Rock Bolting Techniques
description
Transcript of Rock Bolting Techniques
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Atlas Copco Rock Reinforcement Products
Swellex rock bolts
Product catalogue
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Atlas Copco Geotechnical Drilling and Exploration offers a com-plete range of equipment, consumables and services through a global network. We are fully committed to finding the best solution we can possibly deliver. Solutions that add value and sustainable productivity to our customers' business. This includes solutions for strengthening rock and ground for-mations in mining and tunneling; solutions for infrastructure and civil works, water and geothermal well drilling and solu-tions for exploring natural resources and the mining industry.
For more information contact your nearest Atlas Copco office.
Geotechnical Drilling and Exploration
AtlAs CopCo
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Product catalogueIntroductIon 3
AtlAS copco rock reInforcement technIcAl InformAtIon 5
Swellex Premium Line 7Swellex Manganese Line 7Swellex Spartan Line 7Swellex load capacity chart 7Swellex length chart "ASTM" 7
Swellex rock boltS 8Swellex Pm12 rock bolts 8Swellex Pm16 rock bolts 9Swellex Pm24 rock bolts 10Swellex Pm24C rock bolts 11Swellex Pm24C Plastic Coated rock bolts 12Swellex Pm24H rock bolts 13Swellex Mn12 rock bolts 14Swellex Mn16 rock bolts 15Swellex Mn24 rock bolts 16Swellex Sp12 rock bolts 17Swellex Sp16 rock bolts 18Swellex Sp24 rock bolts 19
Swellex fAce plAteS And wASherS 20
Swellex face plates 20Swellex washers 20
Swellex pumpS 21Swellex pneumatic pumps 21Swellex hydraulic pumps 22Swellex electric pumps 23
Swellex AcceSSorIeS 24Installation arms 24Chucks 24Pressure gauge 24Hose sets 24Dolly kits 24
Swellex quAlIty control 25Swellex pull test equipment 25Swellex steel sleeves 25Swellex bit control gauges 25
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Atlas Copco Rock ReinforcementsystemAtlas Copco has offered Swellex rock bolts as a stable, safe and reliable system of rock support for the past 30 years.
Swellex
efficient rock support solutionsOngoing development of faster, safer and more exotic tunneling techniques places a constant pressure on manu-facturers to provide more efficient rock support solutions which will help the shortening of cycle time. As ground con-ditions get more and more demanding, emphasis is placed on flexible and in-telligent support systems in which rock and soil reinforcement is expected to contribute to the productivity and safety of the operation. The trend has been to provide rock support and reinforcement systems that are easy to install, assure
Swellex rock bolting systemThe Swellex rock bolting system has gained wide recognition in mining and tunneling works. It is a unique rock bolt, as it is made out of a welded tube folded onto itself and sealed at one extremity. It is re-expanded using a high pressure water flow provided by a special pump and adapter. The bolt is expanded in-side the borehole drilled into the exca-vation wall. The installation process is easy and very similar as with other rock bolts, making Swellex rock bolts acces-sible to all operators.
efficiency and provide safety.Atlas Copco offers Swellex TM rock bolts as a unique, safe and reliable system of rock support, with the development of safer and more efficient Rock reinforce-ment products such as Swellex Manga-nese line rock bolts, which are manufac-tured from a special type of steel; the Swellex Premium line of rock bolts, for use where high yield load and stiffness are expected from Reinforcement sys-tems and the Swellex Spartan line of rock bolts for use in areas that do not transfer much convergence, or much energy within the bolt.
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extensive application rangeThe speed and quality of installation and the extensive application range have solved support problems and in-creased profitability for contractors and mine operators all over the world. As mine and tunnel safety requirements have become more stringent, the prompt, reliable and versatile support available with Swellex rock bolts has made them the best for solving most problems and one of the best for Rock-reinforcement in general.
Versatile technologyThrough a process of continuous im-provement, Atlas Copco has refined
Swellex to offer the most versatile portfolio of rock bolts available on the market. Swellex rock bolts from Atlas Copco are offered in two typical ver-sions, one being the Swellex Premium line, a relatively stiff rock bolt for tun-nelling and mining in moderate stress conditions, and the other one called the Swellex Manganese line, a highly de-formable rock bolt for large rock defor-mation situations.
