Road Transportation Mangement Guideline Version for SPA Taskforce Comments

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    Road Transpor tation Management Guidelines

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    A&A Asia Logistics HSSE

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    First edit ion: August 10, 2006

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    Introduct ion .............................................................................................................. 4Executive Summary of the Key Elements .............................................................. 5

    Driver Management.................................................................................................. 6

    1.1 Drivers Recruitment ..................................................................................................................6

    11..22DDrriivveerrssSSaallaarryyaannddRReewwaarrdd.......................................................................................................7

    1.3 Driver Training...........................................................................................................................8

    11..44DDrriivveerrPPaassssppoorrttSSyysstteemm ..........................................................................................................10

    1.5 Drivers Monitoring................................................................................................................... 11

    11..66SSeeaattBBeellttPPoolliiccyy....................................................................................................................... 11

    1.7 Mobile Phone Policy ...............................................................................................................12

    11..88DDrruuggaannddaallccoohhoollppoolliiccyy...........................................................................................................13

    1.9 Drivers Day Program ................................................................................. Journey Risk Management ................................................................................... 15

    Vehicle/equipment Management........................................................................... 16

    33..11VVeehhiicclleeMMaannaaggeemmeenntt ..............................................................................................................16

    3.2 Safety Equipment....................................................................................................................17

    HSE Management System of Transporter ............................................................ 18

    4.1 Leadership and Commitment..................................................................................................18

    4.2 Policy and Strategic Objectives ..............................................................................................19

    44..33OOrrggaanniizzaattiioonnaanndd RReessoouurrccee..................................................................................................20

    4.5 Planning ..................................................................................................................................23

    4.6 Implementation and monitoring...............................................................................................25

    4.7 Audit and Review ....................................................................................................................27

    44..88MMaannaaggeemmeennttRReevviieeww ..............................................................................................................28

    Contractor Management ........................................................................................ 29

    5.1 Contractor Selection Process .................................................................... 5.2 Contractor Induction Process..................................................................................................29

    5.3 Monitor Contractor Performance................................................................ 5.4 Sub-Contracting Management...................................................................

    Appendix ................................................................................................................ 41Appendix 1.1-2 Driver Medical Assessment (SPA Doc No. 1-01) .........................................................41

    Appendix 1.1-1 LGV On-Road Assessment Guideline (Group Guidelines).......... ................................41

    Appendix 1.2-3 Drivers Rewarding and Penalty System......................................... Appendix 1.4-1 Specimen of Passport used in BP Zhuhai Chemicals..................................................41

    Appendix 1.5-1 Road Surveillance Check List ................................................. ....................................41

    Appendix 1.5-2 Working Hours Log sheet....................... ....................................................... ..............41

    Appendix 1.5-3 Toolbox Meeting and Safety meeting ................................................. .........................41

    Appendix 1.9-1 Example of the Drivers Day Program................................................. .........................41

    Appendix 2-1 Journey Risk Management (SPA Task Doc. No. 1-02) ...................................................42

    Appendix 2-2 Route Map Essentials .......................................................... ..........................................42

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    Appendix 3-1 BP Group Vehicle Minimum Specifications............................................................. ........42

    Appendix 3-2 Gap Analysis Tools (BP Group)...................................................... ................................42

    Appendix 3-3 Vehicle Maintenance Checklist examples .................................................... ..................42

    Appendix 3-4 Pre-trip Check List................................... ........................................................... ............42

    Appendix 3-5 Tire Safety Brochure................................................ .......................................................42

    Appendix 4.3-1 Roles and Responsibilities of Road Safety Advisor................................................... ..42

    Appendix 4.4-1 Risk Assessment Example ................................................. .........................................43

    Appendix 4.6-1 Near Miss Reporting Form ................................................. .........................................43

    Appendix 4.6-2 Incident Investigation Report/Lessons Learned Report Template ...............................43

    Appendix 4.6-3 Incident Root Cause Analysis Tools ................................................... .........................43

    Appendix 4.6-4 HIPO Announcement Template ........................................................ ...........................43

    Appendix 5-2 Contractor Performance KPI .................................................... ......................................43

    Appendix 5-3 A&A Asia Logistics Code of Practice (Hazardous Chemical Road Transportation in Asia)

    .............................................................................................................................................................43

    Appendix 5-4 Subcontracting Guidelines (SPA Doc. No.1-03) ............................................................ .43

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    The guidelines are prepared for A&A Asia Logistics by the SPA Task

    Force members.

    SPA Task Force Membership

    Anthony Ng, A&A Asia Logistics HSSE Advisor

    Dong Jiyang, A&A Asia Logistics HSSE Advisor

    Sarbini Zaharuddin, BPCM Logistics Superintendent

    Wu Malone, BP Zhuhai Traffic Safety Advisor

    Nurjawan Maruapey, PT AMI Logistics Supervisor

    Lam Wan Choi PTA BU HSSE Manager

    Whilst every effort has been made to ensure the accuracy of the

    information contain in this guidelines, neither BP, nor SPA Task Force

    nor any of its members will assume liability for any use made thereof.

    Champion by Paul Lo, PUL, PTA Asia

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    INTRODUCTION

    Road Transportation has been a major contributor to incidents in BPoperations. In 2004, BP launched a group wide Driving Safety

    Standard to tackle these risks. However, different site has different

    practices in the detailed handling of Road Transportation HSSE

    issues and implementation of the BP Group Driving Safety Standards.

    Sponsored by the PTA Asia BU Leader, a SPA Task Force was

    created to collects, benchmark and consolidate best practices among

    three A&A Asia sites and to develop an implementation Manual for

    wider sharing and to assist operating sites in the implementation and

    management of Road Transportation.

    The SPA Task Force was set up with members from the Operating

    sites, Regional Logistics HSSE and advice from outside consultants.

    The SPA Task force members meet through teleconference and face

    to face workshops to ensure that best practices are shared and

    collectively reviewed.

    This Manual has been developed thru;

    Leveraging practical best practice among the three operating

    sites in road transportation safety management;

    Provides :best in class toolkits applicable for used in A&A SPU

    and beyond;

    This manual provides steps to steps instructions for BP operating

    sites and/or its Contractors who wish to use this manual the best

    practices in developing and implementing of the BP driving safety

    standards, including assurances processes and toolkits in monitoring

    compliance to BP Driving Safety Standards.

