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Transcript of Royal Enfield EFI 2011 - midlandbullets.co.uk files/Royal Enfield EFI 2011 Wiring... · Royal...
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Royal Enfield EFI 2011
Wiring Diagram
by Scalyback
Circuit Diagrams
by Steve Thackery, Nottingham, UK
(extracted from the wiring diagram)
This is not an official Royal Enfield document. It is compiled by Royal Enfield enthusiasts for the common good and may contain errors.
If you do find a mistake, please help others by reporting it via email to: [email protected].
Alternatively, use the forum at: http://www.hitchcocksmotorcycles.com/message-board/technical
Version 1.1 1st March 2015
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Change history
Version Date Description Changed by
1.0 1st March 2015 First release Original authors
1.1 1st March 2015 Switch symbols improved, handlebar switch closeups provided Steve Thackery
Document toolsCircuit diagrams drawn in Microsoft Visio 2013. Document compiled in Microsoft Visio 2013.
Community discussion and commentsPlease note: the fusing arrangements seem to be different from those on Thackery s 2014 Bullet 500. That has four fuses, labelled:
Main (15A), ECU (10A), Lighting (10A), Signalling (10A).
The wiring diagram by Scalyback in this document shows three fuses , which seem to protect:
The rectifier/regulator output (20A), the power relay (20A) which feeds the ECU, everything else (20A).
Can anyone shed light on how the wiring has evolved from the 2011 bikes to the 2015 bikes?
2
Our thanks go to the many Royal Enfield enthusiasts around the world who have contributed to this document by providing content, pointing out mistakes and suggesting improvements.
Mattsz has kindly let us include his close-up diagrams of the handlebar switch clusters, which show the operation of the switches more clearly:
Version 1.1 1st March 2015
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Wiring Diagram with two-letter identifiers (e.g. AA ) added to each connector
3BEST VIEWED ON-SCREEN, ZOOMED IN Version 1.1 1st March 2015
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AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
AK
AL
AM
AN
AO
AP
AQ
AR
AS
AT
AU
AV
AW
AX
AY
AZ
BA
BB
BC
BD
BE
BF
BG
BH
CONNECTOR REFERENCE
Connector Finder (1)Find the connector in alphabetical listing, follow the red line
4BEST VIEWED ON-SCREEN, ZOOMED IN Version 1.1 1st March 2015
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Connector Finder (2)Look for the red lettering
5BEST VIEWED ON-SCREEN, ZOOMED IN Version 1.1 1st March 2015
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Circuit diagram symbols
ROYAL ENFIELD EFI CIRCUIT DIAGRAM (2011)
human-operated switches (eg horn,
start, lights)
make(normally open)
break(normally closed)
mechanically-operated switches (eg sidestand,
brakes, clutch)
make(normally open)
break(normally closed)
changeover
relay contacts
make(normally open)
break(normally closed)
changeover
relay coil
warning lamp
bulb
horn
multi-way connector
two-way connector
single-way connector
6
changeover(eg dip/main)
changeover with centre-off
(eg indicators)
Version 1.1 1st March 2015
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Horn, neutral light, fuel low level light
IGN
AK
AK
8
9
BF
BF
HORN SWITCH, LH CLUSTER
NEUTRAL
AJ
AJ
NEUTRAL
BF
+_
AT
AT
AS
LOW FUEL
AS
LOW FUEL
Use in conjunction with the wiring diagram
20A
7
ROYAL ENFIELD EFI CIRCUIT DIAGRAM (2011)
Version 1.1 1st March 2015
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Brake lights, indicators
IGN
AK
AK
FRONT BRAKE
AC
AD
+_
AM
AM
AN
REAR BRAKE
AI
BRAKE LIGHT
FRONT LEFT INDICATOR
FRONT RIGHT INDICATOR
REAR LEFT INDICATOR
REAR RIGHT INDICATOR
AQ AR
AP
AP
BF
BF
INDICATOR SWITCH 5
6
7RL
AN
AL
FLASHER UNIT
AJ
INDICATOR WARNING LAMP
8
ROYAL ENFIELD EFI CIRCUIT DIAGRAM (2011)
Use in conjunction with the wiring diagram
20A
Version 1.1 1st March 2015
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Engine run
Use in conjunction with the wiring diagram
IGN
AK
AK
+_
AB
RUNA
B
AB
AU
AU
AV
AV
CLO SED WHEN
STAN D DO WN
SIDE STAND CUTOFF RELAY
POWER RELAY
BREAKS POWER RELAY
CIRCUI T WH EN STAND
DO WN
ECU
1
BE
K-LINE
35,36
8
ECUPin 10
IGN COIL
BC
ECUPin 18
O PERATED WH EN
STAN D DO WN
BC
O2
BD
BD
ECUPin 7
ECUPin 17
AS
ECUPin 21
AS
MIL
PUMP RELAY
ECUPin 11
FUEL PUMP
INJECTOR
ECUPin 16
BA
BA
BB
BB
TO START CIRCUIT
ECU DIAGNOSTICS PORT
IGNITION COIL
O2 SENSOR MIL FUEL INJECTIONFUEL PUMP
POWER AND SIDESTAND CUTOFF
9
ROYAL ENFIELD EFI CIRCUIT DIAGRAM (2011)
20A
20A
Version 1.1 1st March 2015
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IGN
AK
AK
+_
AB
RUNA
B
AB
TO RUN CIRCUIT
AB
STARTC
D
AB
AA
STARTER RELAY
AA
Engine start
STARTER MOTOR
CLUTCH(released pos ition)
(in-gear pos ition)
NEUTRAL
10
ROYAL ENFIELD EFI CIRCUIT DIAGRAM (2011)
Use in conjunction with the wiring diagram
20A
Version 1.1 1st March 2015
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Sidelights (parking lights)
IGN
AK
AK
+_
20A
AB
SIDELIGHTSG
H
AB
AJ BG AS AN
AJ
SPEEDO BACKLIGHT
PILOT PILOT
FRONT PARKING
LIGHT
WARNING INDICATOR BACKLIGHT
TAIL LIGHT
AS
11
ROYAL ENFIELD EFI CIRCUIT DIAGRAM (2011)
Use in conjunction with the wiring diagram
Version 1.1 1st March 2015
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Headlight
IGN
AK
AK
+_
20A
AB
HEADLIGHT
AB
BF
DIP/HIGHBEAM
BFBF
AG
HIGH BEAM
AJ
HIGH BEAM WARNING LIGHT
HIGH BEAM FLASH
BF
DIP BEAM
AG
AJ
12
ROYAL ENFIELD EFI CIRCUIT DIAGRAM (2011)
Use in conjunction with the wiring diagram
E
F
2
1 3 3D H
Version 1.1 1st March 2015
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3-PHASEALTERNATOR
Charging
RECTIFIER / REGULATOR
IGN
AK
AK
+_TO
POWER RELAY
TO STARTER
RELAY
13
ROYAL ENFIELD EFI CIRCUIT DIAGRAM (2011)
Use in conjunction with the wiring diagram
20A
20A
20A
Version 1.1 1st March 2015