Rock Bolting Techniques

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Rock Bolting Manual

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  • Atlas Copco Rock Reinforcement Products

    Swellex rock bolts

    Product catalogue

  • 2

  • Atlas Copco Geotechnical Drilling and Exploration offers a com-plete range of equipment, consumables and services through a global network. We are fully committed to finding the best solution we can possibly deliver. Solutions that add value and sustainable productivity to our customers' business. This includes solutions for strengthening rock and ground for-mations in mining and tunneling; solutions for infrastructure and civil works, water and geothermal well drilling and solu-tions for exploring natural resources and the mining industry.

    For more information contact your nearest Atlas Copco office.

    Geotechnical Drilling and Exploration

    AtlAs CopCo

    3

  • Product catalogueIntroductIon 3

    AtlAS copco rock reInforcement technIcAl InformAtIon 5

    Swellex Premium Line 7Swellex Manganese Line 7Swellex Spartan Line 7Swellex load capacity chart 7Swellex length chart "ASTM" 7

    Swellex rock boltS 8Swellex Pm12 rock bolts 8Swellex Pm16 rock bolts 9Swellex Pm24 rock bolts 10Swellex Pm24C rock bolts 11Swellex Pm24C Plastic Coated rock bolts 12Swellex Pm24H rock bolts 13Swellex Mn12 rock bolts 14Swellex Mn16 rock bolts 15Swellex Mn24 rock bolts 16Swellex Sp12 rock bolts 17Swellex Sp16 rock bolts 18Swellex Sp24 rock bolts 19

    Swellex fAce plAteS And wASherS 20

    Swellex face plates 20Swellex washers 20

    Swellex pumpS 21Swellex pneumatic pumps 21Swellex hydraulic pumps 22Swellex electric pumps 23

    Swellex AcceSSorIeS 24Installation arms 24Chucks 24Pressure gauge 24Hose sets 24Dolly kits 24

    Swellex quAlIty control 25Swellex pull test equipment 25Swellex steel sleeves 25Swellex bit control gauges 25

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  • Atlas Copco Rock ReinforcementsystemAtlas Copco has offered Swellex rock bolts as a stable, safe and reliable system of rock support for the past 30 years.

    Swellex

    efficient rock support solutionsOngoing development of faster, safer and more exotic tunneling techniques places a constant pressure on manu-facturers to provide more efficient rock support solutions which will help the shortening of cycle time. As ground con-ditions get more and more demanding, emphasis is placed on flexible and in-telligent support systems in which rock and soil reinforcement is expected to contribute to the productivity and safety of the operation. The trend has been to provide rock support and reinforcement systems that are easy to install, assure

    Swellex rock bolting systemThe Swellex rock bolting system has gained wide recognition in mining and tunneling works. It is a unique rock bolt, as it is made out of a welded tube folded onto itself and sealed at one extremity. It is re-expanded using a high pressure water flow provided by a special pump and adapter. The bolt is expanded in-side the borehole drilled into the exca-vation wall. The installation process is easy and very similar as with other rock bolts, making Swellex rock bolts acces-sible to all operators.

    efficiency and provide safety.Atlas Copco offers Swellex TM rock bolts as a unique, safe and reliable system of rock support, with the development of safer and more efficient Rock reinforce-ment products such as Swellex Manga-nese line rock bolts, which are manufac-tured from a special type of steel; the Swellex Premium line of rock bolts, for use where high yield load and stiffness are expected from Reinforcement sys-tems and the Swellex Spartan line of rock bolts for use in areas that do not transfer much convergence, or much energy within the bolt.

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  • extensive application rangeThe speed and quality of installation and the extensive application range have solved support problems and in-creased profitability for contractors and mine operators all over the world. As mine and tunnel safety requirements have become more stringent, the prompt, reliable and versatile support available with Swellex rock bolts has made them the best for solving most problems and one of the best for Rock-reinforcement in general.

    Versatile technologyThrough a process of continuous im-provement, Atlas Copco has refined

    Swellex to offer the most versatile portfolio of rock bolts available on the market. Swellex rock bolts from Atlas Copco are offered in two typical ver-sions, one being the Swellex Premium line, a relatively stiff rock bolt for tun-nelling and mining in moderate stress conditions, and the other one called the Swellex Manganese line, a highly de-formable rock bolt for large rock defor-mation situations.

    Special application products From the well accepted Plastic coating for highly corrosive environments, At-las Copco covers all demands for corro-sion protection and long life rock bolts.