    This Manual describes the guiding principles, management practices

    and best practices examples for each of the key elements of the Road

    Transportation HSSE management. The manual are structure into 6

    key components.

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    SUMMARY OF THE KEY

    COMPONENTS

    Key Components Addressing

    Drivers Management Elements related to drivers, which

    include the drivers recruitment,

    training, performance monitoring,

    evaluation, behavior change etc.

    Journey Risk Management Elements related to the routes used

    for the delivery and it associated

    Risks and mitigation actions.

    Vehicle Specifications Elements related to the vehiclespecifications, the various stages of

    inspection, fit for purposes and

    maintenances program.

    HSSE Management

    System

    Elements related to the business

    strategy plan, which include

    Implementations, assurance and KPI

    for continuous improvement.

    Contractor Management Elements related to contractors

    pre-qualification, selections andperformance management.

    Appendixes Related toolkits, which includes;

    checklists, guidelines and protocols.

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    DRIVER MANAGEMENT

    1.1 Drivers Recruitment

    1.1.1 Objectives

    Road Transporters shall have a policy and procedure in place to

    address the requirements in recruiting new drivers and to recruit the

    best driver available.

    1.1.2 Scope

    Applicable for the recruitment of new drivers in Asia

    Dependant on the National regulations, the requirements in the policy

    and procedures shall includes age, physical applicability, medical

    check, educations, previous employment background, knowledge test,

    road assessment, probations period etc.

    1.1.3 Recommended Best Practices

    Age:25-45

    License:Valid and fit for the class of vehicle licensed.

    Experience: at least 3 years similar to the class of vehicle driven.

    Educations:able to read and write.

    Previous Employment: Violations/criminal screening, references

    and feedbacks.

    On-road driving assessment: As part of recruitment process and on

    road assessment to be conduct by a qualified trainer.Appendix 1.1-1

    LGV On-Road Assessment Guideline

    Pre-employment Medical Check: the candidate shall complete a

    relevant Medical check and the Company Doctor takes the role to

    make the decision whether the candidate is fit for driving or not. For

    details, please refer theAppendix 1.1-2 Driver Medical assessment

    guideline.

    Documentations:All documentation in relation to the candidates

    recruitment process shall be kept in the Drivers personal database/

    file upon completion and selection exercise.

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    1.2 Drivers Salary

    package.

    1.2.1 Objectives

    Drivers behavior and performances is largely dependant on its

    remuneration and motivation. As such, the salary package shall not

    structure in a way encouraging drivers violations, to work or drive

    beyond the specific hours.

    1.2.2 Scope

    Individual drivers is monitored and measured in the specific

    measurements as attached and ranked based on its safety behavior

    and performance.

    1.2.3 Recommended Best Practices

    Composition of the Salary Package:

    Base salary (35%) + Benefit (15%) Performance (25%) + proactivesafety performances (25%)

    Measurements: package breakdown as attached.

    C:\Documents andSettings\Ng Koon Len

    Safety rewards: On top of the above pay structure, the operating

    sites shall set aside incentives as rewards to the drivers on a monthly/

    quarterly and yearly basis, based on the drivers performances and

    ranking matrix, i.e. (best driver of the month/ quarterly/ yearly).

    Example attached.

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    1.3 Driver Training

    1.3.1 Objectives

    A system in place to ensure that the training needs of Drivers are

    identified and satisfied in an appropriate and adequate manner so that

    operations are carried out competently and safely. The driver shall be

    trained based on the characteristics of the work activities. The trainingshall be delivered by approved trainer and shall be properly assessed

    and recorded.

    1.3.2 Scope

    A yearly training plan and systems in place to ensure that the training

    needs and effectiveness are review on a regular basis.

    A training matrix should be in place to determine what training will be

    delivered by whom, what is the frequency etc.

    Training must take account of any statutory regulations but should

    also reflect industry codes or standards relevant to the work.

    A designated person within the company to co-ordinate and manages

    the provision of training and maintains appropriated training records.

    1.3.3 Recommended Best Practices

    Safety trainings expected to be delivered:

    Training Items Trainer FrequencyBP Driving Safety

    Standard

    Company

    Approved

    During Induction

    Defensive Driving BP

    Approved

    Within 6 month employment

    and refreshed every 3 years

    Fatigue & Tiredness BP

    Approved

    Within 6 months employment

    and refreshed every 3 years.

    Vehicle Roll over

    awareness training

    Company

    approved

    Yearly

    First Aiders Local

    Authority

    Approved

    Within 6 months employment

    and refreshed every 3 years

    Personnel Protective

    Equipment

    Company

    Approved

    Yearly

    Fire Fighting Company

    approved

    Yearly

    Journey Risk

    Management Plan for

    the specific route

    Company

    Approved

    Prior to the initial delivery for

    the route and review on

    yearly basis.

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    Emergency Response Company

    Approved

    Yearly

    Induction/Orientation Company

    Approved

    Prior to commencement of

    the employment

    Checklists and

    documentation

    familiarization..

    Company

    Approved

    Immediately after

    employment.

    Near Miss and Incident

    Reporting

    Company

    Approved

    Yearly

    Loading and customer

    sites familiarization

    Company

    approved

    Prior to initial loading and

    unloading operations.

    Refresher yearly.

    Product handling

    training.

    Company

    approved

    Prior to initial operations.

    Refresher yearly.

    Tire inspections and

    safety training

    Company

    approved

    3 yearly.

    Toolbox meeting Company

    approved

    Weekly

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    1.4.1 Objectives

    The Drivers Passport is used as tool to identify drivers who have

    attended and passed the relevant trainings. The passport manages

    the drivers Personnel Information, Training records, Violations details,

    annual Medical Check result and Emergency contacts etc.

    1.4.2 Scope.

    Each driver driving for BP business will be issued with a Driver

    passport upon completion of the relevant training and tests. The

    passport shall be carried with the driver at all the time whilst driving for

    BP. Only drivers with the passport are allow entry into BP operating

    sites or contracted sites for BP businesses. BP reserved the right to

    revoke the driver passport at any time should the driver found

    violating critical safety behaviors.

    1.4.3 Recommended Best Practices

    Please see theAppendix 1.4-1 Specimen of Passport used in BP

    Zhuhai Chemicals.

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    1.5 Drivers

    Monitoring

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    1.5.1 Objectives

    The company shall have a formal system and procedures to monitor

    and promote safe driving behavior and performance.

