RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches...

32
RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino PRMZ “Remputmash” JSCo “Vereschagino PRMZ “Remputmash” JSCo “Orenburg PRMZ “Remputmash” JSCo “Perm MPZ “Remputmash” JSCo “Sverdlovsk PRMZ “Remputmash” JSCo “Yaroslavl VRZ “Remputmash”

Transcript of RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches...

Page 1: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

RPM GROUP

© RPM Group. 2012. All rights reserved 1

JSCo “Kaluga plant “Remputmash”(branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka)JSCo “Abdulino PRMZ “Remputmash”JSCo “Vereschagino PRMZ “Remputmash”JSCo “Orenburg PRMZ “Remputmash”JSCo “Perm MPZ “Remputmash”JSCo “Sverdlovsk PRMZ “Remputmash”JSCo “Yaroslavl VRZ “Remputmash”

Page 2: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

CONTACTS

2

JSCo “Kaluga plant “Remputmash” http://www.rempm.ru/

ADDRESS in Kaluga – 21, Malinniki side-str., Kaluga, 248025 Russia.

Tel. in Kaluga: +7 (4842) 51-49-05

Fax in Kaluga : +7 (4842) 90-07-21

ADDRESS in Moscow – 18/3-5, Novoryazanskaya str., Moscow, 107078, Russia.

Tel. in Moscow: +7 (495) 663-32-16/17

Fax in Moscow : +7 (495) 663-32-18

General Director – E. YakovlevHead of Investor – A. Perov

© RPM Group. 2012. All rights reserved

Page 3: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

RPM GROUP

Kaluga plant “Remputmash” branch in Tovarkovo, branch in Ludinovo

Yaroslavl VRZ

.MoscowKaluga.

.Perm.Vereshagino

.Ekaterinburg.Orenburg.Abdulino

.Moscow.Yaroslavl

Abdulino PRMZOrenburg PRMZ

Sverdlovsk PRMZ

Perm MRZVereshagino PRMZ

RUSSIAbranch in Slyudyanka

branch in Kochetovka

.Irkutsk

.Voronezh

Page 4: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

KEY INDICATORS

INDICATOR2012

(forecast)

2011 2010

Sales16,714 bln.rub.

10,087bln.rub.

6,325 bln.rub.

CapEx 0,364

bln.rub.0,167 bln.rub.

0,112 bln.rub.

Employees6 314 pers.

5 716 pers.

5 334 pers.

4© RPM Group. 2012. All rights reserved

Page 5: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

JSCo “Orenburg PRMZ

“Remputmash”

JSCo“Sverdlovsk

PRMZ “Remputmash”

JSCo“Vereschagino

PRMZ “Remputmash”

JSCo “Perm MRZ

“Remputmash”

JSCo “ Yaroslavl VRZ

“Remputmash”

JSCo “Kaluga plant “Remputmash”

100%-1

100%

JSC Russian Railways

JSCo “AbdulinoPRMZ

“Remputmash”

Branches in:Tovarkovo, Ludinovo, Kochetovka, Sludyanka

SHAREHOLDERS STRUCTURE

© RPM Group. 2012. All rights reserved

Page 6: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

GROUP HISTORY

6

YEAR EVENTS

1995 Plant in Tovarkovo was purchased and became a part of Kaluga track machinery.

1997Ministry of Railways signed a cooperation agreement with Plasser&Theurer company (Austria), and the Kaluga Plant Remputmash produced machines for deep ballast cutting АHМ-801 in cooperation with it. Kaluga track machinery and repair plant is converted into State Unitary Enterprise of Kaluga Plant Remputmash and became the main plant of the association, which consisted of ten machinery and repair plants.

1998 Remputmash launched cooperation with Speno (Switzerland). The first rail-grinding train RSHP-48 produced.

1999 High efficiency liner-tamper machines produced by Remputmash in cooperation with Plasser&Theurer. The first national rail-grinding train RSHP-12С was designed and manufactured. Remputmash won a tender for supply of track machines КОМ-300 and RSHP-48К to Ukraine.

