition, all boards are accessed through the rear of the chassis, allowing cables to be con-nected to I/O ports. Removable trays allow easy installation of any full-length PCIe x16 add-in boards. The enclosure top is held by a single thumbscrew in the rear of the chassis, making it easy to remove. With the trays removed, boards can be installed in the slots and the tray re-inserted in the chassis.

The three versions of the 2U accelerator are the “4-1” (OSS-PCIe-2U-ENCL-EXP-4-1), which supports four doublewide cards with a single PCIe x16 interface, the “-4-2” (OSS-PCIe-2U-ENCL-EXP-4-2) supporting four doublewide cards with two PCIe x16 in-terfaces, and the “8-2” (OSS-PCIe-2U-ENCLEXP-8-2) supporting eight singlewide cards with two PCIe x16 interfaces. OEM volume pricing starts at $2,395. One Stop Systems, escondido, CA. (877) 438-2724. [www.onestopsystems.com].

6U CompactPCI SBC Features the Freescale MPC 8572E A new 6U Compact-

PCI board based on the Freescale MPC8572E, scales from commercial to full-blown military (con-duction-cooled) applica-tions. Targeting Freescale Semiconductor’s dual-core MPC 8572E PowerQUICC III processor, the XCali-bur1501 from Extreme En-gineering is designed for commercial, industrial and military system architects demanding high processing performance with low power consumption.

In addition to the Freescale MPC 8572E PowerQUICC III processor with dual e500 Power Architecture cores running at up to 1.5 GHz, key features include two channels of up to 4 Gbytes of DDR2-800 SDRAM with ECC and up to 4 Gbytes of NAND flash along with 256 Mbytes of NOR flash. The board has a PICMG 2.16 backplane Gigabit interface, two SATA 3.0 Gbit/s ports, three USB 2.0 ports and two PrPMC/XMC interfaces.

Operating system software support includes a Green Hills Integrity Board Support Package (BSP), a Wind River VxWorks BSP and a QNX Neutrino BSP, and additionally a Linux LSP. The company offers guaranteed 4-hour technical response to all hardware and software questions. Pricing starts at $4,495 and may vary based on processor speed, memory configuration and rug-gedization level. extreme engineering, Middleton, Wi.

(608) 833-1155.

[www.xes-inc.com].

Untitled-4 1 7/21/09 12:46:17 PM48 OCTOBer 2009 rTC MAgAZiNe

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Rugged 6U VPX XMC Carrier Card for up to 30W per XMC A rugged 6U VPX XMC carrier card is designed to enable system

architects and integrators to include a broad range of high-performance XMCs in their designs. The PEX441 from GE Fanuc Intelligent Platforms is specifically optimized for thermal performance, with the capability to enable power densities of up to 30 watts per XMC. One or two XMCs can be accommodated. Typical XMC applications will include system

I/O, FPGA processing, graphics and digital/analog and analog/digital interfaces. The PEX441 supports a broad range of flexible I/O options, allowing sys-

tems designers a choice of switched fabric topology. The PEX441 is available in five build levels, providing a cost-effective choice between platforms for benign environments through to systems that will be deployed in harsh en-vironments. It is optionally compliant with the VITA 48/REDI specification for rugged systems.

Designed to support leading-edge XMCs, the PEX441 allows system designers to migrate their XMC laboratory systems to a rugged, deployable 6U VPX form factor in order to exploit the full complement of high-speed digital I/O available through a standard VPX backplane. It extends the func-tional envelope of a 6U VPX system by leveraging an array XMC modules into a distributed, fabric-based architecture, removing the need to host high-power mezzanines on high-power CPU cards. Thermal load can be spread across mul-tiple system slots for both air- and conduction-cooled applications supporting high compute density.

The PEX441 is part of a growing GE Fanuc 6U VPX product family that includes the SBC610 and SBC620 single board computers, the DSP230 quad processor and AXIS, the Advanced Multiprocessor Integrated Software devel-opment environment. For systems that require both PMC and XMC support, GE Fanuc offers the PEX440, which includes an onboard PCIe switch archi-tecture with connection to the primary fabric plane.ge Fanuc intelligent Platforms, Charlottesville, VA. (800) 368-2738. [www.gefanucembedded.com].

