Ropeways in Nepal

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    Gravity Ropeway: Could be a reliable source of

    transport the goods and services in Hills and

    Mountainous region of Nepal

    6th International Symposium “Networks forMobility”, September 27/28, 2012 

    Centre of Transportation Research

    UNIVERSITY of STUTTGART

    Presented at

    By

    Er. Shambhu Dev Baral

    Nepal

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    Presentation outlines

    Introduction Historical Background of Ropeway

    Ropeways in ancient times

    Ropeways history in Nepal

    Present Ropeway Situation

    Facts about hilly and mountain transportation Gravity Ropeway

    Why Gravity Ropeway in Nepal ?

    Terminologies Gravity Ropeway

    Features of Gravity ropeway

    Technological Limitations Finance

    Impact Observed

    Recommendation

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    Brief Introduction about Nepal

    Boundaries: East, South, West: India 

    North: TIBET (China) Area: 147,181 sq. km

    Shape: Roughly rectangular

    Length: 888 km. (East to West)

    Width: Non uniform,

    mean width of l93 

    kmsAltitude: 70 to 8848 m (The Everest)

    0.03 % of the world land

    0.3 % of Asia 

    The nearest seaport is Kolkata in India

    which is 1120 kms. away from

    Kathmandu, the capital of the country

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    Population: 26.9 millions (2008)Cast/Ethnic Group: More than 60

    Languages : 103

    Population Growth Rate: 2.25%.

    Rural Population: 86%

    Urban Population Growth Rate: 6.09%GDP: US $ 470

    Rivers and rivulets - more 6000

    Brief Introduction about Nepal….. 

    Hill and Mountain cover – 83%

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    HISTORICAL BACKGROUND OF ROPEWAY

    Ropeways in ancient times

    • Ropeways have been in used more than 2,000 years ago (speculated

    since 250 BC)• Comes from the Asian rugged countries like China, India and Japan

    • Human used rope to cross ravines, rivers and river-gorges, initially

    transferring themselves by hand over hand, with the body suspended

    • In 1536 gold transported in South America

    • In 1616 illustrated concept of bi-cable ropeway

    • In 1644 successful bi-cable was operated by the Dutchman Wybe

    Adam

    • In 1650 to 1850, there was no significance progress made

    • In 1908, DC motor introduced in Grindlewald, Switzerland

    • In 1928 to1929 cabin design had been improved

    • End of the nineteenth century, aerial ropeway powered by humans

    (sometimes using a windlass or a tread wheel), by animals (mostly

    worked by horses or mules), by waterwheels and/or by gravity.

    •  20th century aerial ropeways were built for passenger

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    HISTORICAL BACKGROUND OF ROPEWAY Contin…. 

    Ropeways history in Nepal• First ropeway in Nepal was constructed in 1924 (carry stones

    from the quarry from Halchowk to Lainchour (4 km) for the

    construction of Rana palaces)

    • Second ropeway (22 km) was constructed in 1927 (from Dhorsing

    (Bhimphedi) to Matatirtha (Kathmandu) Later in 1947, it was

    extended to Teku (+6.5 km))

    • Third ropeway replacing the second started to operate from

    Hetauda to Kathmandu (45 km) in 1964 to transport cement

    (Hetauda to Kathmandu)

    • Practical Action initiated to study and construct ropeways in1994 onward. (Ghandruk to Syauli Bazaar (4 km), Barpak  – 

    Rangrung (2.5 km))

    • Government and the private sector had constructed several

    ropeways for hydropower stations at the end of 2000.

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    HISTORICAL BACKGROUND OF ROPEWAY Contin….

    Ropeways history in NepalContin…..

    • in 1998 the first commercially cable

    car established by the private sector,

    (with approximate span of 3 km)connecting Prithivi Highway at

    Kurintar with Manakamana Temple)

    • In 2001, Practical Action and ICIMOD

    successfully demonstrated gravitygoods ropeway technology in Marpha

    of Mustang District to transport

    Apple.