    Unsafe behavior and traffic violations shall be counseled and

    disciplinary actions taken on repeated offenders.

    1.5.2 Scope

    Undertake by Road rangers/ contract supervisor, Monitoring are

    carried out through VDR data analysis, Road surveillance audit,

    Driver log, drug and alcohol random testing, etc.

    1.5.3 Recommended Best Practices

    Appendix 1.5-1 Road Surveillance Check List

    Appendix 1.5-2 Working Hours Log sheet

    Appendix 1.5-3 Toolbox Meeting and Safety Meeting

    VDR anaylsis.

    Violation counseling process

    1.6.1 Objectives

    Seat belts in vehicle are mandatory installation and use by all vehicle

    occupants in vehicles performing transportation services for BP Business.

    1.6.2 Scope:

    Seat belts for front seat occupants and outboard passengers shall be

    of the 3-point configuration, preferably incorporating automatic

    retraction and deceleration activated emergency locking mechanisms,

    often referred to as inertia reels. It is recommended that beltsincorporate pre-tensioners wherever possible. Where there are more

    than two seats in a row (with the exception of front seats), lap belts

    are acceptable for center seat passengers.

    In vehicles equipped with sleeper berths, if the berth is to be used

    while the vehicle is in motion, an approved restraint shall be provided

    and used at all times the vehicle is in motion.

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    1.7 Mobile Phone

    Policy

    Personal vehicle used on

    company business should be consistent with the above requirements.

    Vehicles that is not capable of doing more than 16 km/hr may be

    exempted.

    Use of spot hire vehicle not properly fitted with seat belts for all

    passenger shall be avoided when alternatives are available.

    Assurance Method:

    Regular engagement with users to promote use of seatbelt.

    Regular road surveillance shall be performed to ensure seat

    belt are used by drivers and passengers

    Daily Pre-trip check of the vehicle includes seat belt to

    ensure seat belts are in function properly all the time.

    1.7.1 Objectives

    The used of mobile phone whilst driving is identified as a contributing

    factor in road accidents. Drivers shall not initiate nor answer a mobile

    phone call whilst the vehicle he is driving is in operations.

    1.7.2 Scope

    The scope includes all drivers, driving on BP business. Driver must

    not initiate or answer a call (including text messaging or hand free)

    whilst the vehicle is in operations, including a call stopped at a traffic

    light. The best recommended practice is Engine on- phone off

    1.7.3 Best Practices

    Whereas Engine on Phone off may not be possible in some

    operating sites, mobile phone are allowed to be left on during a

    journey, however the driver shall not initiate or answer a call unless

    the vehicle has been stop and parked at the designated safe rest area.

    This also applies to the used of two-way communication radioincluding communication with base stations.

    The exception to this is for the use of two-way radios for use during

    emergency situations. Radio use in these circumstances should be

    kept to the minimum necessary to communicated and control the

    hazards and risks of the journey being undertaken.

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    Assurance Methods

    Transporter companies

    to keep an updated record

    of all the driver phone number.

    Regular road surveillance carried out to ensure that mobile phone

    is not used all drivers during a journey.

    Regular calling test to verify if driver answer calls whilst driving.

    If possible, review drivers telephone bill statement to verify if callsare being initiated or received whilst driving.

    In the event of any incident, telephone statements may be usedas evidence to verify the used of mobile phone whilst driving.

    1.8.1 Objectives

    In most countries that conduct measurements of intoxication levels, up to

    one quarter of all road accident fatalities have been found to be associated

    with alcohol. Alcohol reduces the ability to drive safely because it impairscoordination, upsets judgments and leads to longer reaction times. Even a

    small amount of alcohol upsets the ability of drivers to assess their own

    performance. Drivers shall not operatea vehicle while under the

    influence of alcohol, drugs, narcotics or medication that could impair

    the operators ability to safely operate the vehicle.

    1.8.2 Scope

    BP believes that in respect of any road transport operation,

    consumption of alcohol or the abuse of illicit drugs or medicines

    cannot be tolerated. Wealso expects any driver that is required to take

    medication that is recognized as having the potential to affect driving

    performance to report the matter to his management immediately.

    BP expects that each carrier will have in place a Drugs, Alcohol and

    Substance Abuse Policy which has been formally advised to all directly

    employed or sub-contracted personnel.

    1.8.3 Best Practices

    Following is the principles of tests in the form of spot checks to assurethe policy are properly implemented.

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    Alcohol & Drug:

    Testing of the driving

    related workforce on a

    random basis, with at least 10% of the screened on a monthly

    basis.;

    in specific circumstances, such as after an accident or incident,

    the driver must be tested;

    Testing the particular person reporting to work with a drinkingsymptom.

    Random testing of visiting drivers who drives inside the plant site.

    At least 5% shall be screened on a monthly basis.

    The screening rate shall be increased after major festival/team

    buildings events.

    Medicine:

    Drivers asked for non drowsy medicine or inform doctor of their

    profession should they are provided with medicine for normal

    consultation.

    1.9.1 Objectives

    Regular drivers forum shall be organized to communicate and

    engage driver in promotion on safety performance. These include

    sharing of personal challenges, recognition of best performed driver

    and etc.

    1.9.2 Best Practices

    Appendix 1.9-1 Example of the Drivers Day Program

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    2

    JOURNEY RISK MANAGEMENT

    2.1 Objectives

    A Journey risk management plan is in place taking into account

    National and Local authority on routing of hazardous substances. To

    identify risks and restrictions on the road that might be imposed by

    tunnels, bridge regulations. Within the constraints imposed above,

    select the routes that offer the minimum traffic hazards.

    Process in place to identify temporary road hazards, including

    engagement of the drivers in sharing these hazards and mitigation

    actions.

    2.2 Scope

    The scope shall include a details classroom study of all the routes to

    customers taking into considering the constraints and risks associated

    with the routes. Once it is decided, that a particular routes are to be

    used, a physical route assessment shall be carried out, with route

    cards highlighting the hazards and mitigations actions for these risks.

    The route cards shall also include details on approved rest areas and

    prominent land mark (fire brigade, hospital and etc along the routes).

    The details information of the routes and it mitigations actions shall be

    communicated to relevant drivers through training, toolbox meeting.

