Role of PDH in Asian Propylene Supply Market - Platts · Role of PDH in Asian Propylene Supply...
Transcript of Role of PDH in Asian Propylene Supply Market - Platts · Role of PDH in Asian Propylene Supply...
Agenda
1. SK Introduction
2. Asian Propylene Market
3. PDH as on-purpose process
4. Our Values to Customers
5. Key takeaways
SK Group
U$ 57 Billion Sales in 2015
ENERGY &
CHEMICALS (37 Co.)
U$ 37 Billion Sales in 2015
INFORMATION &
TELECOMMUNICATIONS (19 Co.)
U$ 31 Billion Sales in 2015
MARKETING &
LOGISTICS, SERVICES, etc. (30 Co.)
E&P, future energy, R&D
Oil refining & marketing
Petrochemicals
Lubricants
Holding co. of LNG distributors
Chemicals & electronic materials
Fine chemicals, life science
LPG marketing & trading
Petrochemicals
Engineering, plant, construction
Marine transportation
Brokerage house
Hotel, duty free, F&B
Energy distribution, trade, consumer goods business
Mobile service provider
Platform services
International call & VoIP service
IT solutions & consulting
Communication equipment
Semiconductor memories
Wired/wireless telecom, broadcasting services
Internet portal, SNS /messaging
Consists mainly of 3 Business Areas and Revenue for ‘15 was $ 125 Billion SK Group accounts for 9% of Korean GDP
1. SK Introduction
SK Advanced/ SK Gas
• Production of propylene from propane
(Integrated with existing Ulsan Complex)
• Ulsan, Korea
• Propylene 600 KTA (Stand-alone)
- Feed stock : Propane 700 KTA
• By-products: Hydrogen, Steam, etc.
Business
Location
Product & Capacity
Business overview Partnership Structure
SK Gas : 45%
Saudi Arabia’s APC : 30%
Kuwait’s PIC : 25%
Ulsan
JV
SK Gas Biz
Performance (‘16)
SK Gas HQ
SK Advanced HQ
140KT SK Gas LPG Storage
130KT LPG Volume (MMT) 10.4
Revenue ($MM) 4,780
EBITDA ($MM) 210
1. SK Introduction
■ Propane ■ Butane
130KT SK Gas LPG Storage
60KT
Propylene Market Trend
Asian Propylene Supply/Demand Trend
(Unit : Thousand Metric Ton)
2. Asian Propylene Market
Demand for propylene in Asia has been and will be growing at a fast rate, outpacing the conventional(NCC/FCC) process capacity additions, giving rise to the OPP(On-purpose production)
-
10,000
20,000
30,000
40,000
50,000
60,000
10 11 12 13 14 15 16 17 18 19 20
( 19 ~ 22%)
29 ~ 37%
Processes '16 '20 CAGR
NCC/FCC 30,672 31,860 1%
On-purpose 10,939 20,518 17%
Imports
ETC
FCC
NCC
On-purpose
(39 ~ 42%)
13 ~ 24%
44 ~ 51%
( 23 ~ 25%)
8 ~ 11%
53 ~ 61%
( 23 ~ 26%)
[Unit : Thousand Metric Ton]
Strong demand growth driven by
urbanization in Asian countries
NCC additions in Asia stifled by
the growth in ECC project in North
America (Shale gas)
FCC additions constrained by
low gasoline demand growth
Implications
On-purpose process has risen
to fill the gap
Demand
Demand : 6%
4%
2%
23%
CAGR
(’10~’20)
Source: IHS Markit
Asian Propylene Supply by PDH
PDH process will become more important as its share of total production increase by ‘20
Propylene supply by PDH to be increased by 3.4 MM ton 2016 2020
Almost Doubling of PDH Supply
‘16 Propylene Supply by Process ‘20 Propylene Supply by Process
2. Asian Propylene Market
48%
(20,052)
25%
(10,620)
10%
(4,309)
4%
4%
3% 3% 2%
1% 0% 0% 0%
Steam Crackers
FCC
Dehydro
HS FCC
Methanol to Olefins (MTO)
Coal to Olefins (CTO)
Metathesis
Coal to Propylene (CTP)
Olefin Cracking
Refinery Grade Direct
Methanol to Propylene (MTP)
Other On-Purpose
41%
(21,476)
20%
(10,384)
15%
(7,768)
4%
5%
8%
3%
3% 1% 0% 1%
0% Steam Crackers
