ROBOTIC WELDINGPrateek SoodCUN110104077Mechanical DepartmentChitkara University, Punjab Campus

VEEGEE KAUSHICKO ENGINEERING PVT. LTDPlot No. 126 Sector 24, Faridabad

List of Content

- Brief outline of the company- Brief outline of the department- Objective of the training- Learning tiers of robotic welding- Work carried out during training- Robotic welding video- Further proceedings- Significant contribution and conclusion

VEEGEE INDUSTRIAL ENTERPRISES LTD

VEEGEE Industries has an expert hand on the manufacturing of sheet metal components and sub-assemblies from in-house and imported tooling's. Company manufactures the sheet metal components as per the customer's requirement and specifications. The company has a wide array of production resources like hydraulic and power presses with up to 600 tons capacity, powder coating unit and spot, mig, arc, seam and projection welding facilities. The Company has independent tool room that provides powerful support to the main line production activities with ultra-modern facilities and equipment's for the production of sheet metal components..

Major customers• M/S Maruti Udyog Limited (Passenger Cars)• M/S Escorts Limited (Tractors), • M/S Eicher Motors Limited (LCVS), • M/S Honda Siel Cars India Ltd. (Passenger cars), • M/S Jay Bharat Maruti Ltd.

Robotic Department

HOUSE OF LEAN

Kaizen, TQM, Six sigma, Continous improvement, 5SJIT, Shojinka, Poka-Yoke, JidokaHeijunka (Product levelling)

a) Projection welding upto 110kva

b-c) In-house designed welding jigs

d) Welding machines from Denyo-Kogyo-Japan

The Company has in-house MIG Welding, Arc Welding, Spot Welding, Projection Welding, Tool manufacturing and tool maintenance facilities. The department works on the principles of lean manufacturing and Toyota production system.

Objective of the Training

The main objective of the industrial training is to have practical exposure to understand how an industry works. The industrial training also helps in learning skills oriented to the needs of an industry.

Learning Tiers of Robotic Welding

TEACH PROGRAMMING

Teaching and trials Final trial and handover to production

INSTALLATIONSWelding set installation, mastering

and calibration

I/O mapping, PLC installation programming, jigs installation-

verification

CELL NOMENCLATURE AND CELL DESIGNFunctionality of each part and

verification on siteProduction volume and cycle time

calculations

Work During Training

Fronius welding

set

January:-• Robotic functionality, installation procedure, basics of process mig, mag and spot

welding• Force calibration on BL-6 YL-7 line• Fronius machine basic know how training lecture• Observation of problem in the robotic cell line along with the team.

Robot teaching

Work During Training

February:-• Robot teaching and integration• PLC basics• 2D, 3D drawing analysis of component• Run a robot on teach mode programming • Ladder programming basics• Production volume and cycle time calculations done

Further Proceedings

Ladderprogramming basics

Robcad software

• I/O MAPPING• PLC Ladder programming• Jigs installation and verifications• MSIL activities• Inspection• DELMIA/ROBCAD robot software programming learning

Conclusion

Industrial training is a great opportunity to develop the required practical skills and gaining the necessary confidence to deal with people in respective field.

Thank You