    2.3 Best Practices

    Appendix 2-1 Journey Risk Management

    Appendix 2-2 Route Map Essentials

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    3

    VEHICLE/EQUIPMENT

    MANAGEMENT

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    3.1.1 Objectives

    A system shall be in place to ensure all equipment are appropriate for

    the products to be stored, handles and transported. All equipment

    must comply with the relevant legal requirements and BP group

    minimum standard. The equipment must be maintained in good

    conditions and fit for purpose. Put in place a system to capture and

    report defective equipment, which include the criteria in correcting

    these defects.

    3.1.2 Scope

    Gap analysis shall be conducted per the BP group minimum

    vehicle specifications on all vehicles used.

    The vehicles shall be maintained per the manufacturer

    recommendations as a minimum.

    The vehicle shall be checked prior to the trip on a daily basis.

    The company must have tire policy, which include tire inspectionprocedure, change and management.

    Tire Inspections and replacement frequency.

    Tire types and use on specific axle.

    Twining of tires (checks regarding equal wear on each tire)

    Regulations of tire pressures

    Rules regarding repair and re-treading

    3.1.3 Best Practices

    Appendix 3-1 BP Group Minimum vehicle Specifications

    Appendix 3-2 Gap Analysis Tools (BP Group)

    Appendix 3-3 Vehicle Maintenance Checklist examples

    Appendix 3-4 Pre-trip Check List

    Appendix 3-5 Tire Safety Brochure

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    3.2 Safety

    Equipment

    3.2.1 Objectives

    Guidance on the minimum protective clothing and safety equipmentrequired to be carried on all heavy goods vehicle transporting company

    products, and the provision of such equipment.

    3.2.2 Scope

    It is the responsibility of Operating sites through arrangements with

    Transportation companies to ensure that all the necessary protective clothing

    and safety equipment is provided to drivers

    3.2.2 Minimum Safety Equipment List

    Certain items of equipment are required irrespective of load:

    One scotch (wedge) of a size suitable to the weight of the vehicle

    and to the diameter of the wheels.

    Two self-standing warning signs (e.g. reflective cones or triangles

    or flashing amber lights that are independent from the electrical

    equipment of the vehicle)

    A suitable warning vest or warning clothing for the driver.

    One Intrinsically safe or explosive proof hand lamp

    Two fire extinguishers (5kgs)

    First Aid Box

    Filled eyewash bottle

    Safety helmet

    General purpose industrial gloves

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    4

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    HSE MANAGEMENT SYSTEM

    HSSE Management model

    4.1 Leadership and Commitment

    4.1.1 Objectives

    Senior management should demonstrate their commitment to

    managing land transport operations in a safe, healthy andenvironmentally responsible manner

    4.1.2 Scope

    Leadership and commitment is demonstrated visibly when

    management at all levels:

    Set a good example in terms of their own attitude and driving

    performance

    Allocates the necessary resources to land transportation and

    related logistics issues;

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    4.2 Policy and

    Strategic

    Objectives

    Puts road transport

    safety matters high on the agenda of meetings, including board

    meetings

    Communicated clearly that road transportation safety standards

    are an important company requirements

    Provides appropriate training and assessment for all driversinvolved in land transport operations;

    Encourage safety promotions and employee suggestions for

    measures to improve safety performance and commends safe

    practices

    Sets plans and targets, and measures vehicle safety performance

    of all employees and

    Insist that transport contractor operations meet all requirements.

    Buddy ride program.

    4.2.1 Objectives

    Transportation companies must have an HSSE policy, which indicate

    the company commitment, HSSE targets and safety responsibilities

    for individuals throughout the company.

    4.2.2 Scope

    The policy statement should include some or all of the following

    elements.

    Policy shall prominently display in the company in appropriate

    local languages.

    Demonstrate the organisations commitment to strive continuous

    improvement in land transport safety performance by minimising

    risks;

    Clear, concise and motivating message that road transportation is

    as important as other business objectives and that transport

    incidents are avoidable;

    Promote openness and the participation of all individuals in

    improving safety performance; Highlight the importance and relevance of an effective

    organisation to manage transport operations and indicate that line

    management are responsible for road transportation safety at all

    levels;

    The policy statement:

    Provide to each employee by their line manager and the

    implications of the policy fully explained in practical terms

    Displayed on notice boards, transport staff offices, drivers

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    meeting rooms and other

    prominent locations;

    Given to contractors as part of any tender documentation;

    Included in drivers handbooks

    Discussed and explained on training courses and

    Regularly reviewed by management on its intents, scope and

    adequacy.

    The Road Transportation Safety Policy provides the starting point for

    establishing strategic road transportation objectives, which aims are:

    Reduce the number of incidents and fatalities

    Establish driver selection, testing and training programmes

    Establish and support safe road transport working procedures

    and practices and to strive for an incident-free activities

    Ensure that the company will employ only transport assets,

    facilities and equipment which conform to acceptable standards

    and that they are maintained in a safe, secure and operationalcondition; and

    Specify the need to develop and emergency response capability

    in cooperation with authorities and emergency services.

    4.3.1 Objectives

    An overall management structure for road transportation and its

    relation to the implementation of the transport policy within the

    organisation should be in place whose have an active responsibility

    for land transport management, and should state what those

    responsibilities are. All employees who make use of, or are affected

    by road transport should continually be made aware of their individual

    responsibilities.

    Management should ensure that adequate resources are made

    available in a timely manner to fulfil the strategic objectives set out inthe company management plan.

    4.2.3 Scope

    Road transport safety is a line management responsibility with safety

    officers assisting in the development, implementation and

    maintenance of the programme. The following are general but

    fundamental points concerning road transport organisation:

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    44..33 EEvvaalluuaattiioonnaanndd

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    Management

    representatives should

    be assigned

    responsibility, authority and accountability for coordinating

    implementation and maintenance of the road transportation

    elements of the management system;

    All employees involved in road transportation should be made

    aware of their individual role, accountabilities and responsibilities; Management should ensure that personnel performing specific

    assigned HSSE activities and tasks are competent;

    Management should ensure and increase competence through

    the identification of training needs and the provision of appropriate

    training for its personnel, both drivers and supervisors;

    Ensure its contractors operate and ahs in place a road

    transportation management system. Visits to contractors to

    support at regular intervals during the contract period to assist

    them with the integration of road transportation elements into their

    management system. Joint reviews at regular intervals shouldoccur to ensure that land transport management objectives are

    achieved; and

    4.3.3 Best Practices

    Appendix 4.3-1 Roles and Responsibilities of Road Safety Advisor

    Idea road transport organisation with roles and responsibilities.