100-150W External Power Supplies Meet New Energy Efficiency Standards

A new range of AC-DC external power supplies with models rated from 100 to 150 watts meets the latest Energy Star, EISA and CEC standards. The DT100-C and DT150-C series from TDK-Lambda features active PFC (meets EN61000-3-2) and oper-ates from a universal AC input of 90 to 264 Vac (47-63 Hz). Avail-able output voltages include 12V, 16V, 19V, 24V, 36V and 48V.

These external power sup-plies are packaged in an insulated compact and lightweight enclosure measuring 3.35” wide by 6.7” long by only 1.73” high and are convection cooled (no fans needed). The operating temperature range is 0 to +40°C with no derating re-quired. All models are fully isolated (3 kVac, input to output) and meet the Energy Star 1.1 and the California Energy Commission (CEC) level IV efficiency standards. Plus, models with outputs of 24V to 48V meet the Energy Star 2.0 version level V standards.

These units include overvoltage and short-circuit protections and off/no-load standby power consumption of less than 0.50 watt as required by the green energy initiatives. In addition, these series in-clude UL/EN/IEC60950-1 international safety agency certifications and meet EN55022-B and FCC Class B conducted and radiated EMI standards. The DT100-C and DT150-C series are available now and priced from $40.50 each in OEM quantities. TDK-Lambda, San Diego CA. (619) 575-4400. [www.us.tdk-lambda.com].

6U VME/VXS Signal Generator Boasts Eight 14-bit Channels at 1.2 GSPSA new FPGA-based multichannel signal generator offers eight 14-bit synchronized data streams

at 1.2 Gsample/s analog outputs from an FPGA-based board utilizing three Xilinx Virtex 5 FPGAs in a single 6U VME / VXS slot. The Charon-V5 from Tek Microsystems uses the highest performance commercially available DAC (digital to analog converter) devices, enabling enhanced performance for multichannel signal generation applications such as beam-steering and simultaneous multi-signal generation for communications and Radar systems.

The Charon-V5 uses the 1.2 Gsample/s Analog Devices AD9736 14-bit DAC to generate multiple signals at bandwidths of up to 600 MHz with improved spectral purity, thereby enabling higher system performance than ever before. When Charon-V5 is paired with the company’s Atlas-V5 product, multichannel data acquisition and response systems can be developed with very low latency and digital signal processing capability. The eight 14-bit DAC digitizer channels are Znx Virtex-5 FPGAs in a single VME/VXS payload slot.

The front end FPGAs are typically two SX95T devices generating eight channels of analog output data coupled with a back-end FPGA for multichan-nel processing and backplane communications. To meet application requirements, the back-end FPGA can be configured with any Xilinx Virtex-5 FPGA in the FF1738 package, including the SX240T with over 1,000 DSP48E slices for signal processing applications. In addition to the analog outputs, there are six high-speed serial fiber or copper I/O channels on the front panel as well as fabric and network connectivity via the optional P0 VXS backplane connector.

The Charon-V5 includes hardware support for sample-accurate synchronization both within a single card and across multiple cards, allowing Charon-V5 to support high channel count applications such as beam steering with up to 144 channels in a single VXS chassis.

As a part of the QuiXilica-V5 product family, Charon-V5 benefits from a common set of hardware, firmware and software elements that are reused across multiple products and applications. Through the Charon-V5 Developers Kit (DK), systems integrators can access a comprehensive set of building blocks along with reference designs such as the arbitrary waveform generator included with the Charon-V5 to support rapid development and integration of application-specific signal processing within the QuiXilica-V5 framework. Like all of the QuiXilica-V5 products, the Charon-V5 is avail-able for a wide range of operating environments, including rugged air- and conduction-cooled versions for deployed applications.TeK Microsystems, Chelmsford, MA. (978) 244-9200. [www.tekmicro.com].

rTC MAgAZiNe OCTOBer 2009 49

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PRODUCTS & TECHNOLOGY

5-Slot Full Mesh 3U VPX REDI Backplane Features I/O Plus

An enhanced 5-slot I/O Plus 3U VPX full mesh backplane is suitable for a wide array of VPX applications. A commercial off-the-shelf (COTS) solution, the highly configurable VPX REDI backplane from SIE Comput-ing offers high-bandwidth in a compact size and provides greater I/O flex-ibility through I/O Plus, which uses configurable I/O daughter cards to ac-commodate an array of VPX applications.

