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RMULINUX LOGIC CONTROLLEREMBEDDED PCI-104 CONTROL SYSTEM

The RMU is an open, integrated platform for automation and process control, based on Power PC™ and Linux technology. Logic flexibility, based on C/C++ running on Linux, is now limitless compared to traditional PLC systems. In addition, each component in the control and I/O network can provide local web browser based diagnostics for fast debug and validation. The RMU redefines with simplicity, open and distributed control architectures for equipment and process automation.

With large numbers of on-board I/O and expandability over Ethernet, the RMU is a robust and rugged system that can be used for factory automation control, data acquisition, and process monitoring. RMU is configured with a robust Linux environment, and all necessary functions to begin rapid development of your application. MKS provides the driver and code examples to get your application running quickly.

Features & Benefits• Up to 96 DIO points and up to 64 analog input points and 32 output points for high speed process critical applications

• I/O cards are PCI-104 compliant, with either (24) digital or analog points per slot

• Peripherals include Dual Ethernet, USB, CompactFlash, (4) Serial ports, CAN port, Display

• Freescale MPC5200 @ 400 MHz, 16MB Flash, 128 MB SDRAM

• Open PCI-104 I/O architecture allowing for the use of third party peripheral cards

• Expand using Ethernet I/O and CAN functionality

• Single, compact package, configured for your requirements

• Distributed, real-time automation controller with remote I/O

• Distributed, real-time process controller with remote I/O

• Data monitoring of remote processes, with factory server data integration

• Provides interactive operator control interface or HMI using graphical web pages

• Connect non-networked facilities equipment for instant data integration (with SenseLink Software)

Applications

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Local IO 37 pin D-Sub

Local IO Upto 96 DIO Upto 32 AIO

CAN 2.0 Port 9 pin (D-Sub)

Power Supply 18-30 VDC

Serial Ports (D-Sub 9) RS232 port (2) RS232/485 port (2)

Menu/Function Buttons

Display IP address/functons

USB 1.1 Port

Compact Flash Port

Reset Button

Ethernet Ports (2)

Hardware Options The RMU core resides in a 4 x 4 x 2.5” space and consists of the power supply, CPU and peripherals. The unit is then expanded with up to 4 I/O cards, each adding 0.6” of width. The package is completely factory configured, so you need only 1 part number to purchase. I/O cards utilize a modular PCI-104 bus, which allows users the flexibility to add 3rd party cards, in addition to standard MKS I/O cards. Each unit mounts on 35mm DIN rail.

For MKS I/O, select up to 4 of the following:

• DIDO 24 Digital In/Out

• AIAO 16 Analog In/8 Analog Out

• COMBO 16 Digital In/Out, 4 Analog In, 2 Analog Out

RMU Hardware Features— Populated with all available options

Software ConfigurationRMU is configured with a robust Linux environment, and all necessary functions to begin rapid development of your application. In addition, third party Linux applications may also be integrated. Drivers and example code are provided for user access of all built-in devices. For the Linux features and list of drivers, see the Specifications section.

RMU Logic Built with Standard C/C++ — Provides “ultimate logic flexibility”

LAN

Ethernet TCP/IP

ServerWAN

Ethernet Modbus/TCP

Terminal

RMUEthernet MicroNode Digital and Analog

RemoteProcess I/O

RemoteProcess I/o

RemoteProcess I/O

Remote Process I/O

Local ProcessDirect, Fast I/O

Automation Line

Wireless Uplink For Process Monitoring

Data Storage

User Interface

Open Control Architecture The RMU is an open, integrated platform for process control and data monitoring, all in one package. Dual Ethernet ports allow independent remote I/O control network and additional up-Link to the LAN or WAN network. The RMU also has 4 serial ports RS232/485, USB port devices such as memory sticks, CompactFlash for data storage and a CAN port for communicating with CAN devices.

RMU - Core for Open, Real-Time Control — Ethernet provides upstream, downstream connectivity

MKS Software for RMUSenseLink™ Data Monitoring Software

The RMU with SenseLink data monitoring software provides a complete data monitoring analysis and visualization solution. All software is preloaded and configured for data monitoring right out of the box. On power up, the unit is immediately collecting data. Users can log in using the web browser interface to view data or make changes to the data collection and alarming configuration.