    4.4.1 Objectives

    A thorough and comprehensive hazard identification and risk

    assessment of road transportation operations should be performed at

    the earliest opportunity and at suitable intervals thereafter, by

    experienced and suitably qualified personnel. This exercise should

    cover an assessment of all hazards that could occur within the land

    transport of personnel, goods or materials in every aspect of the

    planned operations

    4.4.2 Scope

    The hazards information gained from the risk evaluation should be

    documented and incorporated into the management system which

    should demonstrate that

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    All foreseeable

    hazards associated

    with road

    transportation

    have been identified;

    The likelihood and consequences of an incident have been

    assessed

    Controls to mitigate significant risk and emergency responsemeasures to mitigate incidents are in place.

    Procedure should be in place to select, evaluate and implement

    measure to reduce risks. Emphasis should be placed on preventative

    measures such as enhancing driver performance, security of vehicles

    and cargo, and proactive environmental protection wherever

    practicable. Mitigation measures should include steps to prevent

    escalation of any incidents that do occur though effective emergency

    response.

    4.4.3 Best Practices

    Evaluation of health and safety risks and effects should include,

    where appropriate, consideration of:

    Fire and explosion

    Impact and collisions

    Drowning, asphyxiation and electrocution.

    Chronic and acute exposure to chemical, physical and biological

    agents

    Roll over

    Heat stroke

    Fall from high

    Evaluation of acute and chronic environmental effects should include,

    where appropriate, consideration of:

    Chemical Spill

    Generation and disposal of solid and other wastes.

    Noise, odour, dust, vibration

    Appendix 4.4-1 Example of Risk Assessment

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    4.5 Planning 4.5.1 Written ProceduresActivities, for which the absence of written procedure could result in

    infringement of the HSSE policy or breaches of legislative

    requirement or performance criteria, should be identified.

    Documented procedures or standards should be prepared for such

    activities, defining how they should be conducted-weather by the

    companys own employees, or by others acting on its behalf to

    ensure technical integrity and of transfer knowledge effectively.

    A Journey management system should be operated to ensure each

    journey is necessary, properly organised and supported.

    The company should maintain procedure to ensure that HSE-criticalfacilities and equipment which it designs, procures, operates,

    maintains and inspects are suitable for the required purpose and

    comply with defended criteria.

    4.5.2 Management of Change

    Any changes in the personnel, vehicles, processes and procedures of

    land transport in the company have the potential for adverse effects

    on health, safety and the environment. All changes should be

    considered in this light. Changes which may be critical to the

    management of safety of road transportation should be reviewed prior

    to implementation.

    4.5.3 Emergency Response

    The company should have an emergency plan for responding to any

    accident. This emergency plan should contain:

    Actions to be taken in case of different types of emergencies

    Individual responsibilities

    Arrangement for handling incoming emergency calls

    Arrangements for 24 hours coverage. Training requirement of responsible personnel

    The specific arrangements required by individual customers.

    A list of different parties to be informed with their contact details

    (customers, authorities..)

    Exercised should be held at appropriated intervals to test

    communications and practical response

    Ownership of the Emergency Response plan should rest with a

    nominated person, who should be responsible for ensuring that the

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    plan is kept up to date, that individuals are trained as required, that

    training records are kept, that emergency equipment is regularly

    checked for completeness and continued suitability and that exercises

    are held at appropriate intervals.

    4.5.4 Best Practices

    The company maintain within its overall work programme, plans for

    achieving HSSE objective and performance criteria. These plans

    should include:

    A clear description of the objectives

    Designation of responsibilities for setting and achieving objectives

    and performance criteria at each relevant function and level of the

    organization

    The means by which they are to be achieved; Resource requirements; time scales for implementation

    Programmes for motivating and encouraging personnel toward a

    suitable HSSE culture;

    Mechanisms to provide feedback to personnel on HSSE

    performance;

    Processes to recognise good personal and team HSE

    performance (eg. Safety award schemes)

    Mechanism for evaluation and follow up.

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    4.6 Implementation

    and monitoring

    4.6.1 Objectives

    There should be written

    procedures for all safety

    road transportation

    activities. A monitoring system must be in place to ensure that the

    management system is effective and that procedures are followed.

    The road transport activities should be conducted in accordance with

    the plan and procedures which have been developed at the transportplanning stage and be consistent with the companys road

    transportation safety policy and related strategic objectives.

    Procedures should be in place for both active and reactive monitoring.

    The company should maintain procedures for the internal recording

    and reporting and investigation of incidents which affected or could

    have affected HSE performance so that the relevant lessons can be

    learned and appropriate actions taken to avoid its reoccurrence.

    4.6.2 Scope

    Active monitoring provides information on the extent to which land

    transport safety requirements are being complied with, and objectives

    and performance criteria are being met.

    VDR Data analysis;

    Road Surveillance

    Customer feedback

    Performance KPI review

    Reactive monitoring provides information from the investigation of

    vehicle incidents (including near misses, ill-health of drivers, vehicle/

    assets / environment damage and safety statistics) that have occurred

    and provide insight into the means to prevent similar incidents in the

    future.

    4.6.3 Best Practices

    There should be a written procedure to ensure the proper logging of

    accidents and incidents, and their finding communicated to all partiesconcerned. The system should be well understood by all personnel

    and by all subcontractors, if any to ensure that all incidents/ accidents

    are reported.

    Each accident or incident should be investigated. In addition to the

    identification of the immediate cause, the root cause of the

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    accident or incident should

    be ascertained. Corrective

    actions

    should be identified to

    prevent a recurrence of similar events.

    Appendix 4.6-1 Near Miss Reporting

    Appendix 4.6-2 Incident Investigation/Lessons Learned Report

    TemplateAppendix 4.6-3 Root Cause Analysis Tools

    Appendix 4.6-4 HIPO Announcement Template

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    4.7 Audit and

    Review

    4.7.1 Objectives

    Planned and systematic audits of land transport operations together

    with management reviews of performance should be established and

    maintained as a integral part of the land transport operations.

    4.7.2 Scope

    The audit plan should identify specific areas to be audited, the

    frequency of those audits and the responsibilities for auditing specific

    activities/areas. Audit frequency should be determined by the degree

    of risk and the results of previous audits and inspections.