I/O Plus brings two high-speed VPX connectors to the front edge of the board and utilizes two interchangeable daughter I/O cards, reducing the need for custom backplanes for each VPX application. The backplane design incorporates 10 fat pipes / high-speed dif-ferential channels on the J1 connector and 16 fat pipes as well as 20 single-ended signals on the J2 connector.

The backplane is capable of delivering over 200 watts of power per VPX slot. SIE Computing Solutions also offers standard and custom ATR rugged enclosures featuring convection, conduction, air-over conduction or liquid-cooling requirements to meet the demanding cooling requirements for a variety of thermal loads. The 5-slot 3U VPX REDI backplane is suit-able for deployment in aerospace and vetronic military applications where high performance and the small 3U form factor are mandated. Sie Computing Solutions, Brockton, MA. (800).926.8722. [www.sie-computing.com].

Atom-Based Edge Controller with Java-Based Middleware Framework

A highly configurable edge controller platform of-fers data access and control on the edge of the cloud, to aggregate and deliver data from edge devices, perva-sive sensors and distributed monitors to the network core for further analysis and action. The Helios platform from Eurotech offers new advances in flexibility with the ability to select an Intel Atom Series Z5xx processor-based configuration, at up to 1.6 GHz with memory and video display op-tions. Software options include Windows Embedded Standard, Windows CE 6.0 or Wind River Linux 3.0 for the operating system. In addition, the Eurotech Everyware Software Framework (ESF) allows quick time-to-market with simple to use APIs. Connectivity choices include wired or pre-certified wireless network services for devices for cellular, Bluetooth, Wi-Fi access within the secure and rugged USB bay area.

The Eurotech Helios platform can be equipped with the Eurotech ESF middleware to offer an easily programmable edge controller system. With ESF, OEMs have a Java-based middleware framework as a starting point for their application coding, leading to faster time-to-market and ultimately, future-proofing and greater market success. Combining the Helios configu-rable hardware platform with the ESF middleware gives OEMs the greatest range of flexibility, in I/O options, connectivity choices and object-oriented programming. Helios will be generally available in the first quarter of 2010.eurotech, Columbia, MD. (301) 490-4007. [www.eurotech.com].

USB Data Acquisition Processor forHigh-Speed Simultaneous Sampling

A new semi-autonomous data acquisition system can—after programming—run independently from its host PC. PC software communicates with, configures and controls the system, but xDAP 7400 from Microstar Laboratories can be set up to run for long periods—or even indefinitely—without any connection to a PC. With an application using a software trigger, data can be selected for processing automatically, and the host PC can be discon-nected. While operating independently, xDAP 7400 can extract and process only what is of interest from a sampled data stream. It helps improve signal quality by running the data stream through digital filters before storing it in local memory for transfer to the PC when the PC is connected and ready to accept the transfer. The distributed intelligence of multiple xDAP 7400s allows capture, buffering and reduction of data, for faster transfer of information through limited PC host capacity.

Each xDAP 7400 includes a 16-bit analog-to-digital converter running at 1 million samples per second on each of 8 channels si-multaneously, for a throughput of 8 million samples per second. One gigabyte of local memory provides space for data buffers that let xDAP 7400 sustain this throughput indefinitely, transferring samples to the PC as required, with no loss of data. Recent tests have confirmed not only continuous transfer to a PC at the full 8 million samples per second, but also continuous disk-logging of the data.

Built into DAPL 3000, the real-time operating system that runs on xDAP 7400, are more than 100 commands optimized for data acquisition and reduction. These are supported by DAPtools Professional, a $595 software product included at no charge with orders for xDAP 7400 placed before October 31, 2009.

Using any PC laptop with a USB 2.0 port, you can sample 8 channels simultaneously with 16-bit resolution at 1 million samples per second on each channel. The DAPL operating system running on xDAP 7400 lets you perform data reduction and other processing in real time. You can download at no charge a full copy of the software you can use to develop and run your application from a PC. Technical specifications for xDAP 7400 are listed on the Web. The new hardware costs $5,995 and is available now. You can order it today, or talk to Microstar Laboratories about evaluat-ing it before you buy it.Microstar Laboratories, Bellevue, WA. (425) 453-2345.

[www.mstarlabs.com].