SenseLink – Instant Data Monitoring Solution — Web browser based user interface

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RMU Core Processor CPU Freescale 5200 @ 400MHz, 760MIPS with Floating Point Real Time Clock Lithium battery-backed CompactFlash 1 slot Type I, II SDRAM 128MB Flash 16MBCommunications Ethernet Port (2) 10/100 RJ45 connector with EMI filter, LED indicators Serial Ports (4) ports total — (2) RS232, (2) RS232/485 software selectable D-sub 9 male connectors USB USB V1.1 Compliant CAN CAN2.0 Port, D-sub 9 malePower Power Supply 18-30VDC from pluggable 3 pole connector Power Consumption 10W max for RMU core + 5-17W per I/O card

Digital I/O Card Digital I/O Power 24VDC ±10%, applied to each connector externally Number of Digital Inputs 24 per board, each point IN/OUT Polarity Sink/Source selectable for each 12 I/O Connection D-sub 37 maleDigital Inputs Input Current 0.5 to 10 mA Internal Switching Threshold Sink (0-5V), Source (18-24V) Digital Outputs Output Current Max Open collector, 200 mA per point, maximum of 750mA per 6 DO

Analog I/O Card Number of I/O 16 in/8 out Resolution 12 bit Power Internal p/s for ±15V ref Connection D-sub 37 maleAnalog Inputs Number of Analog Inputs 16 single-ended, 8 differential; software selectable Input Voltage Range 0-10V, ±10V, ±5V, 0-5V Input Current Range 0-20mA on units ordered as current input; 250 ohm input impedanceAnalog Outputs Number of Analog Outputs 8 single-ended Output Voltage Range ±10V Output Current Max 5mAMechanical Dimensions LxHxW 4’’ x 4’’ x 2.5’’ with additional 0.6’’ per I/O card Environmental Operating Temperature 0°C to 50°C Storage Temperature -40°C to 85°C Humidity 5-95% (non-condensing) Operating Shock/Vibration GR-63-CORE, Zone 4 Transportation MIL-STD-810E

SoftwareLinux Resources Boot loader Linux kernel 2.4.25 with drivers Initrd file system with all the standard utilities based on glibc-2.3 (gcc 3.3.3) BusyBox 1.01 Journaling Flash File System (jffs2) Compact Flash accessible as /dev/hda1 Web serverDevice Drivers and Code Examples Ethernet ports, including Modbus/TCP API Digital I/O card (polled and interrupt) Analog I/O card Serial ports Display USB CAN

Specifications

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Ordering Information

RMU2 - 11/15 © 2005 MKS Instruments, Inc. All rights reserved.

MKS products provided subject to the US Export Regulations. Diversion or transfer contrary to US law is prohibited.

Specifications are subject to change without notice.

mksinst™ and SenseLink™ are trademarks of MKS Instruments, Inc., Andover, MA. PowerPC™ is a trademark of Freescale Semiconductor, Inc., Austin, TX.

Please contact your local MKS office for price and availability information.

Model Code Description

The model code of each RMU defines the features of the unit for hardware, software and other options.

BASE OPTIONS SLOT 1 SLOT 2 SLOT 3 SLOT 4

Format RMU2 - C - DIDO - DIDO - DIDO - DIDO

D AIAO AIAO AIAO AIAO

CF AI AI AI AI

AIC AIC AIC AIC

COMB COMB COMB COMB

Options

- C With CAN and (2) RS232/485 ports

- D With Display and Function Keys

- CF CompactFlash

Slot Designations

- DIDO 24 Channel Digital I/O Card

- AIAO 16 Channel Analog In, 8 Channel Analog Out

- AI 16 Analog Inputs (Voltage Type Inputs)

- AIC 8 Analog Inputs (Current Type Inputs)

- COMB 16 Digital I/O, 4 Analog Inputs, 2 Analog Outputs (Differential)

RMU Core Expand 1 – 4 I/O SlotsRMU Core Expand 1 – 4 I/O Slots

MKS Instruments, Inc.Global Headquarters 2 Tech Drive, Suite 201 Andover, MA 01810

Tel: 978.645.5500 Tel: 800.227.8766 (in USA) Web: www.mksinst.com

MKS Instruments, Inc. Automation & Control Solutions1321 Rutherford Lane, Suite 200 Austin, TX 78753

Tel: 512.719.8000

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