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    Present Ropeway Situation:

    • Electricity driven ropeway are more than 5;

    mostly used in hydropower and cementfactories

    • Manakamana cable car is only for commercial

    use for public sector

    • 21 gravity ropeways

    • more than 3,000 trail bridges

    • more than 150 Wire Bridges (Tuins)

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    FACTS ABOUT HILLY AND MOUNTAINS

    TRANSPORTATION

    • Difficult terrain because of steeps and unstable mountains

    •Construction of road in each settlement is nearly impossible•  All-weather road in all parts of country is an illusive dream

    • Several scattered settlements from top to bottom of the hills

    and mountains life is difficult for families who live in

    • Getting crops to market and import goods can be

    exhausting and dangerous;

    • Limited air transport, no regular flights, irregularity due tobad weather as well as expensive to travel by air

    • High accident rates in air as well as in road transport

    • Road and railway construction are expensive and difficult to

    construct; number of crossing and curve are high

    • No reliable road transport, mostly with gravel and earthenroads (fair weather roads)

    • Road access is only 71 districts out of 75 districts

    headquarters; access to village development committees

    are far behind

    • Numbers of accidents are high due to bad road condition,use of old vehicles and drivers negligence

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    FACTS ABOUT HILLY AND MOUNTAINS

    TRANSPORTATION Conti… 

    • Frequently occurs landslide in monsoon season• Trail and Track are the main transportation

    • Limited number of crossings across the rivers,

    gorges therefore travel time is more

    • In hilly region horses, mules, and donkeys are

    used for transport of both goods and humanbeings

    • In high mountain regions especially goats and

    yaks are used for transport

    • Porters are also used for carrying goods in many

    parts of the country

    • Human and animals are the main means of

    transportation.

    • On an average four hours walk to reach road

    head (some remote place it takes 8 to 10 days to

    reach road head)

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    http://www.appropedia.org/File:Aerial_ropeways_Nepal.jpg

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    GRAVITY ROPEWAY

    • Gravitational force is most reliable, spontaneous and

    never ending source of energy and it's free

    • Gravity ropeway operates under the principle ofgravitational force without the use of external power

    How it operates:• Gravity ropeway is like a pulley system

    • It consists of two trolleys, rolling over two separate

    supporting steel wire ropes (support cable or track rope)suspended from two separate towers.

    • Two trolleys are connected to a single looped wire rope

    called control wire or hauling rope in between two support

    cables or track rope

    •Control wire ties around a cast iron flywheel at eachextremity with bearing and bracket

    •  A hand brake is integrated with flywheel to control the

    landing speed of the trolley at the bottom-station.

    • Loaded trolley at the up-station is pulled downward by the

    force of gravity, the other trolley at the bottom-station is

    pulled up automatically by means of control cable. 

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    C

    C

    Working Principle of Gravity Ropeway

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    Why Gravity Ropeway in Nepal

    •  Construction cost of roads and other

    means of transportation network is high,tedious and time consuming due to the

    topography and weak geological condition

    •  Impossible to connect each and every

    scattered settlement by road, rail and airtransportation network

    •  No sufficient electricity (nearly 16 hours

    load shedding in winter) and fossil fuel is

    scarce as well as expensive to operate

    power driven means of transportation

    •  Gravity ropeway is inexpensive and

    transportation cost become low

    0

    50

    100

    150

    1995 2000 2005 2010 2015   N   R  s .  p  e  r   L   i   t  e  r

    Figure 5: Oil Price in Nepal

    Petrol(NRs/L)Diesel(NRs/L)Kerosene Open (NRs/L)

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    Why Gravity Ropeway in Nepal Conti…… 

    •  Appropriate Technology in hills and mountains regions

    (Even in extreme topography and weak geological

    condition)• Being a simple technology, it is easy to operation and

    maintenance

    •  Gravity Ropeway improves accessibility of poor people

    living in the remote areas and enhances their livingstandards

    • Supports social justice to those people who lives in remote

    hills and mountainous areas; don't have any means of

    transportation•  Technology depends on gravitational force which is never

    ending source of energy. Being the hilly and mountainous

    country, it has a lot of potential to develop. Therefore, the

    gravity ropeway is a viable both alternative as well as

    complementary mode of transport.

