Rochi Project (1)

8/3/2019 Rochi Project (1)

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ACKNOWLEDGEMENT

Firstly I want to thank Prashant sir who provided us an

opportunity to have a live experience of how an industry

operates.

I also want to thank to Amol Sir for providing his

valuable time in completing the project. Amol Sir wasvery helpful from the beginning of the project. He helped

me in every way in completing project. He was very

patience and kind and answered all my queries.

I am very thankful to the employees and management

of ROCHI ENGG. PVT.LTD. who gave their valuabletime in sharing the information with us

They were very helpful and patient and they did not

lose their calm even after being asked a lot of questions.

Without their help it would be impossible to complete

the project.


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INDEX

PG No.

5. INTRODUCTION

6-7. INDUSTRY PROFILE

8-10. COMPANY PROFILE

11-12. PRODUCT PROFILE

13. OBJECTIVE OF THE PROJECT

14. CUSTOMERS OF ROCHI . ENGG.

15. COMPETITORS OF ROCHI .ENGG.

16-18. CHARTS

19-20 FINDINGS21. RECOMMENDATION22. BIBLIOGRAPHY


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LIST OF CHARTS

Serial no Charts, photo Page no

1 Management structure

2 Production flow chart

3 The production system


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INTRODUCTION

ROCHI ENGINEERS PVT LTD was established in the year

1994. It is located in Gut No. 281/1, Plot No. 22, near

Ghotawade Phata, Kasaramboli, Pirangut, ,

Pune - 412108, Maharashtra, India.

This company is also known as a family company as it is

managed by all the 7 members of the family. It is anexporter, manufacturer and supplier type of a business. The

main products which are manufactured and exported are

Silencer, mufflers, oil tanks, auto parts, auto components,

auto exhaust, water pipes, spark arrestors. It mainly

specialises in silencer manufacturing.

At present the company has employed 35 employees. The

Managing director of ROCHI ENGINEERS PVT LTD is

Madhavikharkar and Administration Manager is

Sanjivkharkar. The main scope of this company is

designing, manufacturing and supplying of exhaust systems

industrial and other units.

INDUSTRY


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Industry Profile

The engineering companies are at boom in recent period.

This is due to the industrialisation and easy availability of

easy technolo;gy. In this report we have described about

Rochi engineer]- which are specialises in manufacturing

silencers.

These industries are backed by a sound infrastructural base

that is divided into well furnished Tool room and

manufacturing facility. With sophisticated machines and

equipments, these industries are growing at @ 300% per

Annum in the terms of Production as well as Turnover. To

enhance the productivity, they install lot of new production

machines per month. Due to continuous upgradation of the

production machines, the delivery time has reduced.


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COMPANY PROFILE

ROCHI ENGINEER PVT LTD was established in the year

1994.This company is involved in manufacturing of

mufflers, silencer, exhaust tubes for reputed diesel engine

manufacturer in India.

Rochi engineers are planning to go in for the most

sophisticated, sate of art plant. The plant will house modern

CNC machines and can also accept lay outs to suit new

customers requirements.


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For all the items whose requirement is within hundred units,

Rochi engineers have SPMs developed for circle cutting,

which helps in reducing cost to a large extent.

Rochi engineers are a ISO 9001-2000 company with a scope

to design, manufacture of exhaust system for indistrial and

allied application.


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The company profile can be made clearer by analysing

weakness and opportunity.

WEAKNESS

Facilities for testing of muffler are not set up yet, they have

been relying on facilities available with their customer. At

present validation of design is being done by the customers

on the engine itself.

Opportunity

Rochi engineers are a professionally managed company

which can be moulded to suit a new customer. Rochi

engineers can ultimately become a global player in

manufacturing of muffler, exhaust tubes in future and supply

exclusively to new customers. This company can provide

mufflers to meet both quality and cost effecciency. The

opportunity in the area of design, manufacture and ability to

meet material and quality specification can be examined and

continuous improvements plans can be implemented.


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Product profile

Rochi engineers are manufacturers and developers of

mufflers, silencers and exhaust tube for reputed Diesel

engine manufacturer in India. The company is in services of

design and development of mufflers/ silencers, exhaust

systems, bend pipes for automotive and allied application.


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The main products of ROCHI ENGINEERS

PVT.LTD.

Fuel Pipes And HosesVehicles Connecting RodsMotorcycle SpringsValve TappetsValve GuidesConnecting RodsMufflersExhaust tubesSilencersBend pipes


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Customer/suppliers

The followings are the major customers and suppliers of

Rochi engineering.

M/s. Cummins India Ltd

M/s. Bharat Earth Movers Ltd

M/s. Atlas copco Ltd

M/s. CaterpillerPvt Ltd

KiloskarPnematic Ltd

OEMs for DG set


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1.SN AQUA SYSTEM PVT LTD. Pune

2.ADVANCE CONVEYRS. Mumbai

3.EXPORT IMPORT COSORTIUM. Ambala

4.SMART CONSULTANT AND ENGINEERS. Pune

5.RAJASHREE INTERNATIONAL. Pune

6.STELLA ENTERPRISES.Pune

Competition

These companies are the major threats of Rochi


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Charts , photos & diagrams

Chart no. 1 : Management structure

VKJF

CHIEF MANAGER

HRD

MANAGER

PERSONNEL

CHAIRPERSON

EXECUTIVE DIRECTOR

PRODUCTION MANAGER PRODUCTION MANAGER

Mufflers, silencer Exhaust tube, bend pipes

ENGINEER OFFICER

Mufflers Silencers Exhaust tube


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Chart no.2: Production flow chart of silencer.


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Photos 1: The Production System


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Findings

Findings of the report

It was a great experience to have an industrial visit. We went

to Rochi engineers pvt ltd company which is located in

Pirangut. We learnt the practical aspects of industry work.

From this visit we came to know about various things which

are as below:

1. We saw how mufflers, silencers and exhaust tubes are

manufactured

2. We learnt how silencers are useful to the automonileindustry. It helps in the reduction of noise and pollution.

3.The production process was in the sequential order like

CUTTING

y ROLL FORMING

(a) (b)


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BENDING

Work

Piece

Thickness

Inside

Radius

1/16 6

1/8 12

3/16 18

1/4" 24

Table : Selection of sheet thickness for bend radius.

WELDING

FIG: Submerged arc welding.


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Recommendations

We visited Rochi which is well equipped with modern

technology. By observation in a visit, we can make the

engineers pvt ltd. Though it was a small industry, it was

following recommendations.

1.There was not enough space for moving of material and tocarry the work efficiently. So, space can be increased and

can be managed properly.

2.The temperature inside the working place was high. So,temperature can be maintained by proper ventilation and

by using coolers.

3.There was not canteen facility. So, proper canteen facilitycan be made.

4.There was not proper urinal and toilet facility. So, neatand hygienic washroom facility should be arranged.


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Bibliography

y TIMES OF INDIA(NEWS PAPER)y Materials from industrial visit.

WEBSITES

y www.google.comy Pune.indiabizclub.comy Email: [email protected]

Rochi Project (1)

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