Robotic Tire Handling and Spraying TIRE... · • Robotic Tire Handling ... • Servo Fluid...
Transcript of Robotic Tire Handling and Spraying TIRE... · • Robotic Tire Handling ... • Servo Fluid...
Robotic Tire Handling and Spraying
Material Handling• Robotic Tire Handling
• Pick and Place Gantries
• Heavy Duty Chuck Assembly
• Custom Conveyors
• End of Arm Tooling
PFDS - Precision Fluid Delivery Systems• Inside / Outside spray guns with automatic
positioning using robot or fixed spray post
• Servo Fluid delivery system including: Quick change spray guns with servo controlled fluid pumps in separate enclosure
• Pressure transducers for low/high pressure faults.
• Automatic fan and atomizing air adjustment with proportional valves
• Automatic water purge for flushing lines and gun
• Fluid holding tank with hi/lo levels for tote changeover
• Optional high pressure airless spray
• US Patent No’s 8,646,404 and 9,192,953
PFDS - Precision Fluid Delivery SystemsCalibrated Systems
y = 0.0834x + 2.8962R² = 0.9539
0.000
5.000
10.000
15.000
20.000
25.000
40 60 80 100 120 140 160 180 200 220
WEI
GTH
(g)
PUMP PRM
Weight vs. RPM
0.02.04.06.08.0
10.012.014.016.018.020.022.024.026.028.030.032.034.0
40 60 80 100 120 140 160 180 200 220
PR
ESSU
RE
(PSI
)
PUMP RPM
Pressure vs RPM
y = 0.4036x + 5.2857R² = 0.9553
0.0
5.0
10.0
15.0
20.0
25.0
30.0
0 10 20 30 40 50
FAN
WID
TH (
IN)
PRESSURE (PSI)
Fan Width vs. Pressure
Spray OptimizationTIRE MEASUREMENT
• iRvision for tire profile
• Light arrays for tire measurement
• Bar codes for recipe spray SPRAY PARAMETERS
• Gun Positions
• Fan Width
• Atomizing Air
• Fluid Dispensed
RESULTS
• Uniform coverage
• Minimal overspray
• Spray off bead
First Robotic Tire Spray - 2007
260 tires per hourw/ (2) FANUC M6iB robots
US PATENT No. 7,943,201
http://www.youtube.com/watch?v=yTOkqLWOPQo
Advantages – Pioneer RTSRobotic Tire Handling and Spray:•Precision spray improves quality•Uniform coverage•Material savings•System reacts to specific tire•Adjustable fluid, fan, atomizing air•Adjustable gun position•Calibrated system•Expandable with tire capacity•Optional bar code find, read ,mask•Minimal overspray •Downdraft booth, no stack•Simple minimal maintenance•More uptime with robotics•Increased production•Solve ergonomic issues•Standard infeed / exit conveyors•Place on exit conveyor / rack / AGV•Authorized Fanuc Robotic Integrator•Large support/service/training network
RTS1000i 360 tires per hour FANUC R1000iA/100F inside spray
RTS1000io240 tires per hourAdd Fanuc LRMate for outside spray
US Patent No’s 8,646,404 and 9,192,953
Demo unit available, can be used for:• On site demonstration• In plant training• Machine maintenance• Temporary production• Fluid testing• Trade shows• Purchase or Lease
RTS1000i Robotic Tire Handling & Spray
http://www.youtube.com/watch?v=HySoP4lyNM8
https://youtu.be/mrbnaeQlj2w
RTS2000i Robotic Tire Handling & Spray
MRT - Medium Radial Truck150 tires per hour
with FANUC R2000iB/210 and LRmate robot
http://www.youtube.com/watch?v=xUIcXko8ats
MRT - Medium Radial Truck240 tires per hour
with FANUC R2000iB/210
http://youtu.be/O6CXSIT-lfM
DTS1000i - Dial Tire Spray
http://www.youtube.com/watch?v=11Eh8X5W4hk
720 tires per hourPassenger and Light Truck Tires
DTS2000i – Dial Tire Spraying
360 tires per hourMedium Radial Truck Tires
HTS / VTS1000ioB and VTS1000iRNOW AVAILABLE
VTS1000ioB or VTS1000iR240 tires per hour
Bias Tires or Radial TiresManual Load Unload Inside Outside Spray
HTS1000iB180 tires per hour
Bias TiresManual Load Unload
Inside Spray
HTS100i180 tires per hour
Radial TiresManual Load Unload
Inside Spray
LTS1000i - Linear Transfer Spray Systems
http://youtu.be/SwzuGuERuO8
325 tires per hour300 tires per hour
