Road Construction and Technology - Future Prospects Construction and Technology - Future Prospects...

Road Construction and Technology -Future Prospects

Pradhan Mantri Gram Sadak Yojana

Dr I.K.Pateriya Director(Technical)

National Rural Roads Development Agency,Ministry of Rural Development

Government of India

20 mm PMC with seal coat

Road Crust

Road Composition Rural Roads

450

300 mm Sub Grade

Base: WBM 100 mm Gr II

Embankment

Ground Level

150 mm Granular Sub Base/ WBM Gr I

Base: WBM 75 mm Gr III

Transverse Camber 2 %

Need for Technologies

• To promote cost-effective and fast construction technologies .

• To mitigate the problem of depleting Natural Resources

• To mainstream the technologies already developed through R &

D in the past.

• For Protection of Environment.

Immediate focus is on• Use of locally available marginal materials.

• Industrial wastes.

• New materials accredited by IRC

• Low Cost Surfacing and

• vironment friendly new technologies., e.g. Cold Mix Technology ,

Jute/ Coir Geo-textiles, Waste Plastic in Surfacing.

Mainstreaming of Existing Technologies

Tech. with IRC Specs• Lime stabilization

• Cement stabilization

• Bitumen stabilization

• Mechanical stabilization

• Use of Fly Ash/Pond Ash

• Lime fly ash stabilized Bases

• Use of fly ash in cement for

concrete structures .

• Roller Compacted Concrete

Pavements

• Cold Mix Technology

• Waste Plastic Utilization

Tech. with No IRC Specs• Locally available /Marginal

materials, Brick aggre.etc.

• Blast furnace Slag/ Steel Slag

/Zinc Slag

• Jute / Coir Geo-textiles

• Rice husk

• Baggase

• Accredited materials

• Quarry Waste Materials

• Bio Engineering Measures

• Slope Stabilization, Bamboo

Piling etc.

Rotavator

Spreading Cement Using Wirtgen cement Spreader.(25kg/Sq Mt)

Cement Spreader over Brick road

WR 200 / WR 200i WR 240 / WR 240i WR 250

Complete

performance range

500 – 8,000 m²/ day 1,000 – 10,000 m²/ day 2,000 – 15,000 m²/ day

Ideal

performance range

1,000 – 5,000 m²/ day 4,000 – 8,000 m²/ day 6,000 – 12,000 m²/ day

11

Broad range of applicationsPerfect soil stabilizer

12

Broad range of applicationsThe WR operating as a soil stabilizer

1

2

3

4

5

7 6

8

1 Binding agent spreader

2 WR soil stabilizer

3 Single-drum

compactor

4 Grader

5 Single-drum

compactor

6 Pre-spread binding agent

7 Milling and mixing rotor

8 Stabilized, homogeneous mix

of soil and binding agent

• Injecting water

13

Precise metering system for

binding agents

Working direction

Hose connection for water

2 Injection bar for water

Injected water

1

3

2

13

Stablization, Pulverisation in Process

Stabilised Rolled by Tandem Roller

Finished surface after stablization.

Major Integrated Steel Plants

Company Location State

Steel Capacity

(mtpa)

Approx-

Steel Slag

(mtpa)

1IISCO Burnpur West Bengal 0.5 0.1

2Bokaro Steel Plant Bokaro Jharkhand 5.9 0.9

3Bhilai Steel Plant Bhilai Chattisgarh 3.9 0.6

4Rourkela Steel Plant Rourkela Orrisa 4.5 0.7

5Durgapur Steel Plant Durgapur West Bengal 1.8 0.3

6Rashtriya Ispat Nigam Vishkhapatnam Andhra Pradesh 3.2 0.5

7Tata Steel Jamshedpur Jharkhand 9.7 1.4

8Essar Steel Hazira Gujrat 4.8 0.7

9JSW Steel Mill Vijaynagar Karnataka 6.6 0.9

10Jindal Steel & Power Raigarh Chattisgarh 2.4 0.3

11Ispat Industries Dolvi Maharastra 3.0 0.5

12Bhusan Power & Steel Jharsuguda Orrisa 1.2 0.2

13Bhusan Steel Angul- Denkanal Orrisa 1.5 0.3

49.0 7.4

Note with photos and methodology of road

construction at Khasmahal, Jamshedpur (Cont..)

Road Constructed Using SteelSlag

Mainstreaming of existing technologies

(Cont.)

• Cold mix technology using cationic emulsions-

� For use in the areas of long spells of rainy

season and cold climates.

� Environment friendly technology and is not

equipment intensive.

� Cost-effective and would enable achievement of

larger lengths due to availability of longer

working season .

