Rohit Industries Group Private Limited, Bahadurgarh, HSS Cutting Tools
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Transcript of Rohit Industries Group Private Limited, Bahadurgarh, HSS Cutting Tools
SUPER-CUTEnd mills
Tired of tryingEXPENSIVE HARD MACHINING end mills ?
INTRODUCING
5-10% 55-60%Replace your ball nose in roughing or semi-finishing
operations with SUPER-CUT end mills.
Then, SUPER-CUTis right option for you…
APPLICATION:
· “SUPER-CUT” changes machining process: Take very shallow depth of cuts at HIGH FEED RATES (see the table on next page)
· Best suited for machining hardened dies & mold up to 65HRc of hardness.
IN 3D MILLING about 60% of cutting end is engagedwith “SUPER-CUT” end mills.
FEATURES & BENEFITS :
· 50% More cutting edges with 6-Flute.· Best end mills in market for HIGH FEED MACHINING.· Effective in 3D machining, helical ramping, circular
interpolation, and face milling.· Time is money: Reduces hard machining time significantly.· Special PVD Coating protects tool from high temperature.
Flute Length
Flute Diameter
Overall Length
Shank Diameter
505050505050757575
10075
10075
100
4444446688
10101212
1223345688
10101212
SIZES AVAILABLE:
OTHER SIZES AVAILABLE ON REQUEST
CUTTING PARAMETERS:
Material [Hardened Steel : P20, D2, D3, H13, or other Die / Tool Steels]
CoolantCopy Milling Roughing
VC (m/min)
FZ(mm/tooth)
AP(mm)
AE(mm)
0.02D
0.015D
0.013D
0.010D
0.10D
0.07D
0.05D
0.04D
0.30D
0.025D
0.20D
0.15D
140-200
100-140
60-100
40-60
48 to 54HRc
54 to 60HRc
60 to 65HRc
> 65HRc
Mist Spray
Mist Spray
Mist Spray
Mist Spray
CUTTING PARAMETERS:
Material [Hardened Steel : P20, D2, D3, H13, or other Die / Tool Steels]
CoolantCopy Milling Finishing
VC (m/min)
FZ(mm/tooth)
AP(mm)
AE(mm)
0.013D
0.012D
0.010D
0.010D
0.02D
0.02D
0.01D
0.01D
0.01D
0.01D
0.01D
0.01D
210-350
130-210
90-130
70-90
48 to 54HRc
54 to 60HRc
60 to 65HRc
> 65HRc
Mist Spray
Mist Spray
Mist Spray
Mist Spray
Where D is the Cutting Diameter of the tool
SUPER-CUTEnd mills
ROHIT INDUSTRIES GROUP PVT. LTD.REG. OFF.: UG-10, SHIVLOK HOUSE NO. 2, KARAMPURA COM. COMPLEX , N. DELHI 15,
PH.: 91-11-41427321, 25920492, 41021800, 25429804 • FAX : 91-11-25920493, 25431800
PLANT: PLOT NO. 655-656, M.I.E, PART-A, BAHADURGARH, HARYANA - 124507,
PH. PLANT: 91-85869-23422/23 • Email: [email protected] • Visit us at: www.rigpl.com
ROHIT INDUSTRIES GROUP PVT. LTD.REG. OFF.: UG-10, SHIVLOK HOUSE NO. 2, KARAMPURA COM. COMPLEX , N. DELHI 15,
PH.: 91-11-41427321, 25920492, 41021800, 25429804 • FAX : 91-11-25920493, 25431800
Email: [email protected] • Visit us at: www.rigpl.com
Our PromiseYour hard die & mold machining cost and time will drop down to minimum level.
1.01.52
2.5345688
10101212
Best Suited for General Purpose machining...
1XEngineered to deliver consistent and reliable performance in a wide range of work piece materials...
1X-SeriesEnd mills
FEATURES & BENEFITS :• Hundreds of sizes whether in metric or inch all available or made on
request in no time.• Available in 2/3/4/6 Flutes.• Unique PVD coating enhances tool life and enables smoother, faster
machining.• Available in Standard, Long, Extra Long series, Taper Neck Type for long
reach applications, Bull Type & Corner Radius type are also available.
APPLICATION:• Best suited for machining of steel, stainless steel < 30HRc, and
non-ferrous materials in general job-shop application• Excellent for use in light duty milling and short-run production operations.
1XSIZES AVAILABLE:
Your daily Milling problems:
"Side-milling, Slotting or even hardest of Plunging Applications..."OUR ENGINEERS ARE THERE TO HELP YOU ...