    For special applications like hangers and deep reinforcement, Atlas Copco has perfected a version of Swellex to perform these tasks with the same easy system. With the Swellex Hanger Pm24H, the operator can install their service hanger(s) in the same reinforce-ment operation as the primary support while the Swellex connectable rock bolt Pm24C is a modern replacement to medium length cable bolts, with high productivity, quality control and safety components.

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  • Swellex Rock Bolts

    "ASTM" color/length chart

    Color plug Bolt Length

    Red 1.5m / 5ft

    Dark Blue 1.8m / 6ft

    Orange 2.1m / 7ft

    White 2.4m / 8ft

    Fluorescent Green 2.7m / 9ft

    Safety yellow 3.0-3.3m/10ft-11ft

    Dark green 3.6 -4.0m / 12-13 ft

    Brown 4.5m /1 4-15ft

    Uncolored 5m / 16-17ft

    Light blue 5.5m / 18-19 ft

    Black 6m / 20-21 ft

    Pink 7m / 22-23 ft

    Swellex load capacity

    Description

    Min

    imum

    bre

    akin

    g lo

    ad,

    expa

    nded

    pro

    file

    (kN

    )

    Min

    imum

    yie

    ldin

    g lo

    ad,

    expa

    nded

    pro

    file

    (kN

    )

    Min

    imum

    elo

    ngat

    ion

    "A" (

    %)

    Profi

    le d

    iam

    eter

    (mm

    )

    Mat

    eria

    l thi

    ckne

    ss (m

    m)

    Ori

    gina

    l tub

    e di

    amet

    er (m

    m)

    Upp

    er b

    ushi

    ng d

    iam

    eter

    (mm

    )

    Bus

    hing

    hea

    d (m

    m)

    Bor

    e ho

    le d

    iam

    eter

    (mm

    )

    Infla

    tion

    pres

    sure

    (bar

    )

    Pm12 110 90 10 28 2 41 28 30/37 32-39 300

    Mn12 110 90 20 28 2 41 28 30/37 32-39 300

    Pm16 160 140 10 36.5 2 54 38 41/50 43-52 240

    Mn16 150 100 20 36 2 54 38 51/50 43-52 240

    Pm24 240 200 10 37 3 54 38 41/48 43-52 300

    Pm24C 240 200 10 37 3 54 38 41/53 48-52 300

    Pm24H* 200 190 10 37 3 54 38 43-52 300

    Mn24 220 180 20 37 3 54 38 41/50 43-52 300

    Sp12 100 90 6 28 2 41 28 30/32 32-39 300

    Sp16 160 140 6 37 2 54 38 41/50 43-52 240

    Sp24 240 200 6 37 3 54 38 41-58 43-52 300

    Information

    Bolts also available in PlastiCoated.* If borehole diameter

  • Swellex Pm12

    Swellex rock boltsGeneral information Swellex Pm12

    Minimum breaking load 110 kN

    Minimum yield load 90 kN

    Minimum elongation 10%

    Inflation pressure 300 bar

    Swellex pm12 rock bolts

    Size Length(mm)

    Weight(kg)