Custom AG / Aero Tire Handling & Robotic Spray
http://www.youtube.com/watch?v=fAhs8XzN8B8
30 tires per hourwith FANUC LRMate 200iC/5L
robot http://www.youtube.com/watch?v=fAhs8XzN8B8
10 tires per hourRTSM900/M10io
30 tires per hourRTSM900/LrMATEio
Custom OTR - Robotic Spray
6 tires per hourwith FANUC M710iB robot
6 tires per hourwith FANUC M710iB robot
Robotic Tire Spray - Retrofits
Replace manual spraywith FANUC LRmate robotRetrofit existing spray machines with
Pioneer’s Precision Fluid Delivery System
WWS1000o - White Wall/Letter Sprayers
Single Station WWS-1000o
240 tires per hourwith FANUC
LRMATE robot
Dual Station WWS2-1000o
360 tires per hourwith FANUC
LRMATE robot
HP1000o – High Point
Single Station HP-1000o
240 tires per hourwith FANUC
LRMATE robot
Dual Station HP-1000o
360 tires per hourwith FANUC
LRMATE robot
HP/WWS-1000o180 tires per hour
with (2) FANUC LRMATE robots
Robotic Tire Handling and Inspection
TIRE HANDLING& INSPECTION
with FANUC M710iC/50
GREEN TIRE PICK AND PLACE
with FANUC R2000iC/165F
FINISHED TIRE PICK AND PLACE
with FANUC R1000iA/100F
Robotic Bead and Creel Handling
BEAD LOADING ROBOTwith FANUC R2000/165F
CREEL LOADING ROBOTwith FANUC R2000/165F
BEAD LOADING ROBOTwith FANUC R1000/80F
“ROBOTIC” SPRAYING HISTORY
115 units, 49 robots, 35 plants
Sold 2004-2010 (20 units)
1 - PLU COP LNR (Findlay, OH)
1 - PLU GDY MRT (Topeka, KS)
2 - PLU GDY PSGR (Fayetteville, NC)
1 - PLU PERL PSGR (Brazil)
1 - PLU COP PSGR (China)
1 - COP RTS (Albany, GA)
1 - BFL RTS (Lavergne, TN)
1 - TIT OTR RTS (Bryan, OH)
2 - PLU GDY PSGR (Gadsden, AL)
1 - PLU GDY PSGR (Fayetteville, NC)
1 - GDY PSGR (China)
1 - CAR RTS (Carlisle, PA)
6 - CAR manual booths (Jackson, TN)
Sold 2011 (20 units)
1 - BFD Ag RTS (Des Moines, IA)
3 - GDY PSGR (China)
1 - GDY MRT (China)
1 - GDY NASCAR (Akron, OH)
2 - GDY PSGR (Fayetteville, NC)
2 - GDY PSGR (Chile)
2 - CON RTS2000 (Mt. Vernon, IL)
1 - DUN Rad/Bi LNR (Buffalo, NY)
7 - ChemTrend Units
Sold 2012 (16 units)
1 - BFA RTS-Ag (Aiken, SC)
1 - BFD Bead Assembly (Des Moines, IA)
2 - BFL RTS2000i (Lavergne, TN)
2 - CHEM VSUnits (Fayetteville, NC)
2 - CON RTS1000i (Mt. Vernon, IL)
1 - CON WWS (Mt. Vernon, IL)
1 - CON Accumulation Conveyors
1 - FAL Polyurea spray line (Dallas, TX)
1 - GDY FSVR (Akron, OH)
2 - GDY DTS1000i (Fayetteville, NC)
1 - TIT (56) tire carts (Bryan, OH)
1 - TIT Spray Post PFDS (Des Moines, IA)
Sold 2013 (21 units)
1 - APL RTS900i0 (Netherlands)
2 - CON RTS2000i 3&4 (Mt. Vernon, IL)
1 - COP RTS1000io Demo (Texark., AR)
1 - CHEM VSUnits (Topeka, KS)
6 – GDY Fluid Panels (Fayetteville, NC)
1 - BFL LRMate Spare (Lavergne, TN)
2 – GDY RTS1000i Loaders (Akron)
3 – TIT PFDS (Des Moines)
1 - GDY RTS900i-Aero (Danville, VA)
2 – GDY Fluid Panels (Nappanee, ON)
Sold 2014 (14 units)1 - BFA RTS-Ag (Aiken, SC)1 – BFL R2000b P&P (Lavergne, TN)1 – BFL R2000c P&P (Lavergne, TN)2 - CON WWS (Sumter, SC)1 - CON WWS (Mexico)4 - CON RTS1000i ph2 (Mt. Vernon, IL)1 - CON R2000 P&P (Mt. Vernon, IL)1 - GDY DTS1000i (Brazil)1 – GDY WWS (Napanee, ON)4 – TIT PFDS (Des Moines)
Sold 2015 (15 units)1 – BFL R2000b P&P (Lavergne, TN)2 - CAR manual booths (Clinton, TN)9 – GDY Fluid Panels (Lawton, OK)1 – RHC PaintMate (Little Rock, AR)1 – GDY WWS1000o (Lawton, OK)1 – MRF DTS1000i (Trichy, India)
Sold 2016 (5 units)1 – BFJ HP/WWS (Joliette, CAN)2 - GDY DTS1000i (SLP, MEX)1 – GDY HTS100i (Chile)1 – GDY HTS100i (Lawton, OK)1 - GDY WWS1000o (SLP, MEX)
2 - GDY DTS1000i (Fayetteville, NC)1 - GDY DTS1000i (Lawton, OK)2 - GDY WWS1000o (Fayetteville, NC)2 – MRF RTS2000i (Trichy, India)
www.pioneerindsys.com
Todd HendricksPresident, Pioneer Industrial Systems, LLC
Cell Phone: 260-445-2131
Office Phone: 419-737-9506