Rodney Rusk, i4.0 Business Leader Bosch Rexroth ...€¦ · (Findings | SWOT- Analysis) Value...

DCUS/MKT3 | 10/09/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Rodney Rusk, i4.0 Business LeaderBosch Rexroth Corporation USA


Who is Bosch?


Factory of the FutureBosch Group

460regional subsidiariesin 60 countries

409,881associates

268manufacturing sites

130 engineering locations

Four Global Business Sectors

2018 Market and Figures as of 12.2018

Industrial Technology Energy & Building Technology Consumer GoodsMobility Solutions

∼$92.5 billion USD in Sales CY2018

DCUS/MKT3 | 10/09/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.DCUS/MKT3 | 10/09/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Factory of the Future

© Bosch Rexroth AG 2019. Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

We make production easier.

Our mission

Bosch Rexroth i4.0 Consulting & Solutions


What is i4.0?



DCUS/PJi4.0 | 04.03.2019© Bosch Rexroth AG 2019. Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

Our Common Definition of i4.0 at Bosch

Industry 4.0 is a Journey that Connects:People

Information (digitally)

Technology (processes)

To better leverage data, for quicker, smarterreal time decisions to improve our business.

Through improved safety, quality, productivity and delivery, as well as simplicity for the end-user.



DCUS/PJi4.0 | 04.03.2019© Bosch Rexroth AG 2019. Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

Our Foundational PillarsIndustry 4.0 is the connectivity based on cyber physical systems

(which includes a digital twin), with the following features:

Distributed intelligence

Fast integration and flexible

configuration

Open standards

Virtual real-time representation

Digital life-cycle management

Secure value-creation network

People as key players


NowHow do we get there?


Factory of the FutureBefore Starting…

COST QUALITY TIMETRANSPARENCY AGILITY

Have you defined the business value cases for Industry 4.0 in your plant?

Do you have an i4.0 team with an i4.0 mindset?

Do you have a strategic i4.0 roadmap?



© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

How to start? Top-Down or Bottom-Up?I4.0 – Vision oriented approach

Creation of I4.0 Vision & Strategy

Use Case Mapping & Evaluation

Concept Development

Technical Specification

Implementation of solutions

Technology ViewTop-Down

Implementation of solutions

Capability Heatmap(Findings | SWOT-Analysis)

Value Stream Analysis(Source | Make | Deliver)

Operations ViewBottom-Up

Lean Production System Activities

I4.0 Fields of Action (Use Cases)

Improvement Strategy

I4.0 & Lean – Value Stream oriented approach

Consider taking views from both perspectives to ensure alignment and maximize return!


One Step at a Time.


Factory of the FutureOne Step at a Time | Starting Where You Are

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Lean Methods, Continuous Improvement, Agile

Lean principles ensure that your business habitually utilizes digital forms of record keeping, communication is transparent and quick, the environment is based on the continuous improvement of test and learn, and you have eliminated the physical impact of production work to reduce operator physical strain, product scrap and project rework.

Technology Integration

Integrating technology is as simple as deploying sensor technology to troubleshoot or identify problem areas, followed by the utilization of sensors for full-time monitoring that feeds information into an already existing data collection system. Sensors allow for digital supervision and direction that provides error-proofing and data capture for better control on the assembly line.

Data Collection

Data collection from each source about the process that allows for data-informed decision making. When considering this phase it is important to use open, scalable and flexible protocols to ensure your current and future technologies can be seamlessly integrated and won’t hold you back.

Data Analysis & Visualization

Integrating key pieces of data that are relevant to your vision and pre-defined goals will allow you to make the right analysis and provide the foundation for making smart, fast and informed decisions. Displaying the data and the subsequent decisions in a transparent format keeps all staff informed and opens up a whole host of opportunities to connect, test and learn about the performance of production for the optimal result.

Machine Learning Algorithms

Smart systems that employ flexible features such as cabinet free motors, independent pallet motion, and all the associated inherent machine safety features lead to the ability to optimize the machines functions. When connected devices can speak openly to each other they can combine their tasks into an automated sequence. Freeing up people who can focus their time and energy on optimizing production processes, creating new solutions or improving on existing solutions.