    Audit protocols should be established which ensure that adequate

    resources, personnel requirements and methodologies are in place

    for the audit, together with procedures for reporting audit findings andtracking the implementation status of audit recommendations.

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    44..88MMaannaaggeemmeenntt

    RReevviieeww

    Management shall carry out review on the land transport safety

    aspects of the management system at appropriate intervals to ensure

    its continuing suitability and effectiveness for the ongoing operations.

    The review should include audit findings and the status of auditrecommendations as well as report from incident investigations. It

    should also consider the continuing suitability of land transport policy,

    any changes in recognizing hazards and assessing risks and any

    changes to the system or procedure since the last review.

    The management review should be recorded.

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    5

    CONTRACTOR MANAGEMENT

    5.1 Objectives

    Contractors and suppliers are keys to our business performance, and we will

    assess their capabilities and competencies to perform work on our behalf.

    We will work together with them to ensure our HSE Expectations are

    aligned. We will monitor contractor and partner HSE performance, and

    ensure our procurement and management processes contain the rigor to

    deliver our HSE Expectations.

    The focus of the Road Transport Contractor HSE Management Programme

    is to provide the right people, equipment and supportive environment so that

    the contract driver is an engaged, safe driver, making a difference on theroad. Throughout this programme we should continually ask ourselves

    does this have a positive impact on the drivers behaviors and

    performance.

    5.2 Scope

    This Contractor HSE Management Programme is primarily aimed at term

    contractors and more specifically term contractors with agreements with BP

    of greater than 12 months. While BP does not manage distributors, we

    should be setting expectations and assuring ourselves that they are meeting

    those expectations. In this sense many of the tools and processes described

    can be used. While long-term agreements and the associated enhanced

    relationship between BP and the contractor is preferred and encouraged,

    many BP businesses make use of spot contractors. To ensure the best

    possible result where spot contractors are used, the key elements of the

    Contractor HSE Management Programme should be applied as described

    below.

    5.3 STAGES OF THE CONTRACTOR HSE MANAGEMENT

    PROGRAMME

    The Road Transport Contractor HSE Management Programme consists of

    several stages that enable BU management to work with the Contractor to

    effectively plan and complete work in a way that is consistent with BPs

    HSE expectations. This pack contains guidelines including a number of

    attachments. The attachments contain flowcharts, templates, checklists,

    proforma and examples of good practice that the BU may utilize / amend as

    it sees fit. Some activities / understandings are considered to be so important,

    that they have been designated as key elements and are strongly

    recommended to

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    be part of any contractor management programme. These are found in the

    following attachments:

    1. Letters to Contractors (attachment 2a&b)

    2. Self-assessment questionnaire (attachment 3)

    3. Risk ranking models (attachment 4)

    4. Core HSE Expectations (attachment 5)

    Prior to implementing the Programme, the BU should have established a set

    of Contractor Road Safety Policies, Standards and Procedures (PSP). These

    PSP would include standards and expectations for Drivers, Light Vehicles,

    Heavy Good Vehicles, Driving Hours, Emergency Response, Fork Lift

    Truck, Maintenance Processes and Reporting Guidelines, among others.

    PSP should be fit for purpose, considering the risks involved and may differ

    between BUs.

    BPs contractors are responsible for their sub-contractors (if any) meeting

    BPs expectations. Some BUs may, for business reasons, insist on giving

    written approval before a subcontractor can be used

    5.4 VETTING AND SELECTION

    The vetting and selection process is about deciding whether the BU wants to

    consider doing business with a new Contractor, or remain doing business with

    an existing Contractor not presently subject to HSE assurance. At this pointthe Contractor is not being asked to bid on or conduct any work for the BU. A

    review of a Contractor's previous HSE experience and performance is a

    valuable source of information.

    At the end of this stage, a decision will be made whether to place the

    Contractor on the accredited Contractors register, which will permit the

    Contractor to bid on work. The same process can be applied for both existing

    and new Contractors.

    5.4.1 Notification of Broad Expectations: A letter containing our basicHSE expectations, and attachment/s such as gHSEr, Global Driving

    Safety Standards and the self-assessment questionnaire (see point

    5.4.2), etc. The letter will be slightly different for existing vs. new

    Contractors. Refer to Attachment 2for Performa letters, and a list of

    suggested attachments to the letter.

    5.4.2 Self-assessment:This questionnaire is completed by the Contractor,

    and sent back to the person in the BU who is

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    considering puttingthe Contractor on the

    accredited contractor register. The questionnaire asks for objective

    information and data. Refer to Attachment 3for a Performa

    self-assessment questionnaire, and guidance on interpretation.

    5.4.3 Compile available information:A number of steps (some of which

    may be conducted in parallel) for organizing and understanding the

    data:

    a. Review of the results of the self-assessment questionnaire.

    b. Consultation with local intelligence e.g. local staff whose

    have used the Contractor before, or may know of them or

    their reputation through local knowledge.

    c. Other sources of information within the BU or industry

    contacts, cross-BU or cross-stream enquiries, and references.

    d. Using the information collected in steps a., b., and c., places

    the Contractor on a simple risk rank model to determine

    whether the likely activities or Contractor (organization)

    would be placed in low, medium or high risk categories.

    Samples of simple risk rank models are included in

    Attachment 4.

    e. Following data gathering (self-assessment questionnaire) and

    risk assessment (Attachment 4),a verification visit to the

    Contractor must be conducted to assess Contractor facilities,

    HSE systems and operations. The verification visit should be

    fit-for-purpose. An extensive audit is not necessary at this

    point. This visit can also be a good starting point for the

    engagement process.

    5.4.4 Make selection decision: Does it feel right?

    The manager responsible for the location / business hiring the

    Contractor makes the determination of a Contractor's ability to

    work safely.

    The same process is applied whether the Contractor is new or

    existing. If the Contractor passes the vetting and is selected, it will be

    entered onto the accredited Contractor register.

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    5.5 ENGAGEMENT

    Once the BU has vetted andselected a Contractor, the

    process of Engagement begins. This process is a targeted communications

    effort to engage the Road Transport Contractor and, ultimately, the Driver on

    whom the transport movement depends.