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    Features of Gravity ropeway

     A) Cost effectiveness: Construction and installation cost of gravity ropeway is

    lesser than other conventional means of transport (gravity ropeway is Rs.

    1.4 million whereas per kilometer construction cost of a four meter wide

    earthen road in the hills is approximately Rs. 3 million)

    B) Time saving: - Goods can be transported through gravity ropeway within few

    minutes; a kilometer distance in less than 5 minutes.

    C) Short route: Road or railways, winding of the alignment is unavoidable in

    order to attain a comfortable gradient for vehicle movement. But, gravityropeway, as the rope suspended in the air, alignment is straight and short .

    D) Energy efficient: This technology runs utilizing gravitational force; don't

    require any external power or fuel.

    E) Environment friendly: Negligible impact on surrounding environment; neithercause noise nor air pollution, not disturb existing ecology, does not require

    heavy cuts and fills as in case of building motorable roads and rails. It would

    be the best project for developing CDM. As per existing Environment

    Regulation of Nepal, the Initial Environmental Examination (IEE)/

    Environmental Impact Assessment (EIA) for gravity ropeway installation isnot required.

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    Features of Gravity ropeway Conti…….

    F) Simple technology: Doesn't require any sophisticated equipment

    therefore does not require external experts to build. Local people can

    easily handle this technology.

    G) Nominal operation and maintenance cost: Does not require any fuel,

    high skilled manpower. Likely, it requires minimum maintenance work

    which does not cost much.

    H) Employment: two locals get full-time employments as an operators and

    two more get part-time job as a helpers. Creates indirect employment inagriculture sector and cottage industries.

    i) Low transportation cost: as low construction, operation and maintenance

    cost; transportation cost is very low as compare to other means of

    transportation (as low as NRs.1 to 1.50/kg).

     j) Community involvement: Whole community involved to build this project

    right from the project formulation to every stage of construction. Villagers

    formulate users committee; mobilize community, local/central government

    and donors resources to complete the project.

    M j T i l i

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    Major Terminologies

    Support Cable or Track Ropes: Use to support Trolley;

    Trolley slides on support cable "to and fro”; attached in

    two different towers at the top and bottom stations;

    usually larger than that of the haulage rope.

    Supporting Tower: Steel or concrete structure placed at

    upper and bottom station to support the support cable to

    absorb the possible thrust.

    Control Cable or Haulage Ropes: Provides the traction

    force and hauls carriages on the track rope which

    oscillate back and forth in between to flywheel at the topand bottom.

    Pulley or Flywheel: Provide traction force to control

    cable; Placed at each end of gravity ropeway

    Trolley or Carrier: Made up of the steel to carry the

    goods; Size and shape varies according to the nature ofthe loads to carry

    Station or Platform: Placed at each end of gravity

    ropeway line and consists of flywheel, landing platform,

    space for storage of materials and a shed to shield them

    Hand brake: Wooden brake shoe is fitted at the bottomstation to control the velocity of moving trolley

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    http://www.appropedia.org/File:Aerial_ropeways_Nepal_brakingsystem.jpg

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    Limitations observed in Nepalese contextSpan: Span is limited to 1500-meter. When the span exceeds 1500 meter,

    the rope tension due to its self weight becomes huge as the rope issuspended between two points only.

    Slope: Can only operate between 15 to 40 degree slope; best slope within

    a range of 20 to 30 degree but Nepalese Hills and Mountains are more

    steep.

    Upward moving load: Capacity of upward moving load is very limited;

    thumb rule for upward moving load should be three times as lighter (40 kg)

    as the downward moving (120 kg)

    Loading ratio: Loading ratio should be maintained in such a way that the

    trolleys approach to respective stations with minimum speed but doesn'tstop in between. Actual loading ratio should be carefully evaluated after the

    operation of the gravity ropeway and should be maintained.

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    FINANCE BY: 60 to 65 percent external support to purchase

    mechanical parts, skilled labour, cement, steel and

    other constructional materials which are not available

    at the site

    donors and INGOs

    local and central government 35 to 40 percent local communities' contribution for

    unskilled labour, land, and local constructional

    materials

    Operation and maintenance costs are met by usercharges.