Special application products From the well accepted Plastic coating for highly corrosive environments, At-las Copco covers all demands for corro-sion protection and long life rock bolts.
For special applications like hangers and deep reinforcement, Atlas Copco has perfected a version of Swellex to perform these tasks with the same easy system. With the Swellex Hanger Pm24H, the operator can install their service hanger(s) in the same reinforce-ment operation as the primary support while the Swellex connectable rock bolt Pm24C is a modern replacement to medium length cable bolts, with high productivity, quality control and safety components.
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Swellex Rock Bolts
"ASTM" color/length chart
Color plug Bolt Length
Red 1.5m / 5ft
Dark Blue 1.8m / 6ft
Orange 2.1m / 7ft
White 2.4m / 8ft
Fluorescent Green 2.7m / 9ft
Safety yellow 3.0-3.3m/10ft-11ft
Dark green 3.6 -4.0m / 12-13 ft
Brown 4.5m /1 4-15ft
Uncolored 5m / 16-17ft
Light blue 5.5m / 18-19 ft
Black 6m / 20-21 ft
Pink 7m / 22-23 ft
Swellex load capacity
Description
Min
imum
bre
akin
g lo
ad,
expa
nded
pro
file
(kN
)
Min
imum
yie
ldin
g lo
ad,
expa
nded
pro
file
(kN
)
Min
imum
elo
ngat
ion
"A" (
%)
Profi
le d
iam
eter
(mm
)
Mat
eria
l thi
ckne
ss (m
m)
Ori
gina
l tub
e di
amet
er (m
m)
Upp
er b
ushi
ng d
iam
eter
(mm
)
Bus
hing
hea
d (m
m)
Bor
e ho
le d
iam
eter
(mm
)
Infla
tion
pres
sure
(bar
)
Pm12 110 90 10 28 2 41 28 30/37 32-39 300
Mn12 110 90 20 28 2 41 28 30/37 32-39 300
Pm16 160 140 10 36.5 2 54 38 41/50 43-52 240
Mn16 150 100 20 36 2 54 38 51/50 43-52 240
Pm24 240 200 10 37 3 54 38 41/48 43-52 300
Pm24C 240 200 10 37 3 54 38 41/53 48-52 300
Pm24H* 200 190 10 37 3 54 38 43-52 300
Mn24 220 180 20 37 3 54 38 41/50 43-52 300
Sp12 100 90 6 28 2 41 28 30/32 32-39 300
Sp16 160 140 6 37 2 54 38 41/50 43-52 240
Sp24 240 200 6 37 3 54 38 41-58 43-52 300
Information
Bolts also available in PlastiCoated.* If borehole diameter
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Swellex Pm12
Swellex rock boltsGeneral information Swellex Pm12
Minimum breaking load 110 kN
Minimum yield load 90 kN
Minimum elongation 10%
Inflation pressure 300 bar
Swellex pm12 rock bolts
Size Length(mm)
Weight(kg)
Product Number Product number incl. color plug
SWX Pm12
1.2 2.5 9899 7001 26 9899 7080 49
1.5 3.1 9899 7001 27 9899 7027 09
1.8 3.7 9899 7001 28 9899 7032 44
2.1 4.3 9899 7001 29 9899 7080 50
2.4 4.9 9899 7001 30 9899 7032 45
2.7 5.5 9899 7001 31 9899 7080 51
3.0 6.0 9899 7001 32 9899 7032 46
3.3 6.6 9899 7001 33 9899 7080 52
3.6 7.2 9899 7001 34 9899 7032 47
3.8 7.6 9899 7001 35 9899 7080 53
3.9 7.8 9899 7001 36 9899 7080 54
4.0 8.0 9899 7001 37 9899 7080 55
4.5 8.9 9899 7001 38 9899 7080 56
5.0 10.0 9899 7001 39 9899 7080 57
6.0 11.9 9899 7001 40 9899 7080 58
6.5 12.9 9899 7001 41 9899 7080 59
Plastic Coated
1.2 2.5 9899 7033 23 9899 7080 60
SWX Pm12
1.5 3.3 9899 7004 74 9899 7080 61
1.8 3.8 9899 7004 75 9899 7080 62
2.1 4.4 9899 7004 76 9899 7080 63
2.4 5.0 8394 0101 81 9899 7080 64
3.0 6.2 9899 7004 34 9899 7080 66
3.3 6.62 on request 9899 7080 67
3.6 7.21 9899 700464 9899 7080 68
3.8 7.65 on request 9899 7080 69
4.0 8.25 on request 9899 7080 71
4.5 8.96 on request 9899 7080 72
5.0 10.25 on request 9899 7080 73
6.0 11.92 on request 9899 7080 74
6.5 12.95 on request 9899 7080 75
For further information, see also technical daa page 7.Minimum elongation "A": According to SS-EN 10 002-1 where applicable.