50 OCTOBer 2009 rTC MAgAZiNe

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PRODUCTS & TECHNOLOGY

Hybrid Signal Processing 3U VPX Board Teams DSPs with FPGAsA new signal processing board features a mix of FPGAs and DSPs in the form of a large Altera Stratix II GX

FPGA and one cluster of four ADSP-TS201S TigerSHARC processors from Analog Devices. The GT-3U-VPX from BittWare features a front panel that provides high-speed SerDes, 10/100 Ethernet and RS-232; and the extensive back panel interface supports PCI Express, Serial RapidIO, GigE and 10 GigE. The GT3X can achieve simultaneous on-board and off-board data transfers at rates exceeding 2 Gbytes/s via BittWare’s Atlantis FrameWork implemented in the Stratix II GX FPGA. The industry’s first COTS VPX (VITA 46) board based on Altera’s Stratix II GX, the GT3X provides a hybrid signal processing architecture that takes advantage of both FPGA and DSP technology creating a complete solution for applications requiring flexibility and adaptability along with high-end signal processing, all on a ruggedizable platform.

The Altera Stratix II GX FPGA is supported by Atlantis FrameWork for I/O, routing and processing. With up to 132,540 equivalent logic elements, it provides 252 embedded 18x18 multipliers, 63 DSP blocks and 6.7 Mbits of RAM. There is also IP available for: Serial RapidIO, PCI Express, GigE, 10 GigE, CPRI and OBSAI. In addition the FPGA supports 19 channels of high-speed SerDes transceivers, eight link ports at up to 600 Mbytes/s each routed from on board DSPs and 32 LVDS pairs (16 Tx and 16 Rx) to the rear panel.

The board incorporates one cluster of four ADSP-TS201S TigerSHARC DSPs that can deliver 48 GOPS 16-bit fixed point, 12 GFLOPS floating point processing power. Each DSP has four link ports with two link ports routed to the ATLANTiS FrameWork and two link ports routed for interprocessor communications. There are 24 Mbits of on-chip RAM per DSP.

The GT3X is supported by Altera’s Quartus II FPGA tools and ADI’s Crosscore tool suite for application/code development. BittWare’s BittWorks tool suite provides everything necessary for host and embedded development and consists of the Host Interface Library (HIL), which provides a C callable interface to BittWare boards from the host system (connected or remote) to read and write to memory, provide board and processor control, and control interrupts.

The BWIO Library provides a common interface for all supported components, supporting new features without API changes, and contains Atlantis/DSP/board component drivers, and POSIX-Based I/O (Open, Read, Write, Ioctl, Close). BittWare Utilities include access control to BittWare devices, a scan for BittWare devices on the network, access control from remote clients, automated host and DSP-based (if applicable) diagnostic tests and low-level debugging. BittWare, Concord, NH. (603) 226-0404. [www.bittware.com].

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Rugged FPGA-Based Frame Grabber & Video Capture XMC Card

A new rugged, high-reso-lution frame grabber and video capture XMC (VITA 42.3) card delivers high-resolution analog and digital video capture functional-ity and advanced serial connectivity. The XMC-270 from Curtiss-Wright Controls Embedded Computing also fea-tures a built-in PCI Express core to provide high-performance video and image storage. Extra functionality and customizability is provided through an advanced Xilinx Virtex-5 FPGA. The XMC-270 simplifies and speeds the integration of high-end image and video capture functionality into embedded COTS systems designed for use in harsh environments.

Available in both air- and conduction-cooled versions, the XMC-270 supports high-resolution digital and analog video formats, including legacy interlaced analog video. The card can transfer raw video data in a wide va-riety of color depths including 8-bit YCbCr (BT.656-4), 32-bit RGB8888 (with Alpha), 16-bit RGB565 and 8-bit Mono (green only). It provides a comprehen-sive range of video capture features including full frame rate, reduced frame rate (user programmable) and snap shot. The XMC-270 supports a wide range of video capture functionality including six independent NTSC/PAL/RS170 CVBS/S-Video inputs, two independent DVI (TMDS) inputs and two indepen-dent RGB HV/SoG inputs.

XMC-270 Performance Features include an x8 PCI Express interface, video integrity monitoring for video freeze detection on DVI channels, thermal sensor and is available in a range of air- and conduction-cooled ruggedization levels. Software support for the XMC-270 includes a comprehensive capture drive which enables a system designer to control and fully utilize the card’s hardware capabilities. This software can be used either in stand-alone mode or integrated with other Curtiss-Wright Controls’ Graphics soft-ware. Operating environment support includes drivers for Wind River VxWorks 6.x and GPPLE Linux for use with Curtiss-Wright Controls Power Architecture and Intel Architecture single board computers. Price of the XMC-270 begins at $5,683. Curtiss-Wright Controls embedded Computing, Leesburg, VA. (613) 254-5112. [www.cwcembedded.com].

