Roll out of smaller scale GTL technology at ENVIA Energy’s ...€¦ · Roll out of smaller scale...

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Roll out of smaller scale GTL technology at ENVIA Energy’s plant in Oklahoma City, USA Neville Hargreaves Gastech, April 2017, Tokyo

Transcript of Roll out of smaller scale GTL technology at ENVIA Energy’s ...€¦ · Roll out of smaller scale...

Roll out of smaller scale GTLtechnology at ENVIA Energy’s plantin Oklahoma City, USA

Neville HargreavesGastech, April 2017, Tokyo

Chemical conversion of gas to refined products

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Gas-to-liquids (GTL) and biomass-to-liquids (BTL) process

Reforming Fischer-Tropsch (FT)

Stranded naturalgas, landfill gas,associated gas

Syngascarbon

monoxide+ hydrogen

Raw products

Premium fuelsand speciality

products (diesel,jet fuel, waxes)

Hydro-processing

Biomass, wasteGasification

Products arerenewable

if using landfill gas orbiomass as feedstock

• Commercial centre in Houston, Texas; technicalcentres near Columbus, Ohio and Oxford, UK

• Fischer-Tropsch technology:— Demonstrated via 26,000 hours at pilot/

demonstration scale and 1.3 million hourslaboratory testing

— Commercial reactors and catalystmanufactured

— First product at commercial reference plant• IP: exhaustive and proven patent protection,

successfully defended• World class operational team experienced in

commissioning and starting-up GTL plants• Building an integrated GTL and BTL solution,

fully designed, financed and operations-ready

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Introduction to VelocysA leader in smaller scale GTL and BTL

ENVIA Energy GTL plant

Manufacture of Fischer-Tropschreactors

Large-scale economics at smaller scales

Velocys Fischer-Tropsch reactor

Conventional Fischer-Tropsch reactor

Note: Reactor capacities differ considerably

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Enables distributed production

• Only suitable for world-scale gas reserves

• Suitable for wide range of resourcesincluding woody biomass and landfill gasat smaller scales

Preparations for commercialisationVelocys pilot plant

1,500+ hours of successful operations at commercialconditions

Velocys pilot plant

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• Successful piloting ofcommercially-producedcatalysts

• Continuous improvement inrelative capacity withoutchanging our technology basis— Catalyst formulation and

reactor design remainunchanged

• Process intensificationresults in significant capitalcost improvement

• Now successfully optimised

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Pilot plant results over the 18 months to Nov 2015Process intensification

Pilot plant runR

elat

ive

capa

city

For example, start-up times reduced significantly

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Operating protocols refined in advance of firstcommercial plant, further improving plant economics

1,000 hours testing demonstrated technology’s ability to perform during upset conditions

• Operating window testing over alarge span of operating conditions— Enables accurate evaluation

of potential future FT projectswithout the need for pilot planttests

• VPP placed in standby mode inApril 2016

• Freeing up skilled operatorsand engineers for start-up teamat ENVIA

• VPP FT skids will now be movedto TRI’s facility in North Carolinafor integrated FT/gasificationdemonstration

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VPP operational optimisation projectOptimum performance over a wide range of feed conditions

Other operating parameters alsovaried

ENVIA Energy’s GTL plantStatus

First Fischer-Tropsch product at ENVIA, Oklahoma City

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A high-performing professional collaboration

Highly experienced and motivated commissioningand start-up team

David Pummell with the ENVIA Plant Manager andsenior Velocys staff on site

A wealth of experience from the development of ourtechnology

A team of experienced people from our pilot plant anddemonstration sites

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Velocys Fischer-Tropsch reactors in situENVIA Energy

• Delivered a safe and successful start-up ofthe Fischer-Tropsch (FT) modules andupstream units

• First FT product successfully produced

• Performance data aligns closely toVelocys pilot plant and modelling data

• Products: wax, diesel & naphtha

• Fuels eligible for tradeable RenewableIdentification Number (RIN) credits

• Landmark event for Velocys’ technologyand its commercial reference plant

• The operations team is now focusing onramping up production to full capacity

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ENVIA Energy Oklahoma City projectStatus

Cost-effective, integrated route tohigh-value products

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Repeatable proposition for multiple plants

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Velocys integrates the solution

Project development• Overall management• Site, permits, environment• Contracts• Finance

EPC firm• Single-point responsibility for

construction• Provides “wrap” for technologies

used, supporting financing

Feedstock• Biomass owner and/or trader

Offtake• Airline• Fuel supplier / trader• Refiner

Technology / plant design• Velocys coordinates and integrates

technology providers and engineering

Operations / maintenance• Velocys provides start-up and

management – contracts operation

Financing• Strategic investors• Private equity• Debt (incl government-backed)• Insurance

FT Upgrading

Technical solution

Gasifier(TRI)

Modular fabricator (Morimatsu)

In progress

Partnerships under MOU

Velocys

Velocys lead

• FT route to jet fuel and diesel from biomasscan reduce lifecycle greenhouse gasemissions by ~70%

• Meets industry specifications— Jet: ASTM D7566 approved at up to

50% in blend with conventionalkerosene

— EN 15940 for synthetic diesel

• Reduces air pollution— Jet <0.5% aromatics, <15ppm sulfur— Substantial emissions improvements

• Local supply chain benefits stakeholdersand reduces fuel transport

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FT fuel delivers environmental benefitsChemically similar to conventional jet and diesel, with advantages

Conventional diesel (right) vs FT diesel (left)

• Fischer-Tropsch process now economic at smaller scales— Consistent with biomass supply chain constraints— Consistent with shortfall of wax supply in North America

• GTL will play an increasing role alongside gas pipelines & LNGas a way of getting gas to market

• BTL is one of the few scalable routes to cellulosic biofuels with>60% greenhouse gas reductions & fully compatible with engines

• First product produced at commercial reference plant forVelocys’ technology

• Velocys commercial technology is the foundation of an integratedoffer with partners to create a material supply of products

Smaller scale GTL and BTL is now a reality

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Summary

Neville HargreavesBusiness Development [email protected]

UK office+44 (0)1235 841700

www.velocys.com

Gastech stand 13-345

"Velocys“ and the Velocys logo are trademarks of Velocys 19

Thank you

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