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Swellex Pm16
Swellex rock boltsGeneral information Swellex Pm16
Minimum breaking load 160 kN
Minimum yield load 140 kN
Minimum elongation 10%
Inflation pressure 240 bar
Swellex pm16 rock bolts
Size Length(m)
Weight(Kg)
Product number
SWX Pm16
1.5 4.3 9899 7013 22
1.8 5.1 9899 7001 42
2.0 5.6 9899 7001 43
2.1 5.8 9899 7001 44
2.4 6.7 9899 7001 45
2.7 7.4 9899 7001 46
3.0 8.2 9899 7001 47
3.3 8.9 9899 7001 48
3.6 9.7 9899 7001 49
4.0 10.7 9899 7001 50
4.5 12.0 9899 7001 51
5.0 13.3 9899 7001 52
6.0 15.9 9899 7001 53
6.5 17.2 9899 7001 54
Plastic Coated
2.4 7.4 9899 7030 26
1.8 5.6 9899 7080 16
2.7 8.1- 9899 7080 77
SWX Pm16 3.6 10.7 9899 7005 19
Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7
For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
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Swellex rock boltsGeneral information Swellex Pm24
Minimum breaking load 240 kN
Minimum yield load 200 kN
Minimum elongation 10%
Inflation pressure 300 bar
Swellex pm24 rock bolts
Size Length(m)
Weight(kg)
Product number
SWX Pm24
1.8 7.2 9899 7001 55
2.1 8.4 9899 7001 56
2.4 9.5 9899 7001 57
2.7 10.6 9899 7001 58
3.0 11.8 9899 7001 59
3.3 12.9 9899 7001 60
3.6 14.0 9899 7001 61
3.9 15.2 9899 7001 62
4.0 15.6 9899 7001 63
4.5 17.4 9899 7001 64
4.9 18.9 9899 7001 65
5.0 19.3 9899 7001 66
5.5 21.2 9899 7001 68
6.0 23.1 9899 7001 68
6.5 25.0 9899 7001 69
7.0 26.9 9899 7001 70
Plastic Coated
SWX Pm24
1.8 7.2 9899 7014 95
2.4 9.5 9899 7012 84
2.4 10.9 9899 7080 76
3.0 11.8 9899 7005 72
3.6 14.0 9899 7004 77
Swellex Pm24
For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7
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Swellex pm24c connectable rock bolts
Size Description Length (m) Weight (kg)
Product number
Assembled Overall
SWX Pm24C
Blind segment 1.62 1.62 6.3 9899 7080 00
Blind segment 1.92 1.92 7.8 9899 7080 01
Blind segment 2.22 2.22 8.5 9899 7080 02
Blind segment 2.52 2.52 9.7 9899 7080 03
Blind segment 3.12 3.12 11.9 9899 7080 04
Blind segment 4.12 4.12 15.9 9899 7080 05
Middle segment 1.62 1.72 6.6 9899 7013 91
Middle segment 1.92 2.02 7.9 9899 7013 85
Middle segment 2.22 2.32 8.8 9899 7013 97
Middle segment 2.52 2.62 10.0 9899 7013 31
Middle segment 3.12 3.22 12.2 9899 7013 33
Middle segment 4.12 4.22 16.1 9899 7013 94
Injection segment 1.52 1.62 6.4 9899 7013 90
Injection segment 1.82 1.92 7.4 9899 7013 87
Injection segment 2.12 2.22 8.5 9899 7013 96
Injection segment 2.42 2.52 9.7 9899 7013 32
Injection segment 3.02 3.12 12.0 9899 7013 34
Injection segment 4.02 4.12 15.9 9899 7013 93
Swellex Plug-on retainer
SWX Pm24C Optional blind segment retainer 0.05 9899 7080 11
Swellex connectable rock boltsGeneral information Swellex Pm12
Minimum breaking load 240 kN
Minimum yield load 200 kN
Minimum elongation 10%
Inflation pressure 300 bar
Swellex pm24c
For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7
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Swellex connectable rock bolts - plastic coated
General information Swellex Pm12
Minimum breaking load 240 kN
Minimum yield load 200 kN