1 4 38 3 1.5 6 38 3 2 9 38 3
2.5 12 38 3 3 12 38 3 3 15 50 3 3 20 75 3 3 25 100 3 4 14 50 4 4 20 75 4 4 25 100 4 5 16 50 5 5 20 75 5 5 25 100 5 6 16 50 6 6 25 75 6 6 30 100 6 6 50 150 6 7 20 60 7 8 20 60 8 8 25 75 8 8 30 100 8 8 50 150 8 9 25 75 9
10 25 75 10 10 40 100 10 10 75 150 10 12 25 75 12 12 40 100 12 12 75 150 12 12 60 200 12 14 40 100 14 14 60 150 14 14 60 200 14 16 40 100 16 16 60 150 16 16 60 200 16 18 40 100 18 18 60 150 18 18 60 200 18 20 40 100 20 20 60 150 20 20 60 200 20 25 40 100 25 25 60 150 25 25 60 200 25
Flute Diameter
Flute Length
Overall Length
Shank Diameter
Reg. Off.: UG-10, Shivlok House No. 2, Karampura Commerical Complex , N. Delhi 15,
Plant: Plot No. 655-656, M.I.E, Part-A, Bahadurgarh, Haryana - 124507, Ph.: 91-85869-23422/23
ROHIT INDUSTRIES GROUP PVT. LTD.
Machine difficult to machine hardened dies up to 50HRc withEase
Best Suited for Hard Dies & Steel machining...
TX-SeriesEnd mills
FEATURES & BENEFITS :• All Tools are ALDURA – PVD coated• Stronger cutting edges than a flat or concave relief• Smoother edges and better finishes on the cutting edges• Longer tool life• New Design :: FULL Eccentric Design helps in dampening
Vibration• More aggressive cuts• Faster speeds and feeds
APPLICATION:• Best suited for machining materials steel and stainless steels
with hardness range of up to 50HRC• They are best for machining materials like D2, D3, H13, P20 and
other tool steels
TX
Reg. Off.: UG-10, Shivlok House No. 2, Karampura Commerical Complex , N. Delhi 15,
Plant: Plot No. 655-656, M.I.E, Part-A, Bahadurgarh, Haryana - 124507, Ph.: 91-85869-23422/23
ROHIT INDUSTRIES GROUP PVT. LTD.
Maximize Productivity When Machining Titanium, Stainless Steel, Alloyed Steels & Hardened Steel alloys Up To 60HRc Hardness
Best Suited for High Speed Machining in Hard Dies up to 60HRc
3X-SeriesEnd mills
FEATURES & BENEFITS:• Chatter Free Machining• Heavier Feed Rates• Higher Metal Removal Rates• Superior Surface Finishes• Fewer Tool Changes• Available with Radius for
stronger corners
APPLICATION:• For Faster, Easier and more productive CNC Machining when
common ordinary end mills "JUST CAN’T CUT IT"• For maximum Speed & Feed, Surface Finish and Tool Life. • For better machining of Hard Exotic Metals including Titanium
Alloys, Inconel, Alloy Steel, Stainless Steel, Die Steel of hardness range from 50 to 60HRc
• Higher feed rates can be achieved in machining of tool / die steels like D2, D3, H13, P20 etc. – hardened above hardness of 50HRc
3X
• 100% CNC Precision Ground with ECCENTRIC Form Relief producing superior cutting edge, strength and durability
• Versatile tooling for Roughing, Semi Finishing & Finishing operations
Reg. Off.: UG-10, Shivlok House No. 2, Karampura Commerical Complex , N. Delhi 15,
Plant: Plot No. 655-656, M.I.E, Part-A, Bahadurgarh, Haryana - 124507, Ph.: 91-85869-23422/23
ROHIT INDUSTRIES GROUP PVT. LTD.
338 / 6539
Standard Carbide Drills(As per DIN 338 / 6539)
General Purpose Carbide Drills – for drilling up to 9L/D in all kinds of materials up to hardness of 35HRc
CarbideDrills
FEATURES & BENEFITS :• 140 degree Point angle,• 30 degree Right Hand Helix, Wavy Cutting Edge & 4-Facet design,• Eliminates use of Centre Drills with Special Centre Cutting Design• Cutting Length up to 9D• Size Range: Dia 2-25mm up to overall length of 250mm,• Available in special PVD coating, which provides protective
coating on your “ROHIT” drills
APPLICATION:• Stub series as per DIN 6539 : for drilling up to 5D• Jobber series as per DIN 338 : for drilling up to 9D• General Purpose drills; drilling in materials like Cast Iron,
Steel, and Stainless Steel up to the hardness of 35HRc etc.