    The major cost component is for the imported steel

    cables about around £7000 for 1400m cable and

    mechanical parts.

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    IMPACT OBSERVED

     Although the detailed study has not been done to evaluate the impact of

    the gravity ropeway, but general impacts observed during the

    consultation with the beneficiaries are as follows:

    •  Income of villager has increased some villager claim more than 3

    times.•  Drudgery to transport goods has been reduced substantially

    •  Transportation costs saved around 85%

    •  Direct and indirect employment has been increased

    •  More time has been saved; saved time has been utilized for

    productive income generative activities and more time for familycare

    •  Marketing capability has increased to get better prices.

    .

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    Key success factors

    Participation 

    Transparency 

    Accountability 

    Rule of law 

    Appropriate technology 

    It co ld take t o O l l ti

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    It could take two

    people over three

    hours to carry a

    120kg load of apples

    1.3 km down a steep

    mountain path  –  andthat’s  just the first

    part of the gruelling

     journey to market.

    Now, with a gravity

    ropeway, the apples

    take less than five

    minutes to cover the

    same distance.

    Depending solely on

    gravitational force  – 

    and using no external

    power  –  gravity

    ropeways are simple,

    inexpensive to

    operate, and

    environmentally

    friendly.www.practicalaction.org

    Quote from

    Dharma

    “It  takes two hours

    to get down the

    mountain trail tothe main road, and

    during the

    monsoon,

    accidents are

    frequent (due to

    landslides). Now

    we have the gravity

    ropeway, the time

    saved means I can

    earn three times as

    much from selling

    my vegetables.

    With that extra

    money I can afford

    to buy farm and

    animals, too.” 

    www.practicalaction.org

    Hira from Bishaltar

    in Nepal

    Before the gravity

    ropeway was

    constructed, Hirawould have to pay

    a porter to carry

    his tomatoes

    down the

    mountain-side at acost of 100 rupees

    per load. Now, a

    much heavier load

    can be

    transported using

    the ropeway at a

    cost of just 15

    rupees  –  seven

    times cheaper

    than hiring a

    porter.www.practicalaction.org

    One calculation

    showed that a

    ropeway only 1

    mile (1,630

    meters) long with

    a difference in

    altitude of 0.4

    miles (645

    meters) would

    require a railway

    of 15 miles (24km) to reach the

    same point.

    Ropeways were

    also generally half

    as expensive tooperate when

    compared to

    cartage by mules,

    horses, and oxen.

    www.lowtechmagazine.com

    RECOMMENDATION

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    RECOMMENDATION

    •  The technology is in primitive stage in Nepal. Therefore more research and

    development is necessary to improve this technology.

    •  Involvement of the local community, private sector, technical institutes,

    research institutes, local government, and central government is necessaryfor the promotion of gravity ropeway in a synergy way.

    •  Develop national policy and recognized this technology as reliable means

    of rural transport system in hilly and mountain regions.

    •  Introduce Insurance policy

    •  Provision for emergency treatment and first aid training to local operations

    and helper

    •  Length and carrying capacity has to increase and modify the technology to

    transport people as well

    •  If possible electrical energy can be recovered to charge the battery or otherproductive use from flywheel speed.

    • Integrate with other livelihoods and transport related programmes  – 

    complimenting roads, bridges, markets etc

    • Wider dissemination of technology all over the country

    • More participation from the development partners is needed.

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    Short Clip on Gravity Ropeway

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    EXPLORE RENEWABLE ENERGY AS MUCH AS WE CAN

    C

    C

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    ACKNOWLEDGEMENTI would like to thank the scientific committee as

    well as Centre of Transportation Research,University of Stuttgart for selecting my paper for

    the presentation and giving me this opportunity.

    Similarly, I would like to thank German Research

    Funding Organization (DFG) for their financial

    support to participate in this programme.

    I would like to thank Ms. Rainer Schützle,

    Manager, Centre of Transportation Research of

    University of Stuttgart for her regular support

    from the beginning to end of this 6th InternationalSymposium. Centre of Transportation Research

    of University of Stuttgart