Minimum elongation 10%
Inflation pressure 300 bar
Swellex pm24c
Swellex pm24c connectable rock bolts - plastic coated
Size Description Length (m) Weight (kg)
Product number
Assembled Overall
SWX Pm24C
Blind segment 1.62 1.62 6.3 9899 7080 06
Blind segment 1.92 1.92 7.8 9899 7080 07
Blind segment 2.22 2.22 8.5 9899 7080 08
Blind segment 2.52 2.52 9.7 9899 7080 09
Blind segment 3.12 3.12 12.0 9899 7080 10
Middle segment 1.62 1.72 6.6 9899 7014 10
Middle segment 1.92 2.02 7.9 9899 7014 04
Middle segment 2.22 2.32 8.8 9899 7014 14
Middle segment 2.52 2.62 10.0 9899 7014 01
Middle segment 3.12 3.22 12.2 9899 7014 06
Injection segment 1.52 1.62 6.4 9899 7014 09
Injection segment 1.82 1.92 7.4 9899 7014 02
Injection segment 2.12 2.22 8.5 9899 7014 13
Injection segment 2.42 2.52 9.7 9899 7013 99
Injection segment 3.02 3.12 12.0 9899 7014 07
Swellex Plug-on retainer
SWX Pm24C Optional blind segment retainer 0.05 9899 7080 11
For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
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Swellex pm24h hanger rock bolts
Size Description Length (m) Weight (kg)
Product number
SWX Pm24H
M36 thread 1.5 6.3 9899 7006 67
M36 thread 2.1 9.9 9899 7006 68
M36 thread 2.4 11.1 9899 7006 69
M36 thread 3.0 13.4 9899 7006 17
M36 thread 4.5 18.9 9899 7017 96
M36 thread 5.0 21.0 9899 7017 84
Plastic Coated
SWX Pm24H
M36 thread 1.5 7.7 on request
M36 thread 2.1 9.9 on request
M36 thread 2.4 11.1 on request
M36 thread 3.0 13.4 on request
Swellex rock boltsGeneral information Swellex Pm24H
Minimum breaking load 200 kN
Minimum yield load 190 kN
Minimum elongation 10%
Inflation pressure 300 bar
Swellex pm24h
Swellex Pm 24H AccessoriesSize Description Weight(kg) Product Number
SWX Pm24H M36 eyebolt 2.8 9899 702283
Swellex Pm24H inflation adapter
SWX Pm24HInflation adapter M36 for Pm24 chuck 0.3 9899 7006 19
Inflation adapter M36 for Pm12 chuck 0.3 9899 7027 90
For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
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Swellex Mn12
Swellex rock boltsGeneral information Swellex Mn12
Minimum breaking load 110 kN
Minimum yield load 90 kN
Minimum elongation 20%
Inflation pressure 300 bar
Swellex mn12 rock bolts
Size Length(mm)
Weight(kg)
Product Number Product number incl. color plug
SWX Mn12
1.2 2.5 9899 7013 42 9899 7080 37
1.5 3.1 9899 7013 45 9899 7080 38
1.8 36 9899 7013 48 9899 7080 39
2.1 4.3 9899 7013 49 9899 7080 40
2.4 4.9 9899 7013 51 9899 7080 41
2.7 5.5 9899 7013 53 9899 7080 42
3.0 6.0 9899 7013 55 9899 7080 43
3.3 6.6 9899 7013 56 9899 7080 44
3.6 7.2 9899 7013 57 9899 7080 45
4.0 8.0 9899 7013 59 9899 7080 46
4.5 8.9 9899 7013 60 9899 7080 47
5.0 10.0 9899 7013 62 9899 7080 48
6.0 11.9 9899 7013 64 on request
6.5 12.9 9899 7013 65 on request
Plastic Coated
SWX Mn12
1.2 3.94 on request 9899 7080 24
1.5 4.92 9899 7032 99 9899 7080 25
1.8 5.91 9899 7033 00 9899 7080 26
2.1 6.89 9899 7033 01 9899 7080 27
2.4 7.87 9899 7033 02 9899 7080 28
2.7 8.86 on request 9899 7080 29
3.0 9.84 9899 7033 03 9899 7080 30
3.3 10.83 on request 9899 7080 31
3.6 11.81 on request 9899 7080 32
4.0 13.12 on request 9899 7080 33