What is Cold Mix

The simple process of mixing

unheated mineral aggregates with suitable

grade of Bitumen Emulsion having suitable

workability during mixing at plant or site, and

maintain specified residue Binder content.

How Cold Mix can be done ?

Classification of Cold Mix by the method of

mixing

1. Road Mix – for medium and low volume work

where installation of big static plant is not viable.

– Concrete Mixer for small or medium work

2. Plant Mix – For high volume work with sufficient

infrastructure is available

Mixing with Concrete Mixer

Cold Mix Plant at Pug Mill 150 tph Plant

Mix with slow setting characteristics

Workers wearing slippers

instead of boots and

hessian

Patch Filling Machine

Chip Spreader

Chip Spreader�Chipping Spreader is used for spreadingchippings in the process of constructing road.

�The Model Chipping Spreader has a hangstructure.

�It is mounted on the rear of a tipper body anddrives backward during work, the tipper that filledup aggregates tilts a 350~450 angle. The aggregatesstrobe can be easily adjusted to control spreadingquantity according to road constructingrequirement.

�The spreading width can be adjusted by openingor closing some strobes.

Chip Sealer

Chip Sealer1. Asphalt and aggregates can be sprayed (spreaded)

synchronously to ensure the effective adhesion of asphaltand chips;

2. All operations can be performed by one operator in the cab.The intensity and cost of labor can be decreased greatly.

3. The application rate of asphalt and chips are all intellectuallycontrolled by the computer. The application rate is notaffected by the variation of truck speed with high precision.

4. Advanced heating and circulating system can ensure theasphalt pipelines and nozzles unblocked and no need to bewashed by diesel oil.

5. The patented technology of combined aggregate bin withlowered height is an excellent solution for construction workinside of the tunnel, which can meet the requirements for allkinds of road construction works.

Chip Sealer

6. The reasonable counterweight design for the whole vehiclecan ensure the relative stability of center of gravity in uphillconstruction and safe, smooth and reliable construction.

7. Effectively realize zero-overlapping spraying of asphalt attwo sides and improve the sealing quality

8. The asphalt system with perfect performance can spray notonly hot asphalt but also heavy-traffic asphalt, emulsifiedasphalt.

The whole machine has reliable performance, convenientoperation, low-cost maintenance and high-cost performancethrough many times validation of project/construction.

Micro surfacing

Slurry Paver

Slurry Paver

This is a small Slurry Microsurfacing machines designed to operateeffectively in confined areas like farm roads and rural roads formaintenance and low-cost sealings over dense base courses.

This machine is feature-packed, beginning with its strongestattribute: simple one-man operation. Critical operations arecontrolled from a single joystick. The Minimac is designed for lowmaintenance and high reliability, and it features top-qualityhydraulic components.

Auto sequencing assures the consistent application of all slurryseals and other polymer microsurfacings. Material is mixedautomatically by a double-shafted pugmill, with production ratesup to one ton per minute.

Falling Weight Deflectometer

Mobile Bridge Inspection Unit

Expectations from Industry

• Need to invest more in Research for Low Cost

Solutions and development of Equipments.

• Help in Technology Transfer for faster Progress

• Development of Stabilization equipments, Low

cost surfacing machines

• Closely work with IRC Committee on

Requirements of Rural Roads

• Training of Supervisors, Contractors, Plant

Operators, Machine Operators etc.

• Mobile Maintenance Machines for Hot as well as

Cold Mix

Details of road works sanctioned as R & D / Technology

Demonstration Projects under PMGSY

Sl NoTypes of

TechnologyState District Name of Road

Propose

d Length

in Km

Estimate

d Cost

(Rs. in

Lakhs)

1Jute Geo

Textiles

Assam NagaonRampur Santra to

Dumdumia4.20 156.62

Assam DarrangU T road to Jorabari/

Baranagaon4.60 192.51

Chhattisgar

hKawardha

Khairjhiti to

Ghirghosa5.50 171.36

Chhattisgar

hBilaspur

Kodavabani to

Khursi4.80 193.05

Madhya

PradeshBhopal

Berasia to

Semrakalam5.10 139.50

Madhya

PradeshRaisen

Gehlawan Vill to

PMGSY Road3.14 73.98

Orissa KendraparaJadupur to

Mahanangal5.50 246.09

Orissa JajpurMDR-14 to

Chatumari4.00 162.29

West

BengalPaschim Medinipur Notuk to Dingal 4.80 188.37

2Cold Mix

TechnologyAssam All Districts - 500.00 -


Demonstration Projects under PMGSY (Cont..