FCC
Dehydro
HS FCC
Methanol to Olefins (MTO)
Coal to Olefins (CTO)
Metathesis
Coal to Propylene (CTP)
Olefin Cracking
Refinery Grade Direct
Methanol to Propylene (MTP)
Other On-Purpose
Total Supply : 41,950 KT Total Supply : 52,873 KT
Source: IHS Markit
On-purpose propylene process units 3. PDH as On-Purpose Process
Process Feedstock Raw material
cost CAPEX OPEX Challenges
PDH Propane Moderate Low Moderate Plant reliability & stable operation
CTO/CTP Coal Low High High High CAPEX / Environmental
& water issue
MTO/MTP Methanol High Moderate Moderate Raw material cost and
sourcing
Metathesis Ethylene/ Butylene
Moderate - High
Low Low Availability & economics of
feedstock
HS-FCC Crude Moderate Moderate Low Disposal and economics of
gasoline
There are several options for on-purpose propylene production and each have its pros and cons which make them attractive for different reasons
Competitiveness Analysis of PDH
FCC
NCC (Med) NCC
(Large)
PDH
OCU
CTO &
CTP
NCC (Small)
($/t) NEA demand
MTO
MTP
‘16 : Average E/P Price ratio 144%
’17(E) : Average E/P Price ratio 130% assumption
※ Source : Internal analysis (Propane/Naphtha price ratio : 90%)
Buffer
FCC Large NCC
OCU
CTO &
CTP
($/t) NEA demand
MTO
MTP
Buffer
3. PDH as On-Purpose Process
The competitive of PDH will be dependent on the various factors like propane/naphtha price ratio, E/P price ratio, price of methanol and butylene, etc.
NCC (Med) PDH
Small NCC
OCU
E/P Ratio 100% Case
FCC Large NCC
MTO
CTO &
CTP
($/t) NEA demand
MTO
MTP
Buffer
NCC (Med) PDH
OCU
PDH Small NCC
MTP OCU
MTP
MTP
World PDH Project Status
Source: IHS Markit & internal analysis
1.11 ((23%)
2.90 (49%) 1.90
((36%)
There has been a surge in the PDH plant production capacity in the past few years around the world, especially in NEA, and it’s expected to continue in the foreseeable future.
3. PDH as On-Purpose Process
‘13 : 5,040 KMT
’16 : 11,170 KMT
’20 : 17,00 KMT
Unit : Thousand Metric Ton (000MT)
130
North America
South East Asia
North East Asia
West Europe
CIS
Middle East
Africa
400
1,000 510
660
650
790 790 790
640
1,770 1,770 2,270
5,650
9,450
400 400
640 640
1,400 2,450
Global LPG Production by region
Source : IHS Global NGL Long-Term Market Outlook
0
50
100
150
200
250
300
350
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Oceania
North America
South America
Middle East
Far East Asia
SEA
India
Europe
Africa
3.0%
21~23%
24~30%
5~6%
12~13%
5%
2%
14~16%
7~9%
4%
4.7%
2.9%
1.8%
1.8%
4.3%
1.4%
1.4%
0.4%
CAGR ('10-'20)
3. PDH as On-Purpose Process
Global LPG Supply in ‘17 will be 301 MM Tons (increase of 7 MM Tons compared to ‘16). In ‘20, Supply is estimated 328 MM Tons (CAGR 2.8%) due to development of NAM shale Gas and Russia/ME Gas well
Key Drivers
• NGL Production increase by Shale gas &
Tight Oil Development
• Oil Price is the Key Variable Factor
• Refinery Production increase in China and India
• Ichthys/Prelude LNG Operation in Australia
(LPG 1.6 MM tons/yr Production)
• Increase Production : Saudi Shaybah Gas Project
Initiate Production : Saudi Wasit Gas Project
• Kuwait North Field, Refinery increase Production
• Release Iran Sanction
• Russia Production increase by NG development
• North Sea Oil/Gas Production decrease
• Europe Refinery Production decrease
North America
Asia
Middle East
Europe
South America/
Africa • Angola Soyo LNG Project restart in 2nd Half ‘16
Unit: MM tons/yr
Source : IHS Global NGL Long-Term Market Outlook