    Product Number Product number incl. color plug

    SWX Pm12

    1.2 2.5 9899 7001 26 9899 7080 49

    1.5 3.1 9899 7001 27 9899 7027 09

    1.8 3.7 9899 7001 28 9899 7032 44

    2.1 4.3 9899 7001 29 9899 7080 50

    2.4 4.9 9899 7001 30 9899 7032 45

    2.7 5.5 9899 7001 31 9899 7080 51

    3.0 6.0 9899 7001 32 9899 7032 46

    3.3 6.6 9899 7001 33 9899 7080 52

    3.6 7.2 9899 7001 34 9899 7032 47

    3.8 7.6 9899 7001 35 9899 7080 53

    3.9 7.8 9899 7001 36 9899 7080 54

    4.0 8.0 9899 7001 37 9899 7080 55

    4.5 8.9 9899 7001 38 9899 7080 56

    5.0 10.0 9899 7001 39 9899 7080 57

    6.0 11.9 9899 7001 40 9899 7080 58

    6.5 12.9 9899 7001 41 9899 7080 59

    Plastic Coated

    1.2 2.5 9899 7033 23 9899 7080 60

    SWX Pm12

    1.5 3.3 9899 7004 74 9899 7080 61

    1.8 3.8 9899 7004 75 9899 7080 62

    2.1 4.4 9899 7004 76 9899 7080 63

    2.4 5.0 8394 0101 81 9899 7080 64

    3.0 6.2 9899 7004 34 9899 7080 66

    3.3 6.62 on request 9899 7080 67

    3.6 7.21 9899 700464 9899 7080 68

    3.8 7.65 on request 9899 7080 69

    4.0 8.25 on request 9899 7080 71

    4.5 8.96 on request 9899 7080 72

    5.0 10.25 on request 9899 7080 73

    6.0 11.92 on request 9899 7080 74

    6.5 12.95 on request 9899 7080 75

    For further information, see also technical daa page 7.Minimum elongation "A": According to SS-EN 10 002-1 where applicable.

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  • Swellex Pm16

    Swellex rock boltsGeneral information Swellex Pm16

    Minimum breaking load 160 kN

    Minimum yield load 140 kN

    Minimum elongation 10%

    Inflation pressure 240 bar

    Swellex pm16 rock bolts

    Size Length(m)

    Weight(Kg)

    Product number

    SWX Pm16

    1.5 4.3 9899 7013 22

    1.8 5.1 9899 7001 42

    2.0 5.6 9899 7001 43

    2.1 5.8 9899 7001 44

    2.4 6.7 9899 7001 45

    2.7 7.4 9899 7001 46

    3.0 8.2 9899 7001 47

    3.3 8.9 9899 7001 48

    3.6 9.7 9899 7001 49

    4.0 10.7 9899 7001 50

    4.5 12.0 9899 7001 51

    5.0 13.3 9899 7001 52

    6.0 15.9 9899 7001 53

    6.5 17.2 9899 7001 54

    Plastic Coated

    2.4 7.4 9899 7030 26

    1.8 5.6 9899 7080 16

    2.7 8.1- 9899 7080 77

    SWX Pm16 3.6 10.7 9899 7005 19

    Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7

    For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

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  • Swellex rock boltsGeneral information Swellex Pm24

    Minimum breaking load 240 kN

    Minimum yield load 200 kN

    Minimum elongation 10%

    Inflation pressure 300 bar

    Swellex pm24 rock bolts

    Size Length(m)

    Weight(kg)

    Product number

    SWX Pm24

    1.8 7.2 9899 7001 55

    2.1 8.4 9899 7001 56

    2.4 9.5 9899 7001 57

    2.7 10.6 9899 7001 58

    3.0 11.8 9899 7001 59

    3.3 12.9 9899 7001 60

    3.6 14.0 9899 7001 61

    3.9 15.2 9899 7001 62

    4.0 15.6 9899 7001 63

    4.5 17.4 9899 7001 64

    4.9 18.9 9899 7001 65

    5.0 19.3 9899 7001 66

    5.5 21.2 9899 7001 68

    6.0 23.1 9899 7001 68

    6.5 25.0 9899 7001 69

    7.0 26.9 9899 7001 70

    Plastic Coated

    SWX Pm24

    1.8 7.2 9899 7014 95

    2.4 9.5 9899 7012 84

    2.4 10.9 9899 7080 76

    3.0 11.8 9899 7005 72

    3.6 14.0 9899 7004 77

    Swellex Pm24

    For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

    Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7

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  • Swellex pm24c connectable rock bolts

    Size Description Length (m) Weight (kg)