4.5 14.76 on request 9899 7080 34
5.0 16.40 on request 9899 7080 35
For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7
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Swellex Mn16
Swellex rock boltsGeneral information Swellex Mn16
Minimum breaking load 150 kN
Minimum yield load 100 kN
Minimum elongation 20%
Inflation pressure 240 bar
Swellex mn16 rock bolts
Size Length(mm)
Weight(kg)
Product number
SWX Mn16
0.9 2.6 8394 0173 01
1.5 4.3 8394 0173 05
1.8 5.2 8394 0173 06
2.0 5.6 8394 0173 20
2.1 6.0 8394 0173 07
2.4 6.6 8394 0173 08
2.7 7.4 8394 0173 09
3.0 8.2 8394 0173 10
3.3 9.0 8394 0173 11
3.6 9.7 8394 0173 12
3.9 11.2 8394 0173 23
4.0 11.6 8394 0173 40
4.5 12.0 8394 0173 45
5.0 13.2 8394 0173 50
6.0 15.9 8394 0173 60
6.5 17.1 8394 0173 65
For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7
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Swellex Mn24
Swellex mn24 rock bolts
Size Length(mm)
Weight(kg)
Product number
SWX Mn24
1.5 5.6 9899 7031 94
1.8 7.2 9899 7013 47
2.0 8.3 9899 7013 47
2.1 9.4 98997013 52
2.4 9.4 9899 7013 54
2.7 10.5 9899 7013 54
3.0 11.7 9899 7013 58
3.3 12.8 9899 7013 61
3.6 13.9 9899 7013 63
3.9 15.2 9899 7013 66
4.0 15.4 9899 7013 67
4.5 17.3 9899 7013 68
5.0 19.2 9899 7013 69
5.8 22.0 9899 7025 84
5.5 21.1 9899 7013 70
6.0 22.9 9899 7013 71
6.5 24.8 9899 7013 72
7.0 26.7 9899 7013 73
Plastic Coated
SWX Mn24
1.8 8.3 9899 7032 95
2.4 10.8 9899 7032 96
3.0 13.5 9899 7030 38
3.3 14.7 9899 7032 97
3.6 15.9 9899 7032 98
4.9 22.1 9899 7080 15
Swellex rock boltsGeneral information Swellex MN24
Minimum breaking load 220 kN
Minimum yield load 180 kN
Minimum elongation 20%
Inflation pressure 300 bar
For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7
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Swellex Sp12
Swellex rock boltsGeneral information Swellex Sp12
Minimum breaking load 120 kN
Minimum yield load 100 kN
Minimum elongation 6%
Inflation pressure 300 bar
For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7
Swellex Sp12 rock bolts
Size Length(mm)
Weight(kg)
Product Number Product number incl. color plug
SWX Sp12
1.2 3.9 9899 7082 17 9899 7082 31
1.5 4.9 9899 7082 18 9899 7082 32
1.8 5.9 9899 7082 19 9899 7082 33
2.1 6.8 9899 7082 20 9899 7082 34
2.4 7.9 9899 7082 21 9899 7082 35
2.7 8.9 9899 7082 22 9899 7082 36
3.0 9.8 9899 7082 23 9899 7082 37
3.3 10.8 9899 7082 24 9899 7082 38
3.6 11.8 9899 7082 25 9899 7082 39
4.0 13.1 9899 7082 26 9899 7082 40
4.5 14.8 9899 7082 27 9899 7082 41
5.0 16.4 9899 7082 28 9899 7082 42
6.0 19.7 9899 7082 29 9899 7082 43
6.5 21.3 9899 7082 30 9899 7082 44
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Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7
Swellex Sp16 rock bolts
Size Length(mm)
Weight(kg)
Product Number Product number incl. color plug
SWX Sp16
1.2 3.9 9899 7082 45 9899 7082 59
1.5 4.9 9899 7082 46 9899 7082 60
1.8 5.9 9899 7082 47 9899 7082 61
2.1 6.9 9899 7082 48 9899 7082 62
2.4 7.9 9899 7082 49 9899 7082 63
2.7 8.9 9899 7082 50 9899 7082 64
3.0 9.8 9899 7082 51 9899 7082 65
3.3 10.8 9899 7082 52 9899 7082 66
3.6 11.8 9899 7082 53 9899 7082 67