Factory Artificial Intelligence

The ultimate achievement in connectivity is the potential for predictive maintenance solutions that flag issues before downtime occurs. This allows for ecosystem partners to be notified of impending issues or follow up needs and extends into automatic ordering capability of the machine through systems like SAP, ensuring parts are available before failures occur.


Technologies: Now. Next. Beyond.


Factory of the FutureThe New i4.0 Enablers

THE DATA COLLECTORActive Cockpit

THE TEAM PLAYERAPAS Assistant

THE PERSONAL TRAINERIoT Gateway


Factory of the FutureThe New i4.0 Enablers

THE DELIVERY GUYActive Shuttle

THE DATA PLAYERNexeed Software

THE MESSENGERXDK Sensor


Description

Factory of the FutureTHE DATA COLLECTOR Active Cockpit

Active Cockpit is an interactive communication platform for lean shop floor management in production industries. By delivering in live time access to all relevant process data, it enables to react quickly at the production line. Based on the Lean principles, deviations can be managed swiftly, for improved OEE.

NOW

NEXT

BEYOND

Active Cockpit collects and aggregates manufacturing and logistic data from back end system as ERP or MES. Through its standardized visualization of KPI, deviations are made transparent in live time. This is how it supports continuous improvement and increases productivity.

In a next step it will digitalize your value stream mapping. Process data will be updated in live time. And finally Value Stream Design will be simulated in closed loop to reach faster the optimized flow. Additionally, the open platform from Active Cockpit will able you to extend the system through own or specific applications.

What features would you like, when you dream beyond?

Now


Description

Factory of the FutureTHE PERSONAL TRAINERIoT Gateway

IoT Gateway software connects new and legacy machines easily and cost efficiently. It does not intervene with the automation logic of the machine controls. The transferred data helps to optimize production processes and product quality.

NOW

NEXT

BEYOND

Bosch Rexroth offers a complete ecosystem from sensor to cloud solutions according to Bosch IT security standards. The IoT Gateway software is easy to integrate thanks to OPC UA (server/ client). It can be also used with 3rd party controls.

The next step IoT Gateway software will enable users to digitally manage all connected IoT devices remotely. It will encompass scalable IoT upgrade packages for legacy machines and a Software Development Kit (SDK) for creating individual applications. In addition, security functions such as encrypted data transmission and increased protection against viruses.

In future the IoT Gateway software will be able to pre-process data and handle local analytics. Users can implement payment via cryptocurrencies like IOTA.

Now


Description

Factory of the FutureTHE TEAM PLAYERAPAS Assistant

APAS is a family of mobile assistants for human machine collaboration with a world-wide unique contact free machine safety. They can be used according to all safety regulations without safety fence as a barrier to humans.

NOW

NEXT

BEYOND

More than 100 APAS systems are already in use at production plants throughout the world. Although APAS assistant robots have fully collaborative safety, they can move with high speed if no humans are close to them. The APAS inline versions are fully compatible with standard industrial robots.

APAS assistant of the next generation will use a modular platform independent software for all APAS robots. It will come with an enhanced machine vision capability. The mobile solutions are suited for flexible usage in different locations.

Digital twins of APAS in the future will fit into fully digitized value stream design. It will support advanced interaction with human co-workers based on digital safety sensors. Additionally it will identify parts and their pick positions based on CAD-datasets. It will be ready to deep-learning and AI-algorithms for automated part handling without extensive engineering.

Next


Factory of the FutureTHE DELIVERY GUYActive Shuttle

NOW

NEXT

BEYOND

In the first product version, the guided vehicle transports lean dollies that are loaded with bin (KLT) or similar. The autonomous transport system offers a solution in which a wide variety of transport concepts can be implemented -cyclical transports as well as demand-oriented material supply.

Active Shuttle is a concept car and will expand the Bosch Rexroth product range in the Assembly Technology area.

To be announced

Description With the Active Shuttle, we will offer a smart, autonomous transport system for future intralogistics.