    Product number

    Assembled Overall

    SWX Pm24C

    Blind segment 1.62 1.62 6.3 9899 7080 00

    Blind segment 1.92 1.92 7.8 9899 7080 01

    Blind segment 2.22 2.22 8.5 9899 7080 02

    Blind segment 2.52 2.52 9.7 9899 7080 03

    Blind segment 3.12 3.12 11.9 9899 7080 04

    Blind segment 4.12 4.12 15.9 9899 7080 05

    Middle segment 1.62 1.72 6.6 9899 7013 91

    Middle segment 1.92 2.02 7.9 9899 7013 85

    Middle segment 2.22 2.32 8.8 9899 7013 97

    Middle segment 2.52 2.62 10.0 9899 7013 31

    Middle segment 3.12 3.22 12.2 9899 7013 33

    Middle segment 4.12 4.22 16.1 9899 7013 94

    Injection segment 1.52 1.62 6.4 9899 7013 90

    Injection segment 1.82 1.92 7.4 9899 7013 87

    Injection segment 2.12 2.22 8.5 9899 7013 96

    Injection segment 2.42 2.52 9.7 9899 7013 32

    Injection segment 3.02 3.12 12.0 9899 7013 34

    Injection segment 4.02 4.12 15.9 9899 7013 93

    Swellex Plug-on retainer

    SWX Pm24C Optional blind segment retainer 0.05 9899 7080 11

    Swellex connectable rock boltsGeneral information Swellex Pm12

    Minimum breaking load 240 kN

    Minimum yield load 200 kN

    Minimum elongation 10%

    Inflation pressure 300 bar

    Swellex pm24c

    For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

    Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7

    11

  • Swellex connectable rock bolts - plastic coated

    General information Swellex Pm12

    Minimum breaking load 240 kN

    Minimum yield load 200 kN

    Minimum elongation 10%

    Inflation pressure 300 bar

    Swellex pm24c

    Swellex pm24c connectable rock bolts - plastic coated

    Size Description Length (m) Weight (kg)

    Product number

    Assembled Overall

    SWX Pm24C

    Blind segment 1.62 1.62 6.3 9899 7080 06

    Blind segment 1.92 1.92 7.8 9899 7080 07

    Blind segment 2.22 2.22 8.5 9899 7080 08

    Blind segment 2.52 2.52 9.7 9899 7080 09

    Blind segment 3.12 3.12 12.0 9899 7080 10

    Middle segment 1.62 1.72 6.6 9899 7014 10

    Middle segment 1.92 2.02 7.9 9899 7014 04

    Middle segment 2.22 2.32 8.8 9899 7014 14

    Middle segment 2.52 2.62 10.0 9899 7014 01

    Middle segment 3.12 3.22 12.2 9899 7014 06

    Injection segment 1.52 1.62 6.4 9899 7014 09

    Injection segment 1.82 1.92 7.4 9899 7014 02

    Injection segment 2.12 2.22 8.5 9899 7014 13

    Injection segment 2.42 2.52 9.7 9899 7013 99

    Injection segment 3.02 3.12 12.0 9899 7014 07

    Swellex Plug-on retainer

    SWX Pm24C Optional blind segment retainer 0.05 9899 7080 11

    For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

    12

  • Swellex pm24h hanger rock bolts

    Size Description Length (m) Weight (kg)

    Product number

    SWX Pm24H

    M36 thread 1.5 6.3 9899 7006 67

    M36 thread 2.1 9.9 9899 7006 68

    M36 thread 2.4 11.1 9899 7006 69

    M36 thread 3.0 13.4 9899 7006 17

    M36 thread 4.5 18.9 9899 7017 96

    M36 thread 5.0 21.0 9899 7017 84

    Plastic Coated

    SWX Pm24H

    M36 thread 1.5 7.7 on request

    M36 thread 2.1 9.9 on request

    M36 thread 2.4 11.1 on request

    M36 thread 3.0 13.4 on request

    Swellex rock boltsGeneral information Swellex Pm24H

    Minimum breaking load 200 kN

    Minimum yield load 190 kN

    Minimum elongation 10%

    Inflation pressure 300 bar

    Swellex pm24h

    Swellex Pm 24H AccessoriesSize Description Weight(kg) Product Number

    SWX Pm24H M36 eyebolt 2.8 9899 702283

    Swellex Pm24H inflation adapter

    SWX Pm24HInflation adapter M36 for Pm24 chuck 0.3 9899 7006 19

    Inflation adapter M36 for Pm12 chuck 0.3 9899 7027 90

    For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

    13

  • Swellex Mn12

    Swellex rock boltsGeneral information Swellex Mn12

    Minimum breaking load 110 kN

    Minimum yield load 90 kN

    Minimum elongation 20%

    Inflation pressure 300 bar

    Swellex mn12 rock bolts

    Size Length(mm)

    Weight(kg)