0
50
100
150
200
250
300
350
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
2.9%
0.2%
5.0%
3.5%
6.5%
0.2%
0.4%
1.5%
1.6%
9~11%
18~22%
12~16%
21~28%
7%
1%
5%
6~9%
11~12%
CAGR ('10-'20)
Global LPG Demand by region 3. PDH as On-Purpose Process
Oceania
North America
South America
Middle East
Far East Asia
SEA
India
Europe
Africa
Unit: MM tons/yr
• NEA Petrochem demand increase
- China PDH Increase - Price sensitive demand increase
• R&C Kerosene Replacement demand increase
in SEA/India
• C4 for MTBE Demand increase
• Demand increase for New Cracker, PDH
• R&C Demand increase in Egypt, Morocco
Asia
Middle East
Africa
Europe/ North
America
• R&C Demand increase are limited
• In ’18, NAM PDH Demand increase by
3 MM tons/yr.
• NAM Ethylene Demand is Core Variable Factor
• R&C Demand increase by Economic and
Population growth
• Power Generation Demand growth in Caribbean
South America
Key Drivers
Global LPG Demand in ‘17 will be 285 MM Tons (increase 11 MM Tons compared to ‘16). In ‘20, Demand is estimated 307 MM Tons mainly due to increase of R&C & petrochemical demand In Asia
LPG Export/Import Flow Forecast 3. PDH as On-Purpose Process
Exporting volume from NA will increase more than 6MMT by ‘20 and most of it will flow into Asia
LPG Export/Import Flow Forecast 3. PDH as On-Purpose Process
36.4
7.9
4.4
0.5
13.1
(Unit: MMT)
1.7 2016
2020
18.4
* Asia Pacific volume includes Oceania
38.4
1.5
0.4
9
3.9
4.4
North America (‘16)
Latin America (‘16) Africa/Med (‘16)
Europe (‘16)
Export Import Balance
Asia Pacific (‘16)
0.3
24.9 25.2
Export Import Balance
1.1 △8.4
Export Import Balance
7.1 3.5
10.6
Export Import Balance
△8.7
18.1
Export Import Balance
36.7 38.0
Export Import Balance
2.8
△49.4 52.2
Middle East (‘16)
9.5
1.3
9.4
Source : FGE LPG Forecast
4.6
0%
20%
40%
60%
80%
100%
120%
-
200
400
600
800
1,000
1,200
FEI MOPJ FEI/MOPJ
Glut in global LPG supply will be cleared by the price-sensitive demand, and it will lead to stabilization of Propane/ Naptha ratio in Asia in the long-term
($/MT)
Propane / Naptha Ratio
’11 ’12 ’13 ’14 ‘15 ‘16
Avg. 92% 102% 98% 96% 98% 87%
LPG Price Trend
Petro- chemicals
Autogas
Industrial
Residential / Commercial
2020
22 (7%)
78 (24%)
24 (7%)
21 (6%)
162 (49%)
2015
22 (8%)
61 (22%)
24 (9%)
20 (7%)
Others
136 (48%)
2010
244
24 (10%)
49 (20%)
22 (9%)
19 (8%)
117 (48%)
CAGR ('10-'20)
Global LPG Demand Growth Forecast
283
328
12 (5%)
20 (7%)
21 (6%)
Price- sensitive Demand
Source: IHS Markit
Unit: MM tons
3%
0.8%
0.8%
4.2%
-0.9%
2011 2012 2013 2014 2015 2016
3. PDH as On-Purpose Process
Challenges of PDH process unit
With the ample supply of propane, PDH is one of the most attractive on-purpose processes if all of the following conditions can be met
3. PDH as On-Purpose Process
Stable/ competitive sourcing of propane
Secure propylene demand & integration for by-product utilization
Capability of EPC project execution (cost/ schedule/ quality management)
Plant reliability and stable plant operation
SK Gas as Global Top-tier LPG Player 4. SK Values to Customers
Middle East
North America
South Korea
China
India/ Indonesia
Singapore Terminal
■ Tangible Asset ■ Intangible Asset
Storage Capa. 460KT
Global offices Seoul, Singapore, Dubai, Houston
Vessel ownership 5 own vessels
(+2 in ‘18)
Network w/ Oil Exporting Countries
20+ yrs. of biz. partnership
SK group Synergy Sharing know-hows &
information
Systematic Risk Mgmt.