    An important ingredient for the engagement process to be successful is that

    BU management must demonstrate clear and consistent leadership in the area

    of contract road transport. Some examples include:

    Driver ride-alongs

    ASA related to road safety

    Leading by good example (e.g. seat belt use and proper use of mobile

    phones)

    Recognizing good behaviors and demonstrating constructiveintolerance of bad behaviors

    This type of leadership will create a positive and supportive environment for

    BU staff to work with the Road Transport Contractor to successfully

    implement this program.

    Additionally, the BU can demonstrate their interest in Contractor operations

    by designating a BP Representative with the authority to manage the

    contractor relationship, including the authority to suspend or terminate

    Contractor activities in accordance with the contract. As an example of goodpractice in use in BP, a Contractor Account Manager (CAM) process is

    described below. BUs can choose to implement this or similar programs,

    depending on the nature and requirements of their specific business. For

    example, a BU might use a team of individuals to manage the CAMs

    responsibilities described in the next section.

    The Contractor Account Manager (CAM) plays a critical leadership role in

    setting the tone and leading the engagement process with the Contractor.

    The CAM:

    1. Owns the relationship with the Contractor:

    Is primary focal point within BP for all road safety issues with the

    Contractor

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    Develops a

    working

    relationship with

    the Contractors

    senior

    management, and

    people at all levels of the organization

    Builds trust and respect

    Understands the Contractors business, including challenges

    2. Engages the Contractor using conversation, positive actions and

    passion, with the goal of influencing the development of a positivesafety culture within the Contractor organization, promoting safety

    culture and a safe working environment.

    3. Conducts a gap analysis, with the Contractor, using the standards and

    expectations as outlined in the BUs Road Transport Standards and

    Expectations and agrees an action plan with milestones.

    4. Coordinates regular monitoring and performance reviews and audits.

    The CAM plays a key role regarding the assurance of safety

    commitment and the performance of the Contractor.

    5. Consistently reinforces to the Contractor the consequences of not

    complying with the requirements of the program, including awareness

    of the disciplinary process. If necessary, the CAM constructively

    administers disciplinary action (e.g. investment in training).

    6. Is able to provide assurance (testify) on behalf of the Contractor to

    the BU organization. The CAM will be the main sponsor of the

    Contractor for the BU regarding their attitude, record, infrastructureand assurance of the Road Transport Program Standards &

    Expectations.

    In summary, the CAM is responsible for ensuring that the Road Transport

    Contractor has a full understanding of our HSE expectations, and for forging

    mutual agreement about how those expectations will be applied in a

    contractual relationship covering the actual work that the Contractor will

    perform. CAMs need to receive specific training considering they will play a

    critical role of leading the engagement process with the Contractor. CAMs

    will be given guidance as to how the Program is conducted for Contractors ofvarious sizes and levels of sophistication. An outline of the framework,

    training program, and checklist of supporting material for the CAMs training

    is contained in Attachment 6 Relationship Management.

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    Typically it is at this point that

    a contract would be executed

    and all of the expectations,

    commitments (from both BP

    and the Contractor) and

    relationships would bedocumented. If the Contractor

    is simply going onto an approved / accredited Contractor list, an agreement

    covering potential services and expectations could be executed.

    a. Pre-bid or pre-work meeting/s:

    These meetings are critical in setting the context for HSE assurance, and thebasis for relationship management going forward. The meeting/s need to

    include an overview of the Contractor Management Program, and a review of

    detailed HSE expectations relevant to the scope of work / services to be

    provided. Once negotiations are completed, the contract will record the

    agreements and how the ongoing relationship will work.

    Core HSE expectations for Road Transport Contractors are contained in

    Attachment 5.

    A Reference List to various Contractor communications slide packs areavailable within BP Group.

    Attachment 8contains a number of things that can be included in contracts:

    Sample HSE contract clauses for a variety of different type o

    Contractors

    Reporting requirements

    Termination and Reinstatement procedures

    b. Verification Visit: A verification visit must be conducted (see section

    5.3) as part of the engagement process. Any agreement on action plansand milestones resulting from this visit must be recorded in the contract

    or related documents.

    c. Existing Contractors, decision on opening / breaking contracts to

    add or address HSE:For high risk (and medium if the BU decides)

    Contractors (see section d), and where HSE aspects are not included in

    existing contracts, BUs must implement the following process.

    i. Consider commercial and legal implications of changing the

    contract, then:ii. If it is decided it is not OK to proceed (i.e. commercial or legal

    implications are too high), the BU is to define and document

    (recognize) the risk, including a determination of

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    how to address

    HSE upon

    contract

    renewal. Refer

    to Attachment 9

    for issues to consider.

    iii. If it is decided that it is OK to proceed, the BU works with

    Contractor to include the relevant HSE clauses / side letter to

    contract. If Contractor agrees, the contract is executed; if not

    agreed go to point b.

    Ensure that the appropriate internal functions are consulted

    throughout (e.g. legal, procurement, and marketing).

    d. Existing Contractors without a formal contract: It is recommended

    that BUs execute a formal contract as soon as possible, proceeding

    through the Selection and Engagement processes as described above. If

    the Contractor refuses to sign a formal contract, and the BU wishes to

    continue using the Contractor regardless, then the BU is to define and

    document (recognize) the risk, including a determination of how toaddress HSE.

    e. Safety Orientation Meeting: This meeting is critical in setting the

    context for HSE assurance, and the basis for relationship management

    going forward. The meeting/s need to include an overview of the

    Contractor Management programs, and a review of detailed HSE

    expectations relevant to the scope of work / services to be provided. Once

    negotiations are completed, the contract will need to record the

    agreements and how the ongoing relationship will work. A sample

    orientation meeting checklist / format is contained in Attachment 10.

    The orientation meeting must include the CAM and the Contractor

    representative directly responsible for the work and HSE. Other

    operations personnel should also participate.

    5.6 AUDIT

    Once the BU and the Contractor have a documented and understood

    relationship, regular verification and assurance of progress against the

    agreement is required. In some cases a BU may decide to outsource the

    physical assurance activity (audit) to a third party. However, the CAM still

    has responsibility to ensure that the information is managed.

    The need for assurance is driven by risk. If the activity or Contractor is high

    risk, then physical assurance is necessary. This is the only way to

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    ensure that the business

    really understands what is

    actually happening in the

    Contractors operations. Low

    risk activities may be

    addressed through the use of statistical analysis or other minimal impact

    method. In all cases the focus is on HSE assurance.