Atom-Based PC/104+ SBC Supports CRT, LVDS, SATA II, and CompactFlash

An Intel Atom-based PC/104+ single board computer (SBC) is designed for space-limited applications requiring fanless opera-tion, such as portable medical, interactive kiosk, human-machine interface (HMI), infotainment, in-vehicle, gaming and industrial control. The MB-73200 from Win Enterprises offers a choice of two onboard Ultra-Low-Power (ULV) Embedded In-tel Atom Z5xx series processors. The CPUs pro-vide either 1.1 GHz or 1.6 GHz of performance. As Intel embedded processors, these components enable long life for OEM products. Support for both PC/104+ and PC/104 enables additional wired and wireless I/O, or other feature expansion. An optional high-definition audio card is offered. Two se-rial ports, four USB 2.0 ports are featured. The device provides two SATA II interfaces and one CompactFlash type I/II socket. Two Gbytes of memory are provided.

The Intel System Controller Hub US15W supports 2D, 3D and advanced 3D graphics, high-definition video decode and image processing. The chipset also enables support for Single Channel 24-bit LCD/LVDS. Dual simultaneous displays can be supported by MB-73200. CRT resolution of up to 2048 x 1536 is provided. Other features include ultra-low-power consumption (5W), dual 10/100 Mbit/s PCI bus Ethernet, two SATA interfaces and one Compact-Flash type I/II socket

The MB-73200 provides support for Windows XP Professional, Win-dows XP Professional Embedded, Windows XP Embedded; plus the following Linux versions: Red Hat Embedded, Wind River Real-Time Embedded and Ubuntu Linux 9.04 (using Mobile Graphics Driver; no 3D support). OEM pric-ing begins at $242. Price includes CPU with memory and storage extra. .WiN enterprises, North Andover, MA. (978) 688-2000. [www.win-ent.com].

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PRODUCTS & TECHNOLOGY

ExpressCard High-Speed Digitizer Captures Data in Two ModesA wideband signal acquisition card for commercial laptop computers combines

a compact, low-power form-factor with a 150 MHz sampling rate on two channels, supporting 14-bit resolution and 512 Mbyte onboard RAM, yet consumes only 4.5W. Targeted for mobile data acquisition applications, the EC1450 from Signatec is a 54 mm-compliant ExpressCard board equipped with standard ‘Plug and Play’ features common in PCI systems. The entire 512 Mbyte memory may be used as an exception-ally large FIFO for acquiring data directly to the ExpressCard bus continuously—referred to as continuous record mode—or in data transfer mode, block acquisitions to RAM and transfers to PC modes.

In either continuous record mode or data transfer mode, the EC14150 is capable of sustaining 180 Mbit/s transfers over the ExpressCard PCI Express (PCIe) x1 data link bus interface. Significant test data show recordings with the EC14150’s large 512 Mbyte FIFO buffering the recording process can be sustained continuously at up to

90 MSPS, even when operating in traditional non-real-time environments such as the Windows operating system.Both input channels implement a transformer coupled input for best possible signal performance. The EC14150 bandwidth ranges from 200

KHz to 200 MHz, and can be set to trigger from the input data channels, the external trigger signal input or via software command and supports single shot, segmented, and pre-trigger triggering modes. A frequency synthesized clock allows the ADC sampling rate to be set to virtually any clock value up to 150 MHz, offering maximum flexibility for sampling rate selection.

Signatec’s EC14150 comes with Windows 2000/XP/Vista drivers, a C Function Library with source code, a turnkey signal recording software application and a software manual that describes how to use the available library of functions or API to create larger applications or systems. An SDK offering many multiple coding examples is also included.Signatec, Newport Beach, CA. (949) 729-1084. [www.signatec.com].

PMC/XMC Transceiver Module for Wideband Radar Countermeasures and MIL/COTS Apps

A new high-frequency PMC/XMC transceiver module is targeted for high-speed, wideband applica-tions including remote radar countermeasures, tracking and UAV (unmanned aerial vehicle) surveillance. The Model 7158 from Pentek is a dual-channel, 12-bit 500 MHz data converter that builds upon the com-pany’s Model 7156 transceiver technology by extending the A/D sampling rate.