4.0 13.1 9899 7082 54 9899 7082 68
4.5 14.8 9899 7082 55 9899 7082 69
5.0 16.4 9899 7082 56 9899 7082 70
6.0 19.7 9899 7082 57 9899 7082 71
6.5 21.3 9899 7082 58 9899 7082 72
Swellex Sp16
Swellex rock boltsGeneral information Swellex Sp16
Minimum breaking load 160 kN
Minimum yield load 140 kN
Minimum elongation 6%
Inflation pressure 300 barFor further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
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Swellex Sp24 rock bolts
Size Length(mm)
Weight(kg)
Product Number Product number incl. color plug
SWX Sp24
1.2 3.9 9899 7082 73 9899 7082 87
1.5 4.9 9899 708274 9899 7082 88
1.8 5.9 9899 7082 75 9899 7082 89
2.1 6.9 9899 7082 76 9899 7082 90
2.4 7.9 9899 7082 77 9899 7082 91
2.7 8.9 9899 7082 78 9899 7082 92
3.0 9.8 9899 7082 79 9899 7082 93
3.3 10.8 9899 7082 80 9899 7082 94
3.6 11.8 9899 7082 81 9899 7082 95
4.0 13.1 9899 7082 82 9899 7082 96
4.5 14.8 9899 7082 83 9899 7082 97
5.0 16.4 9899 7082 84 9899 7082 98
6.0 19.7 9899 7082 85 9899 7082 99
6.5 21.3 9899 7082 86 9899 7083 00
Swellex Sp24
Swellex rock boltsGeneral information Swellex Sp24
Minimum breaking load 240 kN
Minimum yield load 200 kN
Minimum elongation 6%
Inflation pressure 300 barFor further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.
Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7
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Swellex washers
Name Description Geometry(mm)
Indicative load capacity(kN)
Product Number
MWR12 Mesh washer round for 12 range bolts 100 Round 10 3125 5400 00
MWS12 Mesh washer square for 12 range bolts 125 x 125 10 3125 5492 00
MWS24 Mesh washer square for 16 and 24 range bolts 125 x 125 10 3125 5655 00
Swellex face plates
Swellex face plates
Name Description ASTM Grade
Indicate load capacity (kN)
Mn/Pm
Geometry (mm x mm)
Hole Size(mm)
Weight(kg)
Product Number
P12 Performance plate for 12 range bolts, domed 3 100 152 x 152 31.0 1.02 9899 7006 33
M12 MID performance plate for 12 range bollts, domed 2 80 152 x 152 31.0 1.02 9899 7006 32
F12 Flat plate for 12 range bolts N/A 70/90 127 x 127 31.0 0.71 9899 7006 31
V12 Value plate for 12 range bolts, domed N/A 50 150 x 150 31.0 0.80 9899 7014 18
P16/24 Performance plate for 16 and 24 range bolt, domed 3 170/190 152 x 152 40.6 1.02 9899 7006 34
P24L Performance plate for 16 and 24 range bolts, domed with lance 3 170/190 152 x 152 40.6 1.02 9899 7030 35
P24C Performance plate for Pm24 connectable bolt, domed 3 180 52 x152 44.5 1.02 9899 7006 35
V16/24 Value plate for 16 and 24 range bolts N/A 50 150x150 41.5 .82 9899 7021 10
RE12 4"x 4"Rabbit ears plate for chain 1/3" or 3/8" chain , 4" square x 4" square L shapped
N/A *capacity safety factor 6Hanging capacity 5.4 102 x 102 31.0 0.25 9899 7030 34
RE12 5" x 5"Rabbit ears plate for chain 1/3" or 3/8" chain , 5" square x 5" square L shapped
N/A *capacity safety factor 6Hanging capacity 5.4 127 x 127 31.0 0.39 9899 7033 20
* The load capacity specified is for static load only, with no cyclic, dynamic or shock load permitted. The plate is to be used only as a hanging device with no function as a rock support element.