Next


Description

Factory of the FutureTHE MESSENGERXDK Sensor

XDK is a smart connected sensor platform to seamlessly transition from the IoTprototype to professional small series and high volumes, a constantly growing ecosystem to bring IoT alive.

NOW

NEXT

BEYOND

XDK is a universal programmable sensor device packed with state of the art sensor technology and ready-to-use software packages, capable of fulfilling all your IoT application needs. XDK gives you the power to monitor, control and analyze your process remotely over Bluetooth or Wi-Fi, giving you 24/7 access to data.

The XDK professional data logger is an expert tool for data acquisition. It allows for time-stamped and precise data acquisition of multiple sensors with high data rates. The new XDK Mita programming language which is being provided by the Eclipse Foundation as an open source project, simplifies the programming of the IoT kit even further.

Future modular sensor concepts may focus on more ruggedized housings for universal smart multi-sensor devices as well as downloadable firmware from application web shops.

Now


Description

Factory of the FutureTHE DATA PLAYERNexeed Software

The Nexeed Production Performance Manager supports employees responsible for maintenance and quality in fast decision-making. For this purpose, the software collects and harmonizes production and machine data from many different sources across the shopfloor in real-time, merges this data, visualizes it and passes on defined events to production staff.

NOW

NEXT

BEYOND

The Nexeed Production Performance Manager provides an overview of the current status of individual machines and the entire production system. The easy rule configuration enables maintenance technicians to conduct predictive maintenance tasks with the least possible machine downtimes. Improve product quality.

The functionalities for process monitoring provide more detailed actionable insights for process and quality engineers. Cloud functionality is further improved, and machine suppliers can use the Nexeed Production Performance Manager for addional industry 4.0 services for their machines.

The Nexeed Production Performance Manager provides a standardized IT basis for new Industry 4.0 solutions. Customers benefit from a large ecosystem and open Industry 4.0 standard for the connected value stream, which incorporates the existing Nexeed solutions and many further third-party applications.

Now


BeyondFuture Key Drivers?


Smart Drives and Controls

Open AutomationWireless Communication

Time Sensitive Network

© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Factory of the FutureKey Future Technology Features

Intelligent Space

Mobile Devices

Virtual Products

DCUS/MKT3 | 10/09/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.DCUS/MKT3 | 10/09/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.Bosch Rexroth Business Unit Automation & Electrification Solutions | 5/21/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

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ConnectivityAll equipment communicates in the same language in a service-oriented architecture

Consistent data availability across all equipment to analyze and optimize production KPIs

Distributed IntelligenceEmbedded, edge and cloud computing with distributedintelligent architecture

Total connectivity enables fast plug & work functionality and self-optimizing environment

01001

Factory of the FutureKey Future Technology Enablers

DCUS/MKT3 | 10/09/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.Bosch Rexroth Business Unit Automation & Electrification Solutions | 5/21/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

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Production Control

Modular Transport

Modular Assembly

Now Next BeyondActiveMoverPrecise, fast, robust, flexible

Transport carrier offer

services, receive orders

from product

VarioFlow plusEasy engineering, set-up, exchange

ActiveShuttleAutonomous with value-add options

Smart ControlsStand alone, open, flexibile& integrated controlNexo TightenerProcess control w/ data analytics Individual personalized

tool

PRC7300Self learning, big data-based welding control

Production orderorganizes assembly-

layoutwith autonomous

modules

Online Diagnostic NetworkCondition monitoring & predictivemaintenance

ActiveCockpitTransparent, decision-oriented

Digital NameplateConnected NextGensensors in products

OPC UA & TSN 1)

Comm.-standard w/ 5G-basis

Permanent wireless

data-availability

and process-optimization

1) Open Protocol Communication Unified Architecture & Time Sensitive Network

Factory of the FutureA Technology Roadmap

© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

MANUFACTURE #LIKEABOSCHThe Connected Industry Future is…

…Now. Next. Beyond.


Where to Start? Let’s chat! [email protected]

Rodney Rusk, i4.0 Business Leader Bosch Rexroth ...€¦ · (Findings | SWOT- Analysis) Value...

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