    Product Number Product number incl. color plug

    SWX Mn12

    1.2 2.5 9899 7013 42 9899 7080 37

    1.5 3.1 9899 7013 45 9899 7080 38

    1.8 36 9899 7013 48 9899 7080 39

    2.1 4.3 9899 7013 49 9899 7080 40

    2.4 4.9 9899 7013 51 9899 7080 41

    2.7 5.5 9899 7013 53 9899 7080 42

    3.0 6.0 9899 7013 55 9899 7080 43

    3.3 6.6 9899 7013 56 9899 7080 44

    3.6 7.2 9899 7013 57 9899 7080 45

    4.0 8.0 9899 7013 59 9899 7080 46

    4.5 8.9 9899 7013 60 9899 7080 47

    5.0 10.0 9899 7013 62 9899 7080 48

    6.0 11.9 9899 7013 64 on request

    6.5 12.9 9899 7013 65 on request

    Plastic Coated

    SWX Mn12

    1.2 3.94 on request 9899 7080 24

    1.5 4.92 9899 7032 99 9899 7080 25

    1.8 5.91 9899 7033 00 9899 7080 26

    2.1 6.89 9899 7033 01 9899 7080 27

    2.4 7.87 9899 7033 02 9899 7080 28

    2.7 8.86 on request 9899 7080 29

    3.0 9.84 9899 7033 03 9899 7080 30

    3.3 10.83 on request 9899 7080 31

    3.6 11.81 on request 9899 7080 32

    4.0 13.12 on request 9899 7080 33

    4.5 14.76 on request 9899 7080 34

    5.0 16.40 on request 9899 7080 35

    For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

    Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7

    14

  • Swellex Mn16

    Swellex rock boltsGeneral information Swellex Mn16

    Minimum breaking load 150 kN

    Minimum yield load 100 kN

    Minimum elongation 20%

    Inflation pressure 240 bar

    Swellex mn16 rock bolts

    Size Length(mm)

    Weight(kg)

    Product number

    SWX Mn16

    0.9 2.6 8394 0173 01

    1.5 4.3 8394 0173 05

    1.8 5.2 8394 0173 06

    2.0 5.6 8394 0173 20

    2.1 6.0 8394 0173 07

    2.4 6.6 8394 0173 08

    2.7 7.4 8394 0173 09

    3.0 8.2 8394 0173 10

    3.3 9.0 8394 0173 11

    3.6 9.7 8394 0173 12

    3.9 11.2 8394 0173 23

    4.0 11.6 8394 0173 40

    4.5 12.0 8394 0173 45

    5.0 13.2 8394 0173 50

    6.0 15.9 8394 0173 60

    6.5 17.1 8394 0173 65

    For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

    Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7

    15

  • Swellex Mn24

    Swellex mn24 rock bolts

    Size Length(mm)

    Weight(kg)

    Product number

    SWX Mn24

    1.5 5.6 9899 7031 94

    1.8 7.2 9899 7013 47

    2.0 8.3 9899 7013 47

    2.1 9.4 98997013 52

    2.4 9.4 9899 7013 54

    2.7 10.5 9899 7013 54

    3.0 11.7 9899 7013 58

    3.3 12.8 9899 7013 61

    3.6 13.9 9899 7013 63

    3.9 15.2 9899 7013 66

    4.0 15.4 9899 7013 67

    4.5 17.3 9899 7013 68

    5.0 19.2 9899 7013 69

    5.8 22.0 9899 7025 84

    5.5 21.1 9899 7013 70

    6.0 22.9 9899 7013 71

    6.5 24.8 9899 7013 72

    7.0 26.7 9899 7013 73

    Plastic Coated

    SWX Mn24

    1.8 8.3 9899 7032 95

    2.4 10.8 9899 7032 96

    3.0 13.5 9899 7030 38

    3.3 14.7 9899 7032 97

    3.6 15.9 9899 7032 98

    4.9 22.1 9899 7080 15

    Swellex rock boltsGeneral information Swellex MN24

    Minimum breaking load 220 kN

    Minimum yield load 180 kN

    Minimum elongation 20%

    Inflation pressure 300 bar

    For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

    Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7

    16

  • Swellex Sp12

    Swellex rock boltsGeneral information Swellex Sp12

    Minimum breaking load 120 kN

    Minimum yield load 100 kN

    Minimum elongation 6%

    Inflation pressure 300 bar

    For further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

    Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7

    Swellex Sp12 rock bolts

    Size Length(mm)

    Weight(kg)

    Product Number Product number incl. color plug

    SWX Sp12

    1.2 3.9 9899 7082 17 9899 7082 31

    1.5 4.9 9899 7082 18 9899 7082 32

    1.8 5.9 9899 7082 19 9899 7082 33

    2.1 6.8 9899 7082 20 9899 7082 34

    2.4 7.9 9899 7082 21 9899 7082 35

    2.7 8.9 9899 7082 22 9899 7082 36

    3.0 9.8 9899 7082 23 9899 7082 37

    3.3 10.8 9899 7082 24 9899 7082 38

    3.6 11.8 9899 7082 25 9899 7082 39

    4.0 13.1 9899 7082 26 9899 7082 40

    4.5 14.8 9899 7082 27 9899 7082 41

    5.0 16.4 9899 7082 28 9899 7082 42

    6.0 19.7 9899 7082 29 9899 7082 43

    6.5 21.3 9899 7082 30 9899 7082 44

    17

  • Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7

    Swellex Sp16 rock bolts

    Size Length(mm)