4Soil

Stabilization

Chhattisgarh Narayanpur

Bakhurapara

Kondagaon to

Godulpara

1.30 52.93

Chhattisgarh BijapurBijapur to

Tumnar11.00 462.20

Chhattisgarh DantewadaBarsur to

Muchnar5.84 175.33

5

CONSOLID

444 Organic

Chemical

and

SOLIDRY

Powder

Gujarat DahodPavdi Sangada

Falia,

12.25 300.44

Gujarat DahodKarmba Gamtal

Talav Falia Road

Gujarat Dahod

Kaligam Gurjar

Satsera Saknali

Falia

Gujarat Dahod

Karath

Kalimahudi

Bhadkha Dabar

Falia



6 RCCP

Karnataka BelgaumJalikatti to T-

016.13 297.92

Karnataka HassanChikonahalli to

T-179.88 378.60

Karnataka HassanJ Mavinahalli

to T-0410.38 405.30

Karnataka HassanDasarighatta

to T-045.49 212.30

Karnataka HassanMallasamudra

to T-022.45 102.35

Karnataka HaveriYaliwal to

T0113.65 204.50

Karnataka HaveriAvalageri

Koppa to T-077.06 412.50

Karnataka HaveriMulatalli to T-

048.82 505.30

Karnataka ShimogaBasavananadi

5.83 274.50



7

RCCP

with fly

ash

Karnataka Belgaum Gorguddi to T-17 4.91 221.75

Karnataka BelgaumRainapur Tota to

T-014.97 231.14

Karnataka HassanBhaktarahalli to

T-166.93 261.65

Karnataka HassanHonnashettihalli

to T-043.78 156.70

Karnataka HassanHaralahalli to T-

113.68 145.00

Karnataka HassanByadarahalli to

T-114.80 189.00

Karnataka HaveriSuleshwar to T-

074.87 245.30

Karnataka Haveri Kondoji to T-07 8.37 449.30

Karnataka HaveriBasapur MN to

T-0117.95 451.50

Karnataka ShimogaHalemugalagere

to T-014.09 178.50



8Cement Concrete

pavement

Karnataka BelgaumSingarkoppa

Karikatti to T-105.57 281.41

Karnataka BelgaumKenchamanahalli to

T-058.68 444.06

Karnataka HassanKarimarahalli to T-

047.10 339.00

Karnataka Hassan Kodihalli to T-02 5.02 245.45

Karnataka HassanShanklapuramat to

T-119.60 489.00

Karnataka Haveri Dommanal to T-04 9.63 568.60

Karnataka Haveri Sringeri to T-02 5.93 368.30

Karnataka Haveri Gopapur to T-01 7.06 369.10

Karnataka Shimoga Aralahalli to T-03 3.86 209.00

Karnataka Udupi Kanki to T-18 4.86 284.59



9Cell filled

Concrete

KarnatakaDakshina

Kannada

Shanthinagar to

T043.20 144.00

Karnataka DavanagereVadderahalli to

T-024.38 150.16

Karnataka DavanagereThippegondana

halli to T-011.37 57.49

Karnataka DavanagereKadlegondi to

T-087.74 295.36

Karnataka DavanagereHoleharalahalli

to T-173.48 133.74

Karnataka DavanagereArasapura to T-

096.12 207.46

Karnataka

Kolar

(Chickballapura

)

Anur

Hunsasahalli to

T-07

2.16 76.68

10

Cell filled

Concrete

+ ICBP

Karnataka Davanagere

Badiyanayakan

aThanda to T-

18

5.74 152.94



11 Gravel

Karnataka Chitradurga

Jannenahally L

Hatti to K C

Road

2.50 59.88

Karnataka ChitradurgaK.T.Kapile to T-

164.50 111.11

Karnataka HassanBanavara R S

to T-053.00 77.96

Karnataka

Kolar

(Chickballapura

)