2000 The first flattening, tamping and leveling machine for turnout switches Unimat08-275 was produced in cooperation with Plasser&Theurer (Austria). The machine was awarded the 1st level Certificate at the exhibition «Track machines — 2000»

2001 Lyudinovo engineering plant became a part of the SUE Kaluga Plant Remputmash.

2002 Highly productive machines for ballast cleaning SHOM-1200 and SCH-1200 were designed and manufactured.

2003

SUE Kaluga Plant Remputmash was transformed into a branch of Russian Railways OJSC. The plant developed and successfully implemented and certified quality management system. Certificate was issued by DIN VSB ZERT (Germany). Remputmash introduced new models of track equipment: Dynamic-tamping express 09-3X, tamping and leveling machine PMA-1 «Ariadne», Motor rail car АКS-01, track universal self-propelled railway inspection car for transportation of track crews of 24 people. Testing ground was built: three sections of railway track of 800 meters each.

2005 Open Joint Stock Company Kaluga Plant Remputmash was created. Share fraction held by Russian Railways OJSC is 100% -1 share.© RPM Group. 2012. All rights reserved

Page 7: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

GROUP HISTORY (part 2)

7

YEAR EVENTS 2006 Kaluga Plant became the managing company in formed group of companies Remputmash, which includes 9 companies.

2007 Radically new railway equipment was presented — automatic tamper for turnout switches PMA-S.

2008

Service motor rail car АS-01 designed for transportation of 48 professionals-repairmen and greatly expanded set of tools to the site of railway track repair, has been presented. An agreement on cooperation with Geismar company (France) for the production of small tools and equipment and with MFL company (Austria) for the production of a fundamentally new type of equipment — rail-milling train RFP-01 were signed.

2009Remputmash Group within the order of the Russian Railways OJSC began supplying equipment for the railway construction in Libya. To do this, designers of Kaluga plant designed and built a traction unit 2UTM-4L designed for operation in tropical conditions and on track 1435 mm wide.

2010Remputmash Group presents two unique designs — RFP-1 designed in cooperation with the Austrian company MFL and cleansing machine MVU-18000 produced in cooperation with the Swedish company Disab. According to experts, RFP-1 is the most powerful to date rail-milling train in the world.

2011

Remputmash designers have modernized ballast cleaning machine SHOM-1200 and flattening, tamping and leveling machine PMA-1. The program on creation of repair and service centers and service organizations for track equipment has started, within which service centers were opened in Kochetovka (South Eastern Railway) and Slyudyanka (East-Siberian Railway). Re-branding of the company has begun. RPM Group is a strategic partner of Russian Railways OJSC, the player of the global market and manufacturer of unique «Russian» machines.

2012

New brand and corporate identity of Remputmash Group (RPM) were approved first by the Board of Directors and soon by Russian Railways. April 20, 2012 a tripartite agreement defining supply of railway equipment for Russian Railways in 2012-2016 was signed. RPM Group undertakes the task to deliver a wide range of modern track equipment designed for any works on construction, major repairs and routine maintenance of railway track. This is more than 3.3 thousand units of equipment, including some new models produced in cooperation with foreign companies. Some new agreements with companies Linsinger (Austria) and Geismar (France) were signed.© RPM Group. 2012. All rights reserved

Page 8: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

TECHNOLOGY

8

MAIN TECHNOLOGICAL PROCESSES:

1. Procurement:

Castings production from cast iron, steel and non-ferrous metals

Castings production from rolled metal coils

Castings production from round steel

Press-forging production

2. Assembly-and-welding production of welded metal constructions

3. Manufacturing

4. Production of heat treatment of parts and units

5. Production of galvanic coating

6. Manufacture of paint and varnish coatings

7. Wiring production

8. Tools production

9. Repair facilities

10. Assembly production

© RPM Group. 2012. All rights reserved

Page 9: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

NEW TRACK CONSTRUCTION

TRACK OVERHAULING

TRACK MAINTENANCE

RPM GROUP PRODUCTS

RPM GROUP PROVIDES SPECIAL EQUIPMENT FOR:

RPM GROUP PROVIDES REPAIR AND SERVICE OF TRACK EQUIPMENT

RPM GROUP PRODUCES SPARE PARTS FOR TRACK MACHINES, AS WELL AS ELEMENTS OF

MATERIALS FOR TRACK’S UPPERSTRUCTURE

© RPM Group. 2012. All rights reserved

Page 10: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

TECHNOLOGICALCOMPLEXES

COMPLEX FOR NEW TRACK CONSTRUCTION

Straight line track

Track switches

Page 11: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

TRACK-LAYING CRANEUK-25/25

Maximum load-lifting capacity, tonns 25Maximum length of rail sections, m 25Self-propelled travelling speed, km/h 15Travelling speed in train formation km/h 80Machine weight, tonns 135Machine crew, persons 2