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Swellex pneumatic pumps
Swellex pneumatic pumps, pSp 300 rdp
Description Weight(kg)
Product Number
PSP 300 RDP (no installation arm included) 30.0 8613 2421 40
PSP 300 RDP including arm, chuck and manometer for Pm/Mn 12 bolts (installation arm I=1.6m) 38.5 8613 2411 34
PSP 300 RDP including arm, chuck and manometer for Pm/Mn 16 & 24 bolts (installation arm I=1.6m) 39.5 8613 2411 35
Technical data
Max. working pressure for water 300 bar
Min. working pressure for air 6 bar
Air consumption at 6 bar, average 53 I/s
Inlet water pressure 2- 6 bar
Connections - air Claw coupling (1/2")
Connections - water Claw coupling (1/2")
Noise level op. ear, 4m away Below 96 dB (A)
Vibrations in the installation arm Not measurable
Depth x width x height 280 x 850 x 320mm
Weight installation arm with valve and chuck 6.5 kg
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Swellex hydraulic pumps, h1, hc1, h1r , hc1-d and hc1-l
Description Weight(kg)
Product Number
H1 36.0 8613 1101 87
HC1* 38.0 8613 1100 42
H1R high corrosion resistence, ALU/Bronze 36.0 9899 7008 82
HC1-D (for use with dolly kit) 38.0 9899 7008 85
HC1-L** 38.0 9899 7009 70
technical data
Max. inlet water pressure 2-20 bar
Max. outlet water pressure 320 bar max
Max. water temperature 70oC
Max. water consumption 17 I/min.
Hydraulic pressure 120 - 160 bar
Hydraulic flow 40 I/min.
Vibrations in the installation arm Not measureable
CE marked Yes
Depth x width x height 780 x 280 x 275 mm
Installation arm with valve and chuck 6.5 kg
Pump 43 kg
Chuck only 1.0 kg
Swellex hydraulic pumps
* Pump also available with special arm.** Data loggin pumps
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Swellex hydraulic pumps, h1, hc1, h1r , hc1-d and hc1-l
Description Weight(kg)
Product Number
H1 36.0 8613 1101 87
HC1* 38.0 8613 1100 42
H1R high corrosion resistence, ALU/Bronze 36.0 9899 7008 82
HC1-D (for use with dolly kit) 38.0 9899 7008 85
HC1-L** 38.0 9899 7009 70
technical data
Max. inlet water pressure 2-20 bar
Max. outlet water pressure 320 bar max
Max. water temperature 70oC
Max. water consumption 17 I/min.
Hydraulic pressure 120 - 160 bar
Hydraulic flow 40 I/min.
