Roll out of smaller scale GTL technology at ENVIA Energy’s ...€¦ · Roll out of smaller scale...
Transcript of Roll out of smaller scale GTL technology at ENVIA Energy’s ...€¦ · Roll out of smaller scale...
Roll out of smaller scale GTLtechnology at ENVIA Energy’s plantin Oklahoma City, USA
Neville HargreavesGastech, April 2017, Tokyo
Chemical conversion of gas to refined products
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Gas-to-liquids (GTL) and biomass-to-liquids (BTL) process
Reforming Fischer-Tropsch (FT)
Stranded naturalgas, landfill gas,associated gas
Syngascarbon
monoxide+ hydrogen
Raw products
Premium fuelsand speciality
products (diesel,jet fuel, waxes)
Hydro-processing
Biomass, wasteGasification
Products arerenewable
if using landfill gas orbiomass as feedstock
• Commercial centre in Houston, Texas; technicalcentres near Columbus, Ohio and Oxford, UK
• Fischer-Tropsch technology:— Demonstrated via 26,000 hours at pilot/
demonstration scale and 1.3 million hourslaboratory testing
— Commercial reactors and catalystmanufactured
— First product at commercial reference plant• IP: exhaustive and proven patent protection,
successfully defended• World class operational team experienced in
commissioning and starting-up GTL plants• Building an integrated GTL and BTL solution,
fully designed, financed and operations-ready
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Introduction to VelocysA leader in smaller scale GTL and BTL
ENVIA Energy GTL plant
Manufacture of Fischer-Tropschreactors
Large-scale economics at smaller scales
Velocys Fischer-Tropsch reactor
Conventional Fischer-Tropsch reactor
Note: Reactor capacities differ considerably
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Enables distributed production
• Only suitable for world-scale gas reserves
• Suitable for wide range of resourcesincluding woody biomass and landfill gasat smaller scales
• Successful piloting ofcommercially-producedcatalysts
• Continuous improvement inrelative capacity withoutchanging our technology basis— Catalyst formulation and
reactor design remainunchanged
• Process intensificationresults in significant capitalcost improvement
• Now successfully optimised
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Pilot plant results over the 18 months to Nov 2015Process intensification
Pilot plant runR
elat
ive
capa
city
For example, start-up times reduced significantly
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Operating protocols refined in advance of firstcommercial plant, further improving plant economics
1,000 hours testing demonstrated technology’s ability to perform during upset conditions
• Operating window testing over alarge span of operating conditions— Enables accurate evaluation
of potential future FT projectswithout the need for pilot planttests
• VPP placed in standby mode inApril 2016
• Freeing up skilled operatorsand engineers for start-up teamat ENVIA
• VPP FT skids will now be movedto TRI’s facility in North Carolinafor integrated FT/gasificationdemonstration
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VPP operational optimisation projectOptimum performance over a wide range of feed conditions
Other operating parameters alsovaried
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A high-performing professional collaboration
Highly experienced and motivated commissioningand start-up team
David Pummell with the ENVIA Plant Manager andsenior Velocys staff on site
A wealth of experience from the development of ourtechnology
A team of experienced people from our pilot plant anddemonstration sites
• Delivered a safe and successful start-up ofthe Fischer-Tropsch (FT) modules andupstream units
• First FT product successfully produced
• Performance data aligns closely toVelocys pilot plant and modelling data
• Products: wax, diesel & naphtha
• Fuels eligible for tradeable RenewableIdentification Number (RIN) credits
• Landmark event for Velocys’ technologyand its commercial reference plant
• The operations team is now focusing onramping up production to full capacity
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ENVIA Energy Oklahoma City projectStatus
Repeatable proposition for multiple plants
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Velocys integrates the solution
Project development• Overall management• Site, permits, environment• Contracts• Finance
EPC firm• Single-point responsibility for
construction• Provides “wrap” for technologies
used, supporting financing
Feedstock• Biomass owner and/or trader
Offtake• Airline• Fuel supplier / trader• Refiner
Technology / plant design• Velocys coordinates and integrates
technology providers and engineering
Operations / maintenance• Velocys provides start-up and
management – contracts operation
Financing• Strategic investors• Private equity• Debt (incl government-backed)• Insurance
FT Upgrading
Technical solution
Gasifier(TRI)
Modular fabricator (Morimatsu)
In progress
Partnerships under MOU
Velocys
Velocys lead
• FT route to jet fuel and diesel from biomasscan reduce lifecycle greenhouse gasemissions by ~70%
• Meets industry specifications— Jet: ASTM D7566 approved at up to
50% in blend with conventionalkerosene
— EN 15940 for synthetic diesel
• Reduces air pollution— Jet <0.5% aromatics, <15ppm sulfur— Substantial emissions improvements
• Local supply chain benefits stakeholdersand reduces fuel transport
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FT fuel delivers environmental benefitsChemically similar to conventional jet and diesel, with advantages
Conventional diesel (right) vs FT diesel (left)
• Fischer-Tropsch process now economic at smaller scales— Consistent with biomass supply chain constraints— Consistent with shortfall of wax supply in North America
• GTL will play an increasing role alongside gas pipelines & LNGas a way of getting gas to market
• BTL is one of the few scalable routes to cellulosic biofuels with>60% greenhouse gas reductions & fully compatible with engines
• First product produced at commercial reference plant forVelocys’ technology
• Velocys commercial technology is the foundation of an integratedoffer with partners to create a material supply of products
Smaller scale GTL and BTL is now a reality
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Summary
Neville HargreavesBusiness Development [email protected]
UK office+44 (0)1235 841700
www.velocys.com
Gastech stand 13-345
"Velocys“ and the Velocys logo are trademarks of Velocys 19
Thank you
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