© РПМ группа. 2012. Все права защищены

Page 12: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

TRACK-LAYING CRANE FOR SWITCHESUK 25/28SP

Maximum work capacity, switches/ hour 1 Maximum load-lifting capacity, tonns 30Overall dimensions of the switch, m 25х5,5Capacity of diesel-generating set, kWt 2 х121Self-propelled travelling speed, km/h 20Boom turning with respect to the axis, degree 3 Machine weight, tonns 130Machine crew, persons 2

Page 13: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

Maximum load-lifting capacity, tonns 66Maximum length of rail sections, m 25Self-propelled travelling speed, km/h 30Travelling speed in train formation km/h 100 Machine weight, tonns 56

PLATFORMFOR TRANSPORTATIONOF SWITCHESMaximum load-lifting capacity, t 40Overall size of the switch, m 12,5 х 2,5Drive of operating elements, type hydraulicTravelling speed in train formation km/h 80 Machine weight, tonns 50

PLATFORMFOR TRANSPORTATIONOF PANELS

RAILS AND SWITCHES TRANSPORTATION

Page 14: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

ELECTRIC BALLASTERELB-4K

Speed while ballasting, km/h 15Maximim track lifting, mm 300Maximum track shifting , mm +/- 250Capacity of the diesel-generating sets, kWt 100 +30Machine weight, tonns 140 Machine crew, persons 4

Page 15: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

AUTOMATIC TAMPING MACHINE PMA-1

Maximum processing output, sleepers / h 2400 Track position accuracy in level and in plan, mm +/- 1 Maximum track lifting, mm 150 Maximum track displacement, mm 150 Power of diesel-generating set, kW 354 Selfpropelled movement speed, km/h 90 Speed in train formation, km/h 100 Machine weight, t 76

Page 16: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

AUTOMATIC TAMPING MACHINE for SWITCHESPMA-S

Maximum processing output, sleepers / h 1400Tamping of switches, switches/h 1 Track position accuracy in level and in plan, mm +/-1 Maximum track lifting, mm 150Maximum track displacement, mm 150Power of diesel-generating set, kW 354Selfpropelled movement speed, km/h 90Speed in train formation, km/h 100 Machine weight, t 76Machine crew, persons 3

Page 17: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

BALLAST DISTRIBUTINGMACHINES RPB-01, PB-01

Maximum processing output: When working with central plough, km / h 0…20 When working with shoulder ploughs, km/h 0…6 When working with pick-up, km/h 0…3 Hopper volume, m ³ 10 Diesel-engine power, kW 294 Selfpropelled movement speed, km/h 100

Page 18: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

DYNAMICTRACK STABILIZERDSP-4S

Maximum processing output, m / h 2000Power of diesel-generating set, kW 243Selfpropelled movement speed, km/h 80Speed in train formation, km/h 100 Machine weight, t 58Time of machine putting into operating mode, min 5

Page 19: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

TECHNOLOGICALCOMPLEXES

COMPLEX FOR OVERALL REPAIR OF THE TRACK

Straight line track

Track switches

Page 20: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

DITCH CLEANING MACHINE MKT -1P

Rotor capacity, m³/ h 300 Max depth of rotor penetration URL, mm

2 500 Rotor outreach, mm 7 800 Outreach distance of the swivel conveyor, m 8 Travelling speed in train formation, km/h 80 Weight, tonns 85 Crew , persons 2

Page 21: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

BALLAST CLEANING MACHINE

SHOM-1200

Maximum work capacity, m³/ h 1200 Depth of ballast cutting, mm 600 Cleaning width, mm 5200 Capacity of diesel-generating set, kWt 1150 + 698 Drive of bar chain, type hydraulic Weight, tonns 176 Crew, persons 6

Page 22: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

HOPPER WAGONVPM-770

Lifting capacity, t 71Hopper volume, m³ 41Type of hatches drive pneumatic Movement speed in train formation, km/h 120 Length, m 11,4Car weight, t 23