    Weight(kg)

    Product Number Product number incl. color plug

    SWX Sp16

    1.2 3.9 9899 7082 45 9899 7082 59

    1.5 4.9 9899 7082 46 9899 7082 60

    1.8 5.9 9899 7082 47 9899 7082 61

    2.1 6.9 9899 7082 48 9899 7082 62

    2.4 7.9 9899 7082 49 9899 7082 63

    2.7 8.9 9899 7082 50 9899 7082 64

    3.0 9.8 9899 7082 51 9899 7082 65

    3.3 10.8 9899 7082 52 9899 7082 66

    3.6 11.8 9899 7082 53 9899 7082 67

    4.0 13.1 9899 7082 54 9899 7082 68

    4.5 14.8 9899 7082 55 9899 7082 69

    5.0 16.4 9899 7082 56 9899 7082 70

    6.0 19.7 9899 7082 57 9899 7082 71

    6.5 21.3 9899 7082 58 9899 7082 72

    Swellex Sp16

    Swellex rock boltsGeneral information Swellex Sp16

    Minimum breaking load 160 kN

    Minimum yield load 140 kN

    Minimum elongation 6%

    Inflation pressure 300 barFor further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

    18

  • Swellex Sp24 rock bolts

    Size Length(mm)

    Weight(kg)

    Product Number Product number incl. color plug

    SWX Sp24

    1.2 3.9 9899 7082 73 9899 7082 87

    1.5 4.9 9899 708274 9899 7082 88

    1.8 5.9 9899 7082 75 9899 7082 89

    2.1 6.9 9899 7082 76 9899 7082 90

    2.4 7.9 9899 7082 77 9899 7082 91

    2.7 8.9 9899 7082 78 9899 7082 92

    3.0 9.8 9899 7082 79 9899 7082 93

    3.3 10.8 9899 7082 80 9899 7082 94

    3.6 11.8 9899 7082 81 9899 7082 95

    4.0 13.1 9899 7082 82 9899 7082 96

    4.5 14.8 9899 7082 83 9899 7082 97

    5.0 16.4 9899 7082 84 9899 7082 98

    6.0 19.7 9899 7082 85 9899 7082 99

    6.5 21.3 9899 7082 86 9899 7083 00

    Swellex Sp24

    Swellex rock boltsGeneral information Swellex Sp24

    Minimum breaking load 240 kN

    Minimum yield load 200 kN

    Minimum elongation 6%

    Inflation pressure 300 barFor further information, see also technical data page 7.Minimum elongation "A": According to SS-EN 10 002-1 whereapplicable.

    Other lengths available upon request.Cone installed bolts available on request.Refer to colour chart 7

    19

  • Swellex washers

    Name Description Geometry(mm)

    Indicative load capacity(kN)

    Product Number

    MWR12 Mesh washer round for 12 range bolts 100 Round 10 3125 5400 00

    MWS12 Mesh washer square for 12 range bolts 125 x 125 10 3125 5492 00

    MWS24 Mesh washer square for 16 and 24 range bolts 125 x 125 10 3125 5655 00

    Swellex face plates

    Swellex face plates

    Name Description ASTM Grade

    Indicate load capacity (kN)

    Mn/Pm

    Geometry (mm x mm)

    Hole Size(mm)

    Weight(kg)

    Product Number

    P12 Performance plate for 12 range bolts, domed 3 100 152 x 152 31.0 1.02 9899 7006 33

    M12 MID performance plate for 12 range bollts, domed 2 80 152 x 152 31.0 1.02 9899 7006 32

    F12 Flat plate for 12 range bolts N/A 70/90 127 x 127 31.0 0.71 9899 7006 31

    V12 Value plate for 12 range bolts, domed N/A 50 150 x 150 31.0 0.80 9899 7014 18

    P16/24 Performance plate for 16 and 24 range bolt, domed 3 170/190 152 x 152 40.6 1.02 9899 7006 34

    P24L Performance plate for 16 and 24 range bolts, domed with lance 3 170/190 152 x 152 40.6 1.02 9899 7030 35