    1. Type of audit: There are many types of audits that may be

    applied to a particular road transport contract. During the

    engagement stage, agreement will be reached on the type and

    frequency of audits, and the framework in which the resulting

    findings and recommendations are adopted and managed. A

    typical audit program could include (all conducted by the

    CAM unless specified):

    2. Baseline audit

    3. Scheduled audit compliance and continuous improvement

    4. Routine inspections and spot audits focusing on specific issues

    5.Self-audits by Contractor

    A note on types of Audits, and references for various types of audit

    checklists are included in Attachment 11.

    5.6.1 Prioritize: Where there are a large number of audits to be completed,

    the risk-ranking matrix to determine in what order contractors will be

    scheduled for audits and resulting follow-up activities should be used.

    Refer to Attachment 4 for examples of risk-rank matrices for

    schedule planning purposes.

    5.6.2 Knowledge management: Auditing has the potential to generate a

    huge amount of administration, piles of reports and recommendations,

    and generally be overwhelming and unproductive unless it is well

    managed. Information management is critical. It is recommended that

    the BU establish a user-friendly, accessible database to store contract

    requirements, audit requirements, audit schedules, audit findings and

    recommendations, follow-up requirements, whether the Contractor is

    accredited or blacklisted, etc.

    5.7 MONITORING and PERFORMANCE EVALUATION

    Monitoring is closely linked to auditing, but also provides a link back to

    Selection and Engagement.

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    5.7.2 Assess audit

    outcome:Once the

    audit is completed

    some sort of

    assessment should be

    done to determinewhether the

    performance / systems / equipment (whatever the audit addressed) is

    satisfactory, and what gaps exist. This evaluation should be

    documented.

    5.7.3 Feedback / Action Plan / Milestones:It is important to give timely,

    meaningful feedback to the Contractor, and to agree an action plan

    and milestones for improvement. If required, the contract

    disciplinary (sanction) or reward processes may be triggered.

    5.7.4 Performance Review:Monthly (or other interval) performance

    reporting requirements will be spelled out in the contract. This data

    should be submitted by the contractor, and reviewed by the CAM,

    with appropriate actions agreed.

    Review and discuss audit action plans, agreed milestones and KPIs

    in regular or specially convened meetings.

    5.7.5 Post-Contract Performance Review:The documented performance

    reviews will be used to substantiate the assessment of the Contractor

    for suitability for future work for the BU. Any changes to the status of

    the Contractor should be recorded on the accreditation register, or in

    the relevant database.

    5.7.6 Share learning: Refer to knowledge management. BUs should also

    consider engagement cross-BU, cross-SPU and cross-segment where

    more than one party may use Contractors across the region.

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    At tachment 1

    Contractor HSSE

    Management flow chart

    Stage 1

    Vet

    &

    Select

    Contractor

    Stage 2

    Engage

    Stage 3

    Audit

    Stage 4

    Monitor

    &

    Evaluate

    Section 4

    Attachments

    2, 3, 4, 5

    Section 5Attachments

    6, 7, 8, 9, 10

    Section 6

    Attachment

    11

    Section 7

    Attachments

    6, 8, 12

    Plan

    Perform

    Measure

    Improve

    Notification of broad expectations

    Self-assessment

    Risk Assessment

    Core HSE Ex ectations

    Relationship Management

    Communications Packs

    Contracts

    Base-line audit

    Audi t program

    Knowledge management

    Assess audit outcome

    Feedback / Action Plan / Milestones

    Performance review

    Grou RS Standards

    Note: Subjects in BOLDstrongly recommended

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    Attachment 2A Letter to

    existing contractor

    C:\Documents andSettings\Ng Koon Len

    Attachment 2B Letter to new contractor

    C:\Documents andSettings\Ng Koon Len

    Attachment 3a &b Self assessment checklist

    C:\Documents andSettings\Ng Koon Len

    Attachment 4 Risk Assessment

    C:\Documents andSettings\Ng Koon Len

    Attachment 5 Core HSSE expectation

    C:\Documents andSettings\Ng Koon Len

    Attachment 6 Relation Management

    C:\Documents andSettings\Ng Koon Len

    Attachment 8 a & b Contract clauses.

    C:\Documents andSettings\Ng Koon Len

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    Attachment 9 Breaking a

    contract

    C:\Documents andSettings\Ng Koon Len

    Attachment 10 Orientation meeting checklist

    C:\Documents andSettings\Ng Koon Len

    Attachment 11 Types of audit and references

    C:\Documents andSettings\Ng Koon Len

    Attachment 12 Group HSSE standard Road Safety.

    C:\Documents andSettings\Ng Koon Len

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    APPENDIX

    Appendix 1.1-2 Driver Medical Assessment guideline (DSS)

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    Appendix 1.1-1 LGV On-Road Assessment Guideline (Group

    Guidelines)

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    Appendix 1.4-1 Specimen of Passport used in BP Zhuhai

    Chemicals

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    Appendix 1.5-1 Road Surveillance Check List

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    Appendix 1.5-2 Working Hours Log sheet

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    Appendix 1.5-3 Toolbox Meeting and Safety meeting

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    Appendix 1.9-1 Example of the Drivers Day Program

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    Appendix 2-1 Journey Risk Management (SPA Task Doc. No. 1-02)

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    Appendix 2-2 Route Map Essentials

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    Appendix 3-1 BP Group Vehicle Minimum Specifications

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    Appendix 3-2 Gap Analysis Tools (BP Group)

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    Appendix 3-3 Vehicle Maintenance Checklist examples

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    Appendix 3-4 Pre-trip Check List

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    Appendix 3-5 Tire Safety Brochure

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    Appendix 4.3-1 Roles and Responsibilities of Road Safety Advisor

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    Appendix 4.4-1 Risk Assessment Example

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    Appendix 4.6-1 Near Miss Reporting Form

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    Appendix 4.6-2 Incident Investigation Report/Lessons Learned

    Report Template

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    Appendix 4.6-3 Incident Root Cause Analysis Tools

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    Appendix 4.6-4 HIPO Announcement Template

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    Appendix 5-2 Contractor Performance KPI

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    Appendix 5-3 A&A Asia Logistics Code of Practice (Hazardous

    Chemical Road Transportation in Asia)

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    Appendix 5-4 Subcontracting Guidelines (SPA Doc. No.1-03)

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