The 7158 high-speed transceiver is suited for both deployed and lab environments. Some deployed environments include UAVs, ships and aircraft. By coupling the high-speed analog I/O data converters through powerful FPGA resources, this module can receive a signal, process it and send it back out in real time. It delivers exceptional performance for radar countermeasure applications that require complex, but extremely low-latency, signal processing.

In such an application, the signal processing FPGA of the 7158 handles the real-time DSP algo-rithms while the second FPGA provides a status and control path to the PC or carrier board. Addition-ally, the FPGA can be a Xilinx FXT family device with a PowerPC processor, forming a complete, self-contained subsystem. Users can install an Ethernet stack so the module can communicate over gigabit Ethernet to external systems in the vehicle or craft. Using Pentek’s GateFlow FPGA Design Kit, customers can develop and integrate custom IP to support a wide range of real-time applications for communication, signal intelligence, beamforming and radar countermeasures.

The dual FPGA architecture of the 7158 delivers very high processing power with the necessary flexibility to extend the FPGA resources. Both onboard FPGAs are members of Xilinx’s Virtex-5 family so that customers can choose specific FPGA devices for each to fulfill particular requirements. Available FPGAs include LXT devices with generous logic resources and SXT devices with an abundance of DSP resources for signal processing. A total of 512 Mbytes of DDR2 SDRAM memory arranged in two banks enables users to capture real-time data, storing it in a local memory. This feature will have particular appeal to those engaged in wideband radar where the destination device cannot handle the peak real-time data rates and the SDRAM acts as an elastic buffer. The SDRAM can also be used to store an arbitrary waveform for playback through the D/A converters. Optionally, the total SDRAM capacity can be doubled to 1 Gbyte.

The 7158 is supported with the ReadyFlow Board Support Package (BSP) under Windows, Linux and VxWorks operating systems (OS). Each BSP includes an OS driver as well as a full feature ReadyFlow C language library to support all board functions and provide sample applications for quick development startup. This module is also available as a PCI module, Model 7658; as a 3U and 6U cPCI module, Model 7258 and 7358 respectively; and as a PCI Express module, full- and half-length versions with the Models 7758 and 7858. The start-ing price is $11,500. Pentek, upper Saddle river, NJ. (201) 818-5900. [www.pentek.com].

52 OCTOBer 2009 rTC MAgAZiNe

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PRODUCTS & TECHNOLOGY

“Compact” COM Express Module with Atom N270 and 945GSE Express Chipset

A “Compact” COM Express module measuring 95 mm x 95 mm is fully compatible with the Type 2 pin-out of the PICMG COM Express specification. This highly integrated Express-ATC “Compact” size COM Express module from Adlink Technology is an off-the-shelf building block that is ready to plug into cus-tom-made, application-specific carrier boards for embedded and mobile applications. The Express-ATC is positioned as an entry level COM Express module for systems that require a full set

of graphics features in a very small package. Its target applications are Medical Diagnostics and Medical Imaging, Gaming, Industrial Au-tomation, Test and Mea-surement and Industrial Control.

Based on the ultra-low-power Intel Atom N270 processor and Mobile Intel 945GSE Express chipset, the Express-ATC comes with integrated support for high resolution CRT, single/dual chan-nel LVDS and TV out (SDTV and HDTV). In addition to the on-board integrated graphics, the chipset’s SDVO bus can be used to connect to DVI, TMDS or additional LVDS device controllers by extension to a custom designed carrier.

The Express-ATC supports up to 2 Gbytes of DDR2 533 MHz memory on a single SODIMM socket. The module supports three PCI Express x1 lanes via the Intel I/O Controller Hub 7-M (ICH7-M) Southbridge, one Gigabit Ethernet connection and two SATA channels. Legacy support is provided for a single Parallel ATA channel, 32-bit PCI and Low Pin Count bus (LPC).

The Express-ATC supports onboard IDE-based Solid State Drive (SSD) up to 8 Gbytes, and comes standard with an integrated Trusted Platform Module (TPM 1.2) providing secure storage of encryption keys for system and data protection. The module is equipped with AMIBIOS8 supporting embedded features such as Remote Console, CMOS backup, CPU and System Monitoring, Watchdog Timer and OEM Splash Screen. Positioned for portable and mobile applications, the Express-ATC BIOS supports ACPI-based Smart Battery for single or dual smart battery subsystems.