    P24C Performance plate for Pm24 connectable bolt, domed 3 180 52 x152 44.5 1.02 9899 7006 35

    V16/24 Value plate for 16 and 24 range bolts N/A 50 150x150 41.5 .82 9899 7021 10

    RE12 4"x 4"Rabbit ears plate for chain 1/3" or 3/8" chain , 4" square x 4" square L shapped

    N/A *capacity safety factor 6Hanging capacity 5.4 102 x 102 31.0 0.25 9899 7030 34

    RE12 5" x 5"Rabbit ears plate for chain 1/3" or 3/8" chain , 5" square x 5" square L shapped

    N/A *capacity safety factor 6Hanging capacity 5.4 127 x 127 31.0 0.39 9899 7033 20

    * The load capacity specified is for static load only, with no cyclic, dynamic or shock load permitted. The plate is to be used only as a hanging device with no function as a rock support element.

    20

  • Swellex pneumatic pumps

    Swellex pneumatic pumps, pSp 300 rdp

    Description Weight(kg)

    Product Number

    PSP 300 RDP (no installation arm included) 30.0 8613 2421 40

    PSP 300 RDP including arm, chuck and manometer for Pm/Mn 12 bolts (installation arm I=1.6m) 38.5 8613 2411 34

    PSP 300 RDP including arm, chuck and manometer for Pm/Mn 16 & 24 bolts (installation arm I=1.6m) 39.5 8613 2411 35

    Technical data

    Max. working pressure for water 300 bar

    Min. working pressure for air 6 bar

    Air consumption at 6 bar, average 53 I/s

    Inlet water pressure 2- 6 bar

    Connections - air Claw coupling (1/2")

    Connections - water Claw coupling (1/2")

    Noise level op. ear, 4m away Below 96 dB (A)

    Vibrations in the installation arm Not measurable

    Depth x width x height 280 x 850 x 320mm

    Weight installation arm with valve and chuck 6.5 kg

    21

  • Swellex hydraulic pumps, h1, hc1, h1r , hc1-d and hc1-l

    Description Weight(kg)

    Product Number

    H1 36.0 8613 1101 87

    HC1* 38.0 8613 1100 42

    H1R high corrosion resistence, ALU/Bronze 36.0 9899 7008 82

    HC1-D (for use with dolly kit) 38.0 9899 7008 85

    HC1-L** 38.0 9899 7009 70

    technical data

    Max. inlet water pressure 2-20 bar

    Max. outlet water pressure 320 bar max

    Max. water temperature 70oC

    Max. water consumption 17 I/min.

    Hydraulic pressure 120 - 160 bar

    Hydraulic flow 40 I/min.

    Vibrations in the installation arm Not measureable

    CE marked Yes

    Depth x width x height 780 x 280 x 275 mm

    Installation arm with valve and chuck 6.5 kg

    Pump 43 kg

    Chuck only 1.0 kg

    Swellex hydraulic pumps

    * Pump also available with special arm.** Data loggin pumps

    22

  • Swellex hydraulic pumps, h1, hc1, h1r , hc1-d and hc1-l

    Description Weight(kg)

    Product Number

    H1 36.0 8613 1101 87

    HC1* 38.0 8613 1100 42

    H1R high corrosion resistence, ALU/Bronze 36.0 9899 7008 82

    HC1-D (for use with dolly kit) 38.0 9899 7008 85

    HC1-L** 38.0 9899 7009 70

    technical data

    Max. inlet water pressure 2-20 bar

    Max. outlet water pressure 320 bar max

    Max. water temperature 70oC

    Max. water consumption 17 I/min.

    Hydraulic pressure 120 - 160 bar

    Hydraulic flow 40 I/min.

    Vibrations in the installation arm Not measureable

    CE marked Yes

    Depth x width x height 780 x 280 x 275 mm

    Installation arm with valve and chuck 6.5 kg

    Pump 43 kg

    Chuck only 1.0 kg

    Swellex electric pumps

    Swellex electric pump e1

    Description Voltage Weight(kg)

    Product Number

    E1 Electric pump

    200-220VD 80.0 9899 7007 06

    400 VY 80.0 9899 7007 07

    440VY-60Hz 80.0 9899 7007 08

    480VY-60Hz CSA 80.0 9899 7007 09*

    525VD-50Hz 80.0 9899 7007 10

    575VD-60Hz CSA 80.0 9899 7007 11*

    EC1-L Electric pump**

    400 V Europe 80.0 9899 7007 01

    480 USA 80.0 9899 7007 03

    575V Canada 80.0 9899 7007 05

    technical data

    Max. working pressure for water 320 bar

    Supply water pressure 2-20 bar

    Max. supply water pressure 40oC

    Flow rate 12 I/min. at 50 Hz

    Connection water Claw coupling (1/2")