DIN
Standard
Reg. Off.: UG-10, Shivlok House No. 2, Karampura Commerical Complex , N. Delhi 15,
Plant: Plot No. 655-656, M.I.E, Part-A, Bahadurgarh, Haryana - 124507, Ph.: 91-85869-23422/23
ROHIT INDUSTRIES GROUP PVT. LTD.
High Performance COOLANT-FED Drills
Coolant-FedHigh Performance
Drills
FEATURES & BENEFITS :• High performance - high penetration solid submicron grain carbide drill• Minimum 500 psi of coolant recommended for proper usage• Up to 70% higher feed & speed rates than standard carbide drills• 30° helix for better chip evacuation• Recommended to run in high nickel, high temperature alloys, cobalt-based alloys,
stainless steels and tool steels
70% Higher Speed and Feed rates than standard Carbide Drills
Reg. Off.: UG-10, Shivlok House No. 2, Karampura Commerical Complex , N. Delhi 15,
Plant: Plot No. 655-656, M.I.E, Part-A, Bahadurgarh, Haryana - 124507, Ph.: 91-85869-23422/23
ROHIT INDUSTRIES GROUP PVT. LTD.
HSS TOOL BITS
FEATURES & BENEFITS :- Extremely tough tool material Works well at temperatures up to 500 Deg Celcius- Easy to grind into sharp, positive edges; useful for small component manufactures- HSS Tool Bits are mainly used for Lathe working
ROHIT high speed steel tool bits come in various HSS Material ranges with Rohit 1X suitable for free cutting material to Rohit EC500 suitable for cutting difficult to machine materials like Stainless Steel or EN-8D.
HSS Brands AISIHardness (in HRc)
Cobalt %age
Rohit 1X M2 62-65 0.0Rohit 2X M35 63-66 5.0
Rohit Special M42 65-68 8.0Rohit 3X T42 64-67 10.0
Rohit EC500 (Cryogenically treated)
T42 64-67 10.0
All above tools are available in various material grades:
HSSSQUARE
TOOL BITS
HSSRECTANGULAR
TOOL BITS
HSSPARTING/CUT-OFF
BLADES
HSSROUND
TOOL BITS
At Rohit Industries we provide vast variety of HSS Tool Bits namely:
HSS TOOL BITS &PARTING BLADES
Reg. Off.: UG-10, Shivlok House No. 2, Karampura Commerical Complex , N. Delhi 15,
Plant: Plot No. 655-656, M.I.E, Part-A, Bahadurgarh, Haryana - 124507, Ph.: 91-85869-23422/23
ROHIT INDUSTRIES GROUP PVT. LTD.
HSS PUNCHESHSS PUNCHES
HSS MANDRELS FOR SPRING INDUSTRY & HSS CUSTOMIZED TOOLS
We offer wide range of HSS Punches in M2 & ASP Grade in varied shapes :
• Regular Single Head Punches• Single & Double Step Punches• Hexagonal, Square, Triangular Punches and many more...
1X
Right Hand Spiral Reamers:• Designed to pull the chip out of the hole in a blind
hole application,• Due to aggressive flute geometry, a right hand
spiral may cut slightly oversized,• Excellent in highly ductile materials
Straight Flute Reamers:• Best suited for non-chip
forming materials, i.e. cast iron, bronze and free cutting brass.
• Preferred hole condition would be a thru hole.
Left Hand Spiral Reamer:• Excellent in thru holes,• Good for reaming hard materials.• Provides best size and finish in comparison to all
types of reamers
R E A M E R S
Reg. Off.: UG-10, Shivlok House No. 2, Karampura Commerical Complex , N. Delhi 15,
Plant: Plot No. 655-656, M.I.E, Part-A, Bahadurgarh, Haryana - 124507, Ph.: 91-85869-23422/23
ROHIT INDUSTRIES GROUP PVT. LTD.
CARBIDE SPECIAL TOOLS
If you have a TOOLING PROBLEM than WE are the solution...
Our qualified engineers will manufacture tools to exacting blue-print specifications on state of art CNC equipment….
Double End Mill Taper End Mill
Bull Cutter
NC Spot Drill
Step Drill Countersink Spade Drill
Centre Drills
Reg. Off.: UG-10, Shivlok House No. 2, Karampura Commerical Complex , N. Delhi 15,
Plant: Plot No. 655-656, M.I.E, Part-A, Bahadurgarh, Haryana - 124507, Ph.: 91-85869-23422/23
ROHIT INDUSTRIES GROUP PVT. LTD.