Adlink provides schematics, mechanical files, design guides, R&D support, product review service and BIOS customization for companies that are doing their own carrier board design. Adlink also offers full development and production services for those who wish to outsource their carrier board’s design and/or manufactur-ing. The list price is $850 with 2 Gbyte RAM, a 4 Gbyte solid-state drive and a heatsink.ADLiNK Technology, San Jose, CA. (408) 360-0200. [www.adlinktech.com].

Two Modules Target Next-Generation High-Definition Video

Two new innovations in high-definition multimedia play-back have been designed to give customers the edge when em-ploying the latest HD H.264 and VC1 codecs that are quickly gaining traction in high-end digital signage and kiosk segments. The Via EPIA P720 Pico-ITX board and the Via Trinity-powered Via VB8003 Mini-ITX board from Via Technologies have been imple-mented without sacrificing the extreme power-efficiency that has be-come Via’s signature.

The Via EPIA P720 is a 10 cm x 7.2 cm Pico-ITX board that features the latest Via VX855 system media processor, designed specifically to deliver smooth playback of the latest hi-res video formats through hardware acceleration, leaving the board’s Via Eden ULV 1.0 GHz processor free to focus on other tasks.

Via EPIA P720 Specs include the Via Eden ULV 1.0 GHz combined with Via VX855 MSP chipset, 44-pin IDE header, 1 S-ATA connector, Gigabit LAN, VT1708B audio codec. Back panel I/O includes HDMI and VGA ports, RJ45 and two USB 2.0 ports. Pin headers provide additional four USB 2.0 ports, an LPC con-nector, SMBus, PS/2, single channel LVDS, Digital IO, UART, audio, S-ATA II and power connectors.

The Via VB8003 Mini-ITX board features the Via Trinity Platform and is targeted as a high-end multimedia platform. Com-bining a 64-bit Via Nano processor, the Via VX800 media system processor and a dedicated S3 Graphics processor, the Via Trin-ity platform brings high-definition video playback and a DX10.1 graphics engine to multiple displays. Powering true 1080p HD content playback across multiple displays, the Via VB8003 Mini-ITX board supports a variety of onboard display technologies in a range of f lexible configurations including dual HDMI, LVDS, DVI and VGA, making the Via VB8003 a HD playback power-house.Via Technologies, Fremont, CA. (510)683-3300. [www.via.com.tw].

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AcT/Technico, div. of Elma Electronic ................................................................................ 12 ......................................................................................................www.acttechnico.com

ADLINK Technology America, Inc. ...................................................................................... 9 ...............................................................................................www.adlinktechnology.com

Solid-State Drives & AMc Boards Showcase ..................................................................... 33 .......................................................................................................................................

American Portwell Technology, Inc. .................................................................................... 2 ............................................................................................................ www.portwell.com

Avalue Technology ............................................................................................................ 40 ......................................................................................................www.avalue-tech.com

Birdstep Technology ......................................................................................................... 36 ...........................................................................................................www.birdstep.com

BittWare........................................................................................................................... 28 ...........................................................................................................www.bittware.com

cogent ............................................................................................................................. 22 ......................................................................................................... www.cogcomp.com

ELMA Systems Div. .......................................................................................................... 37 ................................................................................................................www.elma.com

Extreme Engineering Solutions, Inc. .................................................................................. 25 ............................................................................................................ www.xes-inc.com

Lippert Embedded computers ........................................................................................... 55 ......................................................................................................... www.lippert-at.com

MEN Micro, Inc................................................................................................................. 19 ........................................................................................................ www.menmicro.com

Nallatech Inc. ................................................................................................................... 32 ..........................................................................................................www.nallatech.com

National Instruments......................................................................................................... 13 .................................................................................................................... www.ni.com

one Stop Systems ............................................................................................................ 29 ...............................................................................................www.onestopsystems.com

Pentek, Inc. ...................................................................................................................... 21 .............................................................................................................www.pentek.com

Phoenix International ......................................................................................................... 4 ........................................................................................................... www.phenxint.com

Real-Time & Embedded computing conference ................................................................. 41 ............................................................................................................... www.rtecc.com

Red Rapids, Inc. ............................................................................................................... 24 ..................................................................................................................redrapids.com

Technobox........................................................................................................................ 23 ........................................................................................................www.technobox.com

Themis computer ............................................................................................................. 45 ............................................................................................................. www.themis.com

TRI-M Systems ................................................................................................................ 48 ................................................................................................................www.tri-m.com

VersaLogic corporation .................................................................................................... 56 ........................................................................................................ www.versalogic.com

Company Page Website

54 OCTOBer 2009 rTC MAgAZiNe

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LiPPERT Embedded Computers Inc. 5555 Glenridge Connector, Suite 200 Atlanta, GA 30342 Phone (404) 459 2870 · Fax (404) 459 2871 [email protected] · www.lippertembedded.com

Advanced Computer on Module

Reduce Energy cost!