Middle/Back Office for trading
Domestic Demand (Captive)
Captive Demand : 4MMT
1,400 KT
3,920 KT
1,800 KT
LPG Sales
(’16)
Making history in PDH plant operation through its operation stability
- World-best plant operation stability
On-Spec production in 9 hours, 100% Load in 15 days after Feed-In (Current Load over 110% and On-Stream Factor over 99%)
Accident Zero, Export Demurrage Zero, Throughput Reduction by Sales Trouble Zero
Providing a competitive edge through successful EPC project execution
- Early mechanical completion (5 months earlier than the original projection)
- Investment cost savings ($100 MM)
SK Advanced is pursuing to be the most competitive PDH plant in the world through its operation excellency
SK Advanced/SK E&C PDH competitiveness 4. SK Values to Customers
Unit 2016
Avg. Apr May June July Aug Sept Oct Nov Dec
Operation
Available Days day 30 31 30 31 31 30 31 30 31
Load rate % 100.4% 104.4% 104.1% 98.8% 105.8% 106.2% 108.7% 110.4% 111.8% 105.6%
On Stream Factor* % 100.0% 100.0% 100.0% 98.9% 100.0% 100.0% 100.0% 100.0% 100.0% 99.9%
* On stream Factor : operation days / available days
[Monthly Operation in ‘16]
Mission We create the future of energy
(Beyond the Limits Discover, Connect, Create)
Vision Global Top Tier Eco Energy Total Solution Provider
Singapore Terminal
Middle East
North America South Korea
LPG Trader (World Top-tier Trading Capabilities utilizing existing assets) ① Handling LPG 10 MM ton, Operating own 5 VLGC, Time Charter 1 VLGC and 2 New VLGC in ‘18 ② Singapore Office & Terminal (w/Vopak) for EoS and Houston Office & Virtual Terminal for WoS ③ LPG storage caverns 270,000 tons for Propane and 190,000 tons for Butane in Korea
Higher Value Proposition to Petrochemical Customers ④ Better understanding on petrochemical industry and customers’ requirement & needs by operating PDH plant ⑤ Supply feedstock (LPG) and propylene to petrochemical customers with NCC and PDH plants
Total Solution Provider ⑥ Pursuing Total Solution Provider to various Customers by Utilizing experience as Domestic LPG provider, Worldwide LPG Trader
and Propylene Manufacturer. Delivering Solution for Customers’ Needs like Relative Price, Quality and Fuel Efficiency, etc.
Core
Competency
Our Mission & Vision
China
4. SK Values to Customers
Summary 5. Key Takeaways
[Asian Propylene Market] • Firm demand growth of propylene driven by urbanization in the developing
countries in Asia • On-purpose process units are necessary in order to fill the gap between
growth in conventional process supply and propylene demand
[On-purpose process unit] • Each on-purpose process unit can be attractive, depending on the stand-point w/ different challenges to overcome • Supply growth from CTO/PDH are outpacing all the other processes
[PDH] • Increased global LPG liquidity will lead to stabilization of propane price,
resulting in better economics for PDH • Four key factors for successful PDH :
1) LPG sourcing 2) Secure demand outlet and by-product utilization 3) EPC project execution capability 4) Plant reliability & stable operation