Vibrations in the installation arm Not measureable
CE marked Yes
Depth x width x height 780 x 280 x 275 mm
Installation arm with valve and chuck 6.5 kg
Pump 43 kg
Chuck only 1.0 kg
Swellex electric pumps
Swellex electric pump e1
Description Voltage Weight(kg)
Product Number
E1 Electric pump
200-220VD 80.0 9899 7007 06
400 VY 80.0 9899 7007 07
440VY-60Hz 80.0 9899 7007 08
480VY-60Hz CSA 80.0 9899 7007 09*
525VD-50Hz 80.0 9899 7007 10
575VD-60Hz CSA 80.0 9899 7007 11*
EC1-L Electric pump**
400 V Europe 80.0 9899 7007 01
480 USA 80.0 9899 7007 03
575V Canada 80.0 9899 7007 05
technical data
Max. working pressure for water 320 bar
Supply water pressure 2-20 bar
Max. supply water pressure 40oC
Flow rate 12 I/min. at 50 Hz
Connection water Claw coupling (1/2")
Noise level at op. ear, 4 m away Below 60 dB (A)
Vibration in the installation arm Not measureable
Depth x width x height 420 x 775 x 450mm
Weight installation arm with valve and chuck 6.5 kg
Pump weight 80 kg
Weight for hoses 2 kg
Weight for chuck 1 kg
* c/w remote control connections as a standard feature**Data loggin pumps
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Swellex accessories
Swellex pressure gauges
Size Description Weight (kg) Product Number
Mn/Pm12 chuck Pressure gauge, 30mm 0.70 8613 1101 01
Mn/Pm 16/24 chuck Pressure gauge, 40mm 0.70 8613 1101 02
hose Set
Description Length (m) Product Number
Hose set PSP (high and low pressure) 1.5 6003 2334 00
Hose set HC1/EC1 (high and low pressure) 1.5 9899 7009 36
Installation arms with chuck for PSP300 RDPSize Description Length (mm) Weight (kg) Product Number
Pm12/Mn12 Installation arm with chuck and manometer 1.6 12.0 8613 2430 20
Pm/Mn16 & 24 Installation arm with chuck and manometer 1.6 13.0 8613 2430 21
Installation arms with chuck for HC1/EC1Size Description Length (mm) Weight (kg) Product Number
Pm12/Mn12 Installation arm with chuck and manometer 1.6 17.0 9899 7025 64
Pm/Mn16 & 24 Installation arm with chuck and manometer 1.6 18.0 9899 7025 63
ChucksSize Description Weight (kg) Product Number
Mn12 Chuck for installation arm 1.0 8613 2441 05
Mn16 & 24 Chuck for installation arm 1.4 8613 2440 47
Pm/Mn12 Sealing set* .01 6003 5593 00
Pm/Mn16 & 24 Sealing set* .01 6003 6898 00
*Sealing sets for all chucks include 1 set piston seals, 10 sets of seal rings
Dolly KitsDescription Weight (kg) Product Number
SWX Dolly kit 12 10.3 9106 2016 40
SWX Dolly kit 24 11.4 9106 2016 41
SWX Dolly control 8.0 9899 7009 00
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Swellex quality control
Swellex bit control gauges
Size Description Weight(kg) Product Number
Mn/Pm12 Bit control gauge 32-38mm 1.5 8813 1102 01
Mn/Pm16/24 Bit control gauge 43-51mm 2.1 8613 1102 02
Swellex steel sleeves
Size Description Weight(kg) Product Number
Mn/Pm12 Sleeve, length 300mm 0.5 9899 7014 54
Mn/Pm16/24 Sleeve, length 300mm 0.81 9899 7006 76
Swellex pull test equipment
Ref. Description Weight(kg)
Product Number
Pull tester SWC manual hydraulic 300 kN 66.0 9899 7030 05
SWX-SDA=Rx pull test frame complete (includes ref. no. 1,2,3,5,6)
1 SWX-SDA-Rx pull tester hydraulic set manual 19.0 9899 7030 18
2 SWX-SDA-Rx pull test frame complete 20.8 9899 7026 37
3 SWX-SDA-Rx pull tester gripping kit for Swellex 12/16/24 2.8 9899 7027 63
4 SWX-SDA-Rx pull tester tools and accesory set 4.0 9899 7030 10
5 SWX for Pm/Mn12/16/24 grip kit 9.7 9899 7026 53
6 Box for pull tester 18.5 9899 7030 19
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Boltec a complete solutionBoltec performs exactly the way fully mechanized rockbolting equipment is expectedto perform. It drills the hole and installs the bolt. Perfect installation thats fast andeasy every time. Boltec is different when compared to other rockbolting equipment.It features constant feed extension. Active hydraulic pressure locks the single feed into place so only the tools need to be changed. With the feed held firmly against the rock, the bolt is inserted directly in the hole and hits the bulls eye all the time, every time.
Boltec the leading mechanized equipment for time saving and problem free rockbolting.
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Notes
27
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Atlas Copco Geotechnical Drilling and Exploration www.atlascopco.com
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