++++++++++ www.coreexpress.com ++++++++++

Maximum performance at minimum size.

A new form factor

LiPPERT‘s latest development, CoreExpress-ECO, is the smallest COM module available today. It mea-sures only 65 x 58 mm, yet comes with the best performance-per-watt figures. Minimum power consumption and an optimized cooling concept make its integration a snap. The processor inde-pendent module concept does not use any legacy interfaces.

Future proof CoreExpress-ECO modules are designed for long product life. Its components have been specially selected for long-term availability. Versatile IO inter-faces allow flexible implementation of all required interfaces on the carrier board.

VersatileApplications profiting from the flexibility and robust-ness of the CoreExpress-ECO are industrial image processing, communication systems, logistics, medical devices, mobile health care, mobile embed-ded PC systems, POI, POS, robotics, traffic man-agement, and digital signage devices.

LEMT - LiPPERT Enhanced Management Technology CoreExpress modules support the System Man-agement Controller based LEMT. It provides auxil-iary functions like condition monitoring, operating hours counter and secure flash memory, (WORM) usable for encryption keys.

Development SupportThe ready-to-run evaluation kit is the easiest way to test and evaluate the CoreExpress-ECO.

Operating systems supported are Windows XPE, Windows CE, QNX and Linux.

Intel, Intel Inside and the Intel Inside logo are trademarks of Intel Corporation in the U.S. and other countries. CoreExpress® and the CoreExpress®-logo are registered trademarks of LiPPERT Embedded Computers. Other trademarks and registered trademarks are the property of their respective owners.

Advantages:Intel® Atom™ processor Z510 or Z530Up to 2 GB SDDR2 RAM100% legacy free2 PCI Express lanes8 USB 2.0 portsIntegrated graphics processorSmallest form factor (65 x 58 mm), 28 gramsBest performance-per-wattLow power consumption, 5 WPassive cooling with EMC shield Long term availability (10 years +) Fail Safe BIOSExtended temperature range

-40°C ... +85°C (opt.)

Eval platform

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1-800-824-3163 1-541-485-8575 www.VersaLogic.com/sum

VersaLogic’s new generation of embedded single board computers gives you the best of both worlds. The new industry-standard SUMIT™ interface supports both next-generation speeds, as well as legacy bus convenience.

SUMIT includes high speed buses like USB and PCI ExpressSUMIT includes low speed buses like SPI and LPC SUMIT enables stackable, expandable, exible designs that are easy to updateSUMIT extends the life of your design platforms

VersaLogic’s new SUMIT SBC Series enables you to build compact high-performance systems around both high and low speed buses. Simplify system expansion, especially for custom add-on boards. VersaLogic SUMIT boards also support plug-in expansion with legacy PC/104 modules.

Free white paper. Visit www.VersaLogic.com/sum to download the VersaLogic SUMIT Technology White Paper.

With more than 30 years experience delivering extraordinary support and on-time delivery, VersaLogic has perfected the ne art of service, one customer at a time. Contact us today to experience it for yourself. Call

(800) 842-3163 for more information.

Recipient of the VDC Platinum Vendor Award

••

Need Flexibility?Get SUMIT!

PICTURED: VersaLogic’s SUMIT-enabled Intel® Core2™Duo “Komodo”, Intel® Atom™ “Ocelot”, VL-EPMs-PS1 power supply, and VL-EPMs-E1 Dual Gigabit Ethernet embedded computer products. SUMIT™ is a trademark of the SFF-SIG.

bedded single boardoth worlds. Theterface supports ell as legacy bus PICTURED: VersaLogic’s SUMIT-enabled Intel®ll

Core2™Duo “Komodo”, Intel®ll Atom™ “Ocelot”, ®

VL-EPMs-PS1 power supply, and VL-EPMs-E1 Dual

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