    Noise level at op. ear, 4 m away Below 60 dB (A)

    Vibration in the installation arm Not measureable

    Depth x width x height 420 x 775 x 450mm

    Weight installation arm with valve and chuck 6.5 kg

    Pump weight 80 kg

    Weight for hoses 2 kg

    Weight for chuck 1 kg

    * c/w remote control connections as a standard feature**Data loggin pumps

    23

  • Swellex accessories

    Swellex pressure gauges

    Size Description Weight (kg) Product Number

    Mn/Pm12 chuck Pressure gauge, 30mm 0.70 8613 1101 01

    Mn/Pm 16/24 chuck Pressure gauge, 40mm 0.70 8613 1101 02

    hose Set

    Description Length (m) Product Number

    Hose set PSP (high and low pressure) 1.5 6003 2334 00

    Hose set HC1/EC1 (high and low pressure) 1.5 9899 7009 36

    Installation arms with chuck for PSP300 RDPSize Description Length (mm) Weight (kg) Product Number

    Pm12/Mn12 Installation arm with chuck and manometer 1.6 12.0 8613 2430 20

    Pm/Mn16 & 24 Installation arm with chuck and manometer 1.6 13.0 8613 2430 21

    Installation arms with chuck for HC1/EC1Size Description Length (mm) Weight (kg) Product Number

    Pm12/Mn12 Installation arm with chuck and manometer 1.6 17.0 9899 7025 64

    Pm/Mn16 & 24 Installation arm with chuck and manometer 1.6 18.0 9899 7025 63

    ChucksSize Description Weight (kg) Product Number

    Mn12 Chuck for installation arm 1.0 8613 2441 05

    Mn16 & 24 Chuck for installation arm 1.4 8613 2440 47

    Pm/Mn12 Sealing set* .01 6003 5593 00

    Pm/Mn16 & 24 Sealing set* .01 6003 6898 00

    *Sealing sets for all chucks include 1 set piston seals, 10 sets of seal rings

    Dolly KitsDescription Weight (kg) Product Number

    SWX Dolly kit 12 10.3 9106 2016 40

    SWX Dolly kit 24 11.4 9106 2016 41

    SWX Dolly control 8.0 9899 7009 00

    24

  • Swellex quality control

    Swellex bit control gauges

    Size Description Weight(kg) Product Number

    Mn/Pm12 Bit control gauge 32-38mm 1.5 8813 1102 01

    Mn/Pm16/24 Bit control gauge 43-51mm 2.1 8613 1102 02

    Swellex steel sleeves

    Size Description Weight(kg) Product Number

    Mn/Pm12 Sleeve, length 300mm 0.5 9899 7014 54

    Mn/Pm16/24 Sleeve, length 300mm 0.81 9899 7006 76

    Swellex pull test equipment

    Ref. Description Weight(kg)

    Product Number

    Pull tester SWC manual hydraulic 300 kN 66.0 9899 7030 05

    SWX-SDA=Rx pull test frame complete (includes ref. no. 1,2,3,5,6)

    1 SWX-SDA-Rx pull tester hydraulic set manual 19.0 9899 7030 18

    2 SWX-SDA-Rx pull test frame complete 20.8 9899 7026 37

    3 SWX-SDA-Rx pull tester gripping kit for Swellex 12/16/24 2.8 9899 7027 63

    4 SWX-SDA-Rx pull tester tools and accesory set 4.0 9899 7030 10

    5 SWX for Pm/Mn12/16/24 grip kit 9.7 9899 7026 53

    6 Box for pull tester 18.5 9899 7030 19

    25

  • Boltec a complete solutionBoltec performs exactly the way fully mechanized rockbolting equipment is expectedto perform. It drills the hole and installs the bolt. Perfect installation thats fast andeasy every time. Boltec is different when compared to other rockbolting equipment.It features constant feed extension. Active hydraulic pressure locks the single feed into place so only the tools need to be changed. With the feed held firmly against the rock, the bolt is inserted directly in the hole and hits the bulls eye all the time, every time.

    Boltec the leading mechanized equipment for time saving and problem free rockbolting.

    26

  • Notes

    27

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