Page 23: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

TECHNOLOGICALCOMPLEXES

COMPLEX FOR CURRENT TRACK MAINTENANCE

Straight line track

Track switches

Page 24: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

OPTIONAL EQUIPMENT FOR

TRACK MAINTENANCE AND CONSTRUCTION

Page 25: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

Maximum processing output: butts/h 12(13)Sectional area of welded rails, sq.mm 6400-10000 Power of diesel-generating set, kW 360Power of welding head, kWA 100Selfpropelled movement speed, km/h 80Speed in train formation, km/h 100

RAIL WELDING MACHINEPRSM-4 (5,6)

Page 26: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

RAIL GRINDING TRAINRSHP-48K

Quantity of cars, pcs 4 Numbers of grinding heads, pcs 48-72 Metal removing for one run, mm 0,25 Maximum processing output: km / year 2000 Power of diesel-generating set, kW 1220 Self-propelled movement speed, km/h 80 Speed of operating mode, km/h 4…8

Page 27: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

ADE-1ADE-3

Drive type electrical Selfpropelled movement speed, km/h 80Power of diesel-generator set, kW 200Movement of operating mode, km/h 5…40Frequency of ultrasonic vibrations, MHz 2,5Frequency of monitoring pulses, Hz 2000 Length, m 14,8Machine weight, t 45

TESTING CARS

Page 28: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

© RPM Group. 2012. All rights reserved

INFRASTRUCTURE

28

INDICATOR VALUE

Enterprise total area 20,07 hectares

Total area of production premises 58 374,3 м2

Boiler station (installed capacity) 56 Gcal/hour

Compressor station (total performance) 62 м3/min

Total length of motor roads on the enterprise area 1 089 м

Total length of railway track on the enterprise area 1 110 м

Kaluga plant REMPUTMASH

INDICATOR VALUE

Enterprise total area 6,76 hectares

Total area of production premises 17 801,7 м2

Boiler station (installed capacity) 12 Gcal/hour

Compressor station (total performance) 24 м3/min

Total length of motor roads on the enterprise area 1 013 м

Branch in Tovarkovo (Outskirt Kaluga)

Page 29: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

INFRASTRUCTURE (part 2)

29

INDICATOR VALUE

Enterprise total area 59,1 hectares

Total area of production premises 86 151,4 м2

Total length of motor roads on the enterprise area 2 211 м

Total length of access roads 3 230 м

Total length of railway track on the enterprise area 5 038 м

Total length of access railway track 2 800 м

Boiler station (installed capacity) 6,45 Gcal/hour

Compressor station (total performance) 90 м3/min

Branch in Ludinovo (Outskirt Kaluga)

© RPM Group. 2012. All rights reserved

Page 30: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

OVERALL CONSUMPTION OF KEY RESOURCES

INDICATORKaluga plant Branch in

TovarkovoBranch in Ludinovo

per month

per year

per month

per year

per month

per year

Electric power, thousand kWh 552,8 6 633,4 281,7 3 379,8 1 182,1 14 184,9

Gas (heating period / summer period), thousand м3

1 269,5 / 230 10 102,9 190 / 42 1 885,5 769,1 / 77,8 5 773

Drinking water, thousand м3 6,0 72,45 borehole 25,7 308,6

Industrial water, thousand м3 17,2 206,5 borehole -

© RPM Group. 2012. All rights reserved

Page 31: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

31

EXPORTSTarget regions

.

USA

Mexico

Singapore

Netherlands

UAE

South Africa

Vietnam

Russia

Italy

Norway

France

Germany

Indonesia

India

Australia

Ghana

Chili

Argentina

Egypt

Canada

Venezuela

South Korea

KSA

Morocco

China

Bahrain

Belgium

Spain

Brazil

BruneiCameroonColumbia

Costa Rica Guinea

Hong Kong

Hungary

Iceland

Jamaica

Nepal

Japan

Peru

Philippines

Surinam

Switzerland

Great Britain

Taiwan

Uruguay

1520 мм.1435 мм.1676 мм.1067 мм.

© RPM Group. 2012. All rights reserved

Page 32: RPM GROUP © RPM Group. 2012. All rights reserved 1 JSCo “Kaluga plant “Remputmash” (branches in Tovarkovo, Ludinovo, Kochetovka, Slyudyanka) JSCo “Abdulino.

Thank you for your attention!www.rempm.ru

32