Gundamvaripall

i to T-034.91 108.45

12Gravel

with SlagKarnataka Bellary

Gudadur to T-

0127.90 201.49

13Gravel

base

Karnataka BellaryG.B. Halli to T-

014.50 122.67

Karnataka BellaryTimmalapura

tanda to T-0155.01 127.84

Karnataka ChickmagalurChikpatnagere

to T-055.00 186.80



14Lime

stabilisation

Karnatak

aTumkur

Rayashettihalli

to L0923.76 109.35

15Coir

Technology

Karnatak

aTumkur

Ganjalagatta to

L0896.96 220.53

16

Pavement

Quality

Concrete

Karnatak

a

Dakshina

Kannada

Perankila to

L1782.20 107.00

17 RBI-81

Karnatak

aDavanagere

Adavimallapura

to T-055.64 160.35

Uttarakh

andTehli

Paurikhal to

Toli Chhapli

Motor Road

5.00 114.15

Tripura Dhalai

Durga Cherra

to Raimani

Roaja para

14.45 621.16



18Jute & Coir

Technology

Karnataka Davanagere Machihalli Thanda to T-01 3.33 82.58

Karnataka BelgaumLingarajnagar Sirsangi to T-05 via Basidoni

Gorbal7.25 280.42

Karnataka Belgaum Hiretadasi to T-03 6.40 255.36

Karnataka Bidar Bedakumda to T-03 2.38 109.00

Karnataka Bidar Honnadi to Bagdal 5.20 210.50

Karnataka Bidar Halgorta to T-10 4.00 159.00

Karnataka Kolar (Chickballapura)Thimmayagarahalli to Approach road (T-

04)1.86 82.41

Karnataka Kolar (Chickballapura) Pasapalodu to Approach road (T-09) 1.14 30.17

Karnataka Kolar (Chickballapura) Saragondlu to T-05 2.38 99.13

Karnataka Kolar (Chickballapura) Naralahalli to Bellavalahalli (T-01) 2.26 76.19

Karnataka Davanagere Honnapura to T-06 4.74 159.10

Karnataka Davanagere V Koracharahatti to T-10 4.02 128.89

Karnataka Davanagere Nandi Bevuru tanda to T-01 3.17 106.72

Karnataka Dharwad Saidapur to T-03 3.86 150.85

Karnataka Dharwad Ayatti to L-026 7.20 276.98

Karnataka Gulbarga Bomraldoddi to T-06 5.96 232.80

Karnataka Gulbarga Munsitanda to T-06 3.88 159.00

Karnataka Hassan Gollarahatti to L025 2.57 96.50

Karnataka Hassan Mangalarura to L057 3.23 108.50

Karnataka Hassan Bommasamudra to L022 3.27 125.00

Karnataka Hassan Hanumanahalli to L180 3.58 124.00

Karnataka Haveri Chandapur to T-12 6.75 296.70

Karnataka Haveri Hiremaganur to T-11 3.35 125.55

Karnataka Haveri Devagondanakatti to T-07 2.98 112.34



18Jute & Coir

Technology

Karnataka Haveri Devarhospet to Gundur 12.59 472.06

Karnataka Mysore Thammadahalli to T-18 3.22 96.15

Karnataka Mysore Sankanahalli to Hallikere 2.95 79.80

Karnataka MysoreKempammana hosur to

T-061.94 56.80

Karnataka Mysore Konnahosahalli to T-14 2.94 88.90

Karnataka Shimoga Koragi to L075 4.09 133.80

Karnataka Shimoga Hole Hatti to T-01 3.42 110.40

Karnataka Shimoga Guruvally to T-01 2.30 73.91

Karnataka Shimoga Sasigolli to L-129 1.67 55.73

Karnataka Tumkur B Gollarahatti to T10 4.14 175.90

Karnataka Tumkur Marasandrapalya to T08 2.97 109.60

Karnataka Tumkur Abalakatte to T12 1.67 76.70

Karnataka Tumkur Mudlapura to T16 2.28 79.30

Karnataka Tumkur Pettikatte to L-074 2.62 85.70

Karnataka Tumkur Vaddahatti to T02 0.65 20.90

KarnatakaUttara

Kannada

Gummanamane to T-10

(via Kolmane)5.74 299.84

KarnatakaUttara

Kannada

Melinaupplekoppa to L-

1483.93 225.37

KarnatakaUttara

KannadaGalladamane to T-08 4.13 254.08



19

CC Road

using Fly

Ash.

Maharashtr

aBeed

MSH-2 to

Khangaon1.00 20.87

20 Steel SlagMaharashtr

aJalna

Jalna Reogaon

Dudhna Kale Gaon

Katkheda Road

7.34 252.90

21

Self

Compacting

Concrete

using Poly

Carboxyl

eather

base.

Maharashtr

aThane Kunde-Bangarwadi 2.40 93.80

22

Double Wall

Corrugated

High

Density

Polyethylen

e (DWHDP)

Piping

West

Bengal

North 24

Parganas

Gobrapur

(Murighara More) to

NatunparaRaninaga

r

5.11 318.63

R&D Proposals cleared in 2013-14

StateValue in

CroresRoads Bridges

Length

in KmTechnology

2013-

14

Chattisgarh 21.22 0 10 0 Bailey Bridges

Kerala 31.21 22 45.42 Coir Technology

Mizoram 142.46 19 209.01

Soil Tech MK III, Cell

Filled Concrete,

RBI-81

Tamil Nadu 22.46 26 58.71RBI-81, Jute and

Coir Technology

Uttarakhand 99.86 30 245.99 Cold Mix / CRMB

Road Construction and Technology - Future Prospects Construction and